CN109662254A - A kind of dried rice noodle production technology and its automatic assembly line - Google Patents
A kind of dried rice noodle production technology and its automatic assembly line Download PDFInfo
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- CN109662254A CN109662254A CN201910079610.8A CN201910079610A CN109662254A CN 109662254 A CN109662254 A CN 109662254A CN 201910079610 A CN201910079610 A CN 201910079610A CN 109662254 A CN109662254 A CN 109662254A
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- foraminous conveyer
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/117—Flakes or other shapes of ready-to-eat type; Semi-finished or partly-finished products therefor
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Abstract
A kind of dried rice noodle production technology and its automatic assembly line, the production line include the rice noodles extrusion forming self-cooked machine (1) of sequence setting, the first conveying and air cooling equipment (2), secondary steam ripening device used (3), second wind cooling conveying device (4), the second conveying device (5), hot-air drying unit (6), three times air-cooled conveying device (7);It is provided with the blower (8) that the air outlet (81) dried upward to the first conveying device feed end is flat duckbill below single lead screw ex truding briquetting machine, the rear end of the first conveying and air cooling equipment is provided with the downward cutter (9) of the blade that can move down.The pure rice dried rice noodle shape that the present invention is prepared is good, and quality is good, will not turn sour, and good toughness is not easy cataclasm, eases back fast, eats very convenient when boiled water is brewed.
Description
Technical field
The invention belongs to rice noodles production technology and equipments technical fields.
Background technique
Rice noodles be Yunnan Province of China save traditional food, traditional rice noodles be with rice through elutriation, immersion, beat powder after be tuned into rice
Group, then through template extrusion forming and cure.Yunnan rice noodles and the rice flour in Guizhou, the rice flour of one band of Guangxi and Guangdong make
Technique is different, and the composition of raw materials of production is also different, therefore mouthfeel also has significant difference.Traditional Yunnan rice noodles use the pure big metric system
Make, wherein not adding any other ingredient, therefore in the production process, if inappropriate technology, rice noodles can be weak and mutually viscous
Knot together, is also easy to turn sour rotten, the shelf-life is shorter.For a long time, people are the fresh rice noodles produced with the edible same day
Based on.With the quickening of modern life rhythm, the market demand of easily stored, instant edible dried rice noodle is increasing.But it is existing
A kind of product being made as dried noodles of some dried rice noodles, fresh rice noodles work it out after image sunning vermicelli and equally hang up and dry in the air
It is dry, it then cuts off again and is bundled into handle, although storage time greatly prolongs, still need to impregnate or use boiled water in advance when edible
The long period is boiled, consuming time is long, still not convenient enough, cannot be made into instant food, and it is big to dry rice noodles occupied ground, consumption
Time-consuming length, it is difficult to improve yield, rice noodles cutting bundle when be lost it is larger.There are also a kind of convenient rice noodles, are fabricated to such as instant noodles
The same product, need to only steep that it can be served in more than 10 minutes with boiled water when eating, convenient and efficient.But this kind of convenient rice noodle is making
When be added to other auxiliary materials, mutually bonded between rice noodles when preventing rice noodles from turning sour and make, and it is hard to improve pure rice dried rice noodle
The problem of being difficult to maceration firmly, long-term consumption, is harmful to human health.
Summary of the invention
The pure meter Gan of any auxiliary material is not added present invention aims to solve the deficiencies of the prior art, and provides a kind of one kind can produce
The manufacture craft of rice noodles, make rice noodles not only can long term storage, will not turn sour it is rotten, production when rice noodles weak will not bond, rice
Line sizing and it is high-quality and convenient.The present invention also provides dried rice noodle automatic assembly lines.
The purpose of the present invention is achieved through the following technical solutions:
A kind of dried rice noodle production technology, comprising the following steps:
Step 1: raw material preparation: rice is eluriated, beats powder after immersion;
Step 2: extrusion forming: by rice flour it is heat aging after be squeezed into rice noodles immediately;
Step 3: fast shaping: the rice noodles squeezed out are blown immediately it is cold, make nanowire surface quick-hardening be formed, avoid rice
Line is weak;
Step 4: rice noodles dissection: are cut into regular length with cutter;
Step 5: post cure: sending the dried rice noodle of fully hardened sizing into steam box, with steam it is stifling carry out it is secondary ripe
Change;
Step 6: second wind cooling: the rice noodles blowing after drying is subjected to second wind cooling, until the fully hardened sizing of rice noodles, obtains
To dried rice noodle;
Step 7: heated-air drying: the rice noodles of hardening sizing are sent into heated-air drying equipment and are dried, are made in rice noodles
It parches outside;
Step 8: air-cooled three times: the dried rice noodle through heated-air drying quickly to be blown with high wind cold to get the production of finished product dried rice noodle
Product.
A kind of dried rice noodle automatic assembly line conveys and air-cooled including the sequentially rice noodles extrusion forming self-cooked machine of setting, first
Device, secondary steam be ripening device used, second wind cooling conveying device, the second conveying device, hot-air drying unit, three times air-cooled conveying
Device;It is flat duckbill that the air outlet dried upward to the first conveying device feed end is provided with below single lead screw ex truding briquetting machine
Blower is provided with the downward cutter of the blade that can move down in the rear end of the first conveying and air cooling equipment;
Rice noodles extrusion forming self-cooked machine of the present invention includes horizontal spiral feeder, is installed on spiral feeder
The rice noodles template with molding hole of discharge port end, the loading hopper for being installed on spiral feeder feed inlet;First conveying
And air cooling equipment includes the first foraminous conveyer, the first fan for being set to the first foraminous conveyer rear upper;The secondary steam
Ripening device used includes steam box, the curing foraminous conveyer across steam box;The second wind cooling conveying device includes second wind cooling
The second fan that foraminous conveyer, one group be installed on above second wind cooling foraminous conveyer sequence are arranged;The hot-air drying unit
Including drying cover, the drying foraminous conveyer being set in drying cover, into drying cover feed hot wind blast pipe;The tertiary air
Cold conveying device include three times air-cooled foraminous conveyer, be sequentially installed on respectively above and below air-cooled foraminous conveyer three times on blow
Fan group and lower blower fan group;First foraminous conveyer, curing foraminous conveyer, second wind cooling foraminous conveyer, the second conveying dress
The foraminous conveyer set, dry foraminous conveyer, air-cooled foraminous conveyer is link network net belt three times.
The present invention is provided with cooling jacket in the discharging section periphery of the spiral feeder of rice noodles extrusion forming self-cooked machine, cold
But the external water inlet pipe of water jacket and outlet pipe.
The ripening device used steam box of the secondary steam is electric-heating steam cabinet, and electric-heating steam hair is provided in electric-heating steam cabinet
Raw device, the sink below curing foraminous conveyer, steam box top are provided with exhaust pipe.
Second conveying device of the present invention is climbing type wired belt conveyer;Second wind cooling conveying device is docked respectively in both ends
Second wind cooling foraminous conveyer and hot-air drying unit cyclic drying foraminous conveyer.
The present invention is provided with outer cover in the first foraminous conveyer rear upper, and the first fan is placed in outer cover.
Dry foraminous conveyer of the present invention is that at least three layers of the continuous of the operation that moves in circles being set in drying cover are done
Dry foraminous conveyer.
The present invention is additionally provided with subsequent delivery device behind air-cooled conveying device three times.
Using dried rice noodle production technology of the invention, the pure rice dried rice noodle shape being prepared is good, and quality is good, Bu Huifa
Acid, and good toughness is not easy cataclasm, eases back fast, eats very convenient when boiled water is brewed.Production line of the present invention realizes the dry rice of pure rice
The full-automatic production process of line, compact-sized reasonable, occupied area is small, high production efficiency, and entire production process is almost not required to
Manual intervention is wanted, is saved labor, it is the dried rice noodle quality of finished product good produced, in good taste.
Detailed description of the invention
Fig. 1 is schematic diagram of the invention;
Fig. 2 is the top view of Fig. 1.
Specific embodiment
A kind of dried rice noodle production technology, comprising the following steps:
Step 1: raw material preparation: rice is eluriated, beats powder after immersion;
Step 2: extrusion forming: by rice flour it is heat aging after be squeezed into rice noodles immediately;
Step 3: fast shaping: the rice noodles squeezed out are blown immediately it is cold, make nanowire surface quick-hardening be formed, avoid rice
Line is weak;
Step 4: rice noodles dissection: are cut into regular length with cutter;
Step 5: post cure: sending the dried rice noodle of fully hardened sizing into steam box, with steam it is stifling carry out it is secondary ripe
Change;
Step 6: second wind cooling: the rice noodles blowing after drying is subjected to second wind cooling, until the fully hardened sizing of rice noodles, obtains
To dried rice noodle;
Step 7: heated-air drying: the rice noodles of hardening sizing are sent into heated-air drying equipment and are dried, are made in rice noodles
It parches outside;
Step 8: air-cooled three times: the dried rice noodle through heated-air drying quickly to be blown with high wind cold to get the production of finished product dried rice noodle
Product.
As shown in Figure 1 and Figure 2, a kind of dried rice noodle automatic assembly line, the rice noodles extrusion forming self-cooked machine 1 being arranged including sequence,
First conveying and air cooling equipment 2, secondary steam be ripening device used 3, second wind cooling conveying device 4, the second conveying device 5, hot wind dry
Equipment for drying 6, three times air-cooled conveying device 7;It is provided with below single lead screw ex truding briquetting machine and dries upward to the first conveying device feed end
Air outlet 81 be flat duckbill blower 8, the first conveying and the rear end of air cooling equipment 2 are provided with knife rest, pacify on knife rest
Fill the downward cutter 9 of the blade that can be moved back and forth up and down.Subsequent delivery dress can also be set behind air-cooled conveying device 7 three times
10 are set, the dried rice noodle that production finishes is fed directly to pack.
The rice noodles extrusion forming self-cooked machine 1 includes horizontal spiral feeder 11, is installed on spiral feeder and goes out
The rice noodles template 13 with molding hole 131 of material mouth end, the loading hopper 14 for being installed on spiral feeder feed inlet.It is sent in spiral
Material 12 periphery of device discharging section is provided with cooling jacket 15, the external water inlet pipe 16 of cooling jacket and outlet pipe 17.Rice noodles are squeezed into
Type self-cooked machine 1 can be commercially available, oneself can also need oneself to make according to production capacity.
First conveying and air cooling equipment 2 include the first foraminous conveyer 21, are set to the first foraminous conveyer rear upper
The first fan 22.First foraminous conveyer rear upper is provided with outer cover 23, the first fan 22 is placed in outer cover.Set
Outer cover plays the role of polymerizeing wind-force, reduces wind-force leakage, improves air-cooled efficiency, and play safety protection function.
The secondary steam ripening device used 3 includes steam box 31, the curing foraminous conveyer 32 across steam box, the steam
Cabinet 31 is electric-heating steam cabinet, and electric heating steam generator, the sink below curing foraminous conveyer are provided in electric-heating steam cabinet
34, steam box top is provided with exhaust pipe 33.34 side of sink is provided with water inlet pipe, and the other side is provided with drainage hole 35.
Electric-heating steam cabinet is made of the prior art, commercially available.
The second wind cooling conveying device 4 includes second wind cooling foraminous conveyer 41, is installed on second wind cooling foraminous conveyer
Second fan 42 of one group of sequence setting of side.
The hot-air drying unit 6 includes drying cover 61, the drying foraminous conveyer 62 being set in drying cover, to drying cover
The interior blast pipe 63 for feeding hot wind.The dry foraminous conveyer 62 is at least three layers operation that moves in circles being set in drying cover
Continuous drying foraminous conveyer.Blast pipe can according to need the positions such as the top that drying cover is arranged in, front end, rear end, side wall,
As long as ensuring that hot wind is uniform in drying cover as far as possible, the present embodiment is provided with one group of air inlet along different height in drying cover rear end
Pipe.
The conveying device 7 air-cooled three times include three times air-cooled foraminous conveyer 71, be sequentially installed on respectively it is air-cooled defeated three times
Send the up-draught fan group 72 and lower blower fan group 73 above and below mesh belt.
First foraminous conveyer 21, curing foraminous conveyer 32, second wind cooling foraminous conveyer 41, second conveying device 5
Foraminous conveyer, dry foraminous conveyer 62, air-cooled foraminous conveyer 71 is link network net belt three times.
Second conveying device 5 is climbing type wired belt conveyer;The two of second wind cooling conveying device are docked respectively in both ends
The cyclic drying foraminous conveyer 62 of secondary air-cooled foraminous conveyer 41 and hot-air drying unit.
It is first foraminous conveyer 21, the net belt that climbs of the second conveying device 3, cyclic drying foraminous conveyer 62, secondary
Air-cooled foraminous conveyer 51, curing foraminous conveyer 32, three times air-cooled foraminous conveyer 71, transition conveying device 9 foraminous conveyer be
Link network net belt.
The course of work of production line of the present invention is as follows: will add after the rice eluriated and impregnated is smashed or wears into powdery
Enter into loading hopper 14, squeeze conveying forward through spiral feeder 11, rice flour is squeezed in the high speed and high pressure of spiral feeder
Lower generation high temperature and cure, then be extruded out from the molding hole 131 of rice noodles template 13 and form rice noodles.In squeezing, maturing rice flour
Meanwhile water inlet pipe 16 and outlet pipe 17 recycle injection cold water and discharge hot water into cooling jacket 15, in order to avoid spiral feeder
It overheats and damages, and avoid rice flour curing excessive.Row's cold wind that the rice noodles come out from molding hole are blown out by air outlet 81 immediately
Blow it is cold formed, effectively prevent rice noodles occur it is weak, and from molding hole 131 above and below rice noodles template come out multilayer rice noodles be stacked in
Will not deform together, will not bond between each other (rice production rice noodles performance and flour production noodles performance not
Together, the rice noodles toughness that glutinous rice group squeezes out is very poor, easily weak and disconnection, and is easy adhesion between each other;And noodles toughness
It is good, it is not easily broken, mutually also it is not easy adhesion).The rice noodles of sizing fall on the first foraminous conveyer 21 move ahead, and by the first fan 22 after
It is continuous to blow cold further sizing.It is stamped outer cover 23 outside first fan, can effectively polymerize wind-force, reinforces air-cooling moulding efficiency effect.It is fixed
Rice noodles after type cut into required length in the cutter 9 that the first foraminous conveyer rear end is back and forth moved up and down.The rice cut into chunks
Line subsequently enters secondary steam ripening device used 3, and rice noodles are secondary by high-temperature steam during moving ahead along curing foraminous conveyer 32
It cures and weak will not deform.Post cure is that rice can be improved after post cure in the key link of production dried rice noodle
The toughness of line simultaneously makes rice noodles be easy to soften, and steeps with boiled water that it can be served in more than 10 minutes when eating, solve existing dried rice noodle it is too hard,
The problem of needs impregnate in advance or cook the long period when being not easy to soften, is edible.The addition when making dried rice noodle is not needed yet
The additive for easily softening rice noodles solves the technical problem of long-term unsolved pure rice dried rice noodle production.Water in sink 34
It can be discharged after a shutdown from drainage hole 35.Second be sequentially set after post cure treated rice noodles come out from steam box
Fan 52 gradually blows cold, hardening sizing again, after climb the circulation being delivered in hot-air drying unit through the second conveying device 5
Dry foraminous conveyer 62, is sufficiently dried during along cyclic drying foraminous conveyer circulation conveying from top to bottom by hot wind, is dried
Rice noodles then pass through into air-cooled foraminous conveyer 71 three times, it is cooling through the strength of up-draught fan group 72 and lower blower fan group 73,
It is quickly thoroughly dried, the rice noodles for avoiding slow drying speed from may cause turn sour rotten problem, obtain the good dry rice of pure rice
Line.Dried rice noodle obtained is sent through subsequent delivery device 10 to packaging.
Production line of the present invention changes traditional dried rice noodle production technology, efficiently solves the various skills in dried rice noodle production
Art problem, the problem that such as pure rice dried rice noodle is hard, be not easy maceration, trouble of cooking, production efficiency are low, convenient rice noodle additionally add respectively
The problem of the problem of kind of additive and auxiliary material, rice noodles weak deformation etc..The present invention passes through the ingenious flat duckbill air outlet of setting
Blower 8, by from molding hole come out rice noodles blow immediately it is cold formed, effectively prevent rice noodles occur it is weak, pass through the first fan
22 continue to blow cold further sizing, and subsequent dry generate is avoided sharply to shrink and influence form.It is carried out again after rice noodles sizing secondary
Curing, can avoid rice noodles during post cure and is deformed, and improves the toughness of rice noodles by post cure and Jia Shui eases back
Performance, so that the finished product dried rice noodle finally obtained is easy to maceration and eats and be not easy cataclasm, mouthfeel more chewiness.After post cure
Rice noodles carry out heated-air drying immediately, and are then quickly dried up using upper and lower high wind, the rice noodles fermentation souring that can prevent the pure metric system from making,
Product quality is improved, and is extended the shelf life.Dried rice noodle is produced using the method for the present invention and device, is not required to add any additive,
Pure rice food obtained is healthy and safe, remains strong this perfume of rice.
Claims (8)
1. a kind of dried rice noodle production technology, which comprises the following steps:
Step 1: raw material preparation: rice is eluriated, beats powder after immersion;
Step 2: extrusion forming: by rice flour it is heat aging after be squeezed into rice noodles immediately;
Step 3: fast shaping: the rice noodles squeezed out are blown immediately it is cold, make nanowire surface quick-hardening be formed, avoid rice noodles soft
It collapses;
Step 4: rice noodles dissection: are cut into regular length with cutter;
Step 5: post cure: sending the dried rice noodle of fully hardened sizing into steam box, carries out post cure with steam is stifling;
Step 6: second wind cooling: the rice noodles blowing after drying is subjected to second wind cooling, until the fully hardened sizing of rice noodles, is done
Rice noodles;
Step 7: heated-air drying: sending the rice noodles of hardening sizing into heated-air drying equipment and be dried, and makes to do inside and outside rice noodles
Thoroughly;
Step 8: air-cooled three times: the dried rice noodle through heated-air drying quickly to be blown with high wind cold to get finished product dried rice noodle product.
2. a kind of dried rice noodle automatic assembly line, which is characterized in that rice noodles extrusion forming self-cooked machine (1) including sequence setting, the
One conveying and air cooling equipment (2), secondary steam ripening device used (3), second wind cooling conveying device (4), the second conveying device (5),
Hot-air drying unit (6), three times air-cooled conveying device (7);It is provided with below single lead screw ex truding briquetting machine upward to the first conveying device
The air outlet (81) of feed end blowing is the blower (8) of flat duckbill, is arranged in the rear end of the first conveying and air cooling equipment (2)
The cutter (9) for having the blade that can be moved down downward;
The rice noodles extrusion forming self-cooked machine (1) includes horizontal spiral feeder (11), is installed on spiral feeder and goes out
The rice noodles template (13) of the band molding hole (131) of material mouth end, the loading hopper (14) for being installed on spiral feeder feed inlet;
First conveying and air cooling equipment (2) include the first foraminous conveyer (21), are set to the first foraminous conveyer rear upper
The first fan (22);
The secondary steam ripening device used (3) includes steam box (31), the curing foraminous conveyer (32) across steam box;
The second wind cooling conveying device (4) includes second wind cooling foraminous conveyer (41), is installed on second wind cooling foraminous conveyer
The second fan (42) of one group of sequence setting of side;
The hot-air drying unit (6) includes drying cover (61), the drying foraminous conveyer (62) being set in drying cover, to drying
The blast pipe (63) of hot wind is fed in cover;
The conveying device (7) air-cooled three times include three times air-cooled foraminous conveyer (71), be sequentially installed on respectively it is air-cooled defeated three times
Send the up-draught fan group (72) above and below mesh belt and lower blower fan group (73);
First foraminous conveyer (21), curing foraminous conveyer (32), second wind cooling foraminous conveyer (41), the second conveying device
(5) foraminous conveyer, dry foraminous conveyer (62), air-cooled foraminous conveyer (71) is link network net belt three times.
3. a kind of dried rice noodle automatic assembly line according to claim 2, which is characterized in that in rice noodles extrusion forming self-cooked machine
(1) discharging section (12) periphery of spiral feeder (11) is provided with cooling jacket (15), the external water inlet pipe of cooling jacket
(16) and outlet pipe (17).
4. a kind of dried rice noodle automatic assembly line according to claim 2, which is characterized in that the secondary steam is ripening device used
(3) steam box (31) is electric-heating steam cabinet, and electric heating steam generator is provided in electric-heating steam cabinet, is located at curing foraminous conveyer
The sink (34) of lower section, steam box top are provided with exhaust pipe (33).
5. a kind of dried rice noodle automatic assembly line according to claim 2, which is characterized in that second conveying device (5)
For climbing type wired belt conveyer;The second wind cooling foraminous conveyer (41) and heat of second wind cooling conveying device (4) are docked respectively in both ends
The cyclic drying foraminous conveyer (62) of wind drying unit.
6. a kind of dried rice noodle automatic assembly line according to claim 2, which is characterized in that on the first foraminous conveyer rear portion
Side is provided with outer cover (23), and the first fan (22) is placed in outer cover.
7. a kind of dried rice noodle automatic assembly line according to claim 2, which is characterized in that the dry foraminous conveyer (62)
Continuous drying foraminous conveyer for at least three layers operation that moves in circles being set in drying cover.
8. according to a kind of described in any item dried rice noodle automatic assembly lines of claim 2-6, which is characterized in that air-cooled defeated three times
Device (7) is sent to be additionally provided with subsequent delivery device (10) below.
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101036505A (en) * | 2007-03-31 | 2007-09-19 | 李爱英 | Production method of dried rice noodles |
CN101341945A (en) * | 2008-08-15 | 2009-01-14 | 姚万胜 | Preparation method for convenient rice noodle |
CN101449763A (en) * | 2008-12-26 | 2009-06-10 | 冯星愿 | Multifunctional rice-flour noodle production line and production technique thereof |
CN209732504U (en) * | 2019-01-28 | 2019-12-06 | 云南云粲食品开发有限公司 | Automatic production line of boiling-free instant rice noodles |
-
2019
- 2019-01-28 CN CN201910079610.8A patent/CN109662254A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101036505A (en) * | 2007-03-31 | 2007-09-19 | 李爱英 | Production method of dried rice noodles |
CN101341945A (en) * | 2008-08-15 | 2009-01-14 | 姚万胜 | Preparation method for convenient rice noodle |
CN101449763A (en) * | 2008-12-26 | 2009-06-10 | 冯星愿 | Multifunctional rice-flour noodle production line and production technique thereof |
CN209732504U (en) * | 2019-01-28 | 2019-12-06 | 云南云粲食品开发有限公司 | Automatic production line of boiling-free instant rice noodles |
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