CN109659402A - The series winding technique of solar battery sheet - Google Patents

The series winding technique of solar battery sheet Download PDF

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Publication number
CN109659402A
CN109659402A CN201910068305.9A CN201910068305A CN109659402A CN 109659402 A CN109659402 A CN 109659402A CN 201910068305 A CN201910068305 A CN 201910068305A CN 109659402 A CN109659402 A CN 109659402A
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CN
China
Prior art keywords
hot pressing
cell piece
conductive
connector
solar battery
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910068305.9A
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Chinese (zh)
Inventor
常振宇
符黎明
曹育红
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Changzhou Shichuang Energy Technology Co Ltd
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Changzhou Shichuang Energy Technology Co Ltd
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Priority to CN201910068305.9A priority Critical patent/CN109659402A/en
Publication of CN109659402A publication Critical patent/CN109659402A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • H01L31/188Apparatus specially adapted for automatic interconnection of solar cells in a module
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/05Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells
    • H01L31/0504Electrical interconnection means between PV cells inside the PV module, e.g. series connection of PV cells specially adapted for series or parallel connection of solar cells in a module
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Sustainable Development (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Sustainable Energy (AREA)
  • Manufacturing & Machinery (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The invention discloses a kind of series winding techniques of solar battery sheet, two neighboring tiling cell piece is chained together by connector, the first end of connector, the second end can be directly with corresponding cell piece adhesions, and first end, the second end are combined together and are electrically connected with corresponding cell piece by vertical hot pressing;The insulating outer layer of connector middle part can keep insulating, it can avoid positive back side short circuit of the middle part by same cell piece, the tiling of two neighboring cell piece can solid matter, i.e., two neighboring tiling cell piece can be respectively with connector middle part against so that the spacing of two neighboring tiling cell piece reaches minimum.

Description

The series winding technique of solar battery sheet
Technical field
The present invention relates to the series winding techniques of solar battery sheet.
Background technique
Solar cell module (being also solar panel, photovoltaic module) is the core in solar power system Point.Solar cell module refers to outer enclosure and internal connection, the minimum inseparable of direct current electricity output can be provided separately The solar battery group cut, which attaches together, sets, and is mainly made of solar battery sheet, tempered glass, EVA, backboard and frame etc..
The production method of solar cell module mainly comprises the steps that cell piece concatenates, component stack, component layer Pressure, frames up.
Wherein, cell piece concatenation is mainly: the multiple cell pieces of the concatenation that successively tiles along a certain orientation, by multiple electricity Pond piece is connected into battery strings;The back side (rear electrode) of latter cell piece passes through the front of conducting connecting part and previous cell piece (front electrode) series connection;Alternatively, the front (front electrode) of latter cell piece passes through the back of conducting connecting part and previous cell piece Face (rear electrode) series connection;Conducting connecting part is generally welding wire or welding.
Component stack is mainly: stacking gradually laying tempered glass, EVA, battery strings, EVA, backboard.
Component lamination is mainly: by hot pressing, bonding each layer assembly of stacking under certain temperature, pressure condition and melts It is combined, forms an entirety.
As described above, two tiling cell pieces adjacent in battery strings need to concatenate by conducting connecting part, in order to avoid The positive back side short circuit of same cell piece, two neighboring tiling cell piece are needed to be arranged a fixed spacing by conducting connecting part, to avoid Conducting connecting part contacts simultaneously with the positive back side of same cell piece, this allows for cell piece tiling and is unable to solid matter, wastes component face Product, influences the efficiency of component.
Summary of the invention
The purpose of the present invention is to provide a kind of series winding techniques of solar battery sheet, will be two neighboring flat by connector Paving cell piece is chained together, the first end of connector, the second end can directly with corresponding cell piece adhesion, and first end Portion, the second end are combined together and are electrically connected with corresponding cell piece by vertical hot pressing;Outside the insulation of connector middle part Layer can keep insulating, and can avoid middle part for the short circuit of the positive back side of same cell piece, two neighboring cell piece tiling can solid matter, i.e., Two neighboring tiling cell piece can be respectively with connector middle part against so that the spacing of two neighboring tiling cell piece reaches most It is small.
To achieve the above object, the present invention provides a kind of series winding technique of solar battery sheet, includes the following steps:
1) adhesion:
The cell piece that two tile is chained together by connector, this two positive polarity of tiling cell piece are identical, together The polarity at the positive back side of one cell piece is opposite;Connector includes conductive core material and insulating outer layer;Insulating outer layer is internal containing conduction The insulating cement of particle, and insulating outer layer is electrically conductive after by hot pressing, using the hot pressing condition insulating outer layer that can make insulating outer layer conduction Conductive hot pressing condition;
Front (front electrode) adhesion of connector and one of cell piece, on connector with the cell piece front adhesion Part is the first end of connector;
The back side (rear electrode) adhesion of connector and another cell piece, with the portion on connector with the cell piece back side adhesion It is divided into the second end of connector;
Using the part on connector between first end and the second end as the middle part of connector;Middle part is clipped in above-mentioned Between two tiling cell pieces;
2) vertical hot pressing:
Vertical hot pressing is carried out to first end and the second end, first end and the second end is made to meet conductive hot pressing condition;In Between portion be clipped between above-mentioned two tiling cell piece, be not affected by the vertical pressure of vertical hot pressing, middle part does not meet conductive heat pressure Condition;
The insulating outer layer of first end is conductive by vertical hot pressing, and the front (front electrode) of first end and corresponding cell piece It is combined together and is electrically connected;
The insulating outer layer of the second end is conductive by vertical hot pressing, and the back side (rear electrode) of the second end and corresponding cell piece It is combined together and is electrically connected;
The insulating outer layer of middle part keeps insulation, to avoid middle part that the positive back side of same cell piece is short-circuit.
Preferably, the conducting particles be solder grain, metal powder, carbon dust, Graphene powder, conducting polymer particle, Plastic pellet, carbon nanotube or the metal nanometer line of metallic cover.
Preferably, the material of the insulating cement be mainly epoxy resin, acrylic resin, polyurethane resin, vinyl chloride-vinyl acetate resin, Acryl resin, hot melt adhesive, silicone resin, polyurethane, phenolic resin, polyamide, polyimide resin or polycarbonate.
Preferably, the conductive core material is wire, metal tape, metal foil, metal mesh, hardware cloth or vapor deposition conductive layer Plastic film.
Preferably, the conductive hot pressing condition includes: conductive hot pressing temperature strip part, conductive hot pressing pressure condition and conductive heat Press time conditions;Conductive hot pressing temperature strip part be hot pressing temperature be not less than 100 DEG C, conductive hot pressing pressure condition be hot pressing pressure not Less than 0.00001MPa, conductive hot pressing time conditions are that hot pressing time is not less than 5s.
Preferably, the temperature of the vertical hot pressing is 100~200 DEG C, the pressure of vertical hot pressing is 0.00001~ 0.2MPa, the time of vertical hot pressing are 5~1800s.
Preferably, the partial size of the conducting particles is 0.1~100um.
Preferably, the insulating outer layer with a thickness of 5~500um.
Preferably, the conductive core material with a thickness of 5~500um.
Preferably, the vertical hot pressing carries out in the component lamination step in solar cell module preparation process, leads to The heat pressing process in component lamination step is crossed, completes the combination and electrical connection of connector and corresponding cell piece together.
The series winding technique of solar battery sheet of the present invention has a characteristic that
1, the insulating outer layer of connector be insulating cement, have viscosity, therefore the first end of connector, the second end can directly with it is right The cell piece adhesion answered, the installation of connector are more convenient quick.
2, the first end of connector, the second end are conductive by the vertical hot pressing for meeting conductive hot pressing condition, and the One end, the second end are combined together with corresponding cell piece by vertical hot pressing and are electrically connected, it can be achieved that two neighboring electricity The electrical connection (series connection) of pond piece.
3, the middle part of connector is clipped between two neighboring tiling cell piece, is not affected by the vertical pressure of vertical hot pressing, Middle part does not meet conductive heat press strip part, and the insulating outer layer of middle part can keep insulating, and can avoid middle part for same cell piece The short circuit of the positive back side, the tiling of two neighboring cell piece can solid matter, i.e., two neighboring tiling cell piece can be respectively and among connector Portion is against so that the spacing of two neighboring tiling cell piece reaches minimum.
4, the conductive characteristic after by hot pressing (meet conductive hot pressing condition) based on insulating outer layer, above-mentioned vertical hot pressing can be It carries out in component lamination step in solar cell module preparation process, before component lamination, connector is not erected To hot pressing, but by the vertical hot pressing of connector be placed in the component lamination step in solar cell module preparation process into Row, by the heat pressing process (hot pressing in component lamination step is also vertical) in component lamination step, realizes connector together It is affixed with corresponding cell piece, the step of vertical hot pressing of part is attached before component lamination can be saved, production efficiency can be improved, Reduce production cost.
Specific embodiment
With reference to embodiment, the specific embodiment of the present invention is further described.Following embodiment is only used for more Add and clearly demonstrate technical solution of the present invention, and not intended to limit the protection scope of the present invention.
Embodiment 1
The present invention provides a kind of series winding technique of solar battery sheet, includes the following steps:
1) adhesion:
The cell piece that two tile is chained together by connector, this two positive polarity of tiling cell piece are identical, together The polarity at the positive back side of one cell piece is opposite;Connector includes conductive core material and insulating outer layer;Insulating outer layer is internal containing conduction The insulating cement of particle, and insulating outer layer is electrically conductive after by hot pressing, using the hot pressing condition insulating outer layer that can make insulating outer layer conduction Conductive hot pressing condition;
Front (front electrode) adhesion of connector and one of cell piece, on connector with the cell piece front adhesion Part is the first end of connector;
The back side (rear electrode) adhesion of connector and another cell piece, with the portion on connector with the cell piece back side adhesion It is divided into the second end of connector;
Using the part on connector between first end and the second end as the middle part of connector;Middle part is clipped in above-mentioned Between two tiling cell pieces;
2) vertical hot pressing:
Vertical hot pressing is carried out to first end and the second end, first end and the second end is made to meet conductive hot pressing condition;In Between portion be clipped between above-mentioned two tiling cell piece, be not affected by the vertical pressure of vertical hot pressing, middle part does not meet conductive heat pressure Condition;
The insulating outer layer of first end is conductive by vertical hot pressing, and the front (front electrode) of first end and corresponding cell piece It is combined together and is electrically connected;
The insulating outer layer of the second end is conductive by vertical hot pressing, and the back side (rear electrode) of the second end and corresponding cell piece It is combined together and is electrically connected;
The insulating outer layer of middle part keeps insulation, to avoid middle part that the positive back side of same cell piece is short-circuit.
The conducting particles is solder grain, metal powder, carbon dust, Graphene powder, conducting polymer particle, metallic cover Plastic pellet, carbon nanotube or metal nanometer line.
The material of the insulating cement is mainly epoxy resin, acrylic resin, polyurethane resin, vinyl chloride-vinyl acetate resin, acrylic Resin, hot melt adhesive, silicone resin, polyurethane, phenolic resin, polyamide, polyimide resin or polycarbonate.
The conductive core material is that the plastics of wire, metal tape, metal foil, metal mesh, hardware cloth or vapor deposition conductive layer are thin Film.
The conduction hot pressing condition includes: conductive hot pressing temperature strip part, conductive hot pressing pressure condition and conductive hot pressing time Condition;Conductive hot pressing temperature strip part is that hot pressing temperature is not less than 100 DEG C, and conductive hot pressing pressure condition is not less than for hot pressing pressure 0.00001MPa, conductive hot pressing time conditions are that hot pressing time is not less than 5s.
The temperature of the vertical hot pressing is 100~200 DEG C, and the pressure of vertical hot pressing is 0.00001~0.2MPa, vertical heat The time of pressure is 5~1800s.
The partial size of the conducting particles is 0.1~100um.
The insulating outer layer with a thickness of 5~500um.
The conductive core material with a thickness of 5~500um.
Embodiment 2
The present invention provides a kind of series winding technique of solar battery sheet, and on the basis of embodiment 1, difference is:
The conduction hot pressing condition includes: conductive hot pressing temperature strip part, conductive hot pressing pressure condition and conductive hot pressing time conditions; Conductive hot pressing temperature strip part is that hot pressing temperature is not less than 100 DEG C, and conductive hot pressing pressure condition is not less than for hot pressing pressure 0.02MPa, conductive hot pressing time conditions are that hot pressing time is not less than 5s.
The temperature of the vertical hot pressing is 120~150 DEG C, and the pressure of vertical hot pressing is 0.02~0.03MPa, vertical hot pressing Time be 600~1200s.
Embodiment 3
The present invention provides a kind of series winding technique of solar battery sheet, and on the basis of embodiment 2, difference is:
The vertical hot pressing carries out in the component lamination step in solar cell module preparation process, is walked by component lamination Heat pressing process in rapid completes the combination and electrical connection of connector and corresponding cell piece together.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the technical principles of the invention, several improvements and modifications can also be made, these improvements and modifications Also it should be regarded as protection scope of the present invention.

Claims (10)

1. the series winding technique of solar battery sheet, which comprises the steps of:
1) adhesion:
The cell piece that two tile is chained together by connector, this two positive polarity of tiling cell piece are identical, together The polarity at the positive back side of one cell piece is opposite;Connector includes conductive core material and insulating outer layer;Insulating outer layer is internal containing conduction The insulating cement of particle, and insulating outer layer is electrically conductive after by hot pressing, using the hot pressing condition insulating outer layer that can make insulating outer layer conduction Conductive hot pressing condition;
The positive adhesion of connector and one of cell piece, to be connected on connector with the part of the cell piece front adhesion The first end of part;
The back side adhesion of connector and another cell piece, using on connector with the part of the cell piece back side adhesion as connector The second end;
Using the part on connector between first end and the second end as the middle part of connector;Middle part is clipped in above-mentioned Between two tiling cell pieces;
2) vertical hot pressing:
Vertical hot pressing is carried out to first end and the second end, first end and the second end is made to meet conductive hot pressing condition;In Between portion be clipped between above-mentioned two tiling cell piece, be not affected by the vertical pressure of vertical hot pressing, middle part does not meet conductive heat pressure Condition;
The insulating outer layer of first end is conductive by vertical hot pressing, and first end is combined together with the front of corresponding cell piece And it is electrically connected;
The insulating outer layer of the second end is conductive by vertical hot pressing, and the second end is combined together with the back side of corresponding cell piece And it is electrically connected;
The insulating outer layer of middle part keeps insulation, to avoid middle part that the positive back side of same cell piece is short-circuit.
2. the series winding technique of solar battery sheet according to claim 1, which is characterized in that the conducting particles is solder Particle, metal powder, carbon dust, Graphene powder, conducting polymer particle, the plastic pellet of metallic cover, carbon nanotube or metal Nano wire.
3. the series winding technique of solar battery sheet according to claim 1, which is characterized in that the material master of the insulating cement Will for epoxy resin, acrylic resin, polyurethane resin, vinyl chloride-vinyl acetate resin, acryl resin, hot melt adhesive, silicone resin, polyurethane, Phenolic resin, polyamide, polyimide resin or polycarbonate.
4. the series winding technique of solar battery sheet according to claim 1, which is characterized in that the conductive core material is metal Silk, metal tape, metal foil, metal mesh, hardware cloth or the plastic film that conductive layer is deposited.
5. the series winding technique of solar battery sheet according to claim 1, which is characterized in that the conduction hot pressing condition packet It includes: conductive hot pressing temperature strip part, conductive hot pressing pressure condition and conductive hot pressing time conditions;Conductive hot pressing temperature strip part is hot pressing Temperature is not less than 100 DEG C, and conductive hot pressing pressure condition is that hot pressing pressure is not less than 0.00001MPa, and conductive hot pressing time conditions are Hot pressing time is not less than 5s.
6. the series winding technique of solar battery sheet according to claim 1, which is characterized in that the temperature of the vertical hot pressing It is 100~200 DEG C, the pressure of vertical hot pressing is 0.00001~0.2MPa, and the time of vertical hot pressing is 5~1800s.
7. the series winding technique of solar battery sheet according to claim 1, which is characterized in that the partial size of the conducting particles For 0.1~100um.
8. the series winding technique of solar battery sheet according to claim 1, which is characterized in that the thickness of the insulating outer layer For 5~500um.
9. the series winding technique of solar battery sheet according to claim 1, which is characterized in that the thickness of the conductive core material For 5~500um.
10. the series winding technique of solar battery sheet according to claim 1, which is characterized in that the vertical hot pressing is too It is carried out in component lamination step in positive energy battery component preparation process, by the heat pressing process in component lamination step, together Complete the combination and electrical connection of connector and corresponding cell piece.
CN201910068305.9A 2019-01-24 2019-01-24 The series winding technique of solar battery sheet Pending CN109659402A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Publications (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110649118A (en) * 2019-09-02 2020-01-03 中节能太阳能科技(镇江)有限公司 Piece-splicing photovoltaic module
CN110931602A (en) * 2019-12-09 2020-03-27 常州时创能源科技有限公司 Series connection method of solar cell strings

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CN207602598U (en) * 2017-12-12 2018-07-10 浙江晶科能源有限公司 A kind of cell piece series welding band
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CN101512781A (en) * 2006-08-29 2009-08-19 日立化成工业株式会社 Conductive adhesive film and solar cell module
CN101755341A (en) * 2007-09-26 2010-06-23 日立化成工业株式会社 Conductor connection member and manufacture method thereof, syndeton and solar module
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110649118A (en) * 2019-09-02 2020-01-03 中节能太阳能科技(镇江)有限公司 Piece-splicing photovoltaic module
CN110649118B (en) * 2019-09-02 2021-11-19 中节能太阳能科技(镇江)有限公司 Piece-splicing photovoltaic module
CN110931602A (en) * 2019-12-09 2020-03-27 常州时创能源科技有限公司 Series connection method of solar cell strings

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