CN109655145A - A kind of production method and its application of batch can scale weighing sensor support component - Google Patents
A kind of production method and its application of batch can scale weighing sensor support component Download PDFInfo
- Publication number
- CN109655145A CN109655145A CN201910044253.1A CN201910044253A CN109655145A CN 109655145 A CN109655145 A CN 109655145A CN 201910044253 A CN201910044253 A CN 201910044253A CN 109655145 A CN109655145 A CN 109655145A
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- China
- Prior art keywords
- weighing sensor
- steel plate
- plate
- sensor support
- welding
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G21/00—Details of weighing apparatus
- G01G21/02—Arrangements of bearings
- G01G21/08—Bearing mountings or adjusting means therefor
Abstract
The present invention relates to a kind of batch can scale weighing sensor support components, inclined plate including three sets of weighing sensor supports and matched modification levelness, inclined plate is placed on the bottom when installation, sensor support base is placed on the matched connector of a weighing sensor above and its producer and is then placed on the top, after adjusting installation site, check weighing sensor verticality, confirm that weighing sensor is vertical, after placement position facilitates welding, it is firm weld, continuous fillet welding connection type is used between inclined plate and basic I-beam and sensor support base, it is ensured that welding is firm.The problems such as hopper is subjected to displacement when furnace roof batch can scale can effectively be avoided to replace weighing sensor or connector, and weighing sensor inclination causes measuring accuracy to decline, and operation stability is poor, effectively improves measuring accuracy, reduces data fluctuations.
Description
Technical field
The invention belongs to furnace top material tank for blast furnace scale Weighing technical fields, are related to a kind of batch can scale weighing sensor support
The production method and its application of component, it, which is mainly used in, supports furnace top material tank for blast furnace by weighing sensor, and prevents to weigh
Sensor perturbations, it is ensured that weighing sensor stress is vertical, and Hopper Weight can stablize accurate conduction to weighing sensor, realizes high
Furnace furnace roof batch can scale is stable, and data are accurate.
Background technique
In the application of certain company's furnace top material tank for blast furnace scale, since weighing sensor connector uses long cylindricality pressure head by pressure
Conduction is to weighing sensor, and this force transferring structure design is unreasonable, and material impact be easy to cause hopper to shift, more emat sensor or
When connector, also batch can is be easy to cause to shift, and the displacement of furnace roof batch can be easy to cause scale body card resistance, weighing sensor inclination etc. is existing
As so that data fluctuations and measuring accuracy be caused to decline.Wherein there is a weighing sensor support I-beam inclination serious, causes
Weighing sensor measurement data is larger in actual value deviation, and therefore, in order to effectively ensure that furnace roof batch can scale is stable, data are quasi-
Really, a kind of batch can scale weighing sensor support component is designed and produced, optimization weighing-appliance system is particularly important.
Summary of the invention
In order to overcome the disadvantages mentioned above of the prior art, the present invention provides a kind of system of batch can scale weighing sensor support component
Make method and its application, it can effectively avoid hopper when furnace roof batch can scale replacement weighing sensor or connector from being subjected to displacement,
The problems such as weighing sensor inclination, causes measuring accuracy to decline, and operation stability is poor, effectively improves measuring accuracy, reduces data
Fluctuation.
The technical solution adopted by the present invention to solve the technical problems is: a kind of batch can scale weighing sensor support component,
Inclined plate is placed on the bottom when installation by the inclined plate including three sets of weighing sensor supports and matched modification levelness, is sensed
Device support is placed on the matched connector of a weighing sensor above and its producer and is then placed on the top, after adjusting installation site,
Check weighing sensor verticality, confirmation weighing sensor is vertical, after placement position facilitates welding, carries out welding firm, taper liner
Continuous fillet welding connection type is used between plate and basic I-beam and sensor support base, it is ensured that welding is firm.
The support is mainly made by Q235 material with a thickness of the steel plate of 30mm；All between steel plate and steel plate connect
Touching position must continuous fillet welding.
The inclined plate of the matched modification levelness is formed by the steel plate processing and fabricating of Q235 material.
A kind of production method of batch can scale weighing sensor support component is first drawn inclined plate by the technical solution drafted and is set
Meter figure, the steel plate for being Q235 with material carry out outer dimension blanking by design drawing, process inclined plate, the inclined surface angle of inclined plate
Girder inclination angle is supported to determine according to field surveys；Weighing sensor susceptor design figure is drawn by the technical solution drafted again,
The 30mm steel plate for being Q235 with material carries out outer dimension blanking by design drawing, and weighing sensor support is processed in welding；Specific system
It is as step:
1, weighing sensor support is drawn by the technical solution drafted, the 30mm steel plate for being Q235 with material carries out shape by design
Measure, wherein 2 pieces of 180mm*180mm*30mm steel plate, 1 piece of 90mm*180mm*30mm steel plate, 90mm*75mm*30mm steel
2 pieces of plate, steel plate is combined welding；There is most important technical requirements when processing: (1), two planes up and down of steel plate it is flat
Row degree must reach within 0.03；(2), burr is removed；
2, the inclined plate outline dimensional drawing that adjustment levelness is drawn by the technical solution drafted is processed with the steel plate that material is Q235
3 pieces of 200mm*200mm specification inclined bottom plate, slope determine that main technical requirements are to place it in biography according to field surveys data
Above the support crossbeam of sensor installation site, it can ensure that plane levelness reaches four angle differences in height no more than ± 0.5mm, pad
There are enough throat thickness in the most thin position of plate with a thickness of 10mm between I-beam when ensuring in-site installation, length and width specification is set
Being calculated as 200mm*200mm is in order to ensure there is enough welding surpluses between inclined bottom plate and I-beam and support base.
A kind of application of batch can scale weighing sensor support component, application process is:
Inclined plate is placed on the bottom, weighing sensor support is placed on above, welding bottom plate, sensor base plate, weighing sensor,
Pressure head is successively placed on top, and installation checks weighing sensor support top surface levelness, weighing by being sequentially attached from the bottom to top
The matched connector of sensor and its producer is then placed on the top, after adjusting installation site, checks weighing sensor verticality,
Confirm that weighing sensor is vertical, after placement position facilitates welding, it is firm weld, and inclined plate and basic I-beam and weighing pass
Continuous fillet welding connection type is used between sensor support, it is ensured that welding is firm.
The beneficial effects of the present invention are: can effectively ensure that gravity is accurately conducted to weighing sensor, furnace roof batch can is improved
The measuring accuracy of scale, and sensor automatically resets that performance is good, and equipment operation stability is good.In furnace top material tank for blast furnace scale application
On, practical and popularizing value with higher.
Detailed description of the invention
Fig. 1 is that the present invention uses schematic diagram.
In figure: 1- pressure head, 2- weighing sensor, 3- sensor base plate, 4- weld bottom plate, 5- weighing sensor support, 6-
Inclined plate, the basis 7- I-beam.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
Referring to Fig. 1, a kind of batch can scale weighing sensor support component, including three sets of weighing sensor supports 5 and mating tune
Inclined plate 6 is placed on the bottom when installation by the inclined plate 6 of whole levelness, sensor support base be placed on a weighing sensor 2 above and
The matched connector of its producer is then placed on the top, after adjusting installation site, checks 2 verticality of weighing sensor, confirmation claims
It is vertical to retransmit sensor 2, after placement position facilitates welding, it is firm weld, inclined plate 6 and basic I-beam 7 and sensor branch
Continuous fillet welding connection type is used between seat, it is ensured that welding is firm.
The support is mainly made by Q235 material with a thickness of the steel plate of 30mm；All between steel plate and steel plate connect
Touching position must continuous fillet welding.
The inclined plate 6 of the matched modification levelness is formed by the steel plate processing and fabricating of Q235 material.
A kind of production method of 2 support component of batch can scale weighing sensor first draws inclined plate 6 by the technical solution drafted
Design drawing, the steel plate for being Q235 with material carry out outer dimension blanking by design drawing, process inclined plate 6, the inclined surface of inclined plate 6
Angle supports girder inclination angle to determine according to field surveys；Weighing sensor support 5 is drawn by the technical solution drafted again to set
Meter figure, the 30mm steel plate for being Q235 with material carry out outer dimension blanking by design drawing, weld, and process weighing sensor support 5；
Specific production step is:
1, weighing sensor support 5 is drawn by the technical solution drafted, the 30mm steel plate for being Q235 with material is carried out outer by design
Shape measure, wherein 2 pieces of 180mm*180mm*30mm steel plate, 1 piece of 90mm*180mm*30mm steel plate, 90mm*75mm*30mm
2 pieces of steel plate, steel plate is combined welding；There is most important technical requirements when processing: (1), two planes up and down of steel plate
The depth of parallelism must reach within 0.03；(2), burr is removed；
2,6 outline dimensional drawing of inclined plate that adjustment levelness is drawn by the technical solution drafted, is added with the steel plate that material is Q235
3 pieces of inclined bottom plate of work 200mm*200mm specification, slope determines that main technical requirements are to place it according to field surveys data
Above the support crossbeam of sensor mounting location, it can ensure that plane levelness reaches four angle differences in height and is no more than ± 0.5mm,
There are enough throat thickness, length and width specification in the most thin position of backing plate with a thickness of 10mm between I-beam when ensuring in-site installation
Being designed as 200mm*200mm is in order to ensure there is enough welding surpluses between inclined bottom plate and I-beam and support base.
A kind of application of 2 support component of batch can scale weighing sensor, application process is:
Inclined plate 6 is placed on the bottom, weighing sensor support 5 is placed on above, and welding bottom plate 4, sensor base plate 3, weighing pass
Sensor 2, pressure head 1 are successively placed on top, and installation checks 5 top surface water of weighing sensor support by being sequentially attached from the bottom to top
Pingdu, the matched connector of weighing sensor 2 and its producer is then placed on the top, after adjusting installation site, checks that weighing passes
2 verticality of sensor, confirmation weighing sensor 2 is vertical, and after placement position facilitates welding, it is firm weld, inclined plate 6 and basis
Continuous fillet welding connection type is used between I-beam 7 and weighing sensor support 5, it is ensured that welding is firm.
The invention is not limited to above embodiment, if not departing from the present invention to various changes or modifications of the invention
Spirit and scope, if these changes or modifications belong within the scope of claim and equivalent technologies of the invention, then this hair
It is bright to be also intended to encompass these modification and variations.
Claims (5)
1. a kind of batch can scale weighing sensor support component, it is characterised in that: including three sets of weighing sensor supports and mating tune
Inclined plate is placed on the bottom when installation by the inclined plate of whole levelness, sensor support base be placed on a weighing sensor above and its
The matched connector of producer is then placed on the top, after adjusting installation site, checks weighing sensor verticality, confirmation weighing passes
Sensor is vertical, and after placement position facilitates welding, it is firm weld, and adopts between inclined plate and basic I-beam and sensor support base
With continuous fillet welding connection type, it is ensured that welding is firm.
2. batch can scale weighing sensor support component as described in claim 1, it is characterised in that: the weighing sensor support master
It to be made by Q235 material with a thickness of the steel plate of 30mm；All contact positions between steel plate and steel plate must continuous angle
Weldering.
3. batch can scale weighing sensor support component as described in claim 1, it is characterised in that: the matched modification levelness
Inclined plate is formed by the steel plate processing and fabricating of Q235 material.
4. a kind of production method of batch can scale weighing sensor support component as described in claim 1, it is characterised in that: first by quasi-
Fixed technical solution draws inclined plate design drawing, and the steel plate for being Q235 with material carries out outer dimension blanking by design drawing, processes
The inclined surface angle of inclined plate, inclined plate supports girder inclination angle to determine according to field surveys；Again by the technical solution drafted
Weighing sensor susceptor design figure is drawn, the 30mm steel plate for being Q235 with material carries out outer dimension blanking by design drawing, it welds,
Process weighing sensor support；Specific production step is:
(1) weighing sensor support is drawn by the technical solution drafted, the 30mm steel plate for being Q235 with material is carried out outer by design
Shape measure, wherein 2 pieces of 180mm*180mm*30mm steel plate, 1 piece of 90mm*180mm*30mm steel plate, 90mm*75mm*30mm
2 pieces of steel plate, steel plate is combined welding；There is most important technical requirements when processing: (1), two planes up and down of steel plate
The depth of parallelism must reach within 0.03；(2), burr is removed；
(2) the inclined plate outline dimensional drawing that adjustment levelness is drawn by the technical solution drafted, is added with the steel plate that material is Q235
3 pieces of inclined bottom plate of work 200mm*200mm specification, slope determines that main technical requirements are to place it according to field surveys data
Above the support crossbeam of sensor mounting location, it can ensure that plane levelness reaches four angle differences in height and is no more than ± 0.5mm,
There are enough throat thickness, length and width specification in the most thin position of backing plate with a thickness of 10mm between I-beam when ensuring in-site installation
Being designed as 200mm*200mm is in order to ensure there is enough welding surpluses between inclined bottom plate and I-beam and support base.
5. a kind of application of batch can scale weighing sensor support component as described in claim 1, it is characterised in that application process is:
Inclined plate is placed on the bottom, weighing sensor support is placed on above, welding bottom plate, sensor base plate, weighing sensor,
Pressure head is successively placed on top, and installation checks weighing sensor support top surface levelness, weighing by being sequentially attached from the bottom to top
The matched connector of sensor and its producer is then placed on the top, after adjusting installation site, checks weighing sensor verticality,
Confirm that weighing sensor is vertical, after placement position facilitates welding, it is firm weld, and inclined plate and basic I-beam and weighing pass
Continuous fillet welding connection type is used between sensor support, it is ensured that welding is firm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910044253.1A CN109655145A (en) | 2019-01-17 | 2019-01-17 | A kind of production method and its application of batch can scale weighing sensor support component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910044253.1A CN109655145A (en) | 2019-01-17 | 2019-01-17 | A kind of production method and its application of batch can scale weighing sensor support component |
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| CN109655145A true CN109655145A (en) | 2019-04-19 |
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| CN201910044253.1A Pending CN109655145A (en) | 2019-01-17 | 2019-01-17 | A kind of production method and its application of batch can scale weighing sensor support component |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113860205A (en) * | 2021-08-25 | 2021-12-31 | 中冶南方工程技术有限公司 | Furnace top scale auxiliary leveling device and furnace top scale leveling method |
| CN114323236A (en) * | 2020-09-29 | 2022-04-12 | 上海梅山钢铁股份有限公司 | Method for adjusting mounting precision of truck scale |
Citations (7)
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|---|---|---|---|---|
| US4881607A (en) * | 1988-03-11 | 1989-11-21 | August Sauter Gmbh | Platform scale |
| CN202255576U (en) * | 2011-10-10 | 2012-05-30 | 南京三埃工控股份有限公司 | Single-point suspension platform weighing unit installed obliquely |
| CN202382824U (en) * | 2011-12-23 | 2012-08-15 | 宁波博达电气有限公司 | Column type weighing sensor |
| CN103968929A (en) * | 2014-05-24 | 2014-08-06 | 蚌埠日月电子科技有限责任公司 | Stock bin weighing device |
| CN207717210U (en) * | 2018-01-09 | 2018-08-10 | 哈尔滨理工大学 | A kind of wheel load instrument support device of adjustable-angle |
| CN207923267U (en) * | 2018-02-06 | 2018-09-28 | 苏州源康食品科技有限公司 | A kind of support base increasing electronic balance weighing precision |
| CN207937040U (en) * | 2018-03-27 | 2018-10-02 | 汤小牛 | Dynamic weigher |
-
2019
- 2019-01-17 CN CN201910044253.1A patent/CN109655145A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4881607A (en) * | 1988-03-11 | 1989-11-21 | August Sauter Gmbh | Platform scale |
| CN202255576U (en) * | 2011-10-10 | 2012-05-30 | 南京三埃工控股份有限公司 | Single-point suspension platform weighing unit installed obliquely |
| CN202382824U (en) * | 2011-12-23 | 2012-08-15 | 宁波博达电气有限公司 | Column type weighing sensor |
| CN103968929A (en) * | 2014-05-24 | 2014-08-06 | 蚌埠日月电子科技有限责任公司 | Stock bin weighing device |
| CN207717210U (en) * | 2018-01-09 | 2018-08-10 | 哈尔滨理工大学 | A kind of wheel load instrument support device of adjustable-angle |
| CN207923267U (en) * | 2018-02-06 | 2018-09-28 | 苏州源康食品科技有限公司 | A kind of support base increasing electronic balance weighing precision |
| CN207937040U (en) * | 2018-03-27 | 2018-10-02 | 汤小牛 | Dynamic weigher |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114323236A (en) * | 2020-09-29 | 2022-04-12 | 上海梅山钢铁股份有限公司 | Method for adjusting mounting precision of truck scale |
| CN113860205A (en) * | 2021-08-25 | 2021-12-31 | 中冶南方工程技术有限公司 | Furnace top scale auxiliary leveling device and furnace top scale leveling method |
| CN113860205B (en) * | 2021-08-25 | 2023-02-03 | 中冶南方工程技术有限公司 | Furnace top scale auxiliary leveling device and furnace top scale leveling method |
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Application publication date: 20190419 |