CN109655109A - One kind being based on optics intelligence CCD special cermacis detection device and method - Google Patents
One kind being based on optics intelligence CCD special cermacis detection device and method Download PDFInfo
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- CN109655109A CN109655109A CN201811626572.5A CN201811626572A CN109655109A CN 109655109 A CN109655109 A CN 109655109A CN 201811626572 A CN201811626572 A CN 201811626572A CN 109655109 A CN109655109 A CN 109655109A
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- 238000001514 detection method Methods 0.000 title claims abstract description 103
- 238000000034 method Methods 0.000 title claims description 9
- 239000000919 ceramic Substances 0.000 claims abstract description 182
- 238000012360 testing method Methods 0.000 claims abstract description 60
- 239000011521 glass Substances 0.000 claims abstract description 16
- 230000006835 compression Effects 0.000 claims description 20
- 238000007906 compression Methods 0.000 claims description 20
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 19
- 229910052573 porcelain Inorganic materials 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 238000004140 cleaning Methods 0.000 claims description 11
- 239000005357 flat glass Substances 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 9
- 239000011148 porous material Substances 0.000 claims description 9
- 230000005484 gravity Effects 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 3
- 238000003384 imaging method Methods 0.000 claims description 3
- 239000003463 adsorbent Substances 0.000 claims description 2
- 238000005259 measurement Methods 0.000 claims description 2
- 238000012856 packing Methods 0.000 claims description 2
- 238000003780 insertion Methods 0.000 claims 1
- 230000037431 insertion Effects 0.000 claims 1
- 230000007547 defect Effects 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 10
- 241000196324 Embryophyta Species 0.000 description 5
- 238000007689 inspection Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 229910052572 stoneware Inorganic materials 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8806—Specially adapted optical and illumination features
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention discloses one kind to be based on optics intelligence CCD special cermacis detection device, including ceramic multifunction detection device, Test of ceramics head, Test of ceramics fixed disk and projection arrangement.By being provided with Test of ceramics head on cross-arm, magnifying glass and light compensating lamp, for assisting to observe ceramic surface situation, improve observation clarity and accuracy, efficiency is selected convenient for improving, by being provided with telescopic rod on detection case, micro-machine and frictional disk combination, for clearing up ceramic surface, convenient for observing the real conditions of ceramic surface, be conducive to accurately choose underproof defect ware, structure is simple, have a variety of utility functions while simple to operation, by being arranged on loading plate, there are two fixed disks, one for placing comparison ceramics, one is placed ceramics to be detected, convenient for short distance compared colour difference, to be conducive to quickly choose the underproof defect ware of color, by being provided with thickness detection apparatus in the side of the first fixed disk, for quickly detecting the thickness of ceramics.
Description
Technical field
The present invention relates to Test of ceramics technical fields, are specially based on optics intelligence CCD special cermacis detection device.
Background technique
Ceramics are to be kneaded, form and calcine system by crushing using natural clay and various natural minerals as primary raw material
The various products of the material obtained can be divided into crude pottery by material point, thin to make pottery, and stoneware, semi-porcelain, so that porcelain, raw material is from thick
To essence, green body be it is porous from thick pine, gradually reach fine and close, sintering, firing temperature is also gradually to tend towards superiority from low, in the life of porcelain
It produces in processing, it usually needs every detection is carried out to it, chooses underproof substandard products.
Test of ceramics functions of the equipments used at present are single, and structure is complicated, are not easy to Test of ceramics head close to porcelain
It is detected, and detection accuracy is low, it is difficult to observe subtle slight crack, be not easy in the case where environment is darker on porcelain
Point of observation carry out light filling, it is difficult to find subtle flaw, seriously affect substandard products and select precision and accuracy, be not easy to quickly
Effective detection ceramic surface flatness, can not clear up ceramic surface, when ceramic surface has dust, it is difficult to observe
To ceramic surface, cause observation precision not high, detect not accurate enough, it is difficult to fast and accurately detect the thickness of ceramics, and place
Ceramics in fixed disk are not easy to quickly remove and rotate, and lead to not quickly carry out multi-faceted detection to ceramic surface,
Seriously affect detection efficiency.
Summary of the invention
The purpose of the present invention is to provide one kind to be based on optics intelligence CCD special cermacis detection device, above-mentioned to solve
The problem of being proposed in background technique.
To achieve the above object, the invention provides the following technical scheme: a kind of be based on optics intelligence CCD special cermacis
Detection device, the Test of ceramics device include ceramic multifunction detection device, Test of ceramics head and Test of ceramics fixed disk.
The ceramic multifunction detection device includes detection pedestal, rotating device and the detection device of rectangular parallelepiped structure, institute
One end upper surface for stating detection pedestal is fixed with the first electric telescopic rod, and described turn is provided in first electric telescopic rod
Dynamic device, the rotating device include lower rotary table, top rotary table, the first cross-arm and the second cross-arm, first electric telescopic rod
Top is welded with the lower rotary table, and movable sleeve has the top rotary table on the lower rotary table, and the two sides of the top rotary table are respectively welded
There are first cross-arm and second cross-arm, the detection device, the detection dress are provided with below first cross-arm
Set the Test of ceramics head including the second electric telescopic rod, magnifying glass and rectangular parallelepiped structure, the headstage ground of first cross-arm
It is fixed with second electric telescopic rod, the lower rotation of second electric telescopic rod is connected with the magnifying glass, described to put
The surface of big mirror and it is located on first cross-arm and is fixed with the Test of ceramics head, the headstage ground of second cross-arm
It is fixed with camera, the display screen placement plate of square structure, institute are welded in the bottom sleeves of first electric telescopic rod
State and be fixed with display screen in display screen placement plate, the front of the display screen and be located at the display screen placement plate on be provided with
PLC controller.
The Test of ceramics head includes the detection case of rectangular parallelepiped structure, ceramic surface flatness detecting device, ceramic surface
Cleaning plant and miniature webcam, the detection case are internally provided with the ceramic surface flatness detecting device, the pottery
Porcelain surface smoothness detection device includes cylinder, connecting plate, compression bar, squeezes spring, pressure inductor and alarm device, the spy
The inside top of measuring tank is fixed with the cylinder, and the bottom of the cylinder is fixed with the connecting plate, the bottom of the connecting plate
It is fixed with the extruding spring, the bottom end for squeezing spring is fixed with the compression bar, the lower surface of the connecting plate and is located at
It is pasted with the pressure inductor on the inside of the extruding spring, the detection case on the side inner wall of the cylinder far from setting
It is equipped with the alarm device, the back side of the detection case is provided with the ceramic surface cleaning plant, the ceramic surface cleaning dress
It sets including one group of fixed plate, shaft, telescopic rod, micro-machine and frictional disk, is fixed with one at the back center of the detection case
The fixed plate is organized, activity is interspersed with the shaft between two fixed plates, and the bottom of the shaft is fixed with described stretch
Contracting bar, the bottom of the telescopic rod are fixed with the micro-machine, the friction are set on the drive rod of the micro-machine
The bottom of disk, the detection case is fixed with the miniature webcam.
The Test of ceramics fixed disk includes the loading plate of rectangular parallelepiped structure, the first fixed disk, the second fixed disk, pushes
Device and thickness detection apparatus, the upper surface of the loading plate offer first fixed disk and described second respectively and fix
Disk, the bottom inside of first fixed disk offer apical pore, and the pushing meanss are provided on the inside of the apical pore, described
Pushing meanss include the rubber suction cups of the braced frame of rectangle structure, electronic mandril and circular configuration, the lower section of the apical pore
And the bottom for being located at the loading plate is fixed with the braced frame, and the electronic mandril, institute are fixed in the braced frame
The top for stating electronic mandril has been rotatably connected the rubber suction cups, and first fixed disk is far from second fixed disk
Side is provided with the thickness detection apparatus, and the thickness detection apparatus includes side baffle, electric pushrod and push plate, described to hold
It is fixed with the side baffle on support plate, the electric pushrod, the top of the electric pushrod are fixed on the inside of the side baffle
It is fixed with the push plate.
Further, side of the Test of ceramics head far from second electric telescopic rod and to be located at described first horizontal
Be fixed with metal hose below load, the bottom of the metal hose is provided with light compensating lamp, the PLC controller respectively with institute
State the first electric telescopic rod, second electric telescopic rod, the camera, the Test of ceramics head and light compensating lamp electricity
Property connection, the bottom of the top rotary table offers the rotation slot of circular ring type structure, the upper surface of the lower rotary table and relative to institute
The inside for stating rotation slot is fixed there are two limited post, opens up on the detection pedestal and below the Test of ceramics head
There is the loading plate card slot of rectangle structure, offers fixing groove, the detection pedestal on the outside of the both ends of the loading plate card slot
Bottom be sticked and have non-slip mat, the junction of first cross-arm and the Test of ceramics head is provided with litter.
Further, the cylinder, the pressure inductor, the miniature webcam, the alarm device and described small-sized
Motor is electrically connected with external PLC controller respectively, and the pressure inductor and the alarm device are electrically connected, described miniature
Camera is fixed with external display screen electric connection, the surface of the fixed plate and on the side wall of the detection case
One group of rubber clamping plate, the bottom end of the compression bar pass through the bottom wall of the detection case and are fixed with flat glass plate, the compression bar
The distance between top and the pressure inductor are 3mm, are provided with one group of connecting cleat at the top of the detection case, described
Pin rod hole is offered at the center of connecting cleat.
Further, the side of the electric pushrod is provided with operation panel, the operation panel respectively with it is described electronic
Mandril and the electric pushrod are electrically connected, and the both ends of the loading plate are provided with fixture block, drawing is respectively and fixedly provided on the fixture block
Ring, the bottom of the push plate are tightly attached on the loading plate, on the inner wall of first fixed disk and second fixed disk
It is cased with rubber washer, and its depth is identical as ceramic thickness to be measured, first fixed disk and second fixed disk
Internal diameter is identical as the diameter of ceramics to be measured.
Compared with prior art, the beneficial effects of the present invention are: by being provided with Test of ceramics head, amplification on cross-arm
Mirror and light compensating lamp, for assisting observation ceramic surface situation, clarity and accuracy are observed in raising, select efficiency convenient for improving,
By being provided with telescopic rod on detection pedestal, and rotating device is provided on telescopic rod, for driving cross-arm to rotate and rising
Drop is observed close to the place of ceramics convenient for dropping to Test of ceramics head, while being conveniently adjusted observed bearing, and structure is simple,
It is simple to operation, have more utility function, by squeezing spring, compression bar and pressure sensitive in being internally provided with for detection case
Device is applied in combination, convenient for quickly detecting the flatness of ceramic surface, by being provided with telescopic rod, small electrical on detection case
Machine and frictional disk combination, for clearing up ceramic surface, convenient for observing the real conditions of ceramic surface, it is accurate to be conducive to
Choose underproof defect ware, structure is simple, has a variety of utility functions while simple to operation, by setting on loading plate
It sets there are two fixed disk, one for placing comparison ceramics, one is placed ceramics to be detected, it is convenient for short distance compared colour difference, from
And be conducive to quickly choose the underproof defect ware of color, by being provided with thickness detection apparatus in the side of the first fixed disk,
For quickly detecting the thickness of ceramics, detection efficiency is improved, by being provided with electronic mandril and rubber in the bottom of the first fixed disk
The combination of glue sucker, the ceramics quickly ejection for that will be stuck in the second fixed disk, while convenient for ceramics rotation, be conducive to pottery
Porcelain surface carries out multi-angle observation, and structure is simple, and detection efficiency is greatly improved while simple to operation.
Detailed description of the invention
Fig. 1 is electric connection structure schematic diagram of the invention；
Fig. 2 is the structural schematic diagram after the present invention is completed
Fig. 3 is the structural schematic diagram of ceramic multifunction detection device of the present invention；
Fig. 4 is the structural schematic diagram of lower rotary table in ceramic multifunction detection device of the present invention；
Fig. 5 is the structural schematic diagram of lower rotary table in ceramic multifunction detection device of the present invention；
Fig. 6 is the enlarged structure schematic diagram of A in Fig. 3 of the present invention；
Fig. 7 is the positive structure schematic of Test of ceramics head of the present invention；
Fig. 8 is the structure schematic diagram of Test of ceramics head of the present invention；
Fig. 9 is the structural schematic diagram detected inside case in Test of ceramics head of the present invention；
Figure 10 is Test of ceramics fixed disk structural schematic diagram of the present invention；
Figure 11 is the structural schematic diagram of bottom bearing plate in Test of ceramics fixed disk of the present invention；
In appended drawing reference: 101- detects pedestal；The first electric telescopic rod of 102-；103- lower rotary table；104- top rotary table；
The first cross-arm of 105-；The second electric telescopic rod of 106-；107- magnifying glass；108- Test of ceramics head；109- metal hose；110-
Light compensating lamp；The second cross-arm of 111-；112- camera；113- display screen placement plate；114- display screen；115-PLC controller；
116- non-slip mat；117- limited post；118- rotation slot；119- litter；120- loading plate card slot；121- fixing groove；201- detection
Case；202- cylinder；203- connecting plate；204- compression bar；205- squeezes spring；206- pressure inductor；207- miniature webcam；
208- alarm device；209- fixed plate；210- shaft；211- telescopic rod；212- micro-machine；213- frictional disk；214- rubber
Clamping plate；215- flat glass plate；216- connecting cleat；217- pin rod hole；301- loading plate；The first fixed disk of 302-；303-
Two fixed disks；304- apical pore；305- braced frame；The electronic mandril of 306-；307- rubber suction cups；308- side baffle；309- is electronic
Push rod；310- push plate；311- operation panel；312- fixture block；313- pull ring；314- rubber washer.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts it is all its
His embodiment, shall fall within the protection scope of the present invention.
Fig. 1-11 is please referred to, the present invention provides a kind of technical solution: one kind is examined based on optics intelligence CCD special cermacis
Measurement equipment, Test of ceramics device include ceramic multifunction detection device 1, Test of ceramics head 2 and Test of ceramics fixed disk 3.
Ceramic multifunction detection device 1 includes detection pedestal 101, rotating device and the detection device of rectangular parallelepiped structure, inspection
One end upper surface for surveying pedestal 101 is fixed with the first electric telescopic rod 102, for driving cross-arm to go up and down, the first electric telescopic rod
Rotating device is provided on 102, for driving cross-arm to rotate, rotating device includes lower rotary table 103, the 104, first cross of top rotary table
Load 105 and the second cross-arm 111, the top of the first electric telescopic rod 102 is welded with lower rotary table 103, movable sleeve on lower rotary table 103
There is top rotary table 104, the two sides of top rotary table 104 are respectively welded the first cross-arm 105 and the second cross-arm 111, the first cross-arm 105
Lower section is provided with detection device, and for observing detection, detection device includes the second electric telescopic rod 106, magnifying glass 107 and length
The Test of ceramics head 108 of cube structure, the headstage ground of the first cross-arm 105 are fixed with the second electric telescopic rod 106, the second electricity
The lower rotation of dynamic telescopic rod 106 is connected with magnifying glass 107, for adjusting between magnifying glass 107 and Test of ceramics head 108
Distance, the surface of magnifying glass 107 and be located at the first cross-arm 105 on be fixed with Test of ceramics head 108, the top of the second cross-arm 111
End bottom is fixed with camera 112, for photographing to record, is welded with square in the bottom sleeves of the first electric telescopic rod 102
The display screen placement plate 113 of structure is fixed with display screen 114, the front and position of display screen 114 in display screen placement plate 113
In being provided with PLC controller 115 in display screen placement plate 113, convenient for manipulation and observation.
Test of ceramics head 108 includes detection case 201, the ceramic surface flatness detecting device, ceramic watch of rectangular parallelepiped structure
Face cleaning plant and miniature webcam 207, detection case 201 are internally provided with ceramic surface flatness detecting device, ceramic watch
Surface evenness detection device includes cylinder 202, connecting plate 203, compression bar 204, squeezes spring 205, pressure inductor 206 and police
Device 208 is reported, the inside top of detection case 201 is fixed with cylinder 202, and the bottom of cylinder 202 is fixed with connecting plate 203, connecting plate
203 bottom, which is fixed with, squeezes spring 205, and the bottom end for squeezing spring 205 is fixed with compression bar 204, the lower surface of connecting plate 203
And the inside for being located at extruding spring 205 is pasted with pressure inductor 206, for experiencing extruding force, detects case 201 far from cylinder
It is provided with alarm device 208 on 202 side inner wall, for issuing reminder alarm, the back side of detection case 201 is provided with ceramic watch
Face cleaning plant, ceramic surface cleaning plant include one group of fixed plate 209, shaft 210, telescopic rod 211,212 and of micro-machine
Frictional disk 213 detects and is fixed with one group of fixed plate 209 at the back center of case 201, and activity is interspersed between two fixed plates 209
There is shaft 210, the bottom of shaft 210 is fixed with telescopic rod 211, and the bottom of telescopic rod 211 is fixed with micro-machine 212, small-sized
Frictional disk 213 is set on the drive rod of motor 212, for clearing up the dust on ceramic surface, the bottom of detection case 201 is solid
Surely there is miniature webcam 207, for imaging observation.
Test of ceramics fixed disk 3 includes the loading plate 301 of rectangular parallelepiped structure, the first fixed disk 302, the second fixed disk
303, pushing meanss and thickness detection apparatus, it is solid that the upper surface of loading plate 301 offers the first fixed disk 302 and second respectively
Price fixing 303, is used for placing ceramic, and the bottom inside of the first fixed disk 302 offers apical pore 304, the inside setting of apical pore 304
There are pushing meanss, pushing meanss include the rubber suction of the braced frame 305, electronic mandril 306 and circular configuration of rectangle structure
Disk 307, the lower section of apical pore 304 and the bottom for being located at loading plate 301 are fixed with braced frame 305, fix in braced frame 305
There is electronic mandril 306, for releasing ceramics, the top of electronic mandril 306 has been rotatably connected rubber suction cups 307, is used for band
Dynamic ceramics rotation, the first fixed disk 302 are provided with thickness detection apparatus, Thickness sensitivity dress far from the side of the second fixed disk 303
It sets including side baffle 308, electric pushrod 309 and push plate 310, is fixed with side baffle 308 on loading plate 301, side baffle 308
Inside is fixed with electric pushrod 309, and the top of electric pushrod 309 is fixed with push plate 310, for directly detecting ceramic thickness.
Projection arrangement includes the perspective platform 401, X-ray production apparatus 403, gravity sensing plate 405, Projection Display of rectangle structure
Screen 406 and control switch 407, the avris for being fixed on detection pedestal 101 of perspective platform 401, have an X-rayed the both ends upper surface of platform 401
It is respectively fixed with X-ray production apparatus fixed plate 402 and projection plate 404, is fixed with X-ray production apparatus on the inner wall of X-ray production apparatus fixed plate 402
403, the inside of projection plate 404 and it is located on perspective platform 401 and is provided with gravity sensing plate 405, on the lateral wall for having an X-rayed platform 401
It is fixed with projection display screen 406, perspective platform 401 is provided with control switch 407 at one jiao of X-ray production apparatus fixed plate 402.
Further, side of the Test of ceramics head 108 far from the second electric telescopic rod 106 and it is located at the first cross-arm 105
Lower section is fixed with metal hose 109, and the bottom of metal hose 109 is provided with light compensating lamp 110, is convenient for light filling, PLC controller 115
Respectively with the first electric telescopic rod 102, the second electric telescopic rod 111, camera 112, Test of ceramics head 108 and light compensating lamp 110
It is electrically connected, convenient for manipulation, the bottom of top rotary table 104 offers the rotation slot 118 of circular ring type structure, the upper table of lower rotary table 103
Face and relative to the inside of rotation slot 118 it is fixed there are two limited posts 117, convenient for top rotary table 104 is fixed on lower rotary table 103
Upper rotation, is detected on pedestal 101 and the lower section for being located at Test of ceramics head 108 offers the loading plate card slot of rectangle structure
120, the both ends outside of loading plate card slot 120 offers fixing groove 121, is used for fixed placement loading plate, detects pedestal 101
Bottom be sticked and have non-slip mat 116, for anti-skidding, the junction of the first cross-arm 105 and Test of ceramics head 108 is provided with litter
119, convenient for being connected and fixed.
Further, cylinder 202, pressure inductor 206, miniature webcam 207, alarm device 208 and micro-machine 212
It is electrically connected respectively with external PLC controller, convenient for manipulation, pressure inductor 206 and alarm device 208 are electrically connected, miniature to take the photograph
As head 207 and external display screen electric connection, convenient for manipulation, the surface of fixed plate 209 and the side wall for being located at detection case 201
On be fixed with one group of rubber clamping plate 214, for fixing telescopic rod 211, the bottom end of compression bar 204 passes through the bottom wall of detection case 201 simultaneously
It is fixed with flat glass plate 215, for detecting ceramic surface flatness, between the top and pressure inductor 206 of compression bar 204
Distance be 3mm, for detecting the height of projection of high spot, the top of detection case 201 is provided with one group of connecting cleat 216,
Pin rod hole 217 is offered at the center of connecting cleat 216, convenient for assembling.
Further, the side of electric pushrod 309 is provided with operation panel 311, and convenient for manipulation, operation panel 311 is distinguished
It is electrically connected with electronic mandril 306 and electric pushrod 309, convenient for manipulation, the both ends of loading plate 301 are provided with fixture block 312,
Pull ring 313 is respectively and fixedly provided on fixture block 312, convenient for taking out loading plate 301, the bottom of push plate 310 is tightly attached on loading plate 301,
Precision is detected convenient for improving, is cased with rubber washer 314 on the inner wall of the first fixed disk 302 and the second fixed disk 303, and
Its depth is identical as ceramic thickness to be measured, for detecting the thickness of ceramics, the first fixed disk 302 and the second fixed disk 303
Internal diameter is identical as the diameter of ceramics to be measured, for detecting the diameter of ceramics.
In embodiment, detection device uses operating process and method as follows:
Detection case 201: being fixed on the first cross-arm 105 of detection device 1 by step 1 by connecting cleat 216 first,
And be inserted into fixed in pin rod hole 217, the loading plate card slot 120 then loading plate 301 being put on detection device 1 by bolt
Interior fixation.
Step 2: qualified ceramics are put into the second fixed disk 303 fixed preparation comparison, then ceramics to be detected are put
Enter in the first fixed disk 302, and compress ceramics, ceramic sidewalls and bottom is allowed tightly to be attached to the side wall and first of rubber washer 314
On the bottom wall of fixed disk 302, when ceramics can not be normally inserted in the first fixed disk 302, illustrate ceramic diameter it is excessive or compared with
It is small, therefore it is unqualified to be characterized as diameter,
Step 3: ceramics to be detected are put into after being fixed in the first fixed disk 302, are then opened by operation panel 311
Electric pushrod 309 drives push plate 310 to push to the first fixed disk 302, since 310 bottom of push plate is tightly attached to loading plate 301
On, when the ceramics in the first fixed disk 302 are thicker, upper part can not be put into completely in the first fixed disk 302, and push plate 310 is supported
It is difficult to continue to promote in the place of ceramic convex, when push plate 310 can not can distinguish ceramic thickness not in ceramic pushed upwards
It is qualified.
Step 4: display screen 114 is opened when ceramic thickness, diameter and color are qualified, then through PLC controller 115
With the first electric telescopic rod 102, drives the first cross-arm 105 and the second cross-arm 111 to decline by the first electric telescopic rod 102, allow
Test of ceramics head 108 stretches telescopic rod 211 and frictional disk 214 is allowed to be attached on ceramic surface, then pass through external PLC close to ceramics
Controller opens micro-machine 212 and frictional disk 214 is driven to rotate in ceramic surface, cleans up the dust on ceramic surface.
Step 5: after the completion of cleaning, packing up telescopic rod 211, then turns over telescopic rod 211 and is stuck in rubber clamping plate 214
Between it is fixed, cylinder 202 is then opened by PLC controller 115, flat glass plate 215 is driven to decline, allow flat glass plate
215 bottom is attached on ceramic surface, and after Test of ceramics head 108 drops to appropriate location, magnifying glass 107 is gone to ceramic inspection
The underface of gauge head 108 is adjusted the collapsing length of the second electric telescopic rod 106 by PLC controller 115, allows magnifying glass 107
Close to or far from Test of ceramics head 108, so as to adjust observation clarity, filmed image is transmitted to display by Test of ceramics head 108
On screen 114, testing staff whether there is flaw according to Imaging Study ceramics.
Step 6: and then miniature webcam 207 is opened by PLC controller 115, ceramic surface is shot, and will
The image of shooting passes on the display screen of connection.
Step 7: the ceramics in the first fixed disk 202 of rotation on rubber suction cups 307, flat glass plate 215 is always at this time
It is attached to ceramic surface, (high spot height is greater than 3mm when needing to illustrate), flat glass plate 215 when ceramic surface has protrusion
Jack up compression bar 204 after sliding into protrusion upwards immediately, compression bar 204 jacks up extruding spring 205 upwards and shrinks, subsequent compression bar 204
In top squeeze to pressure inductor 206, pressure inductor 206 is sounded an alarm after experiencing extruding force by alarm device 208,
It can be detected the flatness of ceramic surface without observing by the naked eye.
Step 8: subtle observation is carried out to ceramic surface by the detector on detection device, further looks at its surface
Whether the flaws such as slight crack, salient point are had.
Step 9: after checking out at one, electronic mandril 306 is opened for ceramics from the first fixed disk by operation panel 311
Ejection in 302, and by ceramic adsorbent on rubber suction cups 307, then rotation ceramics rotate on electronic mandril 306, convenient for pair
Other positions are detected.
Step 10: in the case that light is darker again, twisting metal hose 109 drives light compensating lamp 110 by light-illuminating to pottery
On porcelain, ceramic surface brightness is improved, convenient for improving observation precision.
Step 11: after the completion of above-mentioned detection process, ceramics is placed on gravity sensing plate 405, are examined by gravity sensing
Weight is measured, and data are transmitted on projection display screen 406, is observed convenient for testing staff, is then turned on X-ray production apparatus 403, it is right
Ceramic inside is irradiated, and projection plate 404 receives image, and image is passed on projection display screen 406, is convenient for testing staff
Observe ceramic inner case.
Step 12: when needing to photograph to record, the second cross-arm 111 is rotated, top rotary table 104 turns on lower rotary table 103 at this time
Dynamic, limited post 117 limits top rotary table 104 in rotation slot 118, prevents top rotary table 104 from sliding, by 112 turns of camera
It stops operating after being put on to ceramics, finally opens camera 112 and photographed to record.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Electric telescopic rod used herein, PLC controller, camera, light compensating lamp, display screen, cylinder, feeling of stress
Answering device, miniature webcam, alarm device, micro-machine, electronic mandril, electric pushrod and operation panel is existing product, right
In its specific internal structure and principle belong to the skilled artisan will appreciate that technology scope, it is no longer superfluous herein
It states.
Claims (5)
1. one kind is based on optics intelligence CCD special cermacis detection device, it is characterised in that: the Test of ceramics device includes pottery
Porcelain multifunctional examining measurement equipment (1), Test of ceramics head (108), Test of ceramics fixed disk (3) and projection arrangement (4)；
The ceramic multifunction detection device (1) includes the detection pedestal (101), rotating device and detection dress of rectangular parallelepiped structure
It sets, it is characterised in that: one end upper surface of detection pedestal (101) is fixed with the first electric telescopic rod (102), and described first
Be provided with the rotating device in electric telescopic rod (102), the rotating device include lower rotary table (103), top rotary table (104),
The top of first cross-arm (105) and the second cross-arm (111), first electric telescopic rod (102) is welded with the lower rotary table
(103), there is the top rotary table (104) movable sleeve on the lower rotary table (103), and the two sides of the top rotary table (104) are respectively welded
There are first cross-arm (105) and second cross-arm (111), is provided with the detection below first cross-arm (105)
Device, the detection device include the Test of ceramics head of the second electric telescopic rod (106), magnifying glass (107) and rectangular parallelepiped structure
(108), the headstage ground of first cross-arm (105) is fixed with second electric telescopic rod (106), and described second electronic stretches
The lower rotation of contracting bar (106) is connected with the magnifying glass (107), the surface of the magnifying glass (107) and is located at described the
The Test of ceramics head (108) is fixed on one cross-arm (105), the headstage ground of second cross-arm (111) is fixed with photograph
Machine (112) is welded with the display screen placement plate of square structure in the bottom sleeves of first electric telescopic rod (102)
(113), be fixed with display screen (114) on the display screen placement plate (113), the front of the display screen (114) and be located at institute
It states and is provided with PLC controller (115) on display screen placement plate (113)；
The Test of ceramics head (108) includes the detection case (201), ceramic surface flatness detecting device, pottery of rectangular parallelepiped structure
Porcelain cleaning device for surface and miniature webcam (207), it is characterised in that: detection case (201) is internally provided with the pottery
Porcelain surface smoothness detection device, the ceramic surface flatness detecting device include cylinder (202), connecting plate (203), compression bar
(204), spring (205), pressure inductor (206) and alarm device (208) are squeezed, the inside top of detection case (201) is solid
Surely have the cylinder (202), the bottom of the cylinder (202) is fixed with the connecting plate (203), the connecting plate (203)
Bottom is fixed with the extruding spring (205), and the bottom end for squeezing spring (205) is fixed with the compression bar (204), the company
The lower surface of fishplate bar (203) and be located at the extruding spring (205) on the inside of be pasted with the pressure inductor (206), it is described
It is provided with the alarm device (208) on the side inner wall of detection case (201) separate the cylinder (202), the detection case (201)
The back side be provided with the ceramic surface cleaning plant, the ceramic surface cleaning plant includes one group of fixed plate (209), shaft
(210), telescopic rod (211), micro-machine (212) and frictional disk (213), it is described detection case (201) back center at fix
Fixed plate described in having one group (209), activity is interspersed with the shaft (210), the shaft between two fixed plates (209)
(210) bottom is fixed with the telescopic rod (211), and the bottom of the telescopic rod (211) is fixed with the micro-machine
(212), it is set with the frictional disk (213) on the drive rod of the micro-machine (212), the bottom of detection case (201)
It is fixed with the miniature webcam (207)；
The Test of ceramics fixed disk (3) includes the loading plate (301) of rectangular parallelepiped structure, the first fixed disk (302), the second fixation
Disk (303), pushing meanss and thickness detection apparatus, it is characterised in that: the upper surface of the loading plate (301) opens up respectively
The first fixed disk (302) and second fixed disk (303) are stated, the bottom inside of first fixed disk (302) offers top
Hole (304) is provided with the pushing meanss on the inside of the apical pore (304), and the pushing meanss include the branch of rectangle structure
The rubber suction cups (307) of support frame frame (305), electronic mandril (306) and circular configuration, the lower section of the apical pore (304) and is located at
The bottom of the loading plate (301) is fixed with the braced frame (305), is fixed with the electricity in the braced frame (305)
Dynamic mandril (306), the top of the electronic mandril (306) have been rotatably connected the rubber suction cups (307), and described first is fixed
Disk (302) is provided with the thickness detection apparatus, the thickness detection apparatus packet far from the side of second fixed disk (303)
Side baffle (308), electric pushrod (309) and push plate (310) are included, is fixed with the side baffle on the loading plate (301)
(308), it is fixed with the electric pushrod (309) on the inside of the side baffle (308), the top of the electric pushrod (309) is solid
Surely there are the push plate (310)；
The projection arrangement includes the perspective platform (401), X-ray production apparatus (403), gravity sensing plate (405), projection of rectangle structure
Display screen (406) and control switch (407), it is characterised in that: perspective platform (401) is fixed on the detection pedestal
(101) the both ends upper surface of avris, perspective platform (401) is respectively fixed with the X-ray production apparatus fixed plate (402) and projection
Plate (404) is fixed with the X-ray production apparatus (403) on the inner wall of the X-ray production apparatus fixed plate (402), the projection plate (404)
Inside and be located on the perspective platform (401) and be provided with the gravity sensing plate (405), the outside for having an X-rayed platform (401)
It is fixed on wall the projection display screen (406), one jiao of the close X-ray production apparatus fixed plate (402) of perspective platform (401)
Place is provided with the control switch (407).
2. according to claim 1 be based on optics intelligence CCD special cermacis detection device, it is characterised in that: the pottery
Side of the porcelain detector (108) far from second electric telescopic rod (106) and the lower section for being located at first cross-arm (105) is solid
Surely have metal hose (109), the bottom of the metal hose (109) is provided with light compensating lamp (110), the PLC controller (115)
Respectively with first electric telescopic rod (102), second electric telescopic rod (111), the camera (112), the pottery
Porcelain detector (108) and the light compensating lamp (110) are electrically connected, and the bottom of the top rotary table (104) offers circular ring type structure
Rotation slot (118), the upper surface of the lower rotary table (103) and relative to the inside of the rotation slot (118) it is fixed there are two
Limited post (117) on the detection pedestal (101) and is located at below the Test of ceramics head (108) and offers rectangle knot
The both ends outside of the loading plate card slot (120) of structure, the loading plate card slot (120) offers fixing groove (121), the detection
The bottom of pedestal (101), which is sticked, to be had non-slip mat (116), the connection of first cross-arm (105) and the Test of ceramics head (108)
Place is provided with litter (119).
3. according to claim 2 be based on optics intelligence CCD special cermacis detection device, it is characterised in that: the gas
Cylinder (202), the pressure inductor (206), the miniature webcam (207), the alarm device (208) and the micro-machine
(212) it is electrically connected respectively with external PLC controller, the pressure inductor (206) electrically connects with the alarm device (208)
It connects, the miniature webcam (207) is with external display screen electric connection, the surface of the fixed plate (209) and positioned at described
It detects and is fixed with one group of rubber clamping plate (214) on the side wall of case (201), the bottom end of the compression bar (204) passes through the detection case
(201) bottom wall is simultaneously fixed with flat glass plate (215), the top and the pressure inductor (206) of the compression bar (204) it
Between distance be 3mm, be provided with one group of connecting cleat (216), the connecting cleat (216) at the top of the detection case (201)
Center at offer pin rod hole (217).
4. according to claim 3 be based on optics intelligence CCD special cermacis detection device, it is characterised in that: the electricity
The side of dynamic push rod (309) is provided with operation panel (311), the operation panel (311) respectively with the electronic mandril (306)
It is electrically connected with the electric pushrod (309), the both ends of the loading plate (301) are provided with fixture block (312), the fixture block
(312) it being respectively and fixedly provided on pull ring (313), the bottom of the push plate (310) is tightly attached on the loading plate (301), and described
Be cased with rubber washer (314) on the inner wall of one fixed disk (302) and second fixed disk (303), and its depth with to
Survey ceramic thickness is identical, and the internal diameter of first fixed disk (302) and second fixed disk (303) is straight with ceramics to be measured
Diameter is identical.
5. a kind of detect special cermacis based on optics intelligence CCD special cermacis detection device by described in claim 4
Method, it is characterised in that；The following steps are included:
Step 1: the first cross-arm (105) that case (201) are fixed on detection device (1) by connecting cleat (216) will be detected first
On, and pass through fixed, the carrying board then loading plate (301) being put on detection device 1 in bolt insertion pin rod hole (217)
It is fixed in slot (120).
Step 2: by qualified ceramics be put into the second fixed disk (303) it is fixed prepare comparison, then ceramics to be detected are put into the
In one fixed disk (302), and ceramics are compressed, ceramic sidewalls and bottom is allowed tightly to be attached to the side wall and first of rubber washer (314)
On the bottom wall of fixed disk (302), when ceramics can not normally be inserted in the first fixed disk (302) it is interior when, illustrate ceramic diameter it is excessive or
It is smaller, therefore it is unqualified to be characterized as diameter,
Step 3: ceramics to be detected are put into after being fixed in the first fixed disk (302), are then opened by operation panel (311)
Electric pushrod (309) drives push plate (310) to push to the first fixed disk (302), since push plate (310) bottom is tightly attached to carrying
On plate (301), when the ceramics in the first fixed disk (302) are thicker, upper part can not be put into the first fixed disk (302) completely
Interior, the place that push plate (310) is against ceramic convex is difficult to continue to promote, can when push plate (310) can not be in ceramic pushed upwards
Distinguish that ceramic thickness is unqualified.
Step 4: display screen (114) are opened when ceramic thickness, diameter and color are qualified, then through PLC controller (115)
With the first electric telescopic rod (102), the first cross-arm (105) and the second cross-arm (111) are driven by the first electric telescopic rod (102)
Decline allows Test of ceramics head (108) close to ceramics, stretches telescopic rod (211) and frictional disk (214) is allowed to be attached on ceramic surface, so
Opening micro-machine (212) by external PLC controller afterwards drives frictional disk (214) to rotate in ceramic surface, cleans up ceramics
Dust on surface.
Step 5: after the completion of cleaning, packing up telescopic rod (211), then turns over telescopic rod (211) and is stuck in rubber clamping plate
(214) fixed between, cylinder (202) then are opened by PLC controller (115) and drive flat glass plate (215) decline, are allowed flat
The bottom of surface glass plate (215) is attached on ceramic surface, after Test of ceramics head (108) drops to appropriate location, by magnifying glass
(107) underface for going to Test of ceramics head (108) passes through PLC controller (115) adjustment the second electric telescopic rod (106)
Collapsing length allows magnifying glass (107) close to or far from Test of ceramics head (108), so as to adjust observation clarity, Test of ceramics head
(108) filmed image is transmitted on display screen (114), testing staff whether there is flaw according to Imaging Study ceramics.
Step 6: and then open miniature webcam (207) by PLC controller (115) and ceramic surface is shot, and will clap
The image taken the photograph passes on the display screen of connection.
Step 7: the ceramics in rotation the first fixed disk (202) interior rubber suction cups (307), flat glass plate (215) is always at this time
It is attached to ceramic surface, when ceramic surface has protrusion, flat glass plate (215) jacks up compression bar after sliding into protrusion upwards immediately
(204), compression bar (204) jacks up upwards squeezes spring (205) and shrinks, the top squeeze of subsequent compression bar (204) to pressure inductor
(206) on, pressure inductor (206) is sounded an alarm after experiencing extruding force by alarm device (208), without observing by the naked eye
It can be detected the flatness of ceramic surface.
Step 8: subtle observation is carried out to ceramic surface by the detector on detection device, whether further looks at its surface
There are the flaws such as slight crack, salient point.
Step 9: after checking out at one, electronic mandril (306) is opened by ceramics from the first fixed disk by operation panel (311)
(302) ejection in, and by ceramic adsorbent on rubber suction cups (307), then rotation ceramics rotate on electronic mandril (306),
Convenient for being detected to other positions.
Step 10: in the case that light is darker again, twisting metal hose (109) drives light compensating lamp (110) by light-illuminating to pottery
On porcelain, ceramic surface brightness is improved, convenient for improving observation precision.
Step 11: after the completion of above-mentioned detection process, ceramics is placed on gravity sensing plate (405), are detected by gravity sensing
Weight out, and data are transmitted on projection display screen (406), it observes, is then turned on X-ray production apparatus (403) convenient for testing staff, it is right
Ceramic inside is irradiated, and projection plate (404) receives image, and image is passed on projection display screen (406), convenient for detection people
Member observes ceramic inner case；
Step 12: it when needing to photograph to record, rotates the second cross-arm (111), top rotary table (104) is on lower rotary table (103) at this time
Rotation, limited post (117) limit top rotary table (104) in rotation slot (118), prevent top rotary table (104) from sliding, will shine
Camera (112) is gone on ceramics put after stop operating, finally open camera (112) photographed to record.
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