CN109654805A - With the power battery testing system of liquid medium simulation wide temperature environment - Google Patents

With the power battery testing system of liquid medium simulation wide temperature environment Download PDF

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Publication number
CN109654805A
CN109654805A CN201910065278.XA CN201910065278A CN109654805A CN 109654805 A CN109654805 A CN 109654805A CN 201910065278 A CN201910065278 A CN 201910065278A CN 109654805 A CN109654805 A CN 109654805A
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CN
China
Prior art keywords
pipe
cold
test box
pumping installations
circulation
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Pending
Application number
CN201910065278.XA
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Chinese (zh)
Inventor
刘贵生
丁浩
刘志钢
吕学文
姚亮
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Beidou Aerospace Automobile Beijing Co Ltd
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Beidou Aerospace Automobile Beijing Co Ltd
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Priority to CN201910065278.XA priority Critical patent/CN109654805A/en
Publication of CN109654805A publication Critical patent/CN109654805A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D31/00Other cooling or freezing apparatus
    • F25D31/005Combined cooling and heating devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L1/00Enclosures; Chambers
    • B01L1/02Air-pressure chambers; Air-locks therefor
    • B01L1/025Environmental chambers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D17/00Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
    • F25D17/02Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating liquids, e.g. brine
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/02Doors; Covers
    • F25D23/026Doors; Covers for open-top cabinets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/06Walls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D29/00Arrangement or mounting of control or safety devices
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/003Environmental or reliability tests
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2700/00Means for sensing or measuring; Sensors therefor
    • F25D2700/12Sensors measuring the inside temperature

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Clinical Laboratory Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)

Abstract

The present invention relates to power electric magnetic tester engineering device technique fields, more particularly, to a kind of power battery testing system with liquid medium simulation wide temperature environment;Present invention use includes the test box for containing temperature conduction liquid, and the design of the recirculation heater and the circularly cooling device uses temperature conduction liquid as heat transfer, and heat transfer efficiency is high, is conducive to the order of accuarcy for improving test result;With the recirculation heater and the circularly cooling device be respectively in the test box liquid carry out temperature adjustment, open on demand, temperature adjustment is accurate;Battery pack to be tested is placed in temperature conduction liquid and is tested, when high and low temperature environment issue heat it is out of control when, battery pack soak in a liquid, will not occur open fire explosion, be conducive to improve test device safety.

Description

With the power battery testing system of liquid medium simulation wide temperature environment
Technical field
The present invention relates to power electric magnetic tester engineering device technique fields, more particularly, to a kind of with the wide temperature of liquid medium simulation The power battery testing system of environment.
Background technique
Recent years, pure electric automobile have obtained significant progress, in the whole nation and worldwide, every country and enterprise Industry is all greatly developing implementation pure electric automobile.And battery pack is as the power exporting machine structure on pure electric automobile, important work With being also self-evident.It develops during electric car, motor, battery, automatically controlled is its important side for being different from orthodox car Face.And need to carry out it the complicated and test of system in the development process of power battery, it is expected that it is multiple that it can reach automobile Miscellaneous use demand.
In the test process for power battery, environment temperature simulation accounts for more than half (60 ° of temperature of whole test items Degree storage, high temperature and humidity, temperature shock, high temperature circulation, the charging of height low temperature, high/low temperature electric discharge, high/low temperature power calibration etc. Deng), because battery is electrochmical power source, especially now widely used lithium ion battery is extremely sensitive to temperature, is affected by temperature Performance change is larger, needs to carry out detailed test for different temperatures range.
Battery pack environment testing equipment used at present, (air is main heat exchange matchmaker based on traditional environmental cabinet It is situated between).Since the larger quality of power battery pack volume is higher, and it is more flat slab design, needs to be equipped with 4m3Above environment Case, acquisition cost is very high (import equipment needs million ranks), and power consumption is big in use process, passes due to using air as Thermal medium, ramp rates are slow (- 40 DEG C need 3 hours or more time), can not be successfully and realize the reaction such as quick alternation.While by It is very high in power battery pack energy, occur test failure when its thermal runaway it is very violent, conventional environmental cabinet is unable to satisfy it Fire-proof and explosion-proof demand.
Therefore, the present invention is badly in need of providing a kind of new power with liquid medium simulation wide temperature environment regarding to the issue above Battery test system.
Summary of the invention
The purpose of the present invention is to provide a kind of new electrokinetic cell systems with liquid medium simulation wide temperature environment System, by the heater, the refrigerator and the test box for containing temperature conduction liquid to solve in the prior art It is existing to carry out power battery environmental testing with environmental cabinet, use air as that heat transfer ramp rates are slow, and power consumption is big, Need time long, the technical problem of test result inaccuracy.
A kind of power battery testing system with liquid medium simulation wide temperature environment provided by the invention, including for containing The test box of temperature conduction liquid is filled, at least one recirculation heater and at least one circularly cooling device are set outside the test box;Institute Recirculation heater is stated by being connected to inside first circulation heat pipe and the test box, the circularly cooling device is cold by first circulation It is connected to inside pipe and the test box;Wherein, the first thermal cycle pumping installations is equipped on the first circulation heat pipe, described The cold pipe of first circulation is equipped with the first SAPMAC method pumping installations.
It further, further include the preheating cabinet being connected to by warm-up cycle pipe with the test box;The recirculation heater By being connected to inside second circulation heat pipe and the preheating cabinet, the circularly cooling device passes through the cold pipe of second circulation and the preheating Connection inside case;It is equipped with warm-up cycle pumping installations on the warm-up cycle pipe, the is equipped on the second circulation heat pipe Two thermal cycle pumping installations are equipped with the second SAPMAC method pumping installations on the cold pipe of the second circulation;The cold pipe of first circulation It is equipped with the first cold pipe switch valve, the cold pipe of second circulation is equipped with the second cold pipe switch valve, on the first circulation heat pipe Equipped with the first heat pipe switch valve, the second circulation heat pipe is equipped with the second heat pipe switch valve, and the warm-up cycle pipe is equipped with Economizer bank switch valve.
Further, the first circulation heat pipe includes that two-port connects with the recirculation heater and the test box respectively The hot inlet tube of logical first, the first thermal cycle pumping installations are set on the described first hot inlet tube, and first heat is followed The liquid feeding end of ring pumping installations is connected to the outlet end of the recirculation heater, the outlet end of the first thermal cycle pumping installations Be connected to the inlet of the test box, the first circulation heat pipe further include two-port respectively with the recirculation heater and institute State the first hot reflux condenser of test box connection;Described first is equipped on the first hot inlet tube and first hot reflux condenser Heat pipe switch valve.
Further, the second circulation heat pipe includes that two-port connects with the recirculation heater and the preheating cabinet respectively The hot inlet tube of logical second, the second thermal cycle pumping installations are set on the described second hot inlet tube, and second heat is followed The liquid feeding end of ring pumping installations is connected to the outlet end of the recirculation heater, the outlet end of the second thermal cycle pumping installations Be connected to the inlet of the test box, the second circulation heat pipe further include two-port respectively with the recirculation heater and institute State the second hot reflux condenser of preheating cabinet connection;Described second is equipped on the second hot inlet tube and second hot reflux condenser Heat pipe switch valve.
Further, the cold pipe of the first circulation includes that two-port connects with the circularly cooling device and the test box respectively The cold inlet tube of logical first, the first SAPMAC method pumping installations are set on the described first cold inlet tube, and described first cold follows The liquid feeding end of ring pumping installations is connected to the outlet end of the circularly cooling device, the outlet end of the first SAPMAC method pumping installations Be connected to the inlet of the test box, the cold pipe of first circulation further include two-port respectively with the circularly cooling device and institute State the first cold reflux pipe of test box connection;Described first is equipped on the first cold inlet tube and the first cold reflux pipe Cold pipe switch valve.
Further, the cold pipe of the second circulation includes that two-port connects with the circularly cooling device and the preheating cabinet respectively The cold inlet tube of logical second, the second SAPMAC method pumping installations are set on the described second cold inlet tube, and described second cold follows The liquid feeding end of ring pumping installations is connected to the outlet end of the circularly cooling device, the outlet end of the second SAPMAC method pumping installations Be connected to the inlet of the test box, the cold pipe of second circulation further include two-port respectively with the circularly cooling device and institute State the second cold reflux pipe of preheating cabinet connection;Described second is equipped on the second cold inlet tube and the second cold reflux pipe Cold pipe switch valve.
Further, the warm-up cycle pipe includes that both ends connect with inside the preheating cabinet and inside the test box respectively Logical circulating feeding liquid pipe and it is recycled back to flow tube;The warm-up cycle pumping installations is set on the circulating feeding liquid pipe, described to follow Ring liquid supply pipe and described be recycled back in flow tube are equipped with the economizer bank switch valve.
Further, the case mouth upper cover of the test box sets case lid.
Further, the wall of the test box and the case lid include ecto-entad set gradually substrate supporting course, Insulating layer and erosion resistant coating.
Further, the test box is rectangular box, having a size of 2m*2m*1m.
A kind of power battery testing system and the prior art with liquid medium simulation wide temperature environment provided by the invention Compared to following progress:
1, the present invention is using including the test box for containing temperature conduction liquid, the recirculation heater and described follows The design of ring refrigerator uses temperature conduction liquid as heat transfer, and heat transfer efficiency is high, is conducive to the accurate journey for improving test result Degree;With the recirculation heater and the circularly cooling device be respectively in the test box liquid carry out temperature adjustment, on demand open, adjust It is warm accurate;Battery pack to be tested is placed in temperature conduction liquid and is tested, when high and low temperature environment issue heat it is out of control when It waits, battery pack is soaked in a liquid, and open fire explosion will not occur, and is conducive to the safety for improving test device.
2, it further includes the preheating cabinet being connected to by warm-up cycle pipe with the test box that the present invention, which uses,;The circulating-heating For device by being connected to inside the second circulation heat pipe and the preheating cabinet, the circularly cooling device passes through the cold pipe of the second circulation The design being connected to inside the preheating cabinet;When needing quickly to adjust the temperature of temperature conduction liquid in the test box, in institute It states and adjusts spare temperature conduction liquid in preheating cabinet in advance to purpose temperature, will quickly be reached using the warm-up cycle pumping installations Temperature conduction liquid pump to purpose temperature enters in the test box, to meet quick alternating temperature-changing testing requirement, improves test knot Fruit accuracy;The preheating cabinet additionally aids quickening conventional efficient.
3, the present invention sets the design of the case lid using the case mouth upper cover of the test box, is conducive to keep the test box The temperature of interior temperature conduction liquid improves accuracy and confidence level that experiment solves.
4, it includes the substrate bearing that ecto-entad is set gradually that the present invention, which uses the wall of the test box and the case lid, The design of layer, insulating layer and erosion resistant coating, anti-corrosion, heat preservation avoid exchanging in test process with surrounding air generation heat, influence to survey The accuracy of examination, it is energy saving.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the structural representation of the heretofore described power battery testing system that wide temperature environment is simulated with liquid medium Scheme (cross-sectional view);
Fig. 2 is the structural schematic diagram (partial enlarged view of A in Fig. 1) of heretofore described test box;
Fig. 3 is that electric appliance of the invention connects block diagram.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical", The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation, It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ", " third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition Concrete meaning in invention.
It is shown in Figure 1, the power battery testing system provided in this embodiment with liquid medium simulation wide temperature environment, Including the test box 1 for containing temperature conduction liquid, at least one recirculation heater 2 is set outside the test box and at least one is followed Ring refrigerator 3;For the recirculation heater by being connected to inside first circulation heat pipe and the test box, the circularly cooling device is logical It crosses inside the cold pipe of first circulation and the test box and is connected to;Wherein, the first hot recycle pump is equipped on the first circulation heat pipe Device 201 is sent, the first SAPMAC method pumping installations 301 is equipped on the cold pipe of the first circulation.
Present invention use includes the test box for containing temperature conduction liquid, the recirculation heater and the circulation The design of refrigerator uses temperature conduction liquid as heat transfer, and heat transfer efficiency is high, is conducive to the accurate journey for improving test result Degree;With the recirculation heater and the circularly cooling device be respectively in the test box liquid carry out temperature adjustment, on demand open, adjust It is warm accurate;Battery pack to be tested is placed in temperature conduction liquid and is tested, when high and low temperature environment issue heat it is out of control when It waits, battery pack is soaked in a liquid, and open fire explosion will not occur, and is conducive to the safety for improving test device.
Shown in Figure 1, the present embodiment further includes the preheating cabinet 4 being connected to by warm-up cycle pipe with the test box;Institute Recirculation heater is stated by being connected to inside second circulation heat pipe and the preheating cabinet, the circularly cooling device is cold by second circulation It is connected to inside pipe and the preheating cabinet;It is equipped with warm-up cycle pumping installations 401 on the warm-up cycle pipe, is followed described second Ring heat pipe is equipped with the second thermal cycle pumping installations 402, and the second SAPMAC method pumping installations is equipped on the cold pipe of the second circulation 403;The cold pipe of first circulation is equipped with the first cold pipe switch valve 302, and the cold pipe of second circulation is equipped with the second cold pipe and opens Valve 303 is closed, the first circulation heat pipe is equipped with the first heat pipe switch valve 202, and the second circulation heat pipe is equipped with the second heat Pipe switch valve 203, the warm-up cycle pipe are equipped with economizer bank switch valve 402.
It further includes the preheating cabinet being connected to by warm-up cycle pipe with the test box that the present invention, which uses,;The recirculation heater By be connected to inside the second circulation heat pipe and the preheating cabinet, the circularly cooling device by the cold pipe of the second circulation and The design being connected to inside the preheating cabinet;When needing quickly to adjust the temperature of temperature conduction liquid in the test box, described Spare temperature conduction liquid is adjusted in preheating cabinet in advance to purpose temperature, is quickly up to using the warm-up cycle pumping installations The temperature conduction liquid pump of purpose temperature enters in the test box, to meet quick alternating temperature-changing testing requirement, improves test result Accuracy;The preheating cabinet additionally aids quickening conventional efficient.
It is shown in Figure 1, first circulation heat pipe described in the present embodiment include two-port respectively with the recirculation heater The hot inlet tube 211 of first be connected to the test box, the first thermal cycle pumping installations are set to the described first hot feed liquor The liquid feeding end of Guan Shang, the first thermal cycle pumping installations are connected to the outlet end of the recirculation heater, and first heat is followed The outlet end of ring pumping installations is connected to the inlet of the test box, the first circulation heat pipe further include two-port respectively with The first hot reflux condenser 212 that the recirculation heater is connected to the test box;The first hot inlet tube and first heat The first heat pipe switch valve 202 is equipped on return pipe.The second circulation heat pipe include two-port respectively with the circulation The second hot inlet tube 221 that heater is connected to the preheating cabinet, the second thermal cycle pumping installations are set to described second On hot inlet tube, the liquid feeding end of the second thermal cycle pumping installations is connected to the outlet end of the recirculation heater, and described The outlet end of two thermal cycle pumping installations is connected to the inlet of the test box;The second circulation heat pipe further includes two-port The second hot reflux condenser 222 being connected to respectively with the recirculation heater and the preheating cabinet;The second hot inlet tube and described The second heat pipe switch valve 203 is equipped on second hot reflux condenser.The cold pipe of first circulation include two-port respectively with institute The circularly cooling device is connected to the test box first cold inlet tube 311 is stated, the first SAPMAC method pumping installations is set to institute It states on the first cold inlet tube, the liquid feeding end of the first SAPMAC method pumping installations is connected to the outlet end of the circularly cooling device, The outlet end of the first SAPMAC method pumping installations is connected to the inlet of the test box, and the cold pipe of first circulation further includes The first cold reflux pipe 312 that two-port is connected to the circularly cooling device and the test box respectively;The first cold inlet tube With the described first cold pipe switch valve 302 is equipped on the first cold reflux pipe.The cold pipe of second circulation includes two-port point The second cold inlet tube 321 not being connected to the circularly cooling device and the preheating cabinet, the second SAPMAC method pumping installations are set It is placed on the described second cold inlet tube, the outlet end of the liquid feeding end of the second SAPMAC method pumping installations and the circularly cooling device Connection, the outlet end of the second SAPMAC method pumping installations are connected to the inlet of the test box, the cold pipe of second circulation It further include the second cold reflux pipe 322 that two-port is connected to the circularly cooling device and the preheating cabinet respectively;Described second is cold The described second cold pipe switch valve 303 is equipped on inlet tube and the second cold reflux pipe.First heat described in the present embodiment is followed Ring pumping installations 201 is water pump, is set on the described first hot inlet tube, naturally it is also possible to select first hot recycle pump Device is sent to be set on first hot reflux condenser, when being set on first hot reflux condenser, the first thermal cycle pumping It is connected to inside the liquid feeding end of device and the test box, the outlet end and the circulating-heating of the first thermal cycle pumping installations The connection of device inlet;The first thermal cycle pumping installations extracts in the liquid to the recirculation heater in the test box, Hot liquid flows into heating load exchange, those skilled in the art inside the test box under the action of water pressure in the recirculation heater Member can select the position of the first thermal cycle pumping installations installation according to actual needs.Second heat described in the present embodiment is followed Ring pumping installations 402 is water pump, is set on the described second hot inlet tube;It can certainly select second hot recycle pump Device is sent to be set on second hot reflux condenser, when being set on second hot reflux condenser, the second thermal cycle pumping It is connected to inside the liquid feeding end of device and the preheating cabinet, the outlet end and the circulating-heating of the second thermal cycle pumping installations The connection of device inlet;The second thermal cycle pumping installations extracts in the liquid to the recirculation heater in the preheating cabinet, Hot liquid flows into heating load exchange, those skilled in the art inside the test box under the action of water pressure in the recirculation heater Member can select the position of the second thermal cycle pumping installations installation according to actual needs.First cold follows described in the present embodiment Ring pumping installations 301 is water pump, is set on the described first cold inlet tube, naturally it is also possible to first SAPMAC method be selected to pump Device is sent to be set on the first cold reflux pipe, when being set on the first cold reflux pipe, the first SAPMAC method pumping It is connected to inside the liquid feeding end of device and the test box, the outlet end and the circularly cooling of the first SAPMAC method pumping installations The connection of device inlet;The first SAPMAC method pumping installations extracts in the liquid in the test box to the circularly cooling device, Hot liquid flows into heating load exchange, those skilled in the art inside the test box under the action of water pressure in the circularly cooling device Member can select the position of the first SAPMAC method pumping installations installation according to actual needs.Second cold follows described in the present embodiment Ring pumping installations 403 is water pump, is set on the described second cold inlet tube, naturally it is also possible to second SAPMAC method be selected to pump Device is sent to be set on the second cold reflux pipe, when being set on the second cold reflux pipe, the second SAPMAC method pumping It is connected to inside the liquid feeding end of device and the preheating cabinet, the outlet end and the circularly cooling of the second SAPMAC method pumping installations The connection of device inlet;The second SAPMAC method pumping installations extracts in the liquid in the preheating cabinet to the circularly cooling device, Hot liquid flows into heating load exchange, those skilled in the art inside the preheating cabinet under the action of water pressure in the circularly cooling device Member can select the position of the first SAPMAC method pumping installations installation according to actual needs.
Shown in Figure 1, warm-up cycle pipe described in the present embodiment includes both ends respectively and inside the preheating cabinet and institute It states the circulating feeding liquid pipe 411 being connected to inside test box and is recycled back to flow tube 412;The warm-up cycle pumping installations is set to described On circulating feeding liquid pipe, the circulating feeding liquid pipe and described be recycled back in flow tube are equipped with the economizer bank switch valve.
Referring to shown in Fig. 1, Fig. 2, the case mouth 101 of test box described in the present embodiment is set to upper end, 101 upper cover of case mouth If case lid 102.The present invention sets the design of the case lid using the case mouth upper cover of the test box, is conducive to keep the test box The temperature of interior temperature conduction liquid improves accuracy and confidence level that experiment solves.
Referring to shown in Fig. 1, Fig. 2, the wall of test box described in the present embodiment and the case lid include ecto-entad successively Substrate supporting course 111, insulating layer 112 and the erosion resistant coating 113 of setting.
The present invention using the wall of the test box and the case lid include ecto-entad set gradually substrate supporting course, The design of insulating layer and erosion resistant coating, anti-corrosion, heat preservation avoid exchanging in test process with surrounding air generation heat, influence to test Accuracy, it is energy saving.
Substrate supporting course described in the present embodiment is aluminium, and the insulating layer is benzene plate, and the erosion resistant coating material is polypropylene.
Test box described in the present embodiment is rectangular box, having a size of 2m*2m*1m;The preheating cabinet is having a size of 2m*2m* 0.5m。
Referring to shown in Fig. 1, Fig. 3, the present embodiment further includes temperature loader, and controller is set in the test box warm Spend subsurface first temperature sensor of conduction liquid, and the second temperature sensor being set in the preheating cabinet;The temperature Degree loader, first temperature sensor and the second temperature sensor are electrically connected with the controller respectively;It is described to add Hot device is automatically controlled heater, and the refrigerator is automatically controlled refrigerator, the heater and the refrigerator respectively with the control Device electrical connection;It is the first heat pipe switch valve, the first cold pipe switch valve, the second heat pipe switch valve, described second cold Pipe switch valve and the economizer bank switch valve are electric-controlled switch, the first heat pipe switch valve, the first cold pipe switch valve, The second heat pipe switch valve, the second cold pipe switch valve and the economizer bank switch valve are electrically connected with the controller respectively It connects.The present invention is using the design for further including the controller, first temperature sensor and the second temperature sensor;Electricity Control temperature adjusts precisely, is not necessarily to manual operation, uses manpower and material resources sparingly, help to improve the precision of test.
Controller described in the present embodiment is the TK70 digital display temperature controller of KEWILL brand, and the temperature loader is For the input module on the TK70 digital display temperature controller;Or the controller is the electrical XMTD-2001 type digital display temperature of platform spring Instrument is controlled, the temperature loader is the input module on the XMTD-2001 type digital readout temperature controller;Listed herein is only that its is optional The brand and model selected is not defined its brand and model, and those skilled in the art can arbitrarily select according to actual needs, It no longer excessively repeats herein.
First temperature sensor described in the present embodiment and the second temperature sensor are the TP21- of KEWILL brand The PT100 type temperature sensor of PT100 type thermal resistance temperature sensor or Mei Ante brand, listed herein is only that it may be selected Brand and model, its brand and model is not defined, those skilled in the art can arbitrarily select according to actual needs, this Place no longer excessively repeats.
Recirculation heater described in the present embodiment is the pipeline heater of Su Hai heating equipment Co., Ltd, listed herein Only its selectable brand and model, is not defined its brand and model, and those skilled in the art can be according to practical need Any selection is wanted, is no longer excessively repeated herein.
Circularly cooling device described in the present embodiment is the ACS010-HX liquid heat-exchange machine of Aavid brand, listed herein Only its selectable brand and model, is not defined its brand and model, and those skilled in the art can be according to practical need Any selection is wanted, is no longer excessively repeated herein.
First heat pipe switch valve described in the present embodiment, the second heat pipe switch valve, the first cold pipe switch valve, the second cold pipe are opened Pass valve, economizer bank switch valve are the electrically-controlled valve of Burkert brand, and listed herein is only its selectable brand and model, not Its brand and model is defined, those skilled in the art can arbitrarily select according to actual needs, no longer excessively repeat herein.
Below to the worked of the power battery testing system provided by the invention with liquid medium simulation wide temperature environment Cheng Jinhang is briefly described:
Ordinary temp test:
Temperature loader input test case object of experiment temperature value into the controller;
First temperature sensor monitors the temperature of temperature conduction liquid in the test box, and temperature signal is sent to Received temperature signal is converted to real-time temperature values by the controller, the controller, and by real-time temperature values and test box Object of experiment temperature value compares:
When real-time temperature values are lower than test box object of experiment temperature value, the controller is sent out to the circulating heater Heating instructions are sent, is sent to each first heat pipe switch valve and opens refrigeration, to each first cold pipe switch valve, each described the Two heat pipe switch valves, each second cold pipe switch valve and each economizer bank switch valve send out code;Described first Thermal cycle pumping installations extracts the higher temperature conduction liquid of temperature in the circulating heater, is pumped into the test box, institute Pressure reduction in the circulating heater after the temperature conduction liquid in circulating heater is extracted is stated, in the test box Liquid flows into the circulating heater, carries out heat with the circulation refrigerating/heating apparatus and exchanges, then is pumped to the test In case;So on circulate until real-time temperature values reach test box object of experiment temperature value, the controller is to the circulation Heating device and each first heat pipe switch valve send out code;
When real-time temperature values are higher than test box object of experiment temperature value, the controller is sent out to the circulating refrigerating device Refrigeration instruction is sent, is sent to each first cold pipe switch valve and opens refrigeration, to each first heat pipe switch valve, each described the Two heat pipe switch valves, each second cold pipe switch valve and each economizer bank switch valve send out code;Described first SAPMAC method pumping installations extracts the lower temperature conduction liquid of temperature in the circulating refrigerating device, is pumped into the test box, institute Pressure reduction in the circulating refrigerating device after the temperature conduction liquid in circulating refrigerating device is extracted is stated, in the test box Liquid flows into the circulating refrigerating device, carries out heat with the circularly cooling device and exchanges, then is pumped in the test box; So on circulate until real-time temperature values reach test box object of experiment temperature value, the controller is filled to the circularly cooling It sets and sends out code with each first cold pipe switch valve.
Quick changeable temperature test:
The temperature loader inputs preheating cabinet alternating temperature target temperature value and test box object of experiment into the controller Temperature value;
The temperature adjustment steps of temperature conduction liquid ordinary temp test as above in the test box;
The temperature adjustment steps of temperature conduction liquid are as follows in the preheating cabinet:
The second temperature sensor monitors the temperature of temperature conduction liquid in the preheating cabinet, and temperature signal is sent to The controller, received temperature signal is converted to real-time temperature values by the controller, and by the real-time temperature values and is preheated Case alternating temperature target temperature value compares:
When real-time temperature values are lower than preheating cabinet alternating temperature target temperature value, the controller is sent out to the circulating heater Heating instructions are sent, is sent to each second heat pipe switch valve and opens refrigeration, to each first cold pipe switch valve, each described the One heat pipe switch valve, each second cold pipe switch valve and each economizer bank switch valve send out code;Described first Thermal cycle pumping installations extracts the higher temperature conduction liquid of temperature in the circulating heater, is pumped into the preheating cabinet, institute Pressure reduction in the circulating heater after the temperature conduction liquid in circulating heater is extracted is stated, in the preheating cabinet Liquid flows into the circulating heater, carries out heat with the circulation refrigerating/heating apparatus and exchanges, then is pumped to the preheating In case;So on circulate until real-time temperature values reach preheating cabinet alternating temperature target temperature value, the controller is to the circulation Heating device and each second heat pipe switch valve send out code;
When real-time temperature values are higher than preheating cabinet object of experiment temperature value, the controller is sent out to the circulating refrigerating device Refrigeration instruction is sent, the cold pipe switch valve of Xiang Suoshu second, which is sent, opens refrigeration, the first heat pipe of Xiang Suoshu switch valve, second heat pipe Switch valve, the first cold pipe switch valve and the economizer bank switch valve send out code;The second SAPMAC method pumping Device extracts the lower temperature conduction liquid of temperature in the circulating refrigerating device, is pumped into the preheating cabinet, the circularly cooling After temperature conduction liquid in device is extracted, pressure reduction in the circulating refrigerating device, liquid flows into institute in the preheating cabinet It states in circulating refrigerating device, carries out heat with the circularly cooling device and exchange, then be pumped in the preheating cabinet;And so on follow Ring is until real-time temperature values reach preheating cabinet alternating temperature target temperature value, and the controller is to the circulating refrigerating device and described the Two cold pipe switch valves send out code.
The controller sends to the warm-up cycle pumping installations 401 and opens refrigeration, to each economizer bank switch valve Send open refrigeration, the warm-up cycle pumping installations extract the temperature conduction liquid pump in the preheating cabinet enter the test box into The lower experiment of trip temperature.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution The range of scheme.

Claims (10)

1. a kind of power battery testing system with liquid medium simulation wide temperature environment, which is characterized in that including for containing At least one recirculation heater and at least one circularly cooling device is arranged in the test box of temperature conduction liquid, the test box outside;It is described For recirculation heater by being connected to inside first circulation heat pipe and the test box, the circularly cooling device passes through the cold pipe of first circulation It is connected to inside the test box;Wherein, the first thermal cycle pumping installations is equipped on the first circulation heat pipe, described the The one cold pipe of circulation is equipped with the first SAPMAC method pumping installations.
2. according to claim 1 with the power battery testing system of liquid medium simulation wide temperature environment, which is characterized in that It further include the preheating cabinet being connected to by warm-up cycle pipe with the test box;The recirculation heater by second circulation heat pipe with Connection inside the preheating cabinet, the circularly cooling device inside the cold pipe of second circulation and the preheating cabinet by being connected to;Described Warm-up cycle pipe is equipped with warm-up cycle pumping installations, and the second thermal cycle pumping installations is equipped on the second circulation heat pipe, The second SAPMAC method pumping installations is equipped on the cold pipe of the second circulation;The cold pipe of first circulation is equipped with the first cold Guan Kaiguan Valve, the cold pipe of second circulation are equipped with the second cold pipe switch valve, and the first circulation heat pipe is equipped with the first heat pipe switch valve, The second circulation heat pipe is equipped with the second heat pipe switch valve, and the warm-up cycle pipe is equipped with economizer bank switch valve.
3. according to claim 2 with the power battery testing system of liquid medium simulation wide temperature environment, which is characterized in that The first circulation heat pipe includes the first hot inlet tube that two-port is connected to the recirculation heater and the test box respectively, The first thermal cycle pumping installations is set on the described first hot inlet tube, the liquid feeding end of the first thermal cycle pumping installations It is connected to the outlet end of the recirculation heater, the outlet end of the first thermal cycle pumping installations and the feed liquor of the test box Mouth connection, the first circulation heat pipe further includes first that two-port is connected to the recirculation heater and the test box respectively Hot reflux condenser;The first heat pipe switch valve is equipped on the first hot inlet tube and first hot reflux condenser.
4. according to claim 2 with the power battery testing system of liquid medium simulation wide temperature environment, which is characterized in that The second circulation heat pipe includes the second hot inlet tube that two-port is connected to the recirculation heater and the preheating cabinet respectively, The second thermal cycle pumping installations is set on the described second hot inlet tube, the liquid feeding end of the second thermal cycle pumping installations It is connected to the outlet end of the recirculation heater, the outlet end of the second thermal cycle pumping installations and the feed liquor of the test box Mouth connection, the second circulation heat pipe further includes second that two-port is connected to the recirculation heater and the preheating cabinet respectively Hot reflux condenser;The second heat pipe switch valve is equipped on the second hot inlet tube and second hot reflux condenser.
5. according to claim 2 with the power battery testing system of liquid medium simulation wide temperature environment, which is characterized in that The cold pipe of first circulation includes the first cold inlet tube that two-port is connected to the circularly cooling device and the test box respectively, The first SAPMAC method pumping installations is set on the described first cold inlet tube, the liquid feeding end of the first SAPMAC method pumping installations It is connected to the outlet end of the circularly cooling device, the outlet end of the first SAPMAC method pumping installations and the feed liquor of the test box Mouth connection, the cold pipe of first circulation further includes first that two-port is connected to the circularly cooling device and the test box respectively Cold reflux pipe;The described first cold pipe switch valve is equipped on the first cold inlet tube and the first cold reflux pipe.
6. according to claim 2 with the power battery testing system of liquid medium simulation wide temperature environment, which is characterized in that The cold pipe of second circulation includes the second cold inlet tube that two-port is connected to the circularly cooling device and the preheating cabinet respectively, The second SAPMAC method pumping installations is set on the described second cold inlet tube, the liquid feeding end of the second SAPMAC method pumping installations It is connected to the outlet end of the circularly cooling device, the outlet end of the second SAPMAC method pumping installations and the feed liquor of the test box Mouth connection, the cold pipe of second circulation further includes second that two-port is connected to the circularly cooling device and the preheating cabinet respectively Cold reflux pipe;The described second cold pipe switch valve is equipped on the second cold inlet tube and the second cold reflux pipe.
7. according to claim 2 with the power battery testing system of liquid medium simulation wide temperature environment, which is characterized in that The warm-up cycle pipe include both ends respectively with inside the preheating cabinet and circulating feeding liquid pipe that test box inside is connected to and It is recycled back to flow tube;The warm-up cycle pumping installations is set on the circulating feeding liquid pipe, the circulating feeding liquid pipe and described is followed The economizer bank switch valve is equipped in loopback flow tube.
8. according to the power battery testing system with liquid medium simulation wide temperature environment any in claim 3-7, It is characterized in that, the case mouth upper cover of the test box sets case lid.
9. according to claim 8 with the power battery testing system of liquid medium simulation wide temperature environment, which is characterized in that The wall of the test box and the case lid includes substrate supporting course, insulating layer and the erosion resistant coating that ecto-entad is set gradually.
10. according to claim 9 with the power battery testing system of liquid medium simulation wide temperature environment, feature exists In the test box is rectangular box, having a size of 2m*2m*1m.
CN201910065278.XA 2019-01-23 2019-01-23 With the power battery testing system of liquid medium simulation wide temperature environment Pending CN109654805A (en)

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* Cited by examiner, † Cited by third party
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CN202126384U (en) * 2011-05-24 2012-01-25 东莞市立佳精密仪器有限公司 Thermal shock test chamber
CN202860555U (en) * 2012-10-25 2013-04-10 上海出入境检验检疫局工业品与原材料检测技术中心 Test box for high and low temperature testing of lithium battery
CN106532178A (en) * 2016-11-04 2017-03-22 北京汽车股份有限公司 Battery pack temperature control device, temperature control method and vehicle
CN207232340U (en) * 2017-05-15 2018-04-13 惠州市忠邦电子有限公司 Current Voltage balance performance monitor
CN207623492U (en) * 2017-12-27 2018-07-17 天津亭华科技有限公司 A kind of battery performance test device based on liquid cooling technology
CN108844989A (en) * 2018-08-22 2018-11-20 北京长城华冠汽车科技股份有限公司 Battery performance testing system and battery performance test method
CN209726622U (en) * 2019-01-23 2019-12-03 北斗航天汽车(北京)有限公司 With the power battery testing system of liquid medium simulation wide temperature environment

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202126384U (en) * 2011-05-24 2012-01-25 东莞市立佳精密仪器有限公司 Thermal shock test chamber
CN202860555U (en) * 2012-10-25 2013-04-10 上海出入境检验检疫局工业品与原材料检测技术中心 Test box for high and low temperature testing of lithium battery
CN106532178A (en) * 2016-11-04 2017-03-22 北京汽车股份有限公司 Battery pack temperature control device, temperature control method and vehicle
CN207232340U (en) * 2017-05-15 2018-04-13 惠州市忠邦电子有限公司 Current Voltage balance performance monitor
CN207623492U (en) * 2017-12-27 2018-07-17 天津亭华科技有限公司 A kind of battery performance test device based on liquid cooling technology
CN108844989A (en) * 2018-08-22 2018-11-20 北京长城华冠汽车科技股份有限公司 Battery performance testing system and battery performance test method
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