CN109650462A - A kind of system and method for titanium liquid pumping compression separation ferrous sulfate - Google Patents

A kind of system and method for titanium liquid pumping compression separation ferrous sulfate Download PDF

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Publication number
CN109650462A
CN109650462A CN201910010749.7A CN201910010749A CN109650462A CN 109650462 A CN109650462 A CN 109650462A CN 201910010749 A CN201910010749 A CN 201910010749A CN 109650462 A CN109650462 A CN 109650462A
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titanium
compressor
ferrous sulfate
titanium liquid
cooling
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CN201910010749.7A
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夏君君
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Tianjin Leke Energy Saving Technology Co Ltd
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Tianjin Leke Energy Saving Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G49/00Compounds of iron
    • C01G49/14Sulfates
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G23/00Compounds of titanium
    • C01G23/04Oxides; Hydroxides
    • C01G23/047Titanium dioxide
    • C01G23/053Producing by wet processes, e.g. hydrolysing titanium salts
    • C01G23/0532Producing by wet processes, e.g. hydrolysing titanium salts by hydrolysing sulfate-containing salts

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)

Abstract

The present invention relates to the system and methods that a kind of titanium liquid is evacuated compression separation ferrous sulfate, and system is by titanium flow container, gas-liquid separator, compressor, direct contact condenser, vacuum pump, cooling tower, cooling tower pump, spray pump, fluid-tight pond, side blender composition.The air-extractor that system uses big flow compressor to cool down as titanium liquid vacuum flashing, dividing wall type cooling wall is not present in temperature-fall period in titanium flow container, without local overcooling phenomenon inside titanium liquid, there is no ferrous sulfate to form the brilliant dirty problem of brilliant scar on dividing wall type cooling wall;For system using electric power as drive energy, cooling load is only the heat of condensation heat release and the transformation of compressor wasted work of secondary steam.Compared with the cooling of traditional titanium liquid separates ferrous sulfate system, the present invention has the characteristics that operation energy consumption is low, rapid, the cooling load of cooling is small, high production efficiency, labor intensity is small, crystal size is uniform, does not generate secondary sewage.

Description

A kind of system and method for titanium liquid pumping compression separation ferrous sulfate
Technical field
The present invention relates to a kind of pumping compressibility more particularly to a kind of pumping compressions that ferrous sulfate is separated from titanium liquid Formula system and method.
Background technique
China is titanium white production big country, and for the titanium white yield in China in 2017 up to 3,780,000 tons, annual output occupies world head Position.Titanium white production is a highly energy-consuming process, energy-saving to have become titanium dioxide with becoming increasingly conspicuous for energy-saving and emission-reduction problem Manufacturing enterprise pays close attention to problem.In the Production By Sulfuric Acid Process technique of titanium dioxide, need in black liquor process section through cooling knot Brilliant mode separates the ferrous sulfate in solution from titanium liquid.
Currently, titanium liquid cooling separation ferrous sulfate mainly uses steam injection flash distillation cooling or two kinds of cooling sides of chilled brine Method.Wherein, steam injection flash distillation falling temperature method is to be aspirated using the raw steam drive of high pressure by the Venturi effect of steam jet pump Secondary steam in titanium flow container flash of steam and is absorbed heat from solution itself under the moisture lower pressure in titanium liquid, to realize pair The cooling of titanium liquid and the Crystallization Separation of ferrous sulfate.Steam injection flash distillation cool-down method there are energy-output ratios big, the energy of titanium liquid The low problem of source utilization efficiency.Under normal conditions, energy efficiency of the steam jet pump under for vacuumized conditions is only 20% ~30%, i.e. steam jet pump moisture that 1t is often pumped out from titanium liquid at least need the raw steam conduct of the high pressure of mating 3~5t The drive energy of jet pump, while the negative pressure steam exhaust of 4~6t is generated, steam exhaust condensation process also needs additionally to consume a large amount of cooling Water resource.In addition, increasingly serious with environmental issue, the application of coal-burning steam boiler is restricted, the valence of raw steam Lattice, which go up and put on short allowance, has become the major obstacle of titanium white production enterprise expansion production capacity, reduction product energy consumption cost.
The chilled brine falling temperature method of titanium liquid be low temperature chilled water or chilled brine are passed through to the external jacket of titanium liquid storage tank or In built-in coil pipe, realized by circulating chilled water to the cooling of titanium liquid and the Crystallization Separation of ferrous sulfate.In the method, sulfuric acid is sub- Iron can be crystallized quickly at cooling wall (jackets inner wall or coil pipe outer wall) and be precipitated and constantly accumulate, and form the extremely strong brilliant dirt of adhesive force Layer, brilliant dirt layer increase the heat transfer resistance of process, cause titanium liquid rate of temperature fall slower and slower;Simultaneously brilliant dirty layer also need periodically into Row manual cleaning.Therefore, the chilled brine falling temperature method of titanium liquid is long in the presence of the cooling period, production efficiency is low, field labor intensity is big The problems such as.
Summary of the invention
The purpose of the present invention is aiming at the shortcomings of the prior art, provide a kind of titanium liquid pumping compression separation sulphur Sour ferrous system and method.
A kind of system of titanium liquid pumping compression separation ferrous sulfate, it is characterised in that: including titanium flow container, gas-liquid separator, Compressor, direct contact condenser, vacuum pump, cooling tower, cooling tower pump, spray pump, fluid-tight pond, side blender.
It is equipped with secondary steam at the top of the titanium flow container to export, side wall is equipped with feed inlet, and bottom is equipped with discharge gate;The gas-liquid Separator is equipped with air intake and venthole;Fixed gas gas outlet is equipped at the top of the contact condenser, side wall is equipped with secondary steam Import and spray water inlet, bottom are equipped with spray water out;The cooling tower uses closed cooling tower, and side wall is respectively equipped with spray Water inlet, spray water out and cooling circulating water inlet, bottom are equipped with cooling circulating water outlet.
The secondary steam outlet of the titanium flow container is connected with the air intake of the gas-liquid separator, and gas-liquid separator goes out vapour Mouth is connected with the air entry of the compressor, the secondary steam import phase of the exhaust outlet of compressor and the direct contact condenser Even, the spray water out of direct contact condenser is by piping connection to fluid-tight pond, and the outlet of connecting tube is immersed in fluid-tight Below the liquid level in pond;The spray water out of direct contact condenser and the difference in height in fluid-tight pond are not less than 10 meters;The spray The import of pump is connected with fluid-tight pond, and the outlet of spray pump is connected with the spray water inlet of the cooling tower, and in this connecting tube Install discharge outlet in road;The spray water out of cooling tower is connected with the spray water inlet of the direct contact condenser;Cooling tower bottom The cooling circulating water outlet in portion is connected with the import that the cooling tower pumps, the outlet of cooling tower pump and the cooling circulating water of cooling tower Import is connected;The fixed gas gas outlet of direct contact condenser is connected with the air inlet of the vacuum pump;The side blender installation In the side wall of titanium flow container.
More preferably:
Compressor used by system be Roots Compressor, screw compressor or piston compressor, compressor into Row frequency conversion control.
Gas-liquid separator used by system be baffle plate combined with wire mesh demister there is two-stage foam removal function High efficient gas and liquid separator.
Vacuum pump used by system is water-ring vacuum pump.
A kind of working method of the system of titanium liquid pumping compression separation ferrous sulfate: when system is run, compressor suction titanium Secondary steam in flow container, titanium flow container internal pressure constantly reduce, when pressure reduction to the corresponding saturated vapor pressure of titanium liquid temperature When power, the moisture in titanium liquid begins vaporization flash distillation simultaneously, and titanium liquid temperature starts to reduce, when temperature is reduced to the crystallization of ferrous sulfate to face When boundary's temperature, ferrous sulfate starts to crystallize and be constantly precipitated from titanium liquid.The flash distillation of titanium liquid is formed by secondary steam through gas-liquid point After separating after device, the acid solution drop of secondary steam entrainment is intercepted and flows back into titanium flow container;Secondary steam enters compression later Machine is heated pressurization, and the secondary steam after compression heating enters direct contact condenser and to carry out contact with spraying cooling water cold It is solidifying;Lime set falls into fluid-tight pond together with spraying cooling water;Incoagulable gas in system is by vacuum pump discharge system.
Compared with prior art, the beneficial effects of the present invention are:
(1) system of titanium liquid of the invention pumping compression separation ferrous sulfate carries out titanium liquid using mechanical flash distillation mode Fast cooling, is not present dividing wall type cooling wall in temperature-fall period in titanium flow container, without local overcooling phenomenon inside titanium liquid, be not present Ferrous sulfate forms the problem of the brilliant dirt of brilliant scar on dividing wall type cooling wall, the high production efficiency of system, and labor intensity is small.
(2) compared with conventional vapor sprays flash distillation falling temperature method, drive energy of the present invention using electric power as system, no fire coal The environmental protection pressure puzzlement that steam boiler uses.The cooling load of system is only that the condensation heat release of secondary steam and compressor wasted work turn The cooling load of the heat of change, system is small, not because of secondarily polluted water problem caused by using raw steam, reduces at sewage Manage cost.
(3) control condition of optimization is given for titanium liquid system the application, under the conditions of identical titanium dioxide capacity, the present invention Titanium liquid pumping compression separation ferrous sulfate system operating cost compared with conventional vapor spray flash distillation falling temperature method can reduce by 60% ~70%, economic benefit is very significant.In addition, the compressor of present system therefore can be according to titanium using variable-frequency control technique The iron titanium ratio content situation of liquid accurately controls the rate of temperature fall of feed liquid, to guarantee the rapid crystallization and crystal of ferrous sulfate Epigranular.
Detailed description of the invention
Fig. 1 is a kind of titanium liquid pumping compression separation ferrous sulfate systematic schematic diagram of the invention
Fig. 2 is the structural schematic diagram of the gas-liquid separator of embodiment one
In figure, 1 is titanium flow container, and 2 be gas-liquid separator, and 3 be compressor, and 4 be direct contact condenser, and 5 be vacuum pump, and 6 are Cooling tower, 7 pump for cooling tower, and 8 be spray pump, and 9 be fluid-tight pond, and 10 be side blender.
Specific embodiment
The present invention is described in further details in the following with reference to the drawings and specific embodiments, example is served only for explaining this Invention, is not intended to limit the scope of the present invention.
Embodiment one:
As shown in Figure 1, a kind of system of titanium liquid pumping compression separation ferrous sulfate: including titanium flow container 1, gas-liquid separator 2, Compressor 3, direct contact condenser 4, vacuum pump 5, cooling tower 6, cooling tower pump 7, spray pump 8, fluid-tight pond 9, side blender 10.
The volume of the titanium flow container 1 is 56m3, it is made by carbon steel liner rubber;Secondary steam is equipped at the top of titanium flow container Outlet, aperture DN800, titanium flow container side wall are equipped with feed inlet, and bottom is equipped with discharge gate;The side blender 10 is mounted on titanium liquid The downside wall of tank, stirring motor power are 15kW.The gas-liquid separator 2 is equipped with air intake and venthole, and bore is DN800, as shown in Fig. 2, the two-stage foam removal formula structure combined inside gas-liquid separator 2 using hydraulic barrier and SP type silk screen. The compressor 3 uses LC20000 type Roots Compressor, and the specified extraction flow of power frequency is 20000L/s, and compressor is matched Set driving motor power is 280kW, and carries out frequency conversion drive operation, and the air entry of compressor and the diameter of exhaust outlet are DN800.The contact condenser 4 is cylinder-like structure, and material 316L, contact condenser internal diameter is DN1500, and top is set There is fixed gas gas outlet, side wall is equipped with secondary steam import and spray water inlet, and bottom is equipped with spray water out;The cooling tower 6 use closed cooling tower, and side wall is respectively equipped with spray water inlet, spray water out and cooling circulating water inlet, and bottom is equipped with cold But circulating water outlet, the radiator fan power of cooling tower are 15kW.The spray pump 8 uses centrifugal pump, and metered flow is 400m3/ h, lift 30m, power 75kW.The cooling tower pump 7 uses centrifugal pump, metered flow 400m3/ h, lift are 20m, power 45kW.The vacuum pump 5 uses water-ring vacuum pump, and specified sucking rate is 1200m3/ h, power of motor are 37kW.The spray water out of the direct contact condenser and the difference in height in fluid-tight pond 9 are 11 meters.
Titanium flow container 1 secondary steam outlet is connected with the air intake of gas-liquid separator 2, the venthole of gas-liquid separator 2 and The air entry of the compressor 3 is connected, and the exhaust outlet of compressor 3 is connected with the secondary steam import of the direct contact condenser 4, The outlet of connecting tube is immersed in fluid-tight water by piping connection to fluid-tight pond 9 by the spray water out of direct contact condenser 4 Below the liquid level in pond;The import of the spray pump 8 is connected with fluid-tight pond 9, the outlet and the spray of the cooling tower 6 of spray pump 8 Water drenching import is connected, and installs discharge outlet on this connecting line;The spray water out and the direct contact condenser of cooling tower 6 4 spray water inlet is connected;The cooling circulating water outlet of 6 bottom of cooling tower is connected with the import of cooling tower pump 7, cooling tower The outlet of pump 7 is connected with the cooling circulating water inlet of cooling tower;The fixed gas gas outlet of direct contact condenser 4 and the vacuum pump 5 air inlet is connected.
The working principle of the present embodiment is as follows: titanium flow container into titanium liquid measure be 30~36m3(one-pot titanium white amount about 4.3t), Feed liquid temperature is 55 DEG C~65 DEG C, and when system is run, compressor highest is with 20m3Secondary steaming in the speed suction titanium flow container of/s Vapour, titanium liquid in the titanium flow container internal moisture rapid vaporization under condition of negative pressure flash, and titanium liquid temperature starts to reduce, when temperature reduces Ferrous sulfate when to 30 DEG C~35 DEG C in titanium liquid reaches saturation state, and starts crystallization and be precipitated.Moisture flashes institute's shape in titanium liquid At secondary steam separated after gas-liquid separator after, secondary steam entrainment acid solution drop be intercepted and flow back into titanium flow container; Secondary steam enters compressor and is heated pressurization later, about 50 DEG C~150 DEG C of compressor exhaust temperature (overheat), after compression heating Secondary steam after enter direct contact condenser and with spraying cooling water carry out contact condensation;The lime set and spray of secondary steam Leaching cooling water falls under gravity into fluid-tight pond;Incoagulable gas in system is by vacuum pump discharge system.When titanium liquid temperature Degree be reduced to 18 DEG C~20 DEG C after, close compressor and vacuum pump, by titanium flow container titanium liquid and errous sulfate crystal be discharged, and Into next step solid-liquid separation process.
The titanium liquid pumping of the present embodiment compresses the system for separating ferrous sulfate and is using electric power as the drive energy of system The cooling load of system is only the heat of condensation heat release and the transformation of compressor wasted work of secondary steam, and the cooling load of system is small, is System operation does not generate secondary sewage.Fast cooling is carried out to titanium liquid using mechanical flash distillation mode, in temperature-fall period in titanium flow container not There are dividing wall type cooling wall, without local overcooling phenomenon inside titanium liquid, ferrous sulfate shape on dividing wall type cooling wall is not present At the problem of the brilliant dirt of brilliant scar, the high production efficiency of system, labor intensity is small.
Comparative example one:
The system that the titanium liquid steam injection flash distillation cooling of titanium dioxide industry mainstream applications is separated ferrous sulfate by this comparative example The operation feelings of the system (system two) of the pumping compression separation ferrous sulfate of titanium liquid described in (system one) and the embodiment of the present invention one Condition has carried out actual conditions comparison.
Comparative test operating condition and energy prices: the inlet amount of titanium flow container is 35m3.Contact condenser applied by two systems, Vacuum pump, cooling tower, cooling tower pump, spray pump and side blender specification of equipment model be consistent, and with one phase of embodiment Together.The raw steam pressure of driving of steam injection flash distillation cooling system is 7bar (absolute pressure), about 165 DEG C of vapor (steam) temperature.Pumping compression The compressor for separating the system of ferrous sulfate uses LC20000 type lobed rotor compressor, and compressor prestowage power of motor is 280kW. Steam price is 170 yuan/t, and electricity price is 0.71 yuan/kW.h;Cold in-water temperature is 30 DEG C.
It is as follows that two systems run comparative situation:
System one: titanium liquid is cooled to 18 DEG C, about 180min of total used time by 60 DEG C by operation, and steam consumption quantity is 6.3t/ kettle, always Cooling water inflow is 1197m3;The secondary lime set sewage generated is 8.7m3.Total consuming of the steam and cooling water of one-pot cooling operation For 1310 yuan/kettle.
System two: titanium liquid is cooled to 18 DEG C, about 100min of total used time by 60 DEG C by operation, and compressor average consumption power is 180kW, single batch compressor power consumption are 300kW.h/ kettle, and total cooling water inflow is 395m3;Generate secondary lime set sewage be 2.4m3.Total consuming of the steam and cooling water of one-pot cooling operation is 292 yuan/kettle.
Although above in association with attached drawing, invention has been described, and the invention is not limited to above-mentioned specific implementations Mode, above-mentioned specific embodiment are only illustrative, rather than restrictive, and those skilled in the art are in this hair Under bright enlightenment, without deviating from the spirit of the invention, many variations can also be made, these belong to guarantor of the invention Protect range.

Claims (8)

1. a kind of system of titanium liquid pumping compression separation ferrous sulfate, it is characterised in that: including titanium flow container, compressor, contact Condenser, vacuum pump, cooling tower, cooling tower pump, spray pump, fluid-tight pond, side blender;The compressor is used for titanium flow container Secondary steam compressed, the exhaust outlet of compressor is connected with the secondary steam import of the direct contact condenser, contact The spray water out of condenser passes through piping connection to fluid-tight pond;The import of spray pump is connected with fluid-tight pond, spray pump Outlet is connected with the spray water inlet of the cooling tower;The shower water of the spray water out and the direct contact condenser of cooling tower Import is connected;The cooling circulating water outlet of cooling tower bottom is connected with the import that the cooling tower pump, outlet that cooling tower pumps and The cooling circulating water inlet of cooling tower is connected;The air inlet phase of the fixed gas gas outlet of direct contact condenser and the vacuum pump Even;The side blender is mounted on the side wall of titanium flow container.
2. a kind of system of titanium liquid pumping compression separation ferrous sulfate according to claim 1, it is characterised in that: in titanium liquid Tank and compressor chamber are provided with gas-liquid separator, and the gas-liquid separator is for separating the acid solution carried secretly in secondary steam.
3. a kind of system of titanium liquid pumping compression separation ferrous sulfate according to claim 2, it is characterised in that: the gas Liquid/gas separator is the two-stage demister that baffle plate is combined with wire mesh demister.
4. a kind of system of titanium liquid pumping compression separation ferrous sulfate according to claim 1 to 3, it is characterised in that: The compressor is Roots Compressor, screw compressor or piston compressor, and compressor carries out frequency conversion control.
5. a kind of system of titanium liquid pumping compression separation ferrous sulfate according to claim 1 to 4, it is characterised in that: The vacuum pump is water-ring vacuum pump.
6. the system of -5 any a kind of titanium liquid pumping compression separation ferrous sulfate according to claim 1, it is characterised in that: The spray water out of direct contact condenser and the difference in height in fluid-tight pond are not less than 10 meters.
7. a kind of method of titanium liquid pumping compression separation ferrous sulfate, it is characterised in that: titanium liquid is packed into titanium flow container, with compressor Secondary steam in suction titanium flow container makes the vaporization flash distillation of the moisture in titanium liquid, passes through evaporation endothermic while titanium liquid is concentrated Make the reduction of titanium liquid temperature, ferrous sulfate starts crystallization and is precipitated;Using gas-liquid separator to the acid solution drop carried secretly in secondary steam It is separated, secondary steam enters direct contact condenser after compressor compresses heat pressurization and contacted with spraying cooling water Formula condensation;Lime set falls into fluid-tight pond together with spraying cooling water;Incoagulable gas in system is by vacuum pump discharge system.
8. the method for titanium liquid pumping compression separation ferrous sulfate according to claim 7, it is characterised in that: the charging of titanium flow container Amount is 30-36m3, feeding temperature is 55-65 DEG C, and compressor suction speed is 20m3/ s, compressor exhaust temperature are 50-150 DEG C, The saturation temperature of ferrous sulfate is 30-35 DEG C in titanium liquid;Close compressor and vacuum after titanium liquid temperature is reduced to 18-20 DEG C Pump, by titanium flow container titanium liquid and errous sulfate crystal be discharged, be separated by solid-liquid separation to obtain ferrous sulfate product.
CN201910010749.7A 2019-01-07 2019-01-07 A kind of system and method for titanium liquid pumping compression separation ferrous sulfate Pending CN109650462A (en)

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CN114735876A (en) * 2022-04-11 2022-07-12 内蒙古恒星化学有限公司 System and method for reducing organic silicon wastewater treatment energy consumption by utilizing waste heat

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