CN109648781A - Pad pasting Shooting Technique in a kind of mould of ACC label - Google Patents
Pad pasting Shooting Technique in a kind of mould of ACC label Download PDFInfo
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- CN109648781A CN109648781A CN201811426497.8A CN201811426497A CN109648781A CN 109648781 A CN109648781 A CN 109648781A CN 201811426497 A CN201811426497 A CN 201811426497A CN 109648781 A CN109648781 A CN 109648781A
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- Prior art keywords
- acc
- label
- diaphragm
- mould
- pad pasting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
- B29C45/14221—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure by tools, e.g. cutting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14688—Coating articles provided with a decoration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/77—Measuring, controlling or regulating of velocity or pressure of moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/78—Measuring, controlling or regulating of temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
- B29C2045/14237—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure the inserts being deformed or preformed outside the mould or mould cavity
- B29C2045/14245—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure the inserts being deformed or preformed outside the mould or mould cavity using deforming or preforming means outside the mould cavity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14688—Coating articles provided with a decoration
- B29C2045/14704—Coating articles provided with a decoration ink decorations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C2045/1486—Details, accessories and auxiliary operations
- B29C2045/14868—Pretreatment of the insert, e.g. etching, cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76498—Pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76494—Controlled parameter
- B29C2945/76531—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76655—Location of control
- B29C2945/76732—Mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76822—Phase or stage of control
- B29C2945/76859—Injection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76822—Phase or stage of control
- B29C2945/76862—Holding, dwelling
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses pad pasting Shooting Techniques in a kind of mould of ACC label, include the following steps: A, cut out material；B, planographic；C, ink setting is fixed；D, stopping off；E, location hole is rushed；F, thermoforming；G, shape is sheared；H, injection molding；I, finished surface is handled.Pad pasting Shooting Technique in the mould of ACC label of the invention, IML technology are combined with ACC function, are got a promotion in membrane surface processing, be can satisfy the vehicle label of production from cruise function, by IML technology in the field ACC extensive utilization；The pattern and color of product appearance Logo is readily mass-produced production；Technique process is less, and production is stablized, and properties of product are stablized；The processing of inserts mould surface is difficult, is unable to reach radar test requirement.
Description
Technical field
The present invention relates to auto parts machinery manufacture technical fields, and in particular to pad pasting Shooting Technique in a kind of mould of ACC label.
Background technique
IML, i.e., pad pasting is molded in mould.Pad pasting is molded in mould, it is necessary first to by sheet material diaphragm after multiple working procedure is processed,
It could be molded together with plastic cement, for example, sheet material processing includes the silk-screen of premise, then four-color process etc. passes through die cutting device afterwards
Punching, then the diaphragm that cuts of liquidating carries out hot-forming processing.IML is because the object of processing is PET film, and passes through silk
Surface treatment at PET can be the design and color diversification of PET film by print, the kinds of processes such as plating.
Therefore IML technology is very advantageous to the processing of design and color, can almost show arbitrary graphic pattern and color
Come, and the processing of the product surface of IML is actually the surface treatment of PET mould, is not required to other techniques more mold exchange, production
Efficiency improves.The product shape of another this technique can be with cambered, curve etc., so in design can be than common surface
Science and engineering skill is more flexible, it is even more important that since pattern and color are printed on the inside of film, make pattern be not easy to fade, takes off
Color can be kept for a long time.
Auto-parts, ACC label, i.e. adaptive learning algorithms label mainly realize the adaptive cruise system of automobile
The critical function part of system, it is main to realize penetrating while being used as vehicle body Logo decoration, therefore the function of the part product again for radar wave
Energy property and decorative appearance require very high.But current ACC label is to meet two o'clock demand to make manufacturing processing technic ratio
More complex, key therein is that the radar of product penetrates function；The deviation or unstability of manufacturing process can all influence radar
Penetrate function.
Function is penetrated to meet decorative appearance demand and the radar of component, current production technology is usually product front
One layer of protective coating is done, then the back side carries out primary coat coating, and then PVD process is painted, and then does one layer of protection on PVD layer again and applies
Layer finally carries out the packaging technology of product.Technique process is many and diverse, and PVD process difficulty is high, and stability is poor, Logo pattern form and
Color is not easy to handle, and very big influence is boiled into appearance and performance.
And in the production of automobile ACC label, the arc and curved surface of vehicle label and diversification and the color of automobile Logo
Coloured silkization, enables IML technology extensive utilization on vehicle label.In process of production can by automobile brand Logo figure and
Color can perfectly be showed, but the constraint of the functional performance due to the label, after using diaphragm insert injection moulding, due to
The surface treatment of diaphragm is improper and problem of materials, will lead to the part and increases to the decaying of radar wave, while the selection of diaphragm
Also part can be made not meet experimental standard in the experimentation of automobile component with dealing with improperly.
The problem of current IML technology is able to solve decorative appearance, but radar wave penetrate and components experiment
Still there is deficiency in performance.Therefore it also needs to break through in membrane surface processing in the application of ACC label technique in IML.
In conclusion there is also following deficiencies for the prior art:
1. the pattern and color of product appearance Logo are not easy volume production production, the complex manufacturing technology of many colors；
2. technique process is more, production is unstable, and properties of product are unstable；
3. the processing of inserts mould surface is difficult, it is unable to reach radar test requirement.
Based on the above situation, the invention proposes pad pasting Shooting Techniques in a kind of mould of ACC label, are carried out using PC diaphragm
Surface treatment allow to preferably merge with material, in the surface treatment of PC, PVD plated film is used for multiple times, print, coating etc. with
Guarantee pattern and color, while surface is protected table to avoid the colloidal sol high temperature when material forms and into glue flow velocity again
Layer surface pattern Processing destroys.
Summary of the invention
The purpose of the present invention is to provide pad pasting Shooting Techniques in a kind of mould of ACC label.The mould of ACC label of the invention
Interior pad pasting Shooting Technique, IML technology are combined with ACC function, are got a promotion in membrane surface processing, are made the automobile mark of production
Board can satisfy from cruise function, by IML technology in the field ACC extensive utilization；The pattern and color of product appearance Logo is easy
Volume production production；Technique process is less, and production is stablized, and properties of product are stablized；The processing of inserts mould surface is difficult, is unable to reach radar survey
Examination requires.
The present invention is achieved through the following technical solutions:
Pad pasting Shooting Technique in a kind of mould of ACC label, includes the following steps:
A, it cuts out material: diaphragm is cut by the cutting diaphragm with ACC label shape using membrane cutting equipment, it is spare；
B, planographic: using flat screen printing equipment, carries out icon and/or text print on the surface for cutting diaphragm
Brush；
C, ink setting is fixed: the cutting diaphragm row high temperature drying that will be printed；
D, stopping off: hard printing ink coating protection is carried out to the cutting membrane surface after drying, to protect ink
Print the icon and/or text formed；
E, it rushes location hole: using punching apparatus, the cutting diaphragm after stopping off being punched out, the punching is for subsequent
Process positioning；
F, thermoforming: being heated the cutting diaphragm after punching using thermal forming device, with high-pressure unit or copper mold in preheating shape
It is formed under state, forms the preforming diaphragm with arc or curved surface and asperities；
G, it shears shape: using die cutting device, the edge waste of preforming diaphragm is cut off；
H, injection molding: the preforming diaphragm after shearing is put into injection molding machine on the preceding mould of injection mold, and plastics
It is added in injection molding machine, injection molding is ACC label semi-finished product；
I, finished surface is handled: the hard of photocuring or heat cure is carried out to the ACC label surface of semi-finished of injection molding
Coating protection, obtains ACC label.
Pad pasting Shooting Technique in the mould of ACC label of the invention, IML technology is combined with ACC function, at membrane surface
It gets a promotion in reason, can satisfy the vehicle label of production from cruise function, by IML technology in the field ACC extensive utilization；It produces
The pattern and color of product appearance Logo is readily mass-produced production；Technique process is less, and production is stablized, and properties of product are stablized；Inserts mould
Surface treatment is difficult, is unable to reach radar test requirement.
Preferably, further include following steps: radar inter-hole testing: radar inter-hole testing being carried out to ACC label, when two-way
It is qualified products when (2-way) net loss value is no more than 2db, is substandard product when more than 2db.
Preferably, diaphragm material described in step A is PC.
Preferably, diaphragm described in step A with a thickness of 0.8-1.5mm.
Preferably, the printing number of plies of icon described in step B and/or text printout is 2-5 layers.
Preferably, under the conditions of high temperature drying described in step C is 75-85 DEG C, dry 25-40min.
Preferably, plastics described in step H are any one in ABS, ASA, PC, PMMA and PC/ABS mixed plastic.
Preferably, in step H when injection molding, preceding mould temperature is 60-100 DEG C, and dynamic model temperature is 50-70 DEG C, injection pressure
Power is 60-100bar, dwell pressure 40-100bar；Rear mold temperature is 80-90 DEG C, and dynamic model temperature is 60-65 DEG C, injection pressure
Power is 80-85bar, dwell pressure 60-70bar.
Preferably, the printing of hard described in step D ink uses the dedicated high temperature resistant impact resistance ink of IML, such as Baolong or
The brands such as Seiko.
Preferably, under the conditions of high temperature drying described in step C is 80 DEG C, dry 30min.
Compared with prior art, the present invention have the following advantages that and the utility model has the advantages that
Pad pasting Shooting Technique in the mould of ACC label of the invention, IML technology is combined with ACC function, at membrane surface
It gets a promotion in reason, can satisfy the vehicle label of production from cruise function, by IML technology in the field ACC extensive utilization；It produces
The pattern and color of product appearance Logo is readily mass-produced production；Technique process is less, and production is stablized, and properties of product are stablized；Inserts mould
Surface treatment is difficult, is unable to reach radar test requirement.
Specific embodiment
The present invention is described in further detail below with reference to embodiment, embodiments of the present invention are not limited thereto.
Icon and/or text of the present invention are that is, icon, text, icon and text.The icon can be Subgraph
Case.
Embodiment 1:
Pad pasting Shooting Technique in a kind of mould of ACC label, includes the following steps:
A, it cuts out material: diaphragm is cut by the cutting diaphragm with ACC label shape using membrane cutting equipment, it is spare；
B, planographic: using flat screen printing equipment, carries out icon and/or text print on the surface for cutting diaphragm
Brush；
C, ink setting is fixed: the cutting diaphragm row high temperature drying that will be printed；
D, stopping off: hard printing ink coating protection is carried out to the cutting membrane surface after drying, to protect ink
Print the icon and/or text formed；
E, it rushes location hole: using punching apparatus, the cutting diaphragm after stopping off being punched out, the punching is for subsequent
Process positioning；
F, thermoforming: being heated the cutting diaphragm after punching using thermal forming device, with high-pressure unit or copper mold in preheating shape
It is formed under state, forms the preforming diaphragm with arc or curved surface and asperities；
G, it shears shape: using die cutting device, the edge waste of preforming diaphragm is cut off；
H, injection molding: the preforming diaphragm after shearing is put into injection molding machine on the preceding mould of injection mold, and plastics
It is added in injection molding machine, injection molding is ACC label semi-finished product；
I, finished surface is handled: the hard of photocuring or heat cure is carried out to the ACC label surface of semi-finished of injection molding
Coating protection, obtains ACC label.
Embodiment 2:
Pad pasting Shooting Technique in a kind of mould of ACC label, includes the following steps:
A, it cuts out material: diaphragm is cut by the cutting diaphragm with ACC label shape using membrane cutting equipment, it is spare；
B, planographic: using flat screen printing equipment, carries out icon and/or text print on the surface for cutting diaphragm
Brush；
C, ink setting is fixed: the cutting diaphragm row high temperature drying that will be printed；
D, stopping off: hard printing ink coating protection is carried out to the cutting membrane surface after drying, to protect ink
Print the icon and/or text formed；
E, it rushes location hole: using punching apparatus, the cutting diaphragm after stopping off being punched out, the punching is for subsequent
Process positioning；
F, thermoforming: being heated the cutting diaphragm after punching using thermal forming device, with high-pressure unit or copper mold in preheating shape
It is formed under state, forms the preforming diaphragm with arc or curved surface and asperities；
G, it shears shape: using die cutting device, the edge waste of preforming diaphragm is cut off；
H, injection molding: the preforming diaphragm after shearing is put into injection molding machine on the preceding mould of injection mold, and plastics
It is added in injection molding machine, injection molding is ACC label semi-finished product；
I, finished surface is handled: the hard of photocuring or heat cure is carried out to the ACC label surface of semi-finished of injection molding
Coating protection, obtains ACC label.
In the present embodiment, diaphragm material described in step A is PC.
In the present embodiment, diaphragm described in step A with a thickness of 0.8-1.5mm.
In the present embodiment, the printing number of plies of icon described in step B and/or text printout is 2-5 layers.
In the present embodiment, under the conditions of high temperature drying described in step C is 75-85 DEG C, dry 25-40min.
In the present embodiment, plastics described in step H are any in ABS, ASA, PC, PMMA and PC/ABS mixed plastic
It is a kind of.
In the present embodiment, in step H when injection molding, preceding mould temperature is 60-100 DEG C, and dynamic model temperature is 50-70 DEG C,
Injection pressure is 60-100bar, dwell pressure 40-100bar；Rear mold temperature is 80-90 DEG C, and dynamic model temperature is 60-65 DEG C,
Injection pressure is 80-85bar, dwell pressure 60-70bar.In the present embodiment, further include following steps: radar penetrates survey
Examination: carrying out radar inter-hole testing to ACC label, when two-way (2-way) net loss value is no more than 2db, is qualified products, is more than
It is substandard product when 2db.
Embodiment 3:
Pad pasting Shooting Technique in a kind of mould of ACC label, includes the following steps:
A, it cuts out material: diaphragm is cut by the cutting diaphragm with ACC label shape using membrane cutting equipment, it is spare；
B, planographic: using flat screen printing equipment, carries out icon and/or text print on the surface for cutting diaphragm
Brush；
C, ink setting is fixed: the cutting diaphragm row high temperature drying that will be printed；
D, stopping off: hard printing ink coating protection is carried out to the cutting membrane surface after drying, to protect ink
Print the icon and/or text formed；
E, it rushes location hole: using punching apparatus, the cutting diaphragm after stopping off being punched out, the punching is for subsequent
Process positioning；
F, thermoforming: being heated the cutting diaphragm after punching using thermal forming device, with high-pressure unit or copper mold in preheating shape
It is formed under state, forms the preforming diaphragm with arc or curved surface and asperities；
G, it shears shape: using die cutting device, the edge waste of preforming diaphragm is cut off；
H, injection molding: the preforming diaphragm after shearing is put into injection molding machine on the preceding mould of injection mold, and plastics
It is added in injection molding machine, injection molding is ACC label semi-finished product；
I, finished surface is handled: the hard of photocuring or heat cure is carried out to the ACC label surface of semi-finished of injection molding
Coating protection, obtains ACC label.
In the present embodiment, diaphragm material described in step A is PC.
In the present embodiment, diaphragm described in step A with a thickness of 1.5mm.
In the present embodiment, the printing number of plies of icon described in step B and/or text printout is 5 layers.
In the present embodiment, under the conditions of high temperature drying described in step C is 85 DEG C, dry 40min.
In the present embodiment, plastics described in step H are PC/ABS mixed plastic.
In the present embodiment, in step H when injection molding, preceding mould temperature is 100 DEG C, and dynamic model temperature is -70 DEG C, injection pressure
Power is 60bar, dwell pressure 40bar；Rear mold temperature is 90 DEG C, and dynamic model temperature is 65 DEG C, injection pressure 80bar, pressure maintaining
Pressure is 60bar.
In the present embodiment, radar inter-hole testing, two-way (2-way) net loss radar inter-hole testing: are carried out to ACC label
Value is 0.5db, is qualified products.
Embodiment 4:
Pad pasting Shooting Technique in a kind of mould of ACC label, includes the following steps:
A, it cuts out material: diaphragm is cut by the cutting diaphragm with ACC label shape using membrane cutting equipment, it is spare；
B, planographic: using flat screen printing equipment, carries out icon and/or text print on the surface for cutting diaphragm
Brush；
C, ink setting is fixed: the cutting diaphragm row high temperature drying that will be printed；
D, stopping off: hard printing ink coating protection is carried out to the cutting membrane surface after drying, to protect ink
Print the icon and/or text formed；
E, it rushes location hole: using punching apparatus, the cutting diaphragm after stopping off being punched out, the punching is for subsequent
Process positioning；
F, thermoforming: being heated the cutting diaphragm after punching using thermal forming device, with high-pressure unit or copper mold in preheating shape
It is formed under state, forms the preforming diaphragm with arc or curved surface and asperities；
G, it shears shape: using die cutting device, the edge waste of preforming diaphragm is cut off；
H, injection molding: the preforming diaphragm after shearing is put into injection molding machine on the preceding mould of injection mold, and plastics
It is added in injection molding machine, injection molding is ACC label semi-finished product；
I, finished surface is handled: the hard of photocuring or heat cure is carried out to the ACC label surface of semi-finished of injection molding
Coating protection, obtains ACC label.
In the present embodiment, diaphragm material described in step A is PC.
In the present embodiment, diaphragm described in step A with a thickness of 0.8mm.
In the present embodiment, the printing number of plies of icon described in step B and/or text printout is 2 layers.
In the present embodiment, under the conditions of high temperature drying described in step C is 75 DEG C, dry 25min.
In the present embodiment, plastics described in step H are PC.
In the present embodiment, in step H when injection molding, preceding mould temperature is 60 DEG C, and dynamic model temperature is 50 DEG C, injection pressure
For 100bar, dwell pressure 100bar；Rear mold temperature is 80 DEG C, and dynamic model temperature is 60 DEG C, injection pressure 85bar, pressure maintaining
Pressure is 70bar.
In the present embodiment, radar inter-hole testing, two-way (2-way) net loss radar inter-hole testing: are carried out to ACC label
Value is 0.5db, is qualified products.
Embodiment 5:
Pad pasting Shooting Technique in a kind of mould of ACC label, includes the following steps:
A, it cuts out material: diaphragm is cut by the cutting diaphragm with ACC label shape using membrane cutting equipment, it is spare；
B, planographic: using flat screen printing equipment, carries out icon and/or text print on the surface for cutting diaphragm
Brush；
C, ink setting is fixed: the cutting diaphragm row high temperature drying that will be printed；
D, stopping off: hard printing ink coating protection is carried out to the cutting membrane surface after drying, to protect ink
Print the icon and/or text formed；
E, it rushes location hole: using punching apparatus, the cutting diaphragm after stopping off being punched out, the punching is for subsequent
Process positioning；
F, thermoforming: being heated the cutting diaphragm after punching using thermal forming device, with high-pressure unit or copper mold in preheating shape
It is formed under state, forms the preforming diaphragm with arc or curved surface and asperities；
G, it shears shape: using die cutting device, the edge waste of preforming diaphragm is cut off；
H, injection molding: the preforming diaphragm after shearing is put into injection molding machine on the preceding mould of injection mold, and plastics
It is added in injection molding machine, injection molding is ACC label semi-finished product；
I, finished surface is handled: the hard of photocuring or heat cure is carried out to the ACC label surface of semi-finished of injection molding
Coating protection, obtains ACC label.
In the present embodiment, diaphragm material described in step A is PC.
In the present embodiment, diaphragm described in step A with a thickness of 1mm.
In the present embodiment, the printing number of plies of icon described in step B and/or text printout is 4 layers.
In the present embodiment, under the conditions of high temperature drying described in step C is 78 DEG C, dry 38min.
In the present embodiment, plastics described in step H are ABS.
In the present embodiment, in step H when injection molding, preceding mould temperature is 80 DEG C, and dynamic model temperature is 65 DEG C, injection pressure
For 85bar, dwell pressure 70bar；Rear mold temperature is 83 DEG C, and dynamic model temperature is 64 DEG C, injection pressure 83bar, pressure maintaining pressure
Power is 66bar.
In the present embodiment, radar inter-hole testing, two-way (2-way) net loss radar inter-hole testing: are carried out to ACC label
Value is 0.4db, is qualified products.
Embodiment 6:
Pad pasting Shooting Technique in a kind of mould of ACC label, includes the following steps:
A, it cuts out material: diaphragm is cut by the cutting diaphragm with ACC label shape using membrane cutting equipment, it is spare；
B, planographic: using flat screen printing equipment, carries out icon and/or text print on the surface for cutting diaphragm
Brush；
C, ink setting is fixed: the cutting diaphragm row high temperature drying that will be printed；
D, stopping off: hard printing ink coating protection is carried out to the cutting membrane surface after drying, to protect ink
Print the icon and/or text formed；
E, it rushes location hole: using punching apparatus, the cutting diaphragm after stopping off being punched out, the punching is for subsequent
Process positioning；
F, thermoforming: being heated the cutting diaphragm after punching using thermal forming device, with high-pressure unit or copper mold in preheating shape
It is formed under state, forms the preforming diaphragm with arc or curved surface and asperities；
G, it shears shape: using die cutting device, the edge waste of preforming diaphragm is cut off；
H, injection molding: the preforming diaphragm after shearing is put into injection molding machine on the preceding mould of injection mold, and plastics
It is added in injection molding machine, injection molding is ACC label semi-finished product；
I, finished surface is handled: the hard of photocuring or heat cure is carried out to the ACC label surface of semi-finished of injection molding
Coating protection, obtains ACC label.
In the present embodiment, diaphragm material described in step A is PC.
In the present embodiment, diaphragm described in step A with a thickness of 1.2mm.
In the present embodiment, the printing number of plies of icon described in step B and/or text printout is 3 layers.
In the present embodiment, under the conditions of high temperature drying described in step C is 80 DEG C, dry 30min.
In the present embodiment, plastics described in step H are PC.
In the present embodiment, in step H when injection molding, preceding mould temperature is 75 DEG C, and dynamic model temperature is 60 DEG C, injection pressure
For 80bar, dwell pressure 60bar；Rear mold temperature is 85 DEG C, and dynamic model temperature is 62 DEG C, injection pressure 82bar, pressure maintaining pressure
Power is 65bar.
In the present embodiment, radar inter-hole testing is carried out to ACC label, two-way (2-way) net loss value is 0.3db, is
Qualified products.
Compared with prior art, the present invention have the following advantages that and the utility model has the advantages that
Pad pasting Shooting Technique in the mould of ACC label of the invention, IML technology is combined with ACC function, at membrane surface
It gets a promotion in reason, can satisfy the vehicle label of production from cruise function, by IML technology in the field ACC extensive utilization；It produces
The pattern and color of product appearance Logo is readily mass-produced production；Technique process is less, and production is stablized, and properties of product are stablized；Inserts mould
Surface treatment is difficult, is unable to reach radar test requirement.
The above is only presently preferred embodiments of the present invention, not does limitation in any form to the present invention, it is all according to
According to technical spirit any simple modification to the above embodiments of the invention, equivalent variations, protection of the invention is each fallen within
Within the scope of.
Claims (9)
1. pad pasting Shooting Technique in a kind of mould of ACC label, characterized by the following steps:
A, it cuts out material: diaphragm is cut by the cutting diaphragm with ACC label shape using membrane cutting equipment, it is spare；
B, planographic: using flat screen printing equipment, carries out icon and/or text printout on the surface for cutting diaphragm；
C, ink setting is fixed: the cutting diaphragm row high temperature drying that will be printed；
D, stopping off: hard printing ink coating protection is carried out to the cutting membrane surface after drying, to protect ink to print
The icon and/or text of formation；
E, it rushes location hole: using punching apparatus, the cutting diaphragm after stopping off being punched out, which is used for subsequent handling
Positioning；
F, thermoforming: the cutting diaphragm after punching is heated using thermal forming device, with high-pressure unit or copper mold under pre- Warm status
Molding forms the preforming diaphragm with arc or curved surface and asperities；
G, it shears shape: using die cutting device, the edge waste of preforming diaphragm is cut off；
H, injection molding: the preforming diaphragm after shearing is put into injection molding machine on the preceding mould of injection mold, and plastics are added
Into injection molding machine, injection molding is ACC label semi-finished product；
I, finished surface is handled: the hard coat of photocuring or heat cure is carried out to the ACC label surface of semi-finished of injection molding
Protection, obtains ACC label.
2. pad pasting Shooting Technique in the mould of ACC label according to claim 1, it is characterised in that: further include following steps:
Radar inter-hole testing: carrying out radar inter-hole testing to ACC label, when two-way (2-way) net loss value is no more than 2db, to close
Lattice product is substandard product when more than 2db.
3. pad pasting Shooting Technique in the mould of ACC label according to claim 1, it is characterised in that: diaphragm described in step A
Material is PC.
4. pad pasting Shooting Technique in the mould of ACC label according to claim 1, it is characterised in that: diaphragm described in step A
With a thickness of 0.8-1.5mm.
5. pad pasting Shooting Technique in the mould of ACC label according to claim 1, it is characterised in that: icon described in step B
And/or the printing number of plies of text printout is 2-5 layers.
6. pad pasting Shooting Technique in the mould of ACC label according to claim 1, it is characterised in that: high temperature described in step C
Under the conditions of drying is 75-85 DEG C, dry 25-40min.
7. pad pasting Shooting Technique in the mould of ACC label according to claim 1, it is characterised in that: plastics described in step H
For any one in ABS, ASA, PC, PMMA and PC/ABS mixed plastic.
8. pad pasting Shooting Technique in the mould of ACC label according to claim 1, it is characterised in that: injection molding in step H
When, preceding mould temperature is 60-100 DEG C, and dynamic model temperature is 50-70 DEG C, injection pressure 60-100bar, dwell pressure 40-
100bar；Rear mold temperature is 80-90 DEG C, and dynamic model temperature is 60-65 DEG C, injection pressure 80-85bar, dwell pressure 60-
70bar。
9. pad pasting Shooting Technique in the mould of ACC label according to claim 1, it is characterised in that: high temperature described in step C
Under the conditions of drying is 80 DEG C, dry 30min.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811426497.8A CN109648781A (en) | 2018-11-27 | 2018-11-27 | Pad pasting Shooting Technique in a kind of mould of ACC label |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811426497.8A CN109648781A (en) | 2018-11-27 | 2018-11-27 | Pad pasting Shooting Technique in a kind of mould of ACC label |
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| CN201811426497.8A Pending CN109648781A (en) | 2018-11-27 | 2018-11-27 | Pad pasting Shooting Technique in a kind of mould of ACC label |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110164293A (en) * | 2019-05-20 | 2019-08-23 | 南京宜高汽车零部件有限公司 | The processing method of nameplate |
| CN110539702A (en) * | 2019-08-23 | 2019-12-06 | 宁波中骏森驰汽车零部件股份有限公司 | ACC sign assembly |
| CN112677402A (en) * | 2019-10-17 | 2021-04-20 | 株式会社瑞延理化 | Method for manufacturing radar wave-transparent cover plate |
| CN113103503A (en) * | 2021-04-07 | 2021-07-13 | 余柯 | Method for combining surface of leather with TPU film |
| EP4074486A1 (en) * | 2021-04-12 | 2022-10-19 | Magna Exteriors GmbH | Method for manufacturing components of an outer skin of a vehicle |
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| CN106163169A (en) * | 2015-04-24 | 2016-11-23 | 深圳富泰宏精密工业有限公司 | Housing and preparation method thereof, apply the electronic installation of this housing |
| CN107826052A (en) * | 2017-09-25 | 2018-03-23 | 宁波敏实汽车零部件技术研发有限公司 | It is a kind of that automobile can be met from vehicle label of cruise function and preparation method thereof |
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| CN103240842A (en) * | 2013-04-23 | 2013-08-14 | 重庆斯伯莱德塑料制品有限公司 | In-mold decoration injection process |
| CN106163169A (en) * | 2015-04-24 | 2016-11-23 | 深圳富泰宏精密工业有限公司 | Housing and preparation method thereof, apply the electronic installation of this housing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110164293A (en) * | 2019-05-20 | 2019-08-23 | 南京宜高汽车零部件有限公司 | The processing method of nameplate |
| CN110164293B (en) * | 2019-05-20 | 2021-04-13 | 南京宜高汽车零部件有限公司 | Nameplate processing method |
| CN110539702A (en) * | 2019-08-23 | 2019-12-06 | 宁波中骏森驰汽车零部件股份有限公司 | ACC sign assembly |
| CN112677402A (en) * | 2019-10-17 | 2021-04-20 | 株式会社瑞延理化 | Method for manufacturing radar wave-transparent cover plate |
| CN113103503A (en) * | 2021-04-07 | 2021-07-13 | 余柯 | Method for combining surface of leather with TPU film |
| EP4074486A1 (en) * | 2021-04-12 | 2022-10-19 | Magna Exteriors GmbH | Method for manufacturing components of an outer skin of a vehicle |
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