CN109648265A - A kind of method of highly-efficient processing production precision machinery - Google Patents
A kind of method of highly-efficient processing production precision machinery Download PDFInfo
- Publication number
- CN109648265A CN109648265A CN201811614336.1A CN201811614336A CN109648265A CN 109648265 A CN109648265 A CN 109648265A CN 201811614336 A CN201811614336 A CN 201811614336A CN 109648265 A CN109648265 A CN 109648265A
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- precision machinery
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- forging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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Abstract
The present invention relates to a kind of methods of highly-efficient processing production precision machinery, including blanking；Machinery forging and casting；Roughing and finishing；Mechanical polishing；Profession five steps of detection.One aspect of the present invention improves the efficiency of production and precision machinery when processing precision machinery by mechanical forging and casting, using machinery forging and casting, avoid the fault rate of the quiet machinery in artificial forging higher, the safety problem manually forged is also avoided simultaneously, on the other hand it is mechanically polished when processing precision machinery, very thin one layer of metal on flour milling can be removed, deoxidation is removed, prevents precision machinery corrosion pipeline.
Description
Technical field
A kind of method that the present invention relates to highly-efficient processing production precision machinery, belongs to field of machining.
Background technique
Machining is a kind of process being changed with outer dimension or performance of the processing equipment to workpiece, according to processing
The state of temperature that workpiece is in, is divided into cold working and hot-working；Generally processing will not cause the chemistry or object of workpiece at normal temperature
Phase change is referred to as cold worked, and generally in the processing for being higher or lower than normal temperature state, can cause workpiece chemistry or object phase change, claim
For hot-working.Existing machining accuracy is inadequate, so that the efficiency and qualification rate of production precision machinery are lower, shortens use
Service life is also easy to produce economic loss and safety problem, and a few thing personnel are unfamiliar with some equipment of machining, these set
The standby use for being generally used for high operator, in this case easily damages equipment.For this status, there is an urgent need to
A kind of method for developing highly-efficient processing production precision machinery, to meet the needs of actual use.
Summary of the invention
Inadequate in order to solve the machining accuracy on existing sorting technique, efficiency and qualification rate are lower, are also easy to produce economy
The problem of loss and safety, the present invention provide a kind of method of highly-efficient processing production precision machinery.
In order to realize effect above-mentioned, a kind of method for proposing highly-efficient processing production precision machinery comprising following
Step:
A kind of method of highly-efficient processing production precision machinery, comprising the following steps:
The first step, blanking get out wax stone, copper metal, iron block, first pass through wax injector tool to carry out being compressed into item to wax stone, so
The copper metal for processing precision machinery is put into smelting furnace by Mechanical course again afterwards, then by the wax stone pressed it is anti-terminate in it is molten
In furnace, stirring after twenty minutes, is subsequently placed into iron block, ceaselessly stirs 25 minutes, then pour into ready precision machinery mold
It is interior, stand 2 hours；
Second step, machinery forging and casting, will stand the mechanical embryo material in 2 hours rear molds, manually by the mechanical embryo in mold
Material is completely placed on conveyer belt, and the mechanical embryo material in mold is moved under mechanical forging utensil-forging press by subsequent conveyer belt
Side, forging press using the method for hammering come to plastic deformation produced by mechanical embryo material the phenomenon that, eliminate mechanical embryo material and smelting
The loose phenomenon of generated as cast condition in journey；
Third step, roughing and finishing, roughing includes drawing processing and mill processing, to draw the mechanical embryo material after forging
Processing and mill processing, are conducive to keep oil film, have higher surface bearing rate, be able to bear compared with big load, wear-resistant, increase
The service life of precision machinery；
4th step, mechanical polishing will carry out the precision machinery embryo material of roughing and finishing, by the grinding of polishing powder, rolling
Effect first removes very thin one layer of metal on precision machinery embryo material, reuses diamond solution to make the flour milling light of machine die
It is bright smooth, so as to form precision machinery semi-finished product；
5th step, profession detection, the precision machinery semi-finished product after being mechanically polished are placed in ROHS detecting instrument to carry out
Detection focuses on underproof precision instrument machinery.
Further, in the first step operation, wax injector tool is wax injector.
Further, in the third step operation, finishing includes carburizing, carbo-nitriding processing, heat treatment and phosphatization
Processing, heat treatment include quenching and solution heat treatment；
Present system constitutes that structure is simple, and flexible and convenient to use, versatility is good, expansion capability and fault-resistant ability are strong, operation
High degree of automation improves the effect of production and precision machinery when processing precision machinery by mechanical forging and casting
Rate is forged and is cast using machinery, avoids the fault rate of the quiet machinery in artificial forging higher, while also avoiding artificial forging
On the other hand the safety problem made is mechanically polished when processing precision machinery, can remove on flour milling very thin one layer
Metal removes deoxidation, prevents precision machinery corrosion pipeline.
Detailed description of the invention
The following describes the present invention in detail with reference to the accompanying drawings and specific embodiments；
Fig. 1 is the method for the present invention flow chart.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to
Specific embodiment, the present invention is further explained.
A kind of method of highly-efficient processing production precision machinery as described in Figure 1, comprising the following steps:
The first step, blanking get out wax stone, copper metal, iron block, first pass through wax injector tool to carry out being compressed into item to wax stone, so
The copper metal for processing precision machinery is put into smelting furnace by Mechanical course again afterwards, then by the wax stone pressed it is anti-terminate in it is molten
In furnace, stirring after twenty minutes, is subsequently placed into iron block, ceaselessly stirs 25 minutes, then pour into ready precision machinery mold
It is interior, stand 2 hours.
Second step, machinery forging and casting, will stand the mechanical embryo material in 2 hours rear molds, manually by the machine in mold
Tool embryo material is completely placed on conveyer belt, and the mechanical embryo material in mold is moved to mechanical forging utensil-forging press by subsequent conveyer belt
Lower section, forging press using the method for hammering come to plastic deformation produced by mechanical embryo material the phenomenon that, eliminate mechanical embryo material in smelting
The loose phenomenon of as cast condition caused by during refining.
Third step, roughing and finishing, roughing include draw processing and mill processing, to the mechanical embryo material after forging into
Row draws processing and mill processing, is conducive to keep oil film, has higher surface bearing rate, be able to bear compared with big load, wear-resistant,
Increase the service life of precision machinery.
4th step, mechanical polishing, will carry out roughing and finishing precision machinery embryo material, by the grinding of polishing powder,
Rolling effect first removes very thin one layer of metal on precision machinery embryo material, reuses diamond solution to make the mill of machine die
Face light is smooth, so as to form precision machinery semi-finished product.
5th step, profession detection, the precision machinery semi-finished product after being mechanically polished are placed in ROHS detecting instrument
It is detected, underproof precision instrument machinery is focused on.
In the present embodiment, in the first step operation, wax injector tool is wax injector.
Further, in the third step operation, finishing includes carburizing, carbo-nitriding processing, heat treatment and phosphatization
Processing, heat treatment include quenching and solution heat treatment；
Present system constitutes that structure is simple, and flexible and convenient to use, versatility is good, expansion capability and fault-resistant ability are strong, operation
High degree of automation improves the effect of production and precision machinery when processing precision machinery by mechanical forging and casting
Rate is forged and is cast using machinery, avoids the fault rate of the quiet machinery in artificial forging higher, while also avoiding artificial forging
On the other hand the safety problem made is mechanically polished when processing precision machinery, can remove on flour milling very thin one layer
Metal removes deoxidation, prevents precision machinery corrosion pipeline.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (3)
1. a kind of method of highly-efficient processing production precision machinery, it is characterised in that: described to produce accurate machine by highly-efficient processing
The method of tool the following steps are included:
The first step, blanking get out wax stone, copper metal, iron block, first pass through wax injector tool to carry out being compressed into item to wax stone, so
The copper metal for processing precision machinery is put into smelting furnace by Mechanical course again afterwards, then by the wax stone pressed it is anti-terminate in it is molten
In furnace, stirring after twenty minutes, is subsequently placed into iron block, ceaselessly stirs 25 minutes, then pour into ready precision machinery mold
It is interior, stand 2 hours；
Second step, machinery forging and casting, will stand the mechanical embryo material in 2 hours rear molds, manually by the mechanical embryo in mold
Material is completely placed on conveyer belt, and the mechanical embryo material in mold is moved under mechanical forging utensil-forging press by subsequent conveyer belt
Side, forging press using the method for hammering come to plastic deformation produced by mechanical embryo material the phenomenon that, eliminate mechanical embryo material and smelting
The loose phenomenon of generated as cast condition in journey；
Third step, roughing and finishing, roughing includes drawing processing and mill processing, to draw the mechanical embryo material after forging
Processing and mill processing, are conducive to keep oil film, have higher surface bearing rate, be able to bear compared with big load, wear-resistant, increase
The service life of precision machinery；
4th step, mechanical polishing will carry out the precision machinery embryo material of roughing and finishing, by the grinding of polishing powder, rolling
Effect first removes very thin one layer of metal on precision machinery embryo material, reuses diamond solution to make the flour milling light of machine die
It is bright smooth, so as to form precision machinery semi-finished product；
5th step, profession detection, the precision machinery semi-finished product after being mechanically polished are placed in ROHS detecting instrument to carry out
Detection focuses on underproof precision instrument machinery.
2. a kind of method of highly-efficient processing production precision machinery according to claim 1, it is characterised in that: described first
It walks in operation, wax injector tool is wax injector.
3. a kind of method of highly-efficient processing production precision machinery according to claim 1, it is characterised in that: the third
It walks in operation, finishing includes carburizing, carbo-nitriding processing, heat treatment and phosphorating treatment, and heat treatment includes quenching and solid solution heat
Processing.
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| CN201811614336.1A CN109648265A (en) | 2018-12-27 | 2018-12-27 | A kind of method of highly-efficient processing production precision machinery |
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| CN201811614336.1A CN109648265A (en) | 2018-12-27 | 2018-12-27 | A kind of method of highly-efficient processing production precision machinery |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110026740A (en) * | 2019-04-25 | 2019-07-19 | 沈阳透平机械股份有限公司 | A kind of processing method with end cover suitable for centrifugal compressor |
| CN111843512A (en) * | 2020-07-06 | 2020-10-30 | 嘉兴通达机械有限公司 | Hydraulic hose universal joint machining production line and machining process |
| CN112475022A (en) * | 2020-11-03 | 2021-03-12 | 昆山东盟精密机械有限公司 | Efficient machining process for lamp fittings |
| CN114700699A (en) * | 2022-05-20 | 2022-07-05 | 福建省祥春科技发展有限公司 | Guide wheel spoke plate and manufacturing process thereof |
| CN114749875A (en) * | 2022-05-20 | 2022-07-15 | 福建省祥春科技发展有限公司 | Manufacturing process of guide wheel spoke plate |
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|---|---|---|---|---|
| CN110026740A (en) * | 2019-04-25 | 2019-07-19 | 沈阳透平机械股份有限公司 | A kind of processing method with end cover suitable for centrifugal compressor |
| CN111843512A (en) * | 2020-07-06 | 2020-10-30 | 嘉兴通达机械有限公司 | Hydraulic hose universal joint machining production line and machining process |
| CN111843512B (en) * | 2020-07-06 | 2022-07-22 | 河南恒创精密制造股份有限公司 | Hydraulic hose universal joint machining production line and machining process |
| CN112475022A (en) * | 2020-11-03 | 2021-03-12 | 昆山东盟精密机械有限公司 | Efficient machining process for lamp fittings |
| CN114700699A (en) * | 2022-05-20 | 2022-07-05 | 福建省祥春科技发展有限公司 | Guide wheel spoke plate and manufacturing process thereof |
| CN114749875A (en) * | 2022-05-20 | 2022-07-15 | 福建省祥春科技发展有限公司 | Manufacturing process of guide wheel spoke plate |
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Application publication date: 20190419 |