CN109645318B - Full-automatic naked oat frying machine - Google Patents

Abstract

The invention discloses a full-automatic naked oat frying machine, which comprises a frying barrel, wherein the frying barrel is arranged in a furnace wall, the left side of the furnace wall is also provided with a storage box, a feed back box and a waste material barrel.

Description

Full-automatic naked oat frying machine

Technical Field

The invention relates to the technical field of naked oat processing equipment, in particular to a full-automatic frying device.

Background

Naked oat as one of eight major coarse cereals in China, the protein content and the fat content of the naked oat are in the top in grain crops, and the naked oat also contains various microelements, vitamins and a seventh nutrient substance dietary fiber, wherein the specific soluble dietary fiber oat beta-glucan has strong functional characteristics, has good conditioning effect, rich nutrient substances and various functional characteristics for more and more people with three highs and diabetics, so that the naked oat product is favored by people of all levels and different age groups in the society, but the backward processing capability limits the development of the oat industry, the specific flavor of the naked oat can be fully exerted only by 'triple-cropping' treatment in the manufacturing process of the traditional naked oat flour product, various nutrients and the original taste are retained to the maximum extent, and the first-line cooking process is 'fried', the method is the most important link, in the process of preparing the oat flour, the frying process can not only improve the flavor of the oat, but also increase the flour yield of the oat in the process of preparing the flour, deactivate enzymes and prolong the shelf life, and the like, but the frying process is mostly judged by the experience and sense of teachers, consumes a large amount of manpower and material resources, has large product quality change and low industrialization degree, and some wheat frying machines only control the frying degree by regulating and controlling the frying temperature and time, and need to be adjusted in time when the raw grains generate quality change or change varieties, so that the instability of the products can be caused, and a large amount of early work can be carried out.

Disclosure of Invention

A full-automatic naked oat stir-frying machine comprises a stir-frying barrel, wherein the stir-frying barrel is arranged inside a furnace wall, a feeding mechanism and a waste barrel are arranged on the left side of the furnace wall, a weight sensor is installed at the bottom of the waste barrel, a sampling port and a discharging pipe are arranged on the lower left side of the stir-frying barrel, the sampling port is arranged on the left side of the discharging pipe, a sampling device is arranged below the sampling port and comprises a buffer box, the buffer box is installed at the bottom of the stir-frying barrel, a solid flow controller is arranged at the bottom of the buffer box, a vibration sample injector is installed at the bottom of the solid flow controller, a chute is installed at the bottom of the vibration sample injector, a color selector is arranged below the chute and comprises an installation box, the installation box is fixedly installed on the inner wall on the left side of the furnace wall, openings are formed in positions, corresponding to the left side wall of the installation box and the left side wall of the furnace wall, an inclined plate is arranged at the bottom of the installation box, the left end of the inclined plate is arranged above the feed back box, a background plate is fixedly arranged on the inner wall above the installation box, two illuminating lamps and a photosensitive sensor are arranged in the installation box and on the inner wall of the furnace wall, the photosensitive sensor is arranged between the two illuminating lamps, the right end of the photosensitive sensor is fixedly provided with the objective lens, a slit and an optical filter are also arranged between the photosensitive sensor and the objective lens, the bottom of the installation box is provided with a nozzle, the air injection direction of the nozzle corresponds to the position of the opening, a discharge valve is arranged on the discharge pipe, a discharge chute is arranged below the discharge pipe, a discharge port of the discharge chute extends out of the outer side of the furnace wall, the support is installed to the bottom of oven, and fixed mounting has the flame thrower on the support, and the air inlet of flame thrower is connected with outside oil tank through oil pipe, the top of oven still is provided with the chimney and installs the component box of controller.

Preferably, the feeding mechanism comprises a driving rotating shaft vertically arranged in the material return box, the driving rotating shaft is arranged in a feeding machine shell, the lower end of the driving rotating shaft is rotatably arranged on the inner wall of the bottom of the material return box through a bearing, the upper end of the driving rotating shaft is fixedly connected with an output shaft of a feeding motor through a coupling, the feeding motor is fixedly arranged on the outer wall of the feeding machine shell, the output shaft of the feeding motor penetrates through and extends into the interior of the feeding machine shell, the feeding machine shell is of an L-shaped structure, a certain gap is formed between the left lower end of the feeding machine shell and the inner wall of the bottom of the material return box, the right part of the L-shaped feeding machine shell is fixedly arranged above the furnace wall through a support rod, a driven rotating shaft is further arranged in the interior of the feeding machine shell and above the feeding machine shell, and a first bevel gear is fixedly sleeved on the upper side of the driving rotating shaft, the left end fixed mounting of driven spindle has the second bevel gear, intermeshing between first bevel gear and the second bevel gear, all be provided with helical blade on initiative pivot and the driven spindle, the right-hand member of material loading machine shell and the upper end fixed connection of inlet pipe, the lower extreme of inlet pipe runs through and stretches into the inside of stir-fry system bucket.

Preferably, the dog-house has been seted up on the storage case, fixedly connected with feed back case on the lateral wall in storage case dead ahead, and the inner space of feed back case and storage case communicates each other, and the peripheral parcel of storage case has metal casing, the left side at the feed back case is placed to the waste bin.

Preferably, the axle center department fixed mounting of the left surface of stir-fry system bucket has first bearing, and the axle center department fixed mounting of the right surface of stir-fry system bucket has the second bearing, first bearing and the cartridge of second bearing internal rotation have the (mixing) shaft, and the left end of (mixing) shaft passes through the third bearing and rotates the setting on the left inner wall of oven, and the right-hand member of (mixing) shaft runs through and stretches out the outside of oven, and rotates through the fourth bearing on the position of (mixing) shaft right-hand member point on the left side and set up on the inner wall on oven right side, and the axle center department fixed connection of (mixing) shaft right-hand member has the second driven gear, and the second driven gear and the first driven gear intermeshing, first driven gear fixed connection is in the axle center department of the output shaft of motor, motor fixed mounting is on the outer wall on oven right side.

Preferably, the peripheries of the first driven gear, the second driven gear and the motor are provided with a motor shell, the motor shell is fixedly welded on the outer wall on the right side of the furnace wall, and the stirring shaft is also fixedly provided with a spiral stir-frying blade.

Preferably, the stirring shaft is made of solid steel materials, the shell of the feeding machine is made of wear-resistant materials, the frying barrel is made of high-temperature-resistant materials, the thickness of the frying barrel is larger than millimeters, and the spiral frying blades are made of high-temperature-resistant alloy materials.

Preferably, the first driven gear and the second driven gear are both die-tooth cylindrical gears.

Preferably, the motor, the feeding motor, the illuminating lamp, the photosensitive sensor, the weight sensor and the flame thrower are all electrically connected with an external power supply.

Preferably, the shape of the vibration sample injector is a conical hopper shape with an open upper end.

Preferably: the chute is four grooves, but wide high oblique angle automatically regulated guarantees to have enough length separation material.

Compared with the prior art, the invention has the following beneficial effects: 1. according to the invention, the frying and monitoring systems are combined, the frying degree and the basic condition can be measured in real time, and a product with more stable frying degree can be obtained under the condition that the water contents of the raw materials are different; 2. the whole device realizes full-automatic production, does not need manual operation in the oat frying process, and also does not need to evaluate the oat in real time.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

FIG. 1 is a view showing the overall structure of the present invention;

FIG. 2 is a view showing the inner structure of the parching barrel according to the present invention;

FIG. 3 is an enlarged view of a portion of the present invention B;

FIG. 4 is a left side view of the internal structure of the storage bin of the present invention;

FIG. 5 is an enlarged view of a portion of the invention D;

FIG. 6 is a view showing the structure of the feed pipe of the present invention.

In the figure: 1. a chimney; 2. a strut; 3. a furnace wall; 4. a feed pipe; 5. a motor; 6. a driven rotating shaft; 7. a second driven gear; 8. a first driven gear; 9. a motor housing; 10. a flame thrower; 11. frying in a barrel; 12. returning the material tank; 13. a weight sensor; 14. a waste bin; 15. a discharge pipe; 16. a support; 17. an oil pipe; 18. a sampling device; 19. a color selection device; 20. a material storage box; 21. a driving rotating shaft; 22. a first bevel gear; 23. a feeding motor; 24. a second bevel gear; 25. a feeder housing; 26. a driven rotating shaft; 27. a screw conveying blade; 1101. a third bearing; 1102, a first bearing; 1103. spirally stir-frying the leaves; 1104. a second bearing; 1105. a fourth bearing; 1106. a stirring shaft; 1801. a buffer box; 1802. a solids flow controller; 1803. an oscillation sample injector; 1804. a chute; 1901. a light; 1902. a photosensitive sensor; 1903. an opening; 1904. a sloping plate; 1905. installing a box; 1906. a background plate; 1907. an objective lens; 1908. a slit; 1909. an optical filter; 2001. a metal housing; 2002. a feeding port.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: a full-automatic naked oat frying machine comprises a frying barrel 11, the frying barrel 11 is arranged inside an oven wall 3, a storage box 20 is placed on the left side of the oven wall 3, a feeding port 2101 is formed in the upper left side of the storage box 20, a material returning box 12 is fixedly connected to the outer side wall right in front of the storage box 20, the inner spaces of the material returning box 12 and the storage box 20 are communicated with each other, a metal shell 2001 is wrapped on the periphery of the storage box 20, a waste material barrel 14 is placed on the left side of the material returning box 12, a weight sensor 13 is installed at the bottom of the waste material barrel 14, a driving rotating shaft 21 is vertically arranged in the material returning box 12, the driving rotating shaft 21 is arranged inside an outer shell 25 of a feeding machine, the lower end of the driving rotating shaft 21 is rotatably installed on the inner wall of the bottom of the material returning box 12 through a bearing, the upper end of the driving rotating shaft 21 is fixedly connected with an output shaft of a feeding motor 23 through a shaft connector, the feeding motor 23 is fixedly installed on the outer wall of the outer shell 25, the output shaft of the feeding motor 23 penetrates through and extends into the feeding machine shell 25, the feeding machine shell 25 is of an L-shaped structure, a certain gap is formed between the left lower end of the feeding machine shell 25 and the inner wall of the bottom of the feed back box 12, the feeding machine shell 25 is made of wear-resistant materials, the frying barrel 11 is made of high-temperature-resistant materials, the thickness of the frying barrel is larger than 5 mm, the right side part of the L-shaped feeding machine shell 25 is fixedly installed above the furnace wall 3 through a support rod 2, a driven rotating shaft 26 is further arranged inside the feeding machine shell 25 and above the furnace wall 3, a first bevel gear 22 is fixedly sleeved on the upper side of the driving rotating shaft 21, a second bevel gear 24 is fixedly installed on the left end of the driven rotating shaft 26, the first bevel gear 22 is meshed with the second bevel gear 24, helical blades 27 are arranged on the driving rotating shaft 21 and the driven rotating shaft 26, the right end of the feeding machine shell 25 is fixedly connected with the upper end of the feeding pipe 4, the lower end of the feeding pipe 4 penetrates through and extends into the stir-frying barrel 11, the stir-frying barrel 11 is arranged inside the oven wall 3, a first bearing 1102 is fixedly arranged at the axle center of the left side surface of the stir-frying barrel 11, a second bearing 1104 is fixedly arranged at the axle center of the right side surface of the stir-frying barrel 11, a stirring shaft 1106 is rotatably inserted in the first bearing 1102 and the second bearing 1104, the stirring shaft 1106 is made of solid steel materials, the left end of the stirring shaft 1106 is rotatably arranged on the inner wall of the left side of the oven wall 3 through a third bearing 1101, the right end of the stirring shaft 1106 penetrates through and extends out of the outer side of the oven wall 3, the right end point of the stirring shaft 1106 is rotatably arranged on the inner wall of the right side of the oven wall 3 through a fourth bearing 1105 at a position which is slightly left, a second driven gear 7 is fixedly connected at the axle center of the right end of the stirring shaft 1106, the second driven gear 7 is mutually meshed with the first driven gear 8, and the first driven gear 8 and the second driven gear 7 both adopt 4-die 50-tooth cylindrical gears, the first driven gear 8 is fixedly connected with the axle center of the output shaft of the motor 5, the motor 5 is fixedly installed on the outer wall on the right side of the furnace wall 3, the motor shell 9 is arranged on the peripheries of the first driven gear 7, the second driven gear 8 and the motor 5, the motor shell 9 is fixedly welded on the outer wall on the right side of the furnace wall 3, the spiral stir-frying blade 1103 is also fixedly installed on the stirring shaft 1106, the spiral stir-frying blade 1103 is made of high-temperature-resistant alloy materials, the left lower side of the stir-frying barrel 11 is provided with a sampling port and a discharging pipe 15, the sampling port is arranged on the left side of the discharging pipe 15, a sampling device 18 is arranged below the sampling port, the sampling device 18 comprises a buffer box 1801, the buffer box 1801 is installed at the bottom of the stir-frying barrel 11, the bottom of the buffer box 1801 is provided with a solid flow controller 1802, the solid flow controller 1802 adopts GTL/KG11 solid flow switch of Shijiazhangdong electronics Limited company, a vibration sample injector 1803 is installed at the bottom of the solid flow controller 1802, the vibration sample injector 1803 is in the shape of a conical hopper with an open upper end, a chute 1804 is installed at the bottom of the vibration sample injector 1803, a color selection device 19 is arranged below the chute 1804, the color selection device 19 comprises a mounting box 1905, the mounting box 1905 is fixedly installed on the inner wall of the left side of the furnace wall 3, openings 1903 are respectively arranged on the positions, corresponding to the left side wall of the furnace wall 3, of the mounting box 1905, a sloping plate 1904 is arranged at the bottom of the mounting box 3, the left end of the sloping plate 1904 is arranged above the material return box 12, a background plate 1906 is fixedly arranged on the inner wall above the mounting box 1905, two light lamps 1901 and a photosensitive sensor 1902 are installed on the inner wall of the furnace wall 3 in the mounting box 1905, the photosensitive sensor 1902 is arranged between the two light lamps 1901, an objective lens 1907 is fixedly arranged at the right end of the photosensitive sensor 1902, a slit 1908 and a filter 1909 are further installed between the photosensitive sensor 1902 and the objective lens 1907, the bottom of installing bin 1905 is provided with nozzle 1910, the jet-propelled direction of nozzle 1910 is corresponding with opening 1903's position, install the discharge valve on the discharging pipe 15, the below of discharging pipe 15 is provided with the blown down tank, the discharge gate of blown down tank stretches out the outside of oven 3, support 16 is installed to the bottom of oven 3, fixed mounting has flame thrower 10 on the support 16, the air inlet of flame thrower 10 is connected with outside oil tank through oil pipe 17, motor 5, material loading motor 23, light 1901, photosensitive sensor 1902, weight sensor 13, flame thrower 10 all is connected with external power supply electricity, the top of oven 3 still is provided with chimney 1 and installs the component box of controller.

Specifically, the invention is used as follows: pouring the oat to be fried after impurity removal and cleaning into a storage box 20, turning on a motor 5 to enable a spiral stir-frying blade 1103 to run at a constant speed, turning on a feeding motor 23, conveying the naked oat into a feeding machine shell 25 by a spiral conveying blade 27 under the drive of the feeding motor 23, enabling the oat to enter a stir-frying barrel 11 through a feeding pipe 4 under the action of gravity, controlling the feeding amount by the starting duration time of the feeding motor, sending an electric signal by the feeding motor 23 to turn on a flame thrower 10 after the feeding is finished, enabling the oat to enter a buffer box 1801 along with stir-frying after the oat enters the stir-frying barrel 11, controlling the entering amount through a flow controller 1802, vibrating a sample injector 1803 to enable the oat to enter a chute 1804 according to particles, then enabling the naked oat to enter a color selection stage, spraying the abnormal color particles (excessive stir-frying) into a waste barrel 14 through a nozzle 1910, and judging that the stir-frying is finished when the weight increasing rate sensed by a weight sensor 13 at the lower end of the waste barrel exceeds a certain value, send out the signal of telecommunication and open discharging pipe 15 and close flame thrower 10, whether the ejection of compact is accomplished or not according to the time statistics, material loading motor 23 is automatic to be opened afterwards, carries out the stir-fry process of next bucket.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims (9)

1. A full-automatic naked oat frying method is characterized by comprising the following steps: the method comprises the steps of pouring naked oats to be fried into a storage box (20), starting a feeding motor (23) to convey the naked oats into a frying barrel (11), controlling the feeding amount by the starting duration of the feeding motor, sending an electric signal by the feeding motor (23) to open a flame thrower (10) after the feeding is finished, enabling the oats to enter a buffer box (1801) after entering the frying barrel (11) along with turning and frying, controlling the entering amount by a flow controller (1802), vibrating a sample feeder (1803) to enable the oats to enter a chute (1804) according to particles, enabling the naked oats to enter a color separation stage, spraying different-color particles into a waste barrel (14) by a nozzle (1910), judging that the frying is finished when the weight increasing rate sensed by a weight sensor (13) at the lower end of the waste barrel exceeds a certain value, sending an electric signal to open a discharge pipe (15) and close the flame thrower (10), counting whether the discharging is finished or not according to time, then the feeding motor 23 is automatically started to carry out the frying process of the next barrel; the frying method is realized through a full-automatic naked oat frying machine, the full-automatic naked oat frying machine comprises a frying barrel (11), the frying barrel (11) is arranged inside a furnace wall (3), the left side of the furnace wall (3) is provided with a feeding mechanism and a waste material barrel (14), a weight sensor (13) is arranged in the waste material barrel (14), the lower side of the frying barrel (11) is provided with a sampling port and a discharging pipe (15), a sampling device (18) is arranged below the sampling port, the sampling device (18) comprises a buffer box (1801), the buffer box (1801) is arranged at the bottom of the frying barrel (11), the bottom of the buffer box (1801) is provided with a solid flow controller (1802), the bottom of the solid flow controller (1802) is provided with a vibration sample injector (1803), the bottom of the vibration sample injector (1803) is provided with a chute (1804), and the lower part of the chute (1804) is provided with a color selecting device (19), the color selection device (19) comprises an installation box (1905), an opening (1903) is formed in the position, corresponding to the left side wall of the oven wall (3), of the installation box (1905), the bottom of the installation box (1905) leads to the upper portion of the material return box (12), one side of the inner wall of the installation box (1905) is provided with a background plate (1906), a light illuminator (1901) and a photosensitive sensor (1902) are installed on the other side of the inner wall of the installation box (1905), an objective lens (1907) is fixedly arranged at the right end of the photosensitive sensor (1902), a slit (1908) and an optical filter (1909) are further installed between the photosensitive sensor (1902) and the objective lens (1907), a nozzle (1910) is arranged at the bottom of the installation box (1905), the air injection direction of the nozzle (1910) corresponds to the position of the opening (1903), and an igniter (10) is installed at the bottom of the oven wall (3).

2. The method of claim 1, wherein: the feeding mechanism comprises a driving rotating shaft (21) vertically arranged in the feed back box (12), the driving rotating shaft (21) is arranged inside a feeding machine shell (25), the lower end of the driving rotating shaft (21) is rotatably arranged on the inner wall of the bottom of the feed back box (12) through a bearing, the upper end of the driving rotating shaft (21) is fixedly connected with an output shaft of a feeding motor (23) through a shaft coupler, the feeding motor (23) is fixedly arranged on the outer wall of the feeding machine shell (25), the output shaft of the feeding motor (23) penetrates through and extends into the feeding machine shell (25), the feeding machine shell (25) is of an L-shaped structure, a certain gap is formed between the left lower end of the feeding machine shell (25) and the inner wall of the bottom of the feed back box (12), and the right part of the L-shaped feeding machine shell (25) is fixedly arranged above the furnace wall (3) through a supporting rod (2), the inside of material loading machine shell (25) and be provided with driven shaft (26) on the position of oven (3) top, first bevel gear (22) have been cup jointed to the upside of initiative pivot (21) fixed, the left end fixed mounting of driven shaft (26) has second bevel gear (24), intermeshing between first bevel gear (22) and second bevel gear (24), all be provided with helical blade (27) on initiative pivot (21) and driven shaft (26), the right-hand member of material loading machine shell (25) and the upper end fixed connection of inlet pipe (4), the lower extreme of inlet pipe (4) runs through and stretches into the inside of frying a system bucket (11).

3. The method of claim 1, wherein: still include storage case (20), dog-house (2002) have been seted up on storage case (20), fixedly connected with feed back case (12) on the lateral wall in storage case (20) dead ahead, feed back case (12) and the inner space of storage case (20) communicate each other, and the peripheral parcel of storage case (20) has metal casing (2001), waste bin (14) are placed in the left side of feed back case (12).

4. The method of claim 1, wherein: a first bearing (1102) is fixedly installed at the axle center of the left side surface of the frying barrel (11), a second bearing (1104) is fixedly installed at the axle center of the right side surface of the frying barrel (11), a stirring shaft (1106) is rotatably inserted in the first bearing (1102) and the second bearing (1104), the left end of the stirring shaft (1106) is rotatably arranged on the inner wall of the left side of the furnace wall (3) through a third bearing (1101), the right end of the stirring shaft (1106) penetrates through and extends out of the outer side of the furnace wall (3), the right end point of the stirring shaft (1106) is rotatably arranged on the inner wall of the right side of the furnace wall (3) through a fourth bearing (1105) at the position which is slightly left, a second driven gear (7) is fixedly connected at the axle center of the right end of the stirring shaft (1106), the second driven gear (7) is mutually meshed with a first driven gear (8), the first driven gear (8) is fixedly connected at the axle center of the output shaft of the motor (5), the motor (5) is fixedly arranged on the outer wall on the right side of the furnace wall (3).

5. The method of claim 4, wherein: the periphery of the first driven gear (8), the second driven gear (7) and the motor (5) is provided with a motor shell (9), the motor shell (9) is fixedly welded on the outer wall of the right side of the furnace wall (3), and the spiral stir-frying blade (1103) is further fixedly mounted on the stirring shaft (1106).

6. The method of claim 5, wherein: the stirring shaft (1106) is made of a solid steel material, the feeding machine shell (25) is made of a wear-resistant material, the frying barrel (11) is made of a high-temperature-resistant material, the thickness of the frying barrel is larger than 5 mm, and the spiral stir-frying blade (1103) is made of a high-temperature-resistant alloy material.

7. The method of claim 5, wherein: the first driven gear (8) and the second driven gear (7) are both 4-die 50-tooth cylindrical gears.

8. The method of claim 1, wherein: the shape of the vibration sample injector (1803) is a conical hopper shape with an open upper end.

9. The method of claim 1, wherein: the chute (1804) is four grooves, and the width, the height and the oblique angle can be automatically adjusted.

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