CN109639016A - A kind of permanent magnet motor stator segment separator structure - Google Patents
A kind of permanent magnet motor stator segment separator structure Download PDFInfo
- Publication number
- CN109639016A CN109639016A CN201811595028.9A CN201811595028A CN109639016A CN 109639016 A CN109639016 A CN 109639016A CN 201811595028 A CN201811595028 A CN 201811595028A CN 109639016 A CN109639016 A CN 109639016A
- Authority
- CN
- China
- Prior art keywords
- stator
- lower support
- permanent magnet
- upper frame
- magnet motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
- H02K1/146—Stator cores with salient poles consisting of a generally annular yoke with salient poles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/18—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
- H02K1/185—Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures to outer stators
Abstract
The invention discloses a kind of permanent magnet motor stator segment separator structures in magneto field, including base and stator, base includes the upper frame and lower support being detachably connected, on upper frame, lower support, the stator faces positioned at semi arch end flush the semicircular arc distributing installation of stator with the joint face of upper frame, lower support.Rotor is difficult to install when the present invention can effectively solve the problems, such as existing magneto for heavy-duty machinery.
Description
Technical field
The present invention relates to magneto technical fields, and in particular to a kind of permanent magnet motor stator segment separator structure.
Background technique
The heavy duty equipments such as ball mill are commonly used already in China, the engineerings row such as building, mine, metallurgy
Industry also has more similar big machinery.Currently, most such mechanized equipments mainly use asynchronous motor, speed reducer and
Size starts the transmission mode of gear, these modes have the more disadvantages such as energy consumption is high, low efficiency, volume are big, maintenance complexity, existing
The performance level of weight equipment is transformed and promoted using magneto in more and more places.But existing magneto is used
In heavy-duty machinery driving, there are problems, such as need ultra-low speed big torsional moment output operation, need the air gap circle of driving motor
Week relatively will go out greatly many with power grade motor, and it is many unfavorable to bring to production, transport, installation, specific such as existing Permanent Magnet and Electric
Machine is mostly the base of monoblock type, is again inserted into rotor from end after inside installation stator, rotor itself has biggish magnetic force, pacifying
Just more difficult when dress, moreover rotor is mostly directly driven axis connection with it by this kind of heavy-duty machinery, so that the weight of rotor
Bigger, even up to tens tons, this makes rotor more difficult during installation or even does not fill, still slightly with existing structure and mode
There is misoperation to will result in the damage of rotor punching, stator punching or winding.Based on this, researching and developing one kind can be used for heavy-duty machinery
Permanent magnet motor stator structure be heavy duty equipment transition using develop institute's urgent need to resolve the problem of.
Summary of the invention
The invention is intended to provide a kind of permanent magnet motor stator segment separator structure, to solve existing magneto for heavy-duty machinery
When rotor problem difficult to install.
In order to achieve the above objectives, basic technology scheme of the invention is as follows: a kind of permanent magnet motor stator segment separator structure, including
Base and stator, base include the upper frame and lower support being detachably connected, and are equipped with semi arch channel-shaped on upper frame, lower support
Structure, stator are installed on the inside of the semi arch groove-like structure of upper frame, lower support and form semicircular arc-shaped distribution, be located at semicircular arc-shaped
The stator faces of end are flushed with the joint face of upper frame, lower support.
The principle and advantage of this programme are: when practical application, shell and stator mounting structure of the base as magneto,
Dismountable upper frame and lower support can be kept completely separate, and stator faces are flushed with the joint face of upper frame, lower support so that pacifying
Setting after son can be by synchronous point half of base, stator, and upper frame, lower support after separating respectively independence and are mounted on stator.?
When the rotor connecting with heavy-duty machinery shaft is installed, upper frame is removed, can easily be navigated to down rotor by crane lifting
On the inside of stator on base, and it can be precisely controlled the position of rotor, then upper frame button is overlayed on above rotor, by connecting upper machine
Seat, lower support complete the accurate positionin assembly of rotor.Divide the half smooth no protrusion in endface after upper frame, lower support installation stator
Structure can effectively avoid rotor shaking when hoisting rotor and bump to stator structure outstanding and stator or rotor is caused to damage
It is bad, guarantee stator, the rotor shapes structural integrity of magneto, so that the Distribution of Magnetic Field of magneto is uniform, operational effect is more
It is good.Rotor when can be realized while guaranteeing permanent magnet motor structure, performance using the technology of this programme for heavy-duty machinery in this way
Convenient location and installation driven so that heavy-duty machinery can also be realized with magneto, so promote related industry Transformation Development.
Further, stator includes the stator punching of several sectors, and the Inner arc end of each stator punching is provided with multiple diameters
To stator slot, the side of two neighboring stator punching is spliced to form a stator slot.As preferred such stator punching shape
It is single entirety at being used to install the position of coil after stator core, rather than two stator punchings are spliced to form, stator
The edge of punching is not used for the protrusion structure or narrow side structure spliced, and is conducive to the magnetic field for optimizing stator winding, is also more convenient for
The processing of stator punching saves, and is more advantageous to point half of base after installation stator and guarantees to divide demifacet smooth, so be conducive to again
The installation of the rotor of type mechanical connection.
Further, stator coil is installed, stator coil is concentratred winding, and the span of winding is 1 between stator slot.As
The electromagnetic performance for being more advantageous to optimization permanent magnet synchronous motor is preferably placed such that, so that operation is more efficient, energy-saving and environmental protection.
Further, the stator coil in each stator slot is divided into left and right two layers, set in the middle part of each stator slot there are two point
Every the glass-cloth board of left and right two layers of stator coil, the thickness of each glass-cloth board is 1.5mm.It is every as preferably making in this way
Mutually insulated between left and right two layers of coil in a stator slot, and have under the high current input of driving heavy-duty machinery operating
Insulation effect between good coil windings guarantees the electromagnetic effects of motor.
Further, upper frame, be equipped with stator punching installing mechanism in lower support, the stator punching installing mechanism includes
Two deckle boards being parallel to each other are connected with mounting rod between two deckle boards, and mounting rod has multiple and equal along semi arch groove-like structure
Even to be distributed in upper frame, on lower support, the external arc end of each stator punching is both connected on mounting rod.It is rushed as preferred stator
Stablize installation of the piece installing mechanism for stator punching, mounting rod is used to support and located stator punching, equally distributed installation
Bar corresponds to upper frame, all stator punchings on lower support, and deckle board is used to support mounting rod while can be to the stator punching of superposition
It fixes.
Further, mounting rod is equipped with dovetail tangs, and the external arc end of the stator punching is opened up there are two mounting groove, and two
Side wall of a mounting groove in the middle part of stator punching is rolled to outside mounting groove to inclination, another side wall on the inside of mounting groove
Tiltedly, each stator punching is mounted in the dovetail tangs of two adjacent mounting rods by mounting groove correspondence.As preferably this
The each stator punching of sample passes through two mounting rods and carries out installation positioning, and the installation groove sidewall on stator punching uses this knot
Structure, the dovetail tangs of two mounting rods are synchronous to carry out force fixation to stator punching from two sides, stator can be effectively prevent to rush
The shaking of piece, more accurate and stable to the installation positioning of stator punching, the electromagnetic action for being conducive to magneto improves.
Further, base, lower support connecting pin be respectively provided with connecting plate, connecting plate is equipped with through-hole.As preferably this
Cylindric rotor installation space can be surrounded after sample upper frame, lower support connection, through-hole by connecting plate and thereon is available
Coupling bolt realizes that upper frame, lower support are detachably connected, and upper frame, lower support can split completely, and when connection is simply real
It is convenient and efficient when with, fractionation.
Further, it is semicircular strip groove, multiple strip grooves that multiple sections are equipped on the joint face of each connecting plate
It is circumferentially distributed on connecting plate.It can fasten to form dowel hole as the strip groove for being preferably placed such that upper frame, lower support,
Can by strip groove placement positioning pin the connection of upper frame, lower support is first accurately positioned, then pass through connection again
Bolt is stably connected with.
Detailed description of the invention
Fig. 1 is the main view of the embodiment of the present invention;
Fig. 2 is the side partial sectional view of the embodiment of the present invention;
Fig. 3 is the partial enlarged view of a stator punching at A in Fig. 1;
Fig. 4 is the partial enlarged view in Fig. 1 at B;
Fig. 5 is the partial enlarged view in Fig. 2 at C;
Fig. 6 is the partial enlarged view in inventive embodiments at stator slot.
Specific embodiment
It is further described below by specific embodiment:
Appended drawing reference in Figure of description includes: upper frame 1, stator slot 2, mounting rod 3, coil 4, glass-cloth board 5, dove
Tail muscle 6, coupling bolt 8, strip groove 9, lower support 10, connecting plate 11, stator core 12, deckle board 13, mounting groove 14, stator punching
15。
Embodiment is basic as shown in attached drawing 1, Fig. 2: a kind of permanent magnet motor stator segment separator structure, including base and stator, machine
Seat includes the upper frame 1 and lower support 10 being detachably connected, and upper frame 1, lower support 10 are semi arch groove-like structure, specifically
For the base of semicircular arc interior lateral edge semicircular arc open up it is fluted.The connecting pin company of being respectively provided with of upper frame 1, lower support 10
Fishplate bar 11, connecting plate 11 are equipped with through-hole.As shown in connection with fig. 4, being equipped with multiple sections on the joint face of each connecting plate 11 is
Semicircular strip groove 9, multiple strip grooves 9 are circumferentially distributed on connecting plate 11 along the periphery of joint face, upper frame 1 and lower support
Strip groove 9 forms pin hole after 10 fastenings.Stator is respectively arranged in upper frame 1, lower support 10 by stator punching installing mechanism
On the inside of semicircular arc, the stator in arc-shaped distribution is formed, the stator faces and upper frame 1, lower machine positioned at semicircular arc-shaped end
The joint face of seat 10 flushes.
In conjunction with shown in Fig. 3, Fig. 6, stator includes the stator punching 15 of several sectors, and specific is fan-shaped arc section, each
The Inner arc end of stator punching 15 is provided with multiple radial stator slots 2, and the side of two neighboring stator punching 15 is spliced to form
One stator slot 2.Stator coil 4 is installed, stator coil 4 is concentratred winding, and the span of winding is 1, span between stator slot 2
Between each coil two elements side across the iron core slot number accounted for, also known as pitch.Stator coil 4 in each stator slot 2 divides
It is left and right two layers, the middle part of each stator slot 2 sets that there are two the glass-cloth board 5 for separating left and right two layers of stator coil 4, each glass
The thickness of glass fabric swatch 5 is 1.5mm.
In conjunction with shown in Fig. 3, Fig. 5.Stator punching installing mechanism, stator punching installation are equipped in upper frame 1, lower support 10
Mechanism includes two deckle boards 13 being parallel to each other set on semicircular arc-shaped inside, is connected with mounting rod 3 between two deckle boards 13, excellent
The mounting rod 3 of choosing is welded on deckle board 13, and mounting rod 3 has multiple and is evenly distributed on upper frame 1, lower support 10 along semicircular arc-shaped
On, the external arc end of each stator punching 15 is both connected on mounting rod 3.Mounting rod 3 is equipped with pigtail rib 6, stator punching 15
External arc end open up there are two mounting groove 14, two mounting grooves 14 close to 15 middle part of stator punching side wall to mounting groove 14
Inside inclination, another side wall to tilting on the outside of mounting groove 14, each stator punching 15 it is corresponding be mounted on it is two adjacent
In the pigtail rib 6 of mounting rod 3.
Specific implementation process is as follows: the base and stator structure of the permanent magnet synchronous motor for heavy-duty machinery such as ball mill,
Base is divided into upper frame 1 and lower support 10, upper frame 1 and lower support 10 be casting and forming tool there are two opposite side plate,
The semi arch groove-like structure for the bottom plate connecting simultaneously with two side plates, is located in the one side on the inside of semi arch groove-like structure in bottom plate
Integrally formed with the deckle board 13 that two parallel with side plate are annular, 36 are welded between two deckle boards 13 in a ring uniformly
The mounting rod 3 of distribution, each mounting rod 3, which passes through pin connection away from one end of opening, pigtail rib 6, and pin connection cooperates plug simultaneously
Solid welding is fixed, specifically opens up pin hole at the middle part of pigtail rib 6, the width of pigtail rib 6 is less than the width of mounting rod 3.Stator punching
15 grouping superpositions form 18 fan-shaped stator cores 12, and there are two by each fixed at the external arc end of each stator core 12
Mounting groove 14 in sub- punching 15 is superimposed the strip groove formed, respectively installs nine stator cores 12 on upper frame 1, lower support 10,
The installation of each stator core 12 realizes that each stator core 12 passes through two peaces by the connection of strip groove and pigtail rib 6
Dress bar 3 is fixed, and 4 winding of coil is then mounted on upper frame 1, on the stator core 12 on lower support 10.Carrying out weight
When the permanent magnet synchronous motor assembly of type machinery such as ball mill, first lower support 10 is fixed on preprepared pedestal, lower machine
The semi arch channel-shaped structural openings of seat 10 are arranged upward, and the rotor connecting with ball mill is then hoisted to lower support 10 with crane
Semi arch groove-like structure opening in, and adjust the position of rotor, then upper frame 1 detained to the top for overlaying on rotor, upper machine
The semi arch groove-like structure of seat 1 fastens together with lower support 10 and coats the circumferential direction of rotor.In lower support 10 before fastening upper frame 1
Placement positioning pin in strip groove 9 on connecting plate 11, bar shaped when fastening upper frame 1 on positioning pin and 1 connecting plate 11 of upper frame
Then the chimeric guiding of slot 9 is threaded through upper frame 1, lower support 10 by coupling bolt 8 again so that upper frame 1 fastens accurate positioning
The secured connection of upper frame 1, lower support 10 is realized in attaching nut locking again in through-hole on respective connecting plate 11, and it is same to form permanent magnetism
The main structure of motor is walked, the main body for completing ball mill driving permanent magnet synchronous motor is assembled.Such permanent magnet motor stator point
Valve mechanism, can be realized in assembly stator and base synchronize divide valve, the assembly for rotor of being more convenient for, especially for heavy-duty machinery,
Effect is more significant, effectively solves the problems, such as that the rotor assembly manipulation of existing magneto is difficult.
What has been described above is only an embodiment of the present invention, and above-mentioned pigtail rib 6 is that cross sectional shape is trapezoidal or likeness in form dove
Tail/swallowtail shape strip muscle, the common sense such as well known specific structure and/or characteristic do not describe excessively herein in scheme.It should
Point out, for those skilled in the art, without departing from the structure of the invention, can also make it is several deformation and
It improves, these also should be considered as protection scope of the present invention, these all will not influence the reality of effect and patent that the present invention is implemented
The property used.The scope of protection required by this application should be based on the content of the claims, the specific embodiment etc. in specification
Record the content that can be used for explaining claim.
Claims (8)
1. a kind of permanent magnet motor stator segment separator structure, including base and stator, it is characterised in that: the base includes detachably connecting
The upper frame and lower support connect, is equipped with semi arch groove-like structure on upper frame, lower support, the stator be installed on upper frame,
Semicircular arc-shaped distribution is formed on the inside of the semi arch groove-like structure of lower support, stator faces and upper machine positioned at semicircular arc-shaped end
Seat, lower support joint face flush.
2. a kind of permanent magnet motor stator segment separator structure according to claim 1, it is characterised in that: the stator includes several
Fan-shaped stator punching, the Inner arc end of each stator punching is provided with multiple radial stator slots, two neighboring stator punching
Side be spliced to form a stator slot.
3. a kind of permanent magnet motor stator segment separator structure according to claim 2, it is characterised in that: pacify between the stator slot
Equipped with stator coil, stator coil is concentratred winding, and the span of winding is 1.
4. a kind of permanent magnet motor stator segment separator structure according to claim 3, it is characterised in that: determine in each stator slot
Subcoil is divided into left and right two layers, is set in the middle part of each stator slot there are two the glass-cloth board for separating left and right two layers of stator coil,
The thickness of each glass-cloth board is 1.5mm.
5. a kind of permanent magnet motor stator segment separator structure according to claim 1 to 4, it is characterised in that: the upper machine
It is equipped with stator punching installing mechanism in seat, lower support, the stator punching installing mechanism includes two deckle boards being parallel to each other,
Mounting rod is connected between two deckle boards, mounting rod has multiple and is evenly distributed on upper frame, lower machine along semi arch groove-like structure
On seat, the external arc end of each stator punching is both connected on mounting rod.
6. a kind of permanent magnet motor stator segment separator structure according to claim 5, it is characterised in that: the mounting rod is equipped with
Dovetail tangs, the external arc end of the stator punching are opened up there are two mounting groove, and two mounting grooves are in the middle part of stator punching
For side wall to inclination, another side wall on the inside of mounting groove to inclination on the outside of mounting groove, each stator punching passes through mounting groove
Correspondence is mounted in the dovetail tangs of two adjacent mounting rods.
7. a kind of according to claim 1, permanent magnet motor stator segment separator structure described in 2,3,4 or 6, it is characterised in that: upper frame,
The connecting pin of lower support is respectively provided with connecting plate, and connecting plate is equipped with through-hole.
8. a kind of permanent magnet motor stator segment separator structure according to claim 7, it is characterised in that: each connecting plate
It is semicircular strip groove that multiple sections are equipped on joint face, and multiple strip grooves are circumferentially distributed on connecting plate.
Priority Applications (1)
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CN201811595028.9A CN109639016A (en) | 2018-12-25 | 2018-12-25 | A kind of permanent magnet motor stator segment separator structure |
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CN201811595028.9A CN109639016A (en) | 2018-12-25 | 2018-12-25 | A kind of permanent magnet motor stator segment separator structure |
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CN201811595028.9A Pending CN109639016A (en) | 2018-12-25 | 2018-12-25 | A kind of permanent magnet motor stator segment separator structure |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113086383A (en) * | 2019-12-23 | 2021-07-09 | 新疆金风科技股份有限公司 | Transportation tool structure, split motor module with transportation tool and transportation method |
CN115296453A (en) * | 2022-09-28 | 2022-11-04 | 江苏中工高端装备研究院有限公司 | Modular stator for annular permanent magnet motor |
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JPH08149739A (en) * | 1994-11-18 | 1996-06-07 | Toshiba Corp | Drip-proof cover for electric rotating machine |
CN204597737U (en) * | 2015-01-29 | 2015-08-26 | 刘继根 | The electronic DC generator forever of disc type direct-current reluctance motor |
CN205377481U (en) * | 2015-12-20 | 2016-07-06 | 重庆赛力盟电机有限责任公司 | Fixed knot of segmental punching constructs |
CN206302235U (en) * | 2016-12-16 | 2017-07-04 | 卧龙电气集团股份有限公司 | A kind of stator hanging-into type motor |
-
2018
- 2018-12-25 CN CN201811595028.9A patent/CN109639016A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH08149739A (en) * | 1994-11-18 | 1996-06-07 | Toshiba Corp | Drip-proof cover for electric rotating machine |
CN204597737U (en) * | 2015-01-29 | 2015-08-26 | 刘继根 | The electronic DC generator forever of disc type direct-current reluctance motor |
CN205377481U (en) * | 2015-12-20 | 2016-07-06 | 重庆赛力盟电机有限责任公司 | Fixed knot of segmental punching constructs |
CN206302235U (en) * | 2016-12-16 | 2017-07-04 | 卧龙电气集团股份有限公司 | A kind of stator hanging-into type motor |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113086383A (en) * | 2019-12-23 | 2021-07-09 | 新疆金风科技股份有限公司 | Transportation tool structure, split motor module with transportation tool and transportation method |
CN113086383B (en) * | 2019-12-23 | 2022-11-11 | 新疆金风科技股份有限公司 | Transportation tool structure, split motor module with transportation tool and transportation method |
US11691795B2 (en) | 2019-12-23 | 2023-07-04 | Xinjiang Goldwind Science & Technology Co., Ltd. | Transportation tooling structure, split electric motor module with transportation tooling structure, and transportation method |
CN115296453A (en) * | 2022-09-28 | 2022-11-04 | 江苏中工高端装备研究院有限公司 | Modular stator for annular permanent magnet motor |
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Application publication date: 20190416 |