CN109639016A - A kind of permanent magnet motor stator segment separator structure - Google Patents

A kind of permanent magnet motor stator segment separator structure Download PDF

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Publication number
CN109639016A
CN109639016A CN201811595028.9A CN201811595028A CN109639016A CN 109639016 A CN109639016 A CN 109639016A CN 201811595028 A CN201811595028 A CN 201811595028A CN 109639016 A CN109639016 A CN 109639016A
Authority
CN
China
Prior art keywords
stator
lower support
permanent magnet
upper frame
magnet motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811595028.9A
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Chinese (zh)
Inventor
汪同斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Electric Machine Federation Ltd
Original Assignee
Chongqing Electric Machine Federation Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chongqing Electric Machine Federation Ltd filed Critical Chongqing Electric Machine Federation Ltd
Priority to CN201811595028.9A priority Critical patent/CN109639016A/en
Publication of CN109639016A publication Critical patent/CN109639016A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/14Stator cores with salient poles
    • H02K1/146Stator cores with salient poles consisting of a generally annular yoke with salient poles
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/18Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
    • H02K1/185Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures to outer stators

Abstract

The invention discloses a kind of permanent magnet motor stator segment separator structures in magneto field, including base and stator, base includes the upper frame and lower support being detachably connected, on upper frame, lower support, the stator faces positioned at semi arch end flush the semicircular arc distributing installation of stator with the joint face of upper frame, lower support.Rotor is difficult to install when the present invention can effectively solve the problems, such as existing magneto for heavy-duty machinery.

Description

A kind of permanent magnet motor stator segment separator structure
Technical field
The present invention relates to magneto technical fields, and in particular to a kind of permanent magnet motor stator segment separator structure.
Background technique
The heavy duty equipments such as ball mill are commonly used already in China, the engineerings row such as building, mine, metallurgy Industry also has more similar big machinery.Currently, most such mechanized equipments mainly use asynchronous motor, speed reducer and Size starts the transmission mode of gear, these modes have the more disadvantages such as energy consumption is high, low efficiency, volume are big, maintenance complexity, existing The performance level of weight equipment is transformed and promoted using magneto in more and more places.But existing magneto is used In heavy-duty machinery driving, there are problems, such as need ultra-low speed big torsional moment output operation, need the air gap circle of driving motor Week relatively will go out greatly many with power grade motor, and it is many unfavorable to bring to production, transport, installation, specific such as existing Permanent Magnet and Electric Machine is mostly the base of monoblock type, is again inserted into rotor from end after inside installation stator, rotor itself has biggish magnetic force, pacifying Just more difficult when dress, moreover rotor is mostly directly driven axis connection with it by this kind of heavy-duty machinery, so that the weight of rotor Bigger, even up to tens tons, this makes rotor more difficult during installation or even does not fill, still slightly with existing structure and mode There is misoperation to will result in the damage of rotor punching, stator punching or winding.Based on this, researching and developing one kind can be used for heavy-duty machinery Permanent magnet motor stator structure be heavy duty equipment transition using develop institute's urgent need to resolve the problem of.
Summary of the invention
The invention is intended to provide a kind of permanent magnet motor stator segment separator structure, to solve existing magneto for heavy-duty machinery When rotor problem difficult to install.
In order to achieve the above objectives, basic technology scheme of the invention is as follows: a kind of permanent magnet motor stator segment separator structure, including Base and stator, base include the upper frame and lower support being detachably connected, and are equipped with semi arch channel-shaped on upper frame, lower support Structure, stator are installed on the inside of the semi arch groove-like structure of upper frame, lower support and form semicircular arc-shaped distribution, be located at semicircular arc-shaped The stator faces of end are flushed with the joint face of upper frame, lower support.
The principle and advantage of this programme are: when practical application, shell and stator mounting structure of the base as magneto, Dismountable upper frame and lower support can be kept completely separate, and stator faces are flushed with the joint face of upper frame, lower support so that pacifying Setting after son can be by synchronous point half of base, stator, and upper frame, lower support after separating respectively independence and are mounted on stator.? When the rotor connecting with heavy-duty machinery shaft is installed, upper frame is removed, can easily be navigated to down rotor by crane lifting On the inside of stator on base, and it can be precisely controlled the position of rotor, then upper frame button is overlayed on above rotor, by connecting upper machine Seat, lower support complete the accurate positionin assembly of rotor.Divide the half smooth no protrusion in endface after upper frame, lower support installation stator Structure can effectively avoid rotor shaking when hoisting rotor and bump to stator structure outstanding and stator or rotor is caused to damage It is bad, guarantee stator, the rotor shapes structural integrity of magneto, so that the Distribution of Magnetic Field of magneto is uniform, operational effect is more It is good.Rotor when can be realized while guaranteeing permanent magnet motor structure, performance using the technology of this programme for heavy-duty machinery in this way Convenient location and installation driven so that heavy-duty machinery can also be realized with magneto, so promote related industry Transformation Development.
Further, stator includes the stator punching of several sectors, and the Inner arc end of each stator punching is provided with multiple diameters To stator slot, the side of two neighboring stator punching is spliced to form a stator slot.As preferred such stator punching shape It is single entirety at being used to install the position of coil after stator core, rather than two stator punchings are spliced to form, stator The edge of punching is not used for the protrusion structure or narrow side structure spliced, and is conducive to the magnetic field for optimizing stator winding, is also more convenient for The processing of stator punching saves, and is more advantageous to point half of base after installation stator and guarantees to divide demifacet smooth, so be conducive to again The installation of the rotor of type mechanical connection.
Further, stator coil is installed, stator coil is concentratred winding, and the span of winding is 1 between stator slot.As The electromagnetic performance for being more advantageous to optimization permanent magnet synchronous motor is preferably placed such that, so that operation is more efficient, energy-saving and environmental protection.
Further, the stator coil in each stator slot is divided into left and right two layers, set in the middle part of each stator slot there are two point Every the glass-cloth board of left and right two layers of stator coil, the thickness of each glass-cloth board is 1.5mm.It is every as preferably making in this way Mutually insulated between left and right two layers of coil in a stator slot, and have under the high current input of driving heavy-duty machinery operating Insulation effect between good coil windings guarantees the electromagnetic effects of motor.
Further, upper frame, be equipped with stator punching installing mechanism in lower support, the stator punching installing mechanism includes Two deckle boards being parallel to each other are connected with mounting rod between two deckle boards, and mounting rod has multiple and equal along semi arch groove-like structure Even to be distributed in upper frame, on lower support, the external arc end of each stator punching is both connected on mounting rod.It is rushed as preferred stator Stablize installation of the piece installing mechanism for stator punching, mounting rod is used to support and located stator punching, equally distributed installation Bar corresponds to upper frame, all stator punchings on lower support, and deckle board is used to support mounting rod while can be to the stator punching of superposition It fixes.
Further, mounting rod is equipped with dovetail tangs, and the external arc end of the stator punching is opened up there are two mounting groove, and two Side wall of a mounting groove in the middle part of stator punching is rolled to outside mounting groove to inclination, another side wall on the inside of mounting groove Tiltedly, each stator punching is mounted in the dovetail tangs of two adjacent mounting rods by mounting groove correspondence.As preferably this The each stator punching of sample passes through two mounting rods and carries out installation positioning, and the installation groove sidewall on stator punching uses this knot Structure, the dovetail tangs of two mounting rods are synchronous to carry out force fixation to stator punching from two sides, stator can be effectively prevent to rush The shaking of piece, more accurate and stable to the installation positioning of stator punching, the electromagnetic action for being conducive to magneto improves.
Further, base, lower support connecting pin be respectively provided with connecting plate, connecting plate is equipped with through-hole.As preferably this Cylindric rotor installation space can be surrounded after sample upper frame, lower support connection, through-hole by connecting plate and thereon is available Coupling bolt realizes that upper frame, lower support are detachably connected, and upper frame, lower support can split completely, and when connection is simply real It is convenient and efficient when with, fractionation.
Further, it is semicircular strip groove, multiple strip grooves that multiple sections are equipped on the joint face of each connecting plate It is circumferentially distributed on connecting plate.It can fasten to form dowel hole as the strip groove for being preferably placed such that upper frame, lower support, Can by strip groove placement positioning pin the connection of upper frame, lower support is first accurately positioned, then pass through connection again Bolt is stably connected with.
Detailed description of the invention
Fig. 1 is the main view of the embodiment of the present invention;
Fig. 2 is the side partial sectional view of the embodiment of the present invention;
Fig. 3 is the partial enlarged view of a stator punching at A in Fig. 1;
Fig. 4 is the partial enlarged view in Fig. 1 at B;
Fig. 5 is the partial enlarged view in Fig. 2 at C;
Fig. 6 is the partial enlarged view in inventive embodiments at stator slot.
Specific embodiment
It is further described below by specific embodiment:
Appended drawing reference in Figure of description includes: upper frame 1, stator slot 2, mounting rod 3, coil 4, glass-cloth board 5, dove Tail muscle 6, coupling bolt 8, strip groove 9, lower support 10, connecting plate 11, stator core 12, deckle board 13, mounting groove 14, stator punching 15。
Embodiment is basic as shown in attached drawing 1, Fig. 2: a kind of permanent magnet motor stator segment separator structure, including base and stator, machine Seat includes the upper frame 1 and lower support 10 being detachably connected, and upper frame 1, lower support 10 are semi arch groove-like structure, specifically For the base of semicircular arc interior lateral edge semicircular arc open up it is fluted.The connecting pin company of being respectively provided with of upper frame 1, lower support 10 Fishplate bar 11, connecting plate 11 are equipped with through-hole.As shown in connection with fig. 4, being equipped with multiple sections on the joint face of each connecting plate 11 is Semicircular strip groove 9, multiple strip grooves 9 are circumferentially distributed on connecting plate 11 along the periphery of joint face, upper frame 1 and lower support Strip groove 9 forms pin hole after 10 fastenings.Stator is respectively arranged in upper frame 1, lower support 10 by stator punching installing mechanism On the inside of semicircular arc, the stator in arc-shaped distribution is formed, the stator faces and upper frame 1, lower machine positioned at semicircular arc-shaped end The joint face of seat 10 flushes.
In conjunction with shown in Fig. 3, Fig. 6, stator includes the stator punching 15 of several sectors, and specific is fan-shaped arc section, each The Inner arc end of stator punching 15 is provided with multiple radial stator slots 2, and the side of two neighboring stator punching 15 is spliced to form One stator slot 2.Stator coil 4 is installed, stator coil 4 is concentratred winding, and the span of winding is 1, span between stator slot 2 Between each coil two elements side across the iron core slot number accounted for, also known as pitch.Stator coil 4 in each stator slot 2 divides It is left and right two layers, the middle part of each stator slot 2 sets that there are two the glass-cloth board 5 for separating left and right two layers of stator coil 4, each glass The thickness of glass fabric swatch 5 is 1.5mm.
In conjunction with shown in Fig. 3, Fig. 5.Stator punching installing mechanism, stator punching installation are equipped in upper frame 1, lower support 10 Mechanism includes two deckle boards 13 being parallel to each other set on semicircular arc-shaped inside, is connected with mounting rod 3 between two deckle boards 13, excellent The mounting rod 3 of choosing is welded on deckle board 13, and mounting rod 3 has multiple and is evenly distributed on upper frame 1, lower support 10 along semicircular arc-shaped On, the external arc end of each stator punching 15 is both connected on mounting rod 3.Mounting rod 3 is equipped with pigtail rib 6, stator punching 15 External arc end open up there are two mounting groove 14, two mounting grooves 14 close to 15 middle part of stator punching side wall to mounting groove 14 Inside inclination, another side wall to tilting on the outside of mounting groove 14, each stator punching 15 it is corresponding be mounted on it is two adjacent In the pigtail rib 6 of mounting rod 3.
Specific implementation process is as follows: the base and stator structure of the permanent magnet synchronous motor for heavy-duty machinery such as ball mill, Base is divided into upper frame 1 and lower support 10, upper frame 1 and lower support 10 be casting and forming tool there are two opposite side plate, The semi arch groove-like structure for the bottom plate connecting simultaneously with two side plates, is located in the one side on the inside of semi arch groove-like structure in bottom plate Integrally formed with the deckle board 13 that two parallel with side plate are annular, 36 are welded between two deckle boards 13 in a ring uniformly The mounting rod 3 of distribution, each mounting rod 3, which passes through pin connection away from one end of opening, pigtail rib 6, and pin connection cooperates plug simultaneously Solid welding is fixed, specifically opens up pin hole at the middle part of pigtail rib 6, the width of pigtail rib 6 is less than the width of mounting rod 3.Stator punching 15 grouping superpositions form 18 fan-shaped stator cores 12, and there are two by each fixed at the external arc end of each stator core 12 Mounting groove 14 in sub- punching 15 is superimposed the strip groove formed, respectively installs nine stator cores 12 on upper frame 1, lower support 10, The installation of each stator core 12 realizes that each stator core 12 passes through two peaces by the connection of strip groove and pigtail rib 6 Dress bar 3 is fixed, and 4 winding of coil is then mounted on upper frame 1, on the stator core 12 on lower support 10.Carrying out weight When the permanent magnet synchronous motor assembly of type machinery such as ball mill, first lower support 10 is fixed on preprepared pedestal, lower machine The semi arch channel-shaped structural openings of seat 10 are arranged upward, and the rotor connecting with ball mill is then hoisted to lower support 10 with crane Semi arch groove-like structure opening in, and adjust the position of rotor, then upper frame 1 detained to the top for overlaying on rotor, upper machine The semi arch groove-like structure of seat 1 fastens together with lower support 10 and coats the circumferential direction of rotor.In lower support 10 before fastening upper frame 1 Placement positioning pin in strip groove 9 on connecting plate 11, bar shaped when fastening upper frame 1 on positioning pin and 1 connecting plate 11 of upper frame Then the chimeric guiding of slot 9 is threaded through upper frame 1, lower support 10 by coupling bolt 8 again so that upper frame 1 fastens accurate positioning The secured connection of upper frame 1, lower support 10 is realized in attaching nut locking again in through-hole on respective connecting plate 11, and it is same to form permanent magnetism The main structure of motor is walked, the main body for completing ball mill driving permanent magnet synchronous motor is assembled.Such permanent magnet motor stator point Valve mechanism, can be realized in assembly stator and base synchronize divide valve, the assembly for rotor of being more convenient for, especially for heavy-duty machinery, Effect is more significant, effectively solves the problems, such as that the rotor assembly manipulation of existing magneto is difficult.
What has been described above is only an embodiment of the present invention, and above-mentioned pigtail rib 6 is that cross sectional shape is trapezoidal or likeness in form dove Tail/swallowtail shape strip muscle, the common sense such as well known specific structure and/or characteristic do not describe excessively herein in scheme.It should Point out, for those skilled in the art, without departing from the structure of the invention, can also make it is several deformation and It improves, these also should be considered as protection scope of the present invention, these all will not influence the reality of effect and patent that the present invention is implemented The property used.The scope of protection required by this application should be based on the content of the claims, the specific embodiment etc. in specification Record the content that can be used for explaining claim.

Claims (8)

1. a kind of permanent magnet motor stator segment separator structure, including base and stator, it is characterised in that: the base includes detachably connecting The upper frame and lower support connect, is equipped with semi arch groove-like structure on upper frame, lower support, the stator be installed on upper frame, Semicircular arc-shaped distribution is formed on the inside of the semi arch groove-like structure of lower support, stator faces and upper machine positioned at semicircular arc-shaped end Seat, lower support joint face flush.
2. a kind of permanent magnet motor stator segment separator structure according to claim 1, it is characterised in that: the stator includes several Fan-shaped stator punching, the Inner arc end of each stator punching is provided with multiple radial stator slots, two neighboring stator punching Side be spliced to form a stator slot.
3. a kind of permanent magnet motor stator segment separator structure according to claim 2, it is characterised in that: pacify between the stator slot Equipped with stator coil, stator coil is concentratred winding, and the span of winding is 1.
4. a kind of permanent magnet motor stator segment separator structure according to claim 3, it is characterised in that: determine in each stator slot Subcoil is divided into left and right two layers, is set in the middle part of each stator slot there are two the glass-cloth board for separating left and right two layers of stator coil, The thickness of each glass-cloth board is 1.5mm.
5. a kind of permanent magnet motor stator segment separator structure according to claim 1 to 4, it is characterised in that: the upper machine It is equipped with stator punching installing mechanism in seat, lower support, the stator punching installing mechanism includes two deckle boards being parallel to each other, Mounting rod is connected between two deckle boards, mounting rod has multiple and is evenly distributed on upper frame, lower machine along semi arch groove-like structure On seat, the external arc end of each stator punching is both connected on mounting rod.
6. a kind of permanent magnet motor stator segment separator structure according to claim 5, it is characterised in that: the mounting rod is equipped with Dovetail tangs, the external arc end of the stator punching are opened up there are two mounting groove, and two mounting grooves are in the middle part of stator punching For side wall to inclination, another side wall on the inside of mounting groove to inclination on the outside of mounting groove, each stator punching passes through mounting groove Correspondence is mounted in the dovetail tangs of two adjacent mounting rods.
7. a kind of according to claim 1, permanent magnet motor stator segment separator structure described in 2,3,4 or 6, it is characterised in that: upper frame, The connecting pin of lower support is respectively provided with connecting plate, and connecting plate is equipped with through-hole.
8. a kind of permanent magnet motor stator segment separator structure according to claim 7, it is characterised in that: each connecting plate It is semicircular strip groove that multiple sections are equipped on joint face, and multiple strip grooves are circumferentially distributed on connecting plate.
CN201811595028.9A 2018-12-25 2018-12-25 A kind of permanent magnet motor stator segment separator structure Pending CN109639016A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113086383A (en) * 2019-12-23 2021-07-09 新疆金风科技股份有限公司 Transportation tool structure, split motor module with transportation tool and transportation method
CN115296453A (en) * 2022-09-28 2022-11-04 江苏中工高端装备研究院有限公司 Modular stator for annular permanent magnet motor

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08149739A (en) * 1994-11-18 1996-06-07 Toshiba Corp Drip-proof cover for electric rotating machine
CN204597737U (en) * 2015-01-29 2015-08-26 刘继根 The electronic DC generator forever of disc type direct-current reluctance motor
CN205377481U (en) * 2015-12-20 2016-07-06 重庆赛力盟电机有限责任公司 Fixed knot of segmental punching constructs
CN206302235U (en) * 2016-12-16 2017-07-04 卧龙电气集团股份有限公司 A kind of stator hanging-into type motor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08149739A (en) * 1994-11-18 1996-06-07 Toshiba Corp Drip-proof cover for electric rotating machine
CN204597737U (en) * 2015-01-29 2015-08-26 刘继根 The electronic DC generator forever of disc type direct-current reluctance motor
CN205377481U (en) * 2015-12-20 2016-07-06 重庆赛力盟电机有限责任公司 Fixed knot of segmental punching constructs
CN206302235U (en) * 2016-12-16 2017-07-04 卧龙电气集团股份有限公司 A kind of stator hanging-into type motor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113086383A (en) * 2019-12-23 2021-07-09 新疆金风科技股份有限公司 Transportation tool structure, split motor module with transportation tool and transportation method
CN113086383B (en) * 2019-12-23 2022-11-11 新疆金风科技股份有限公司 Transportation tool structure, split motor module with transportation tool and transportation method
US11691795B2 (en) 2019-12-23 2023-07-04 Xinjiang Goldwind Science & Technology Co., Ltd. Transportation tooling structure, split electric motor module with transportation tooling structure, and transportation method
CN115296453A (en) * 2022-09-28 2022-11-04 江苏中工高端装备研究院有限公司 Modular stator for annular permanent magnet motor

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Application publication date: 20190416