CN1096347C - Building material and a process and device for producing a building material - Google Patents

Building material and a process and device for producing a building material Download PDF

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Publication number
CN1096347C
CN1096347C CN97198362.3A CN97198362A CN1096347C CN 1096347 C CN1096347 C CN 1096347C CN 97198362 A CN97198362 A CN 97198362A CN 1096347 C CN1096347 C CN 1096347C
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China
Prior art keywords
fiber
shive
building materials
roller
shives
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Expired - Fee Related
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CN97198362.3A
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Chinese (zh)
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CN1231630A (en
Inventor
罗尔夫·赫希
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MUELER PLAST GmbH
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MUELER PLAST GmbH
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Publication of CN1231630A publication Critical patent/CN1231630A/en
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Publication of CN1096347C publication Critical patent/CN1096347C/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/10Moulding of mats
    • B27N3/14Distributing or orienting the particles or fibres

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Nonwoven Fabrics (AREA)
  • Processing Of Solid Wastes (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

This invention concerns an economical way to use shives, previously considered to be waste material, in the production of building materials. To that effect, shives of bast fiber or plant origin are targetedly added to bast fiber and a bonding agent. The shives can contain fibers which are not completely released and remain naturally attached. These fibers project laterally from the shives in an irregular fashion and are between 2 mm and 100 mm long. The shives and the loose fibers and/or the shives with the non-completely released fibers are fed, after corresponding dispersion and dosage, into a coating device for liquid additives and/or into a scatter system for solid additives, and subsequently evacuated as fleece or cake, during which mechanical matting can be performed by air flow.

Description

The device that this method of building materials and manufacture method thereof and enforcement is used
Technical field
The present invention relates to be used to produce material, method and the device thereof of building materials, what its Building Material House adopted is a kind of raw material with bast fiber (Bastfasern) and adhesive.
Background technology
The building materials that also add natural fiber material on the raw material of artificial synthetic and inorganic matter or half-finished basis were already through being familiar with by everybody.For example, the liner that is used for the automobile door is exactly this material.Both can be thermosetting plastics as matrix, also can be based upon on the basis of thermoplastic, produced the reliable drip molding that has glass fibre, bast fiber and sisal things such as (Sisal) thus.For weight reduction, matrix also will be sent very macrofoam.For this reason, the fiber that is adopted should have bast fiber, does not have fully or is not with shive basically.If when flax and oil flax, can allow that then contained shive composition is higher than the situation when using hemp and jute.Because the former cellulosic is thinner.
The wooden flakes of bast fiber plant also can be considered shive.These shives are formed when bast fiber is separated in by the core that contains wood fibre.Therefore, be transported to whole or the straw of cutting into chunks in the corresponding device thereof.This device makes the difficult wooden core of doing be broken into fragment, and bast fiber is separated from wooden.By " vibration ", perhaps, " mixed and disorderly fiber cutting streamline " by being made up of machine, be used for the remaining shive of cutting fibre just can produce the long fibre that does not almost have oil flax then, perhaps has the fleeces of certain remaining shive composition.
According to the structure of production equipment, can obtain short fiber as byproduct, it has higher oil flax bits composition and the less oil flax of relative fibre-bearing.The length of short fiber will be separated from remaining shive in next step operation between the 2-3 millimeter, and paper industry, the particularly industry of tobacco paper are given in main supply and marketing.There is not the oil flax of fiber just to let them go as far as possible to those.These oil flaxs are almost useless now, and maintain the place as refuse.According to latest find, on these places, removed wooden.
In decades morning, these bast fiber fibre of plant mainly are used in textile industry of making clothes and the textile of using as engineering (sail, hawser, canvas roof and tent etc.).Replaced by artificial synthetic fibers to a great extent during this period.Along with the reinforcement of people to the ecological awareness, worldwide people turn back again again, seek a kind of bast fiber material.Be used for the car inner structure and, manifested the use emphasis in this field as the non-textile used of insulating materials of building.
Slough wooden after, fiber also must be through multiple tracks cleaning of taking a lot of work consuming time and incision process.By these operations, fiber also just has been shortened inevitably, and becoming has elasticity and softness.But the non-woven fabric of being made up of flexible fibre itself can not be tall and straight.Because they are too dense, are soaked into owing to thermoplastic fusing, thereby become heavy and do not have rule.This situation also appears at by artificial synthetic, or on the spraying coating or injection moulding coating of the thermosetting plastics that constitutes by biological species.Since can not be tall and straight, with regard to the non-textile that is used to insulate, the insulation that has also just partly lost it is worth.Therefore, must carry out chemical combination to staple fibre, the fragility by artificial synthetic fibers stops the softening of material.
Say that in principle shive also all is a little extremely light wooden, it is light little of almost with western India cork wood (BalsaHolz).Not only firmly but also crisp and band fibre structure, density range was at 250-350kg/m for they 3Between, the ratio of its rugosity coefficient is not very big after the fracture.Opposite with shive, the fiber by the bast fiber plant generates also has short fiber, has the ratio of higher intensity and rugosity coefficient.According to technical merit, bast fiber and shive finally separate always, because, the shive of further process, can be used for making textile, straw mattress and spheroid goods etc. such as the interference of employed machine of known product and technology generation now to current, and major part is difficult to accomplish even do not process.
Summary of the invention
The objective of the invention is to, current shive as waste material is used economically, and be used for producing building materials and member.
For achieving the above object, provide a kind of building materials according to one aspect of the present invention, these building materials contain bast fiber, by isolated shive in the bast fiber plant, adhesive and under natural connection status, have a shive that does not break away from bast fiber fully, the sidepiece of this bast fiber irregularly breaks away from shive.
In the above-mentioned building materials, the fiber that does not break away from fully on the shive is in the nature connection status.
In the above-mentioned building materials, the fiber that leaves the shive next door all is regular.
In the above-mentioned building materials, the length of shive is 2-50mm, is in fibre length that part is connected in the 2-100mm scope with shive.
In the above-mentioned building materials, free-fiber length is in the 2-80mm scope.
In the above-mentioned building materials, fiber is a curl shape.
In the above-mentioned building materials, loosen by shive and fibrous internal structure, by adhesive in the contact place.
In the above-mentioned building materials, shive and free-fiber and/or the shive that does not break away from fiber fully are introduced in the matrix of being made up of artificial or biosynthetic material, inorganic material or foam.
In the above-mentioned building materials,, decompose shive in order to improve the flexibility and the uniformity on the machine direction.
According to another aspect of the present invention, a kind of above-mentioned method of using according to building materials of the present invention of making is provided, its characteristics are, shive and free-fiber and/or have not the shive of the fiber that breaks away from fully, after by suitable loose and proportioning, they are transported to one and are used to the bulk cargo system that adds the nozzle system of liquid and/or add the solid material, then, just send as fiber or block staple in bulk.
In the said method, additive must add equably.
In the said method, shive and fiber attitude fiber or block fiber must carry out mechanical fulling milling by air-flow.
In the said method, add behind the additive and the material of stratification not also, carry out combing, curl and make it even through a needle roller shape roller that takes off material and mix usefulness.
According to another aspect of the present invention, a kind of above-mentioned device of using according to method of the present invention of implementing is provided, and its characteristics are, are in case reservoir of circulating power feed conveyer belt serial connection of top, one to have the endless conveyor of bulk cargo scraper plate thereafter attached, so that can quantitative feed.
In the said apparatus, for the case reservoir is set up a bed depth limiter, this bed depth limiter likeness in form one has the slip scraper plate of broach.
In said apparatus,, can be provided with the tilting conveyer belt of a band bulk cargo scraper plate and the roller of a swinging band needle roller for the material of accurately providing and delivering.
In said apparatus, can be provided with one and take off roller and cleaning roller of band needle roller shape of material usefulness.
In said apparatus, can be provided with one by two decomposition that roller constituted in relative rotation-bulk cargo head-combined units.
In said apparatus, can be provided with a fibroreticulate hybrid conveyor that is used for forming the comb pine at least.
In said apparatus, can be provided with a nozzle system, be used for liquid additive is ejected in the material that will spray, and be sprayed onto on the fleece that is in generation.
In said apparatus, can be provided with one and be used for the bulk cargo system that the solid material adds.
In said apparatus, can be provided with one and take off material and mix the needle roller shape roller of usefulness.
In said apparatus,, can on sieve band direction, be provided with vacuum tank in order to produce air-flow.
Description of drawings
Below by embodiment the present invention is described.
Scheming to represent embodiments of the invention, and further describe.
Fig. 1 is a shive view that does not have all to break away from fiber;
Fig. 2 is the schematic diagram of the fiber attitude that constitutes of the shive by Fig. 1;
Fig. 3 is a schematic diagram of producing building equipment.
The specific embodiment
As shown in Figure 1, if most of fiber all breaks away from shive, the fiber 19 that then stays has been a sub-fraction only.According to application target, its fibre length is 5-100mm.The side that does not break away from the fiber 19 of shive fully is that assorted gift does not have thread.By adequate measures, for example, compression or friction, purpose is reinforcing fibre 19 structural confusions.According to decomposing classification, its bulk density is at 90-120kg/m by the shive 18 that clears in the short fiber 3, bulk density can drop to 15kg/m as long as partly remove when wooden then 3Because of the longitudinal axis of nature is arranged, so great majority are in and are arranged in parallel by the shive that cleans out in the fiber.If shive and fiber are mixed, then numerous fibers is to be in direction-freely on sizable degree, that is to say, is in a kind of isotropic state.When fiber 19 not fully when shive 18 breaks away from, by shown in Figure 2, produce very big cavity in the middle of chaotic structure makes.Numerous interface points between shive 18 and bast fiber 19 and intersected to form natural polymerization place, wooden at this position because of not sloughing fully, well imagine it is can not eliminate woodenly to combine with fiber.
According to shown in Figure 3, above one case reservoir 2, the mechanical feed conveyor belt 1 of a circulation is arranged, this conveyer belt 1 hunting range equals the whole width district of case reservoir 2.The case reservoir is set up a slip scraper plate 2.1 that has broach as the bed depth eliminator.The floor conveyor 3 that has the bulk cargo scraper plate passes through below case reservoir 2.The feeding amount of this conveyer belt is adjustable.Limited by slip scraper plate 2.1 bed depths, so, just be cut off through floor conveyor 3 bed of materials that have the bulk cargo scraper plate.The metering of quantity surpasses feeding speed.In order further to solve quantitative feed and the energy accurate feeding on enough height, be provided with a tilting conveyer belt 4 that has the bulk cargo scraper plate.The adjustable distance of tilting conveyer belt 4 is the rollers 5 that move back to rotatable band needle roller shape.For making material on the tilting conveyer belt 4 take off material and comb falls, be provided with a roller 6 that takes off the band needle roller shape of material usefulness.The rotating speed of this roller 6 is adjustable, therefore, except taking off material and comb fall of material, also can influence the shredding rate.
Cleaning roller 7 is the band needle roller shape rollers 6 that take off material usefulness in order to cleaning, and this roller is brush or fan-type.The roller 5 of tilting conveyer belt 4, swinging band needle roller shape, the needle roller shape roller 6 that takes off material usefulness and cleaning roller 7 can be linked to be each each other and transmit unit.When being connected on last unit, be provided with a decomposition-bulk cargo head-combined unit 8.The mixed conveyer belt 9 of raw material that is fallen by tilting conveyer belt 4 receives.On conveyer belt 9, form loose fiber attitude 17, before this, send into liquid additive, and/or add the solid material by a bulk cargo system 11 by a nozzle system 10.When needing, can arrange more hybrid conveyor 9.Each hybrid conveyor 9 all is provided with one takes off material and mixes the needle roller shape roller 12 of usefulness.This roller 12 can be designed to be with pin bar, brush or fan-type roller.By roller 12, layer multilayer or few, be positioned at the roller that has additive and close material on the conveyer belt 9 and just fallen and roll, so that level is loosened and homogenising by comb.Then, material through conveyer belt 13 be transported to one basically with a tilting conveyer belt 4, roller 5-7 and loosen-unit that bulk cargo head-combined unit 8 is identical.Because shive 18 and fiber 19 have reached sufficient mixing by additive, so far material is finally scattered and is become fibrously, also can place container or mould to material.
If one forms chaotic fibr tissue, perhaps want to improve the fleece of chaotic structure, can be with blow pressure on 14 to material toward sieve by air-flow 15.Vacuum tank 16 is used for producing air-flow 15, and this case is positioned at the sieve that receives material with 14 below.Air velocity is between the 2-20 meter per second, and microbit can not accomplish to be arranged in parallel under this speed, but alternating expression, and fiber is sorted in no direction.Like this, also just constituted a kind of unordered fleece.

Claims (23)

1. building materials, these building materials contain bast fiber (19), by the shive (18) that isolated shive (18), adhesive and having under natural connection status do not break away from bast fiber (19) fully in the bast fiber plant, the sidepiece of this bast fiber irregularly breaks away from shive (18).
2. according to the building materials of claim 1, it is characterized in that the fiber (19) that does not break away from fully on flax (18) is in the nature connection status.
3. according to the building materials of claim 1 or 2, it is characterized in that the fiber (19) that leaves shive (18) next door all is regular.
4. according to the building materials of claim 3, it is characterized in that the length of shive (18) is 2-50mm, be in fiber (19) length that part is connected in the 2-100mm scope with shive (18).
5. according to the building materials of claim 1, it is characterized in that free-fiber (19) length is in the 2-80mm scope.
6. according to each building materials in claim 1 or 2 or 4 or 5, it is characterized in that fiber (19) is a curl shape.
7. according to each building materials in claim 1 or 2 or 4 or 5, it is characterized in that, loosen by the internal structure that shive (18) and fiber (19) are formed, by adhesive in the contact place.
8. according to each building materials in claim 1 or 2 or 4 or 5, it is characterized in that shive (18) and free-fiber (19) and/or the shive (18) that does not break away from fiber (19) fully are introduced in the matrix of being made up of artificial or biosynthetic material, inorganic material or foam.
9. according to each building materials in claim 1 or 2 or 4 or 5, it is characterized in that,, decompose shive (18) in order to improve the flexibility and the uniformity on the machine direction.
10. method that manufacturing is used according to the building materials of claim 1, it is characterized in that, shive (18) and free-fiber (19) and/or have not the shive (18) of the fiber (19) that breaks away from fully, after by suitable loose and proportioning, they are transported to a bulk cargo system (11) that is used to add the nozzle system (10) of liquid and/or adds the solid material, then, just send as fiber (17) or block staple in bulk.
11. the method according to claim 10 is characterized in that, additive must add equably.
12. the method according to claim 10 or 11 is characterized in that, shive (18) and fiber attitude (17) fiber (19) or block fiber must carry out mechanical fulling milling by air-flow (15).
13. the method according to claim 10 or 11 is characterized in that, adds behind the additive and the material of stratification not also, carries out combing, curls and makes it even through a needle roller shape roller (12) that takes off material and mix usefulness.
14. the device that enforcement is used according to the method for claim 10 is characterized in that, is in circulating power feed conveyer belt (a 1) serial connection case reservoir (2) of top, one to have the endless conveyor (3) of bulk cargo scraper plate thereafter attached, so that can quantitative feed.
15. the device according to claim 14 is characterized in that, for case reservoir (2) is set up a bed depth limiter (2.1), this bed depth limiter likeness in form one has the slip scraper plate of broach.
16. the device according to claim 14 or 15 is characterized in that, for the material of accurately providing and delivering, is provided with the tilting conveyer belt (4) of a band bulk cargo scraper plate and the roller (5) of a swinging band needle roller.
17. the device according to claim 14 or 15 is characterized in that, is provided with one and takes off the roller (6) and a cleaning roller (7) of band needle roller shape of material usefulness.
18. the device according to claim 14 or 15 is characterized in that, is provided with one by two decomposition that roller constituted in relative rotation-bulk cargo head-combined unit (8).
19. the device according to claim 14 or 15 is characterized in that, is provided with a fibroreticulate hybrid conveyor (9) that is used for forming the comb pine at least.
20. the device according to claim 14 or 15 is characterized in that, is provided with a nozzle system (10), is used for liquid additive is ejected in the material that will spray, and is sprayed onto on the fleece that is in generation.
21. the device according to claim 14 or 15 is characterized in that, is provided with one and is used for the bulk cargo system (11) that the solid material adds.
22. the device according to claim 14 or 15 is characterized in that, is provided with one and takes off material and mix the needle roller shape roller (12) of usefulness.
23. the device according to claim 14 or 15 is characterized in that, in order to produce air-flow, is provided with vacuum tank (16) on sieve band (14) direction.
CN97198362.3A 1996-10-01 1997-09-16 Building material and a process and device for producing a building material Expired - Fee Related CN1096347C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19640622.6 1996-10-01
DE19640622A DE19640622C2 (en) 1996-10-01 1996-10-01 Building material and method and device for producing a building material

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Publication Number Publication Date
CN1231630A CN1231630A (en) 1999-10-13
CN1096347C true CN1096347C (en) 2002-12-18

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CN97198362.3A Expired - Fee Related CN1096347C (en) 1996-10-01 1997-09-16 Building material and a process and device for producing a building material

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EP (1) EP0929386B1 (en)
JP (1) JP2000503925A (en)
CN (1) CN1096347C (en)
AU (1) AU4549397A (en)
BR (1) BR9713245A (en)
CA (1) CA2267418A1 (en)
DE (1) DE19640622C2 (en)
ES (1) ES2149011T3 (en)
HU (1) HUP0000099A3 (en)
PL (1) PL184347B1 (en)
WO (1) WO1998014313A1 (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6159879A (en) * 1996-10-01 2000-12-12 Moeller Plast Gmbh Building material made from bast fibers, shives, and a binder
DE19831659A1 (en) * 1998-07-15 2000-01-27 Joki Haustechnik Gmbh Insulating building material, used as aggregate for plaster, bulk materials and prefabricated elements, consists entirely of a renewable raw material mixture of equal parts of grass and hemp
DE20004553U1 (en) * 2000-03-07 2000-09-28 Vliestec AG, 39112 Magdeburg Bast fiber nonwoven
DE10053129A1 (en) * 2000-10-26 2002-05-08 Dieffenbacher Schenck Panel Device for spreading spreading material on a continuously moving surface
FR2869254B1 (en) * 2004-04-21 2007-01-26 Univ Picardie Jules Verne Etab PROCESS FOR PRODUCING VEGETABLE FELT FROM TOWEL
GB2452235A (en) * 2007-03-05 2009-03-04 Eco Mats Ltd Plant fibre mat and method of making a plant fibre mat
EP2963167B1 (en) 2014-06-30 2019-05-08 NAPORO Klima Dämmstoff GmbH Method for the preparation of fibre non-woven mats, in particular insulating material mats, and fibre non-woven mats obtained by this method
DE102019114038A1 (en) * 2019-05-26 2020-11-26 Dieffenbacher GmbH Maschinen- und Anlagenbau Device and method for producing a fleece
DE102019114037A1 (en) * 2019-05-26 2020-11-26 Dieffenbacher GmbH Maschinen- und Anlagenbau Device and method for producing a fleece

Family Cites Families (11)

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DE1089540B (en) * 1956-06-28 1960-09-22 Weyerhaeuser Timber Company Process for obtaining a mat from lignocellulose fibers optionally mixed with binding agents for the production of wood fiber boards or the like.
AT333642B (en) * 1975-01-24 1976-12-10 Oesterr Heraklith Ag PROCESS AND DEVICE FOR THE AUTOMATIC DOSING OF UNMORTED OR MORTED WOOD WOOL FOR THE SUBSEQUENT DEFORMING TO LIGHTWEIGHT PANELS
SE411863B (en) * 1978-07-14 1980-02-11 Casco Ab WHEN SUPPLYING LIQUID TO A BED OF WOOD PARTICLES INTENDED TO BE PRESSED TO DISCS, AND A PROCEDURE FOR IMPLEMENTING THE PROCEDURE
IN154932B (en) * 1979-11-12 1984-12-22 Isaac Dutton Edward
AU583294B2 (en) * 1984-08-31 1989-04-27 J. Inverarity Pty. Ltd. Plant supporting basket
JP3300039B2 (en) * 1992-07-03 2002-07-08 株式会社エーアンドエーマテリアル Method and apparatus for producing fiber-reinforced inorganic cured product
FR2704175A1 (en) * 1993-04-21 1994-10-28 Atayi Ayikoue Assiagnon Material obtained from coconut residues
DE19541626A1 (en) * 1994-11-12 1996-06-05 Johannes Buschner Thermal and acoustic insulation based on pure plant product
DE19506868C2 (en) * 1995-02-16 1997-07-10 Horatsch Geb Lugner Elfriede Use of fiber admixtures in plaster for interior walls and ceilings
DE19516186A1 (en) * 1995-05-05 1996-11-07 Willoc Holding B V Fire resistant insulating material based on natural prods.
DE59603577D1 (en) * 1995-05-21 1999-12-09 Moeller Plast Gmbh COMPOSITE COMPONENT, IN PARTICULAR COMPOSITE CLADDING PART, AND METHOD FOR PRODUCING THIS COMPONENT

Also Published As

Publication number Publication date
EP0929386A1 (en) 1999-07-21
HUP0000099A3 (en) 2001-12-28
DE19640622A1 (en) 1998-04-09
WO1998014313A1 (en) 1998-04-09
HUP0000099A2 (en) 2000-05-28
DE19640622C2 (en) 1998-11-12
CN1231630A (en) 1999-10-13
PL184347B1 (en) 2002-10-31
AU4549397A (en) 1998-04-24
ES2149011T3 (en) 2000-10-16
EP0929386B1 (en) 2000-06-21
CA2267418A1 (en) 1998-04-09
JP2000503925A (en) 2000-04-04
BR9713245A (en) 1999-11-03
PL332599A1 (en) 1999-09-27

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