CN109632953B - Bearing ball semi-manufactured goods verifying attachment - Google Patents
Bearing ball semi-manufactured goods verifying attachment Download PDFInfo
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- CN109632953B CN109632953B CN201811386314.4A CN201811386314A CN109632953B CN 109632953 B CN109632953 B CN 109632953B CN 201811386314 A CN201811386314 A CN 201811386314A CN 109632953 B CN109632953 B CN 109632953B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
- G01N2291/0234—Metals, e.g. steel
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- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
Abstract
The invention discloses a bearing ball semi-finished product inspection device which comprises an inspection bench, an inspection disk arranged at the left end of the inspection bench, a corner motor arranged at the right end of the inspection bench and a guide pipe arranged at the upper end of the inspection bench, wherein the inspection disk is arranged at the right end of the inspection bench; after the ball semi-finished product is rolled into the limiting groove at the upper end of the inspection plate along the guide groove by the stud, ultrasonic flaw detection is carried out on the balls in the limiting groove through the detection hole by the ultrasonic detector, the ultrasonic detector is connected with the corner motor through the PLC, the corner motor is started according to the detection result, and the detected ball semi-finished product is pushed into the storage box, so that the phenomenon of manual misjudgment is avoided, and the detection efficiency and the detection quality are improved; whole double-screw bolt is single ball passageway, therefore every ball all can fall the spacing inslot of inspection dish upper end one by one and detect, and then makes every ball semi-manufactured goods all by accurate positioning at spacing inslot, divides the ball semi-manufactured goods of spacing inslot to divide again through PLC control corner motor according to detecting the result, can not appear dividing and practise the mistake.
Description
Technical Field
The invention relates to the technical field of bearings, in particular to a bearing ball semi-finished product inspection device.
Background
The bearing is a part for supporting the rotation motion of machinery, the bearing ball is an important part for forming the bearing, the whole manufacturing process of the bearing ball is complex, the whole manufacturing process needs to be processed by cold heading, polishing, hard grinding, strengthening, heat treatment, primary grinding, flaw detection, lapping, cleaning, finished product inspection, rust removal packaging and other processes, in the whole manufacturing process, a semi-finished product of the bearing ball can be obtained after primary grinding, then the semi-finished product of the bearing ball needs to be detected, flaw detection usually adopts flaw detection equipment for manual detection, but the following defects still exist in the practical use of the bearing ball:
1. the manual detection efficiency is low, the labor cost is high, and the phenomenon of misjudgment is caused due to the existence of human factors, so that misdetection and missing detection are easy to occur;
2. because the size of the bearing steel ball is small, when the large-scale detection is carried out, the steel ball to be detected cannot be marked quickly and accurately, and therefore the steel ball is easy to sort wrongly.
Disclosure of Invention
The invention aims to provide a bearing ball semi-finished product inspection device to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a bearing ball semi-finished product inspection device comprises an inspection plate arranged at the left end of an inspection table, an inspection plate arranged at the right end of the inspection table, a corner motor arranged at the right end of the inspection table, and a guide pipe arranged at the upper end of the inspection table, wherein four support legs are symmetrically arranged at four corners of the lower end surface of the inspection table, an inspection plate mounting groove of a cylindrical groove structure is arranged at the front end of the inspection table, the inspection plate of the cylindrical structure is sleeved at the bottom of the inspection plate mounting groove, a plug jack of a square hole structure is arranged in the middle of the inspection plate, a limit groove of the square groove structure is arranged on the excircle of the inspection plate, a guide groove of the square groove structure corresponding to the limit groove is led to the upper end surface of the inspection table from the inner wall of the inspection plate mounting groove at the upper end position of the inspection plate, and a mounting seat of the square boss structure is arranged, the utility model discloses a corner motor, including the guide groove of square tubular structure, the guide groove of square tubular structure that is linked together with the guide groove is installed in the upper end of mount pad, and the upper end of guide groove is equipped with the feed chute of cell body structure, the lower extreme of feed chute is equipped with square platelike structure's mounting panel, the rear end of checkout stand is and be equipped with square cell body structure's motor mounting groove in the corresponding position department of inspection dish mounting groove, and matches in the bottom of motor mounting groove and install the corner motor, the protection casing of housing structure is installed in the port matching of motor mounting groove, the main shaft of corner motor goes up the accordant connection has and inserts the pivot of the square columnar structure of joining in marriage with the spigot joint, and is equipped with the double-screw bolt at the tip of pivot.
Preferably, a detection hole with a conical hole-shaped structure is led from the inner side of the limiting groove to the end face of the inspection plate, and an ultrasonic detector corresponding to the detection hole is installed at the upper end position of the inner wall of the inspection plate installation groove in a matched mode.
Preferably, the port department of inspection plate mounting groove matches and installs the end cover, the end cover passes through bolt fixed connection together with the terminal surface of inspection plate mounting groove.
Preferably, the lower end of the guide groove is provided with a charging chute with a square groove body structure, and a storage box with a square box body structure is arranged in the charging chute.
Preferably, the left side and the right side of the upper end face of the inspection bench are symmetrically provided with support columns with cylindrical structures, and the upper ends of the support columns are provided with support plates with square plate structures fixedly connected with the mounting plate.
Preferably, a base plate is sleeved on the outer circle of the stud and the end face of the inspection plate, and a locking nut in threaded connection with the stud is arranged on the outer side of the base plate.
Compared with the prior art, the invention has the beneficial effects that: the invention has reasonable structure and strong functionality, and has the following advantages:
1. after the ball semi-finished product is rolled into the limiting groove at the upper end of the inspection plate along the guide groove by the stud, ultrasonic flaw detection is carried out on the balls in the limiting groove through the detection hole by the ultrasonic detector, the ultrasonic detector is connected with the corner motor through the PLC, the corner motor is started according to the detection result, and the detected ball semi-finished product is pushed into the storage box, so that the phenomenon of manual misjudgment is avoided, and the detection efficiency and the detection quality are improved;
2. whole double-screw bolt is single ball passageway, therefore every ball all can fall the spacing inslot of inspection dish upper end one by one and detect, and then makes every ball semi-manufactured goods all by accurate positioning at spacing inslot, divides the ball semi-manufactured goods of spacing inslot to divide again through PLC control corner motor according to detecting the result, can not appear dividing and practise the mistake.
Drawings
FIG. 1 is a front view of the structure of the present invention;
FIG. 2 is a schematic cross-sectional view taken along line A-A of FIG. 1;
FIG. 3 is an enlarged view of a portion of the structure at C in FIG. 2;
FIG. 4 is a right side view of the structure of the present invention;
FIG. 5 is a schematic cross-sectional view taken along line B-B in FIG. 4;
fig. 6 is a side view of a structural shaft of the present invention.
In the figure: the inspection bench comprises an inspection bench 1, supporting legs 2, an inspection tray installation groove 3, a motor installation groove 4, a corner motor 5, an inspection tray 6, a rotating shaft 7, a stud 8, a backing plate 9, a locking nut 10, a guide groove 11, an ultrasonic detector 12, a protective cover 13, an end cover 14, an installation seat 15, a feed chute 16, an installation plate 17, a guide pipe 18, a support column 19, a support plate 20, a guide groove 21, a blanking chute 22, a storage box 23, a plug hole 601, a limiting groove 602 and a detection hole 603.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 6, the present invention provides a technical solution: a bearing ball semi-finished product inspection device comprises an inspection bench 1, an inspection disk 6 arranged at the left end of the inspection bench 1, a corner motor 5 arranged at the right end of the inspection bench 1, and a guide pipe 18 arranged at the upper end of the inspection bench 1, wherein four support legs 2 are symmetrically arranged at four corners of the lower end surface of the inspection bench 1, an inspection disk mounting groove 3 with a cylindrical groove body structure is arranged at the front end of the inspection bench 1, the inspection disk 6 with the cylindrical structure is sleeved at the bottom of the inspection disk mounting groove 3, a plug hole 601 with a square hole-shaped structure is arranged in the middle of the inspection disk 6, a limit groove 602 with a square groove body structure is arranged on the excircle of the inspection disk 6, a guide groove 11 with a square groove body structure corresponding to the limit groove 602 is led from the inner wall of the inspection disk mounting groove 3 to the upper end surface of the inspection bench 1 at the upper end position of the inspection disk 6, a mounting seat 15 with a square boss structure is arranged at the upper, the upper end of mount pad 15 matches the guiding tube 18 of installing the square tubular structure that is linked together with guiding groove 11, and be equipped with the feed chute 16 of cell body structure in the upper end of guiding tube 18, the lower extreme of feed chute 16 is equipped with square platelike structure's mounting panel 17, the rear end of checkout stand 1 is and be equipped with the motor mounting groove 4 of square cell body structure in the corresponding position department of inspection dish mounting groove 3, and match in the bottom of motor mounting groove 4 and install corner motor 5, the protection casing 13 of housing structure is installed in the port matching of motor mounting groove 4, the swivelling joint has the pivot 7 of the square columnar structure who matches with socket 601 on the main shaft of corner motor 5, and be equipped with double-screw bolt 8 at the tip of pivot 7, the left and right sides of inspection dish mounting groove 3 is equipped with the cell body 21 of the square columnar structure.
Furthermore, a detection hole 603 with a conical hole-shaped structure is led from the inner side of the limit groove 602 to the end surface of the inspection plate 6, an ultrasonic detector 12 corresponding to the detection hole 603 is arranged at the upper end of the inner wall of the inspection plate mounting groove 3 in a matching manner, the ultrasonic detector 12 is connected with the corner motor 5 through a PLC, the main shaft of the corner motor 5 is controlled to turn logically through the detection result, when the detection result of the semi-finished ball products in the limiting groove 602 is lossless, the PLC controls the corner motor 5 to drive the inspection plate 6 to rotate left, the semi-finished ball products in the limiting groove 602 are guided into the storage box 23 in the blanking groove 22 through the guide groove 21 on the left side of the inspection plate mounting groove 3, when the detection result of the ball semi-finished product in the limiting groove 602 is a damaged part, the PLC controls the corner motor 5 to drive the inspection plate 6 to rotate right, and the ball semi-finished product in the limiting groove 602 is guided into the material storage box 23 in the blanking groove 22 through the guide groove 21 on the right side of the inspection plate mounting groove 3.
Furthermore, the port department of inspection plate mounting groove 3 matches and installs end cover 14, and end cover 14 passes through bolt fixed connection with the terminal surface of inspection plate mounting groove 3 and is in the same place, and this kind of structure makes end cover 14 play a good guard action to the part in the inspection plate mounting groove 3.
Further, the lower extreme of guiding groove 21 is equipped with the silo 22 of square cell body structure, and is equipped with the storage case 23 of square box body structure in silo 22, when corner motor 5 drive inspection dish 6 turned left and right, when spacing groove 602 rotated guiding groove 21 department, the ball semi-manufactured goods in the spacing groove 602 fell into the storage case 23 in silo 22 along the direction of guiding groove 21.
Furthermore, the left side and the right side of the upper end surface of the inspection platform 1 are symmetrically provided with support columns 19 with cylindrical structures, the upper ends of the support columns 19 are provided with support plates 20 which are fixedly connected with the mounting plate 17 and are in square plate structures, and the structure ensures the stability of the feed chute 16 and the guide pipe 18 at the upper end of the inspection platform 1.
Further, a backing plate 9 is sleeved on the outer circle of the stud 8 and the end face of the inspection plate 6, and a locking nut 10 in threaded connection with the stud 8 is arranged on the outer side of the backing plate 9, so that the inspection plate 6 is fixedly connected with the rotating shaft 7.
The working principle is as follows: after the semi-finished ball is guided into the stud 8 from the feeding groove 16 and falls into the limiting groove 602 at the upper end of the inspection plate 6 along the guide groove 11, the ultrasonic detector 12 is used for carrying out ultrasonic detection on the semi-finished ball product in the limiting groove 602, the ultrasonic detector 12 is connected with the corner motor 5 through a PLC, the main shaft of the corner motor 5 is controlled to turn logically through the detection result, when the detection result of the semi-finished ball products in the limiting groove 602 is lossless, the PLC controls the corner motor 5 to drive the inspection plate 6 to rotate left, the semi-finished ball products in the limiting groove 602 are guided into the storage box 23 in the blanking groove 22 through the guide groove 21 on the left side of the inspection plate mounting groove 3, when the ball semi-finished product in the limiting groove 602 is a damaged part, the PLC controls the corner motor 5 to drive the inspection plate 6 to rotate right, and the ball semi-finished product in the limiting groove 602 is guided into the material storage box 23 in the blanking groove 22 through the guide groove 21 on the right side of the inspection plate mounting groove 3.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a bearing ball semi-manufactured goods verifying attachment, includes inspection bench (1), inspection board (6) that inspection bench (1) left end was established, corner motor (5) that inspection bench (1) right-hand member was established and guide tube (18) that inspection bench (1) upper end was established which characterized in that: the symmetry of four corners position department of terminal surface is equipped with four landing legs (2) under checkout stand (1), the front end of checkout stand (1) is equipped with inspection dish mounting groove (3) of cylindrical cell body structure, and the bottom position department cover of inspection dish mounting groove (3) is equipped with inspection dish (6) of cylindrical structure, the centre of inspection dish (6) is equipped with socket (601) of square hole column structure, and is equipped with spacing groove (602) of square cell body structure on the excircle of inspection dish (6), the upper end position department of inspection dish (6) is led to the up end of checkout stand (1) on by the inner wall of inspection dish mounting groove (3) and is led guide groove (11) of the square cell body structure corresponding with spacing groove (602), the upper end of guide groove (11) is and be equipped with mount pad (15) of square boss structure on the up end of checkout stand (1), the upper end matching of mount pad (15) is installed the square tubular structure's that is linked together with guide groove (11) guiding groove (11) and is A guide pipe (18), a feed chute (16) with a chute body structure is arranged at the upper end of the guide pipe (18), the lower end of the feed chute (16) is provided with a mounting plate (17) with a square plate-shaped structure, a motor mounting groove (4) with a square groove body structure is arranged at the rear end of the inspection table (1) and at the corresponding position of the inspection plate mounting groove (3), and the bottom of the motor mounting groove (4) is matched and provided with a corner motor (5), the port of the motor mounting groove (4) is matched with a protective cover (13) with a cover shell structure, a main shaft of the corner motor (5) is connected with a rotating shaft (7) which is matched with the plug jack (601) and has a square column structure in a matching way, a stud (8) is arranged at the end part of the rotating shaft (7), and guide grooves (21) of a square groove body structure communicated with the inspection plate mounting groove (3) are arranged on the left side and the right side of the inspection plate mounting groove (3);
a detection hole (603) with a conical hole-shaped structure is led from the inner side of the limit groove (602) to the end surface of the inspection plate (6), and an ultrasonic detector (12) corresponding to the detection hole (603) is arranged at the upper end position of the inner wall of the inspection plate mounting groove (3) in a matching way.
2. The bearing ball semi-finished product inspection device of claim 1, wherein: end cover (14) are installed in the port department matching of inspection plate mounting groove (3), end cover (14) pass through bolt fixed connection together with the terminal surface of inspection plate mounting groove (3).
3. The bearing ball semi-finished product inspection device of claim 1, wherein: the lower end of the guide groove (21) is provided with a charging chute (22) with a square groove body structure, and a storage box (23) with a square box body structure is arranged in the charging chute (22).
4. The bearing ball semi-finished product inspection device of claim 1, wherein: the left side and the right side of the upper end face of the inspection table (1) are symmetrically provided with support columns (19) of a cylindrical structure, and the upper ends of the support columns (19) are provided with support plates (20) of a square plate-shaped structure fixedly connected with the mounting plate (17).
5. The bearing ball semi-finished product inspection device of claim 1, wherein: and a backing plate (9) is sleeved on the excircle of the stud (8) and the end face of the inspection plate (6), and a locking nut (10) which is in threaded connection with the stud (8) is arranged on the outer side of the backing plate (9).
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CN201811386314.4A CN109632953B (en) | 2018-11-20 | 2018-11-20 | Bearing ball semi-manufactured goods verifying attachment |
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CN201811386314.4A CN109632953B (en) | 2018-11-20 | 2018-11-20 | Bearing ball semi-manufactured goods verifying attachment |
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CN109632953B true CN109632953B (en) | 2021-04-23 |
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CN112794027B (en) * | 2021-01-11 | 2023-09-29 | 河北飞龙轴承有限公司 | Inspection device for bearing ball production |
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Effective date of registration: 20210408 Address after: 529400 room 304, 3rd floor, a1-2-workshop (4), zone 2, Enping industrial transfer park, Enping City, Jiangmen City, Guangdong Province Applicant after: Botai intelligent equipment (Guangdong) Co.,Ltd. Address before: 510725 Guangzhou Institute of Navigation, 101 Hongshan Third Road, Huangpu, Guangzhou, Guangdong Province Applicant before: Ge Yunyan |
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