CN109630862B - Method for manufacturing inner container of double-sealing-head high-pressure gas cylinder - Google Patents

Method for manufacturing inner container of double-sealing-head high-pressure gas cylinder Download PDF

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CN109630862B
CN109630862B CN201811600541.2A CN201811600541A CN109630862B CN 109630862 B CN109630862 B CN 109630862B CN 201811600541 A CN201811600541 A CN 201811600541A CN 109630862 B CN109630862 B CN 109630862B
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pressure gas
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CN109630862A (en
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王东坡
马世成
汪宇羿
赵文龙
张月倩
孙昂
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Aerospace Research Institute of Materials and Processing Technology
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C1/00Pressure vessels, e.g. gas cylinder, gas tank, replaceable cartridge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2209/00Vessel construction, in particular methods of manufacturing
    • F17C2209/21Shaping processes
    • F17C2209/2181Metal working processes, e.g. deep drawing, stamping or cutting

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Abstract

本发明提供一种双封头高压气瓶内胆及其制造方法,双封头高压气瓶内胆为两端收口成型封头及瓶口的一体式无缝结构的铝合金内胆,包括直筒段,和分别位于直筒段两端的A封头和B封头,A瓶口和B瓶口分别位于A封头和B封头上;双封头高压气瓶内胆的长度小于5m,直筒段的公称外径为Φ406‑Φ850mm,高压气瓶的额定压力为20‑30Mpa。本发明总体采用旋压的加工方法,产品整体无焊缝,制备工艺简单,操作方便,能耗低,污染小,节约了原材料成本。本发明的制造方法加工出来的高压气瓶内胆,具有可靠性高、壁薄、质量轻的特点;其内材料组织均匀致密,整体强度效果优异,具有耐高压特性,对高压气瓶的制造具有重要的意义。

Figure 201811600541

The invention provides a double-head high-pressure gas cylinder liner and a manufacturing method thereof. The double-head high-pressure gas cylinder liner is an aluminum alloy liner with a seamless structure in which both ends are closed to form a head and a bottle mouth, and includes a straight tube. Section, and the A head and B head respectively located at both ends of the straight section, the A bottle mouth and the B bottle mouth are located on the A head and the B head respectively; The nominal outer diameter is Φ406‑Φ850mm, and the rated pressure of the high-pressure gas cylinder is 20‑30Mpa. The invention generally adopts the spinning processing method, the whole product has no welding seam, the preparation process is simple, the operation is convenient, the energy consumption is low, the pollution is small, and the cost of raw materials is saved. The high-pressure gas cylinder liner processed by the manufacturing method of the present invention has the characteristics of high reliability, thin wall and light weight; the internal material structure is uniform and dense, the overall strength effect is excellent, and the high-pressure gas cylinder is resistant to high pressure, which is suitable for the manufacture of high-pressure gas cylinders. of great significance.

Figure 201811600541

Description

双封头高压气瓶内胆的制造方法Manufacturing method of double-head high-pressure gas cylinder liner

技术领域technical field

本发明属于高压容器技术领域,具体涉及一种双封头高压气瓶内胆及其制造方法。The invention belongs to the technical field of high-pressure containers, in particular to a double-head high-pressure gas cylinder liner and a manufacturing method thereof.

背景技术Background technique

高压气瓶已经广泛用于工矿生产、建筑、交通、海洋、航空、医疗、军事等国民经济的各个行业。高压气瓶的容量、瓶壁厚度及制作工艺和材料都会影响高压气瓶的性能。如天然气和氢气是一种世界范围内重点发展和广泛使用的清洁能源。目前采用20-30MP高压气瓶储运和使用压缩天然气(CNG)、压缩氢气和其他压缩工业气体是这些气体移动使用的主要方式。High-pressure gas cylinders have been widely used in various industries of the national economy such as industrial and mining production, construction, transportation, marine, aviation, medical care, and military. The capacity of the high-pressure gas cylinder, the thickness of the bottle wall, and the manufacturing process and material will affect the performance of the high-pressure gas cylinder. Such as natural gas and hydrogen is a kind of clean energy that is developed and widely used in the world. At present, the use of 20-30MP high-pressure gas cylinders for storage, transportation and use of compressed natural gas (CNG), compressed hydrogen and other compressed industrial gases is the main way for these gases to be moved and used.

目前,铝合金内胆碳纤维全缠绕高压气瓶具有众多优点,已逐步取代传统钢质气瓶,成为当今世界高压气瓶的主流产品。其优点如下:At present, the aluminum alloy liner carbon fiber full-wound high-pressure gas cylinder has many advantages, and has gradually replaced the traditional steel gas cylinder, becoming the mainstream product of the high-pressure gas cylinder in the world today. Its advantages are as follows:

(1)大幅减重;采用铝合金内胆复合缠绕的气瓶,同等性能下材料厚度仅为钢瓶的50%-70%,且密度更低,因而其重量仅为传统钢瓶的35%-40%。(1) Significant weight reduction; gas cylinders using aluminum alloy liner composite winding, under the same performance, the material thickness is only 50%-70% of the steel cylinder, and the density is lower, so its weight is only 35%-40% of the traditional steel cylinder %.

(2)破损安全性好;铝合金内胆碳纤维全缠绕气瓶采用铝合金内胆及碳纤维复合材料增强,每平方厘米上的纤维多达几千上万根,当气瓶超载并发生少量纤维断裂时,其载荷会迅速分配在未破坏的纤维上,这会在短期乃至相当长一段时间内使气瓶不致丧失承载能力,大大提高安全性。(2) Good damage safety; the aluminum alloy liner carbon fiber full-wound gas cylinder is reinforced with aluminum alloy liner and carbon fiber composite material, and there are thousands of fibers per square centimeter. When the gas cylinder is overloaded and a small amount of fibers occurs When it breaks, its load will be quickly distributed on the unbroken fibers, which will prevent the cylinder from losing its carrying capacity in a short or even a long period of time, greatly improving safety.

(3)减震性好;复合材料中纤维与树脂基体界面具有吸震能力,震动阻尼好,抗声震疲劳性能也很高。(3) Good shock absorption; the interface between the fiber and the resin matrix in the composite material has shock absorption capacity, good vibration damping, and high anti-acoustic shock fatigue performance.

(4)与无缝钢质气瓶需要的复杂工序相比,纤维缠绕工艺更加灵活,容易变换,工序更为简化,也容易实现自动化,且能耗远远低于钢质气瓶的生产过程。(4) Compared with the complex process required for seamless steel gas cylinders, the filament winding process is more flexible, easy to change, the process is more simplified, and it is easy to automate, and the energy consumption is far lower than the production process of steel gas cylinders .

例如,外径Φ406-Φ850mm、长度不大于5m的铝合金内胆碳纤维全缠绕气瓶主要用作大型天然气汽车用CNG燃料气瓶、模块化CNG气瓶组储运气瓶等移动使用大容积高压气瓶。For example, aluminum alloy liner carbon fiber fully wound gas cylinders with an outer diameter of Φ406-Φ850mm and a length of not more than 5m are mainly used as CNG fuel gas cylinders for large-scale natural gas vehicles, modular CNG gas cylinders, storage tanks, and other mobile use of large-volume high-pressure gas cylinder.

但是受材料生产以及技术能力的限制,我国目前还未能生产直径大于Φ406mm的铝合金内胆碳纤维全缠绕气瓶,其核心问题就是铝合金内胆无法制造,主要依靠于进口。However, due to the limitation of material production and technical capabilities, my country has not yet been able to produce aluminum alloy liner carbon fiber fully wound gas cylinders with a diameter larger than Φ406mm. The core problem is that aluminum alloy liner cannot be manufactured, mainly relying on imports.

在上述背景下,为了进一步掌握具有自主产权的大型压缩天然气、氢气和混合燃气等储运装置的关键技术及产品,迫切的需要开发具有直径大、长度长、质量轻、高可靠等特性的双封头高压气瓶内胆产品。Under the above background, in order to further master the key technologies and products of large-scale compressed natural gas, hydrogen and mixed gas storage and transportation devices with independent property rights, it is urgent to develop dual Head pressure gas cylinder liner product.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提出一种高压气瓶铝合金内胆及其制造方法。以至少解决目前高压气瓶容积小,质量过重,可靠性差的问题。The purpose of the present invention is to propose a high-pressure gas cylinder aluminum alloy liner and a manufacturing method thereof. In order to at least solve the problems of small volume, excessive weight and poor reliability of the current high-pressure gas cylinder.

为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种双封头高压气瓶内胆,双封头高压气瓶内胆作为缠绕气瓶的内胆用于储存压缩气体,所述双封头高压气瓶内胆为两端收口成型封头及瓶口的一体式无缝结构的铝合金内胆,包括A瓶口、A封头、直筒段、B封头和B瓶口,所述A封头和B封头分别位于所述直筒段的两端,所述A瓶口和B瓶口分别位于所述A封头和B封头上;所述双封头高压气瓶内胆的长度小于 5m,所述直筒段的公称外径为Ф406-Ф850mm,所述高压气瓶的额定压力为 20-30Mpa。A double-head high-pressure gas cylinder liner, the double-head high-pressure gas cylinder liner is used as an inner liner for wrapping the gas cylinder for storing compressed gas, and the double-head high-pressure gas cylinder liner is a closed-end forming head and The one-piece seamless structure aluminum alloy inner tank of the bottle mouth includes A bottle mouth, A head, straight cylinder section, B head and B bottle mouth, and the A head and B head are respectively located in the straight section. At both ends, the A bottle mouth and the B bottle mouth are respectively located on the A head and the B head; the length of the double head high-pressure gas cylinder is less than 5m, and the nominal outer diameter of the straight section is Ф406 -Ф850mm, the rated pressure of the high-pressure gas cylinder is 20-30Mpa.

如上所述的双封头高压气瓶内胆,优选,所述直筒段的壁厚为1-10mm,所述直筒段的整体直线度不大于0.5mm/m;In the double-head high-pressure gas cylinder liner as described above, preferably, the wall thickness of the straight section is 1-10 mm, and the overall straightness of the straight section is not greater than 0.5 mm/m;

优选地,所述直筒段的壁厚的公差小于等于±0.15mm;Preferably, the tolerance of the wall thickness of the straight cylinder section is less than or equal to ±0.15mm;

再优选地,所述直筒段任意直线段位置局部直线度不大于 0.5mm/300mm;Further preferably, the local straightness of the position of any straight section of the straight cylinder section is not greater than 0.5mm/300mm;

再优选地,所述直筒段任意位置的圆度不大于0.5mm;Further preferably, the roundness of any position of the straight cylinder section is not greater than 0.5mm;

再优选地,所述直筒段的内表面粗糙度小于Ra1.6μm,所述直筒段的外表面粗糙度小于Ra3.2μm。Still preferably, the inner surface roughness of the straight cylinder section is less than Ra1.6 μm, and the outer surface roughness of the straight cylinder section is less than Ra3.2 μm.

如上所述的双封头高压气瓶内胆,优选,所述封头的结构类型为椭球型封头、碟型封头或半球型封头,所述A封头的结构类型与所述B封头的结构类型相同,所述封头的厚度由边缘向瓶口部位均匀渐变增厚;In the double-head high-pressure gas cylinder liner described above, preferably, the structural type of the head is an ellipsoid head, a dish-shaped head or a hemispherical head, and the structural type of the A head is the same as that of the The structural type of the B head is the same, and the thickness of the head increases uniformly and gradually from the edge to the mouth of the bottle;

优选地,所述封头的厚度由边缘的5-8mm向瓶口部位的10-15mm均匀渐变增厚;Preferably, the thickness of the sealing head increases uniformly and gradually from 5-8mm at the edge to 10-15mm at the mouth of the bottle;

再优选地,所述瓶口的长度为40mm、所述瓶口的外径为50mm,所述瓶口的内径为28mm。Further preferably, the length of the bottle mouth is 40 mm, the outer diameter of the bottle mouth is 50 mm, and the inner diameter of the bottle mouth is 28 mm.

如上任一项所述的双封头高压气瓶内胆的制造方法,优选,所述制造方法包括如下步骤:The manufacturing method of the double-head high-pressure gas cylinder liner described in any one of the above, preferably, the manufacturing method comprises the following steps:

S1,铝合金内胆旋压管制备,采用数控强力外旋压机对无缝管坯的直筒段进行多道次强力外旋压成形处理,得到铝合金内胆旋压管;S1, preparation of aluminum alloy inner tube spinning tube, using CNC powerful outer spinning machine to perform multi-pass powerful outer spinning forming treatment on the straight section of the seamless tube blank, to obtain the aluminum alloy inner tube spinning tube;

S2,封头和瓶口的旋压成型,采用加热收口旋压机对所述铝合金内胆旋压管两端的开口处分别进行封头和瓶口的旋压成型,得到旋压成型件B;所述旋压成型件B包括直筒段和直筒段两端的A封头和B封头;S2, the spinning forming of the head and the bottle mouth, using a heating and closing spinning machine to respectively carry out the spinning forming of the head and the bottle mouth at the openings of the two ends of the spinning tube of the aluminum alloy liner, to obtain a spinning forming part B ; Described spinning forming part B comprises straight cylinder section and the A head and B head at both ends of the straight cylinder section;

S3,瓶口中心孔的加工,对步骤S2中得到的旋压成型件B两端的A封头和 B封头分别进行瓶口中心孔的机加工,得到旋压成型件C;S3, the processing of the center hole of the bottle mouth, the machining of the center hole of the bottle mouth is performed on the A head and the B head at both ends of the spin-formed part B obtained in step S2, to obtain the spin-formed part C;

S4,曲面探伤,对步骤S3中得到的旋压成型件C进行收口质量探伤,检验封头位置是否有橘皮、折叠的加工缺陷;S4, curved surface flaw detection, the quality flaw detection of the closing of the spinning-formed part C obtained in step S3 is carried out, and it is checked whether the position of the sealing head has processing defects such as orange peel and folding;

S5,曲面内表面修磨,根据探伤结果,采用封头内表面修磨机床对步骤 S4中发现的封头内表面缺陷进行修磨,得到质量合格的旋压成型件C;S5, grinding the inner surface of the curved surface, according to the flaw detection results, using a head inner surface grinding machine to repair the inner surface defects of the head found in step S4, to obtain a spinning forming part C of qualified quality;

S6,热处理,对步骤S5中得到的旋压成型件C进行T6工艺处理,得到双封头高压气瓶内胆坯;S6, heat treatment, carry out T6 process to the spin-formed part C obtained in step S5, obtain double-head high-pressure gas cylinder liner blank;

S7,瓶口加工,采用瓶口加工中心对步骤S6中得到的双封头高压气瓶内胆坯的A瓶口和B瓶口的内径和外径分别进行机加工,并加工出瓶口内螺纹,得到双封头高压气瓶内胆;S7, bottle mouth processing, the bottle mouth machining center is used to machine the inner diameter and outer diameter of the bottle mouth A and bottle mouth B of the double-head high-pressure gas cylinder blank obtained in step S6, respectively, and process the inner thread of the bottle mouth , to obtain the inner liner of the double-head high-pressure gas cylinder;

S8,内胆清洗。S8, inner tank cleaning.

如上所述的双封头高压气瓶内胆的制造方法,优选,所述步骤S1具体包括如下步骤:The above-mentioned manufacturing method of the double-head high-pressure gas cylinder liner, preferably, the step S1 specifically includes the following steps:

S11,铝合金内胆旋压管直筒段的旋压成型,采用三轮错距正旋或反旋的旋压方法对无缝管坯进行2-4次旋压过程,得到旋压件A;正旋旋压时采用加工长度等于设定产品长度1.2-1.4倍的芯模进行旋压辅助加工;反旋旋压时采用加工长度等于设定产品长度0.6-0.8倍的芯模进行旋压辅助加工;S11, the spinning forming of the straight section of the spinning tube of the aluminum alloy inner tube, the spinning process of the seamless tube blank is carried out 2-4 times by the spinning method of three rounds of staggered forward rotation or reverse rotation, and the spinning part A is obtained; When forward spinning, use a mandrel with a processing length equal to 1.2-1.4 times the set product length for spinning assistance; in reverse spinning, use a mandrel with a processing length equal to 0.6-0.8 times the set product length for spinning assistance processing;

S12,铝合金内胆旋压管的定长加工,对步骤S11中得到的旋压件A进行定长加工,得到铝合金内胆旋压管;S12, the fixed-length processing of the aluminum alloy liner spinning tube, the spinning part A obtained in step S11 is subjected to fixed-length processing to obtain the aluminum alloy liner spinning tube;

S13,铝合金内胆旋压管的清洗,采用清洗机对步骤S12中得到的铝合金内胆旋压管进行清洗;S13, cleaning of the spinning tube of the aluminum alloy inner bladder, using a cleaning machine to clean the spinning tube of the aluminum alloy inner bladder obtained in step S12;

S14,修磨铝合金内胆旋压管,采用数控内外圆修磨机对步骤S13中清洗后的铝合金内胆旋压管进行内外表面划伤、碰伤的修磨;S14, grinding the aluminum alloy inner tube spinning tube, and using a numerically controlled inner and outer cylindrical grinding machine to perform scratches and bruises on the inner and outer surfaces of the aluminum alloy inner tube spinning tube cleaned in step S13;

S15,采用超声波自动探伤机对步骤S14中得到的铝合金内胆旋压管进行直筒段的全自动探伤,检验是否有起皮、褶皱、裂纹的加工缺陷;S15, using an ultrasonic automatic flaw detector to perform automatic flaw detection on the straight section of the aluminum alloy liner spinning tube obtained in step S14, to check whether there are processing defects such as peeling, wrinkles and cracks;

优选地,所述步骤S11中的三轮错距正旋或反旋旋压方法中的错距量设置为6-12mm;Preferably, in the three-wheel staggered forward spinning or reverse spinning method in the step S11, the staggered distance is set to 6-12 mm;

优选地,所述步骤S13中的清洗机为旋转喷淋清洗机或超声清洗机;Preferably, the cleaning machine in the step S13 is a rotary spray cleaning machine or an ultrasonic cleaning machine;

优选地,所述铝合金内胆旋压管的清洗采用加热30-45℃中性清洗剂完成;Preferably, the cleaning of the aluminum alloy liner spinning tube is completed by heating a neutral cleaning agent at 30-45°C;

再优选地,所述铝合金内胆旋压管清洗后采用擦干用具或烘干装置去除表面残留水渍。Still preferably, after cleaning the spinning tube of the aluminum alloy inner bladder, a drying appliance or a drying device is used to remove residual water stains on the surface.

如上所述的双封头高压气瓶内胆的制造方法,优选,所述步骤S2具体包括如下步骤:The above-mentioned manufacturing method of the double-head high-pressure gas cylinder liner, preferably, the step S2 specifically includes the following steps:

S21,装夹,采用分瓣式中空主轴进行铝合金内胆旋压管的装夹;S21, clamping, using split hollow spindle to clamp the aluminum alloy liner spinning tube;

S22,加热,对铝合金内胆旋压管的待收口旋压处加热至180-390℃;S22, heating, heating to 180-390°C at the to-be-received spinning position of the aluminum alloy liner spinning tube;

S23,封头及瓶口的成型旋压,采用单侧X直线、Z直线和旋转三向插补式收口旋压机对步骤S22中加热的铝合金内胆旋压管进行多道次收口旋压;S23, the forming and spinning of the head and the bottle mouth, the single-sided X-line, the Z-line and the rotary three-way interpolation closing spinning machine are used to perform multi-pass closing and spinning on the aluminum alloy liner spinning tube heated in step S22 pressure;

S24,对铝合金内胆旋压管的另一端重复步骤S21、S22、S23的操作,得到旋压成型件B;所述旋压成型件B包括直筒段和直筒段两端的A封头和 B封头;S24, repeating the operations of steps S21, S22, and S23 on the other end of the aluminum alloy liner spinning tube to obtain a spinning molded part B; head;

优选地,所述步骤S22中的加热采用氧气、丙烷/LNG进行燃烧喷焰加热。Preferably, the heating in the step S22 uses oxygen, propane/LNG for combustion and flame heating.

如上所述的双封头高压气瓶内胆制造方法,优选,所述步骤S5具体包括如下步骤:The above-mentioned method for manufacturing the inner liner of a double-head high-pressure gas cylinder, preferably, the step S5 specifically includes the following steps:

S51,采用装夹工装装夹旋压成型件C;S51, using a clamping tool to clamp the spinning forming part C;

S52,采用封头内表面修磨机床自带的自动内窥系统自动观测、判断封头内表面缺陷情况,记录对应位置,并结合人为确认;S52, the automatic endoscopic system that comes with the head inner surface grinding machine is used to automatically observe and judge the defects on the inner surface of the head, record the corresponding position, and combine with manual confirmation;

S53,采用封头内表面修磨机床的封头内型面修磨机构对步骤S4中发现的封头内表面缺陷进行修磨,得到质量合格的旋压成型件C;S53, using the head inner profile grinding mechanism of the head inner surface grinding machine to repair and grind the defects on the inner surface of the head found in step S4, to obtain a spinning forming part C of qualified quality;

优选地,所述旋压成型件C的装夹工装为分瓣式中空装夹工装;Preferably, the clamping tool of the spinning forming part C is a split hollow clamping tool;

优选的,所述封头内型面修磨为数控自动修磨机构,可编程独立执行。Preferably, the internal profile surface grinding of the head is a numerical control automatic grinding mechanism, which can be independently executed by programming.

如上所述的双封头高压气瓶内胆的制造方法,优选,所述步骤S6包括如下步骤:The above-mentioned manufacturing method of the double-head high-pressure gas cylinder liner, preferably, the step S6 includes the following steps:

S61,淬火处理,将步骤S5中制得的旋压成型件C放入淬火炉进行淬火处理,将旋压成型件C加热至525-531℃,并在525-531℃环境中保温2-4小时,接着将旋压成型件C进行淬火;S61, quenching treatment, put the spin-formed part C obtained in step S5 into a quenching furnace for quenching treatment, heat the spin-formed part C to 525-531°C, and keep the temperature at 525-531°C for 2-4 hours, then the spin-formed part C is quenched;

S62,时效处理,将淬火后的旋压成型件C转移至时效炉进行时效处理,最后在160-200℃环境中保温6-10小时,制得双封头高压气瓶内胆坯;S62, aging treatment, transferring the quenched spinning-formed part C to an aging furnace for aging treatment, and finally keeping the temperature at 160-200° C. for 6-10 hours to obtain a double-head high-pressure gas cylinder liner blank;

优选地,所述淬火炉为立式铝合金箱式淬火炉;再优选地,所述时效炉为台车式铝合金时效炉。Preferably, the quenching furnace is a vertical aluminum alloy box-type quenching furnace; further preferably, the aging furnace is a trolley-type aluminum alloy aging furnace.

如上所述的双封头高压气瓶内胆制造方法,优选,所述步骤S7具体包括如下步骤:The above-mentioned method for manufacturing the inner liner of a double-head high-pressure gas cylinder, preferably, the step S7 specifically includes the following steps:

S71,采用分瓣式中空装夹工装装夹双封头高压气瓶内胆坯;S71, using split-type hollow clamping tooling to clamp the liner blank of double-head high-pressure gas cylinder;

S72,瓶口加工,采用瓶口加工中心对步骤S6中得到的双封头高压气瓶内胆坯的瓶口外径、内径和瓶口内螺纹进行高速加工,得到双封头高压气瓶内胆,A瓶口和B瓶口的长度、外径和内径尺寸分别为为40mm、50mm、28mm。S72, bottle mouth processing, using a bottle mouth machining center to perform high-speed machining on the bottle mouth outer diameter, inner diameter and bottle mouth inner thread of the double-head high-pressure gas cylinder liner blank obtained in step S6, to obtain a double-head high-pressure gas cylinder liner, The length, outer diameter and inner diameter of A bottle mouth and B bottle mouth are 40mm, 50mm and 28mm respectively.

如上所述的双封头高压气瓶内胆制造方法,优选,所述步骤S8具体包括如下步骤:In the above-mentioned method for manufacturing the inner liner of a double-head high-pressure gas cylinder, preferably, the step S8 specifically includes the following steps:

S81,将双封头高压气瓶内胆立式放置在立式气瓶内胆清洗机上,使立式气瓶内胆清洗机喷淋机构进入内胆内部,固定内胆;S81, place the double-head high-pressure gas cylinder liner vertically on the vertical gas cylinder liner cleaning machine, so that the spray mechanism of the vertical gas cylinder liner cleaning machine enters the inner liner to fix the inner liner;

S82,采用高压水喷淋或超声清洗方式对双封头高压气瓶内胆的内腔进行清洗,去除加工污染物。S82, use high-pressure water spray or ultrasonic cleaning to clean the inner cavity of the double-head high-pressure gas cylinder to remove processing pollutants.

与最接近的现有技术相比,本发明提供的技术方案具有如下有益效果:Compared with the closest prior art, the technical solution provided by the present invention has the following beneficial effects:

本发明提供的双封头高压气瓶内胆的制造方法,总体采用旋压的加工方法,制备工艺简单,操作方便,能耗低,污染小,整个制作过程中原材料的损耗比较少,节约了原材料成本。本发明的制造方法加工出来的双封头高压气瓶内胆,材料组织均匀致密,整体强度效果优异,具有耐高压特性。The manufacturing method of the double-head high-pressure gas cylinder liner provided by the present invention generally adopts the spinning processing method, the preparation process is simple, the operation is convenient, the energy consumption is low, the pollution is small, the loss of raw materials in the whole manufacturing process is relatively small, and the cost is saved. raw material cost. The inner liner of the double-head high-pressure gas cylinder processed by the manufacturing method of the present invention has uniform and dense material structure, excellent overall strength effect and high-pressure resistance.

在现有技术中很难生产出来直径大于406mm的高压气瓶用铝合金内胆,本发明创造性的采用管坯通过旋压的加工方法,使产品的直径达到了Φ406-Φ850mm,整体直径尺寸大幅提高,容积远高于现有的标准铝合金内胆的容积;直筒段的壁厚仅为1-10mm,具有壁薄、质量轻的特点;对薄壁高压气瓶的制造具有重要的意义。In the prior art, it is difficult to produce an aluminum alloy liner for a high-pressure gas cylinder with a diameter larger than 406 mm. The invention creatively adopts the processing method of the tube blank through spinning, so that the diameter of the product reaches Φ406-Φ850 mm, and the overall diameter is large. The volume is much higher than that of the existing standard aluminum alloy liner; the wall thickness of the straight section is only 1-10mm, which has the characteristics of thin wall and light weight; it is of great significance to the manufacture of thin-walled high-pressure gas cylinders.

附图说明Description of drawings

图1为本发明实施例中双封头高压气瓶内胆的结构示意图;Fig. 1 is the structural representation of the double-head high-pressure gas cylinder liner in the embodiment of the present invention;

图2为本发明实施例中双封头高压气瓶内胆的制造方法流程图。FIG. 2 is a flow chart of a method for manufacturing a double-head high-pressure gas cylinder liner in an embodiment of the present invention.

图中:1、A瓶口;2、A封头;3、直筒段;4、B封头;5、B瓶口。In the picture: 1, A bottle mouth; 2, A head; 3, straight section; 4, B head; 5, B bottle mouth.

具体实施方式Detailed ways

下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art fall within the protection scope of the present invention.

下面将参考附图并结合实施例来详细说明本发明。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments. It should be noted that the embodiments of the present invention and the features of the embodiments may be combined with each other under the condition of no conflict.

在本发明的描述中,本发明中使用的术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是直接相连,也可以通过中间部件间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present invention, the terms "connected" and "connected" used in the present invention should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be directly connected or indirectly through intermediate components. Connected, those of ordinary skill in the art can understand the specific meanings of the above terms according to specific situations.

本发明提供一种双封头高压气瓶内胆的制造方法,双封头高压气瓶内胆由无缝管坯通过本制造方法加工而成;如图1所示,双封头高压气瓶内胆为两端收口成型封头及瓶口的一体式无缝结构的铝合金内胆,包括A瓶口1、 A封头2、直筒段3、B封头4和B瓶口5,A封头2和B封头4分别位于直筒段3的两端,A瓶口1和B瓶口5分别位于A封头2和B封头4上;双封头高压气瓶内胆的长度小于5m,直筒段3的公称外径为Φ406-Φ850mm(例如450mm、480mm、500mm、530mm、560mm、600mm、630mm、670mm、 700mm、740mm、770mm、800mm、830mm),高压气瓶的额定压力为20-30Mpa (例如21Mpa、22Mpa、23Mpa、24Mpa、25Mpa、26Mpa、27Mpa、28Mpa、29Mpa)。封头的结构类型为椭球型封头、碟型封头或半球型封头,A封头2 的结构类型与B封头4的结构类型相同,封头的厚度由边缘向瓶口部位均匀渐变增厚;在本发明的实施例中,A封头2和B封头4的结构类型均为碟型;如图2所示,本发明的双封头高压气瓶内胆的制造方法包括如下步骤:The present invention provides a method for manufacturing a double-head high-pressure gas cylinder liner, wherein the double-head high-pressure gas cylinder liner is processed from a seamless tube blank by the manufacturing method; as shown in Figure 1, the double-head high-pressure gas cylinder The inner liner is an aluminum alloy inner liner with a one-piece seamless structure with both ends closed to form a head and a bottle mouth, including A bottle mouth 1, A head 2, straight section 3, B head 4 and B bottle mouth 5, A The sealing head 2 and the B sealing head 4 are respectively located at the two ends of the straight cylinder section 3, and the A bottle mouth 1 and the B bottle mouth 5 are respectively located on the A sealing head 2 and the B sealing head 4; the length of the double-head high-pressure gas cylinder is less than 5m, the nominal outer diameter of the straight section 3 is Φ406-Φ850mm (such as 450mm, 480mm, 500mm, 530mm, 560mm, 600mm, 630mm, 670mm, 700mm, 740mm, 770mm, 800mm, 830mm), and the rated pressure of the high-pressure gas cylinder is 20 -30Mpa (eg 21Mpa, 22Mpa, 23Mpa, 24Mpa, 25Mpa, 26Mpa, 27Mpa, 28Mpa, 29Mpa). The structure type of the head is ellipsoidal head, dish-shaped head or hemispherical head. The structure type of A head 2 is the same as that of B head 4, and the thickness of the head is uniform from the edge to the bottle mouth. Gradual thickening; in the embodiment of the present invention, the structure types of the A head 2 and the B head 4 are both disc-shaped; as shown in FIG. 2 , the manufacturing method of the double head high pressure gas cylinder liner of the present invention includes: Follow the steps below:

S1,铝合金内胆旋压管制备,采用数控强力外旋压机对无缝管坯的直筒段3进行多道次强力外旋压成形处理,得到铝合金内胆旋压管;该步骤具体包括如下步骤:S1, the preparation of aluminum alloy inner tube spinning tube, using a numerical control strong outer spinning machine to carry out multi-pass strong outer spinning forming treatment on the straight section 3 of the seamless tube blank, to obtain an aluminum alloy inner tube spinning tube; this step is specific It includes the following steps:

S11,铝合金内胆旋压管直筒段3的旋压成型,采用三轮错距正旋或反旋旋压方法对无缝管坯进行2-4次(例如2次、3次、4次)旋压过程,得到旋压件A。在本发明的实施例中,三轮错距正旋或反旋旋压方法中的错距量设置为6-12mm(例如6.5mm、7mm、7.5mm、8mm、8.5mm、9mm、9.5mm、 10mm、10.5mm、11mm、11.5mm);正旋旋压时采用加工长度等于设定产品长度1.2-1.4倍(例如1.2倍、1.25倍、1.3倍、1.35倍、1.38倍、1.4倍)的芯模进行旋压辅助加工;反旋旋压时采用加工长度等于设定产品长度0.6-0.8 倍的芯模进行旋压辅助加工;无缝管坯经旋压处理后的总变形量为 55%-70%;无缝管坯的长度不大于1.7m;旋压件A为等厚直筒或两端带有外环向端框的直筒段3。S11, the spinning forming of the straight section 3 of the aluminum alloy inner tube spinning tube, using three rounds of staggered forward or reverse spinning methods to perform 2-4 times (for example, 2 times, 3 times, 4 times) on the seamless tube blank ) spinning process to obtain the spinning part A. In the embodiment of the present invention, the offset amount in the three-wheel offset forward or reverse spinning method is set to 6-12mm (for example, 6.5mm, 7mm, 7.5mm, 8mm, 8.5mm, 9mm, 9.5mm, 10mm, 10.5mm, 11mm, 11.5mm); during positive spinning, use a core with a processing length equal to 1.2-1.4 times the set product length (for example, 1.2 times, 1.25 times, 1.3 times, 1.35 times, 1.38 times, 1.4 times) Spinning auxiliary processing is performed on the mold; during reverse spinning, a core mold with a processing length equal to 0.6-0.8 times the set product length is used for spinning auxiliary processing; the total deformation of the seamless tube blank after spinning treatment is 55%- 70%; the length of the seamless tube blank is not more than 1.7m; the spinning part A is a straight cylinder of equal thickness or a straight cylinder section 3 with an outer ring end frame at both ends.

S12,铝合金内胆旋压管的定长加工,采用锯床对步骤S11中得到的旋压件A进行定长加工,得到铝合金内胆旋压管;在本发明的实施例中,锯床采用双柱自动锯床,锯条采用铝合金专用锯条。S12, the fixed-length processing of the aluminum alloy liner spinning tube, using a sawing machine to perform fixed-length processing on the spinning part A obtained in step S11, to obtain the aluminum alloy liner spinning tube; in the embodiment of the present invention, the sawing machine adopts Double-column automatic sawing machine, the saw blade adopts aluminum alloy special saw blade.

S13,铝合金内胆旋压管的清洗,采用旋转喷淋清洗机或超声清洗机添加30-45℃(例如31℃、32℃、33℃、34℃、35℃、36℃、37℃、38℃、39℃、 40℃、41℃、42℃、43℃、44℃)的中性清洗剂对步骤S12中得到的铝合金内胆旋压管进行清洗;清洗完成后采用专用擦干用具或烘干装置去除表面残留水渍。S13, for the cleaning of the spinning tube of the aluminum alloy liner, use a rotary spray cleaning machine or an ultrasonic Use a neutral cleaning agent at 38°C, 39°C, 40°C, 41°C, 42°C, 43°C, and 44°C) to clean the aluminum alloy liner spinning tube obtained in step S12; after cleaning, use special drying utensils Or use a drying device to remove residual water stains on the surface.

S14,修磨铝合金内胆旋压管,采用数控内外圆修磨机对步骤S13中清洗后的铝合金内胆旋压管进行内外表面划伤、碰伤的修磨;该步骤具体包括如下步骤:S14, repairing and grinding the spinning tube of the aluminum alloy inner tube, using a numerically controlled inner and outer cylindrical grinding machine to carry out scratches and bruises on the inner and outer surfaces of the spinning tube of the aluminum alloy inner tube after cleaning in step S13; this step specifically includes the following steps step:

S141,采用布砂带对铝合金内胆旋压管的外表面进行修磨;S141, the outer surface of the aluminum alloy liner spinning tube is ground with a cloth abrasive belt;

S142,采用千叶布砂轮对铝合金内胆旋压管的内表面进行粗修磨;S142, use the Chiba cloth grinding wheel to roughen the inner surface of the aluminum alloy liner spinning tube;

S143,采用百洁布轮对铝合金内胆旋压管的内表面进行精修磨;S143, using a scouring pad wheel to finish grinding the inner surface of the aluminum alloy liner spinning tube;

S15,采用超声波自动探伤机对步骤S14中得到的铝合金内胆旋压管进行直筒段3的全自动探伤,检验是否有起皮、褶皱、裂纹等加工缺陷。S15, using an ultrasonic automatic flaw detector to perform automatic flaw detection on the straight cylinder section 3 of the aluminum alloy liner spinning tube obtained in step S14 to check whether there are processing defects such as peeling, wrinkles, and cracks.

S2,封头和瓶口的旋压成型,采用加热收口旋压机对铝合金内胆旋压管两端的开口处分别进行封头和瓶口的旋压成型,得到旋压成型件B;旋压成型件B包括直筒段3和直筒段3两端的A封头2和B封头4;该步骤具体包括如下步骤:S2, the head and the bottle mouth are formed by spinning, and the head and bottle mouth are respectively formed by the heating and closing spinning machine on the openings of the two ends of the spinning tube of the aluminum alloy liner to obtain the spinning forming part B; The press-formed part B includes the straight cylinder section 3 and the A head 2 and the B head 4 at both ends of the straight cylinder section 3; this step specifically includes the following steps:

S21,装夹,采用分瓣式中空主轴进行铝合金内胆旋压管的装夹;S21, clamping, using split hollow spindle to clamp the aluminum alloy liner spinning tube;

S22,加热,采用氧气、丙烷/LNG对铝合金内胆旋压管的待收口旋压处进行喷焰加热至180-390℃(例如200℃、220℃、240℃、260℃、280℃、300℃、 320℃、340℃、360℃、380℃);S22, heating, using oxygen, propane/LNG to perform flame heating to 180-390°C (for example, 200°C, 220°C, 240°C, 260°C, 280°C, 300℃, 320℃, 340℃, 360℃, 380℃);

S23,封头及瓶口的成型旋压,采用单侧X直线、Z直线和旋转三向插补式收口旋压机对步骤S22中加热的铝合金内胆旋压管进行10-18道次收口旋压,在旋压过程中,收口旋压第1-8道次(例如1道次、2次、3次、4次、 5次、6次、7次、8次)带有反旋,用于瓶口部位的增厚;制得的封头的厚度由边缘的5-8mm(例如5.2mm、5.4mm、5.6mm、5.8mm、6mm、6.2mm、6.4mm、6.6mm、6.8mm、7mm、7.3mm、7.6mm、7.8mm)向瓶口部位的10-15mm (例如10.5mm、11mm、11.5mm、12mm、12.5mm、13mm、13.5mm、14mm、 14.5mm)均匀渐变增厚;S23, the forming and spinning of the head and the bottle mouth, the single-sided X-line, Z-line and rotary three-way interpolating closing spinning machine are used to perform 10-18 passes on the aluminum alloy inner tube spinning tube heated in step S22 During the spinning process, the 1st to 8th passes (for example, 1 pass, 2 times, 3 times, 4 times, 5 times, 6 times, 7 times, 8 times) of the close end spinning with reverse rotation , used for the thickening of the mouth of the bottle; the thickness of the prepared head is 5-8mm from the edge (for example, 5.2mm, 5.4mm, 5.6mm, 5.8mm, 6mm, 6.2mm, 6.4mm, 6.6mm, 6.8mm , 7mm, 7.3mm, 7.6mm, 7.8mm) to the 10-15mm (such as 10.5mm, 11mm, 11.5mm, 12mm, 12.5mm, 13mm, 13.5mm, 14mm, 14.5mm) of the bottle mouth area.

S24,对铝合金内胆旋压管的另一端重复步骤S21、S22、S23的操作,得到旋压成型件B;旋压成型件B包括直筒段3和直筒段3两端的A封头2 和B封头4。S24, repeating the operations of steps S21, S22, S23 to the other end of the aluminum alloy liner spinning tube, to obtain a spinning molded part B; the spinning molded part B includes the straight cylinder section 3 and the A head 2 and B head 4.

S3,瓶口中心孔的加工,采用分瓣式中空装夹工装进行旋压成型件B的装夹,采用专用瓶口加工中心对步骤S2中得到的旋压成型件B两端的A封头2 和B封头4分别进行瓶口中心孔的机加工,得到旋压成型件C;为后续热处理做好准备;S3, the processing of the center hole of the bottle mouth, the split hollow clamping tool is used to clamp the spin-formed part B, and the special bottle-mouth machining center is used to process the A head 2 at both ends of the spin-formed part B obtained in step S2. Machining the center hole of the bottle mouth with the B head 4 respectively to obtain the spinning molded part C; make preparations for the subsequent heat treatment;

S4,曲面探伤,对步骤S3中得到的旋压成型件C进行收口质量探伤,检验封头位置是否有橘皮、折叠等加工缺陷;S4, curved surface flaw detection, performing flaw detection on the closing quality of the spin-formed part C obtained in step S3, and checking whether the position of the sealing head has processing defects such as orange peel and folding;

S5,曲面内表面修磨,根据探伤结果,采用专用封头内表面修磨机床对步骤S4中发现的封头内表面缺陷进行修磨,得到质量合格的旋压成型件C;该步骤具体包括如下步骤:S5, grinding the inner surface of the curved surface, according to the flaw detection results, use a special head inner surface grinding machine to repair the inner surface defects of the head found in step S4, and obtain a spinning forming part C of qualified quality; this step specifically includes Follow the steps below:

S51,采用分瓣式中空装夹工装对旋压成型件C进行装夹;S51, using a split hollow clamping tool to clamp the spin-formed part C;

S52,采用专用封头内表面修磨机床自带的自动内窥系统自动观测、判断封头内表面缺陷情况,记录对应位置,并结合人为确认;S52, the automatic endoscopic system that comes with the special head inner surface grinding machine is used to automatically observe and judge the defects on the inner surface of the head, record the corresponding position, and combine with manual confirmation;

S53,采用专用封头内表面修磨机床的数控自动修磨机构对步骤S5中发现的封头内表面缺陷进行修磨,得到质量合格的旋压成型件C,在修磨过程中,数控自动修磨机构可编程独立执行。S53, use the CNC automatic grinding mechanism of the special head inner surface grinding machine to repair the inner surface defects of the head found in step S5, and obtain a spinning forming part C of qualified quality. During the grinding process, the CNC automatic The grinding mechanism can be programmed and executed independently.

S6,热处理,对步骤S5中得到的旋压成型件C进行T6工艺处理,得到双封头高压气瓶内胆坯;该步骤具体包括如下步骤:S6, heat treatment, performing T6 process treatment on the spinning molded part C obtained in step S5 to obtain a double-head high-pressure gas cylinder liner blank; this step specifically includes the following steps:

S61,淬火处理,将步骤S5中制得的旋压成型件C放入立式铝合金箱式淬火炉进行淬火处理,将旋压成型件C加热至525-531℃(例如525.5℃、 526℃、526.5℃、527℃、527.5℃、528℃、528.5℃、529℃、529.5℃、530℃、 530.5℃),并在525-531℃(例如525.5℃、526℃、526.5℃、527℃、527.5℃、 528℃、528.5℃、529℃、529.5℃、530℃、530.5℃)环境中保温2-4小时(例如2.2小时、2.4小时、2.6小时、2.8小时、3小时、3.2小时、3.4小时、3.6 小时、3.8小时),接着将旋压成型件C进行水介质淬火;淬火时应保证从淬火炉炉门开启至双封头高压气瓶内胆全部入水时间不得大于8s。S61, quenching treatment, put the spin-formed part C obtained in step S5 into a vertical aluminum alloy box-type quenching furnace for quenching treatment, and heat the spin-formed part C to 525-531° C. (for example, 525.5° C., 526° C. , 526.5°C, 527°C, 527.5°C, 528°C, 528.5°C, 529°C, 529.5°C, 530°C, 530.5°C), and at 525-531°C (eg 525.5°C, 526°C, 526.5°C, 527°C, 527.5°C) ℃, 528℃, 528.5℃, 529℃, 529.5℃, 530℃, 530.5℃) for 2-4 hours (for example, 2.2 hours, 2.4 hours, 2.6 hours, 2.8 hours, 3 hours, 3.2 hours, 3.4 hours, 3.6 hours, 3.8 hours), and then quench the spin-formed part C with water medium; during quenching, it should be ensured that the time from the opening of the furnace door of the quenching furnace to the liner of the double-head high-pressure gas cylinder should not exceed 8s.

S62,时效处理,将淬火后的旋压成型件C转移至台车式铝合金时效炉进行时效处理,最后在160-200℃(例如165℃、170℃、175℃、180℃、185℃、 190℃、195℃、198℃)环境中保温6-10小时(例如6.3小时、6.6小时、7小时、 7.3小时、7.7小时、8小时、8.4小时、8.7小时、9小时、9.3小时、9.7小时),制得双封头高压气瓶内胆坯。在整个淬火处理和时效处理过程中,双封头高压气瓶内胆坯采用专用的热处理工装立式固定于专用热处理料框中。S62, aging treatment, transfer the quenched spin-formed part C to a trolley-type aluminum alloy aging furnace for aging treatment, and finally at 160-200 °C (such as 165 °C, 170 °C, 175 °C, 180 °C, 185 °C, 190°C, 195°C, 198°C) for 6-10 hours (for example, 6.3 hours, 6.6 hours, 7 hours, 7.3 hours, 7.7 hours, 8 hours, 8.4 hours, 8.7 hours, 9 hours, 9.3 hours, 9.7 hours ) to prepare a double-head high-pressure gas cylinder liner blank. In the whole process of quenching treatment and aging treatment, the inner blank of the double-head high-pressure gas cylinder is vertically fixed in the special heat treatment material frame by a special heat treatment tool.

S7,瓶口加工,采用专用瓶口加工中心对步骤S6中得到的双封头高压气瓶内胆坯的A瓶口1和B瓶口5的内径和外径分别进行机加工,并加工出瓶口内螺纹,得到双封头高压气瓶内胆;该步骤具体包括如下步骤:S7, bottle mouth processing, using a special bottle mouth machining center to machine the inner and outer diameters of the A bottle mouth 1 and the B bottle mouth 5 of the double-head high-pressure gas cylinder blank obtained in step S6, respectively, and process the The inner thread of the bottle mouth is obtained to obtain the inner liner of the double-head high-pressure gas cylinder; this step specifically includes the following steps:

S71,采用分瓣式中空装夹工装装夹双封头高压气瓶内胆坯;S71, using split-type hollow clamping tooling to clamp the liner blank of double-head high-pressure gas cylinder;

S72,瓶口加工,采用专用瓶口加工中心对步骤S6中得到的双封头高压气瓶内胆坯的瓶口外径、内径和瓶口内螺纹进行高速加工,得到双封头高压气瓶内胆,A瓶口1和B瓶口5的长度、外径和内径尺寸分别为为40mm、50mm、 28mm。S72, bottle mouth processing, using a special bottle mouth machining center to perform high-speed processing on the bottle mouth outer diameter, inner diameter and bottle mouth inner thread of the double-head high-pressure gas cylinder liner blank obtained in step S6, to obtain the double-head high-pressure gas cylinder liner , the length, outer diameter and inner diameter of A bottle mouth 1 and B bottle mouth 5 are 40mm, 50mm, and 28mm, respectively.

S8,内胆清洗,采用专用立式气瓶内胆清洗机对步骤S7中得到的双封头高压气瓶内胆的内腔进行高压水喷淋清洗,去除铝屑及其他加工污染物;该步骤具体包括如下步骤:S8, liner cleaning, using a special vertical gas cylinder liner cleaning machine to perform high-pressure water spray cleaning on the inner cavity of the double-head high-pressure gas cylinder obtained in step S7 to remove aluminum scraps and other processing pollutants; the The steps specifically include the following steps:

S81,将双封头高压气瓶内胆立式放置在专用立式气瓶内胆清洗机上,使专用立式气瓶内胆清洗机喷淋机构进入内胆内部,固定内胆;S81, place the inner liner of the double-head high-pressure gas cylinder vertically on the special vertical gas cylinder liner cleaning machine, so that the spray mechanism of the special vertical gas cylinder liner cleaning machine enters the inner liner to fix the inner liner;

S82,采用高压水喷淋或超声清洗方式对双封头高压气瓶内胆的内腔进行清洗,去除铝屑及其他加工污染物。S82, use high-pressure water spray or ultrasonic cleaning to clean the inner cavity of the double-head high-pressure gas cylinder to remove aluminum chips and other processing pollutants.

S9,成品检验,对步骤S8中获得的双封头高压气瓶内胆进行检验,得到双封头高压气瓶内胆的成品。S9, inspection of the finished product, inspecting the inner liner of the double-head high-pressure gas cylinder obtained in step S8 to obtain the finished product of the inner liner of the double-head high-pressure gas cylinder.

S10,对步骤S9得到的双封头高压气瓶内胆的成品进行碳纤维缠绕,得到高压气瓶,检测该高压气瓶的极限承压情况。S10, carbon fiber winding is performed on the finished product of the double-head high-pressure gas cylinder obtained in step S9 to obtain a high-pressure gas cylinder, and the ultimate pressure bearing condition of the high-pressure gas cylinder is detected.

经本发明的制造方法制备的双封头高压气瓶内胆,其长度小于5m,直筒段3的公称外径为Φ406-Φ850mm,直筒段3的壁厚为1-10mm(例如1mm、2mm、 3mm、mm、5mm、6mm、7mm、8mm、9mm),直筒段3的整体直线度不大于0.5mm/m;直筒段3的壁厚的公差小于等于±0.15mm;直筒段3任意直线段位置局部直线度不大于0.5mm/300mm;直筒段3任意位置的圆度不大于 0.5mm;直筒段3的内表面粗糙度小于Ra1.6μm,直筒段3的外表面粗糙度小于 Ra3.2μm。本发明的制造方法制得的双封头高压气瓶内胆的容积远高于现有的标准铝合金内胆的容积,同时还具有壁厚薄、耐高压和质量轻等特性。The double-head high-pressure gas cylinder liner prepared by the manufacturing method of the present invention has a length of less than 5m, the nominal outer diameter of the straight cylinder section 3 is Φ406-Φ850mm, and the wall thickness of the straight cylinder section 3 is 1-10mm (such as 1mm, 2mm, 3mm, mm, 5mm, 6mm, 7mm, 8mm, 9mm), the overall straightness of the straight section 3 is not greater than 0.5mm/m; the tolerance of the wall thickness of the straight section 3 is less than or equal to ±0.15mm; the position of any straight section of the straight section 3 The local straightness is not more than 0.5mm/300mm; the roundness at any position of the straight tube section 3 is no more than 0.5mm; the inner surface roughness of the straight tube section 3 is less than Ra1.6μm, and the outer surface roughness of the straight tube section 3 is less than Ra3.2μm. The volume of the inner liner of the double-head high-pressure gas cylinder prepared by the manufacturing method of the invention is much higher than that of the existing standard aluminum alloy inner liner, and also has the characteristics of thin wall thickness, high pressure resistance and light weight.

实施例1Example 1

制备一种直径Φ420mm,长度2.5m,壁厚为4mm的双封头高压气瓶内胆,其高压气瓶额定压力要求为25Mpa,具体包括如下操作步骤:To prepare a double-head high-pressure gas cylinder liner with a diameter of Φ420mm, a length of 2.5m and a wall thickness of 4mm, the rated pressure of the high-pressure gas cylinder is required to be 25Mpa, which specifically includes the following steps:

S1,铝合金内胆旋压管制备,该步骤具体包括如下步骤:S1, preparation of aluminum alloy liner spinning tube, this step specifically includes the following steps:

S11,铝合金内胆旋压管直筒段3的旋压成型,采用三轮错距正旋旋压方法对长度为1m的无缝管坯进行2道次旋压,三轮错距正旋旋压方法中的错距量设置为6mm;S11, Spinning forming of the straight section 3 of the aluminum alloy liner spinning tube, using the three-wheel staggered distance positive spinning method to perform 2 passes of spinning on the seamless tube blank with a length of 1m, and the three-wheel staggered distance positive spinning method. The offset amount in the pressing method is set to 6mm;

得到旋压件A,旋压件A为等厚直筒或两端带有外环向端框的直筒段3;旋压件A的尺寸为:总长度为3000mm,直筒段3的厚度为4mm,两端台阶段厚度为10mm。The spinning part A is obtained, and the spinning part A is a straight cylinder of equal thickness or a straight cylinder section 3 with an outer ring end frame at both ends; the size of the spinning part A is: the total length is 3000mm, the thickness of the straight cylinder section 3 is 4mm, The thickness of the stage at both ends is 10mm.

S12,铝合金内胆旋压管的定长加工,采用双柱自动锯床对步骤S11中得到的旋压件A进行定长加工,得到铝合金内胆旋压管,该铝合金内胆旋压管直筒段3的长度为2600mm;S12, the fixed-length processing of the aluminum alloy liner spinning tube, using a double-column automatic sawing machine to perform fixed-length processing on the spinning part A obtained in step S11, to obtain the aluminum alloy liner spinning tube, and the aluminum alloy liner spinning The length of the straight tube section 3 is 2600mm;

S13,铝合金内胆旋压管的清洗,采用旋转喷淋清洗机或超声清洗机添加40℃的中性清洗剂对步骤S12中得到的铝合金内胆旋压管进行清洗;清洗完成后采用专用擦干用具或烘干装置去除表面残留水渍。S13, for cleaning the spinning tube of the aluminum alloy inner tube, use a rotary spray cleaning machine or an ultrasonic cleaning machine to add a neutral cleaning agent at 40°C to clean the spinning tube of the aluminum alloy inner tube obtained in step S12; Use a special drying tool or drying device to remove residual water stains on the surface.

S14,修磨铝合金内胆旋压管,采用数控内外圆修磨机对步骤S13中清洗后的铝合金内胆旋压管进行内外表面划伤、碰伤的修磨;该步骤具体包括如下步骤:S14, repairing and grinding the spinning tube of the aluminum alloy inner tube, using a numerically controlled inner and outer cylindrical grinding machine to carry out scratches and bruises on the inner and outer surfaces of the spinning tube of the aluminum alloy inner tube after cleaning in step S13; this step specifically includes the following steps step:

S141,采用布砂带对铝合金内胆旋压管的外表面进行修磨;S141, the outer surface of the aluminum alloy liner spinning tube is ground with a cloth abrasive belt;

S142,采用千叶布砂轮对铝合金内胆旋压管的内表面进行粗修磨;S142, use the Chiba cloth grinding wheel to roughen the inner surface of the aluminum alloy liner spinning tube;

S143,采用百洁布轮对铝合金内胆旋压管的内表面进行精修磨;S143, using a scouring pad wheel to finish grinding the inner surface of the aluminum alloy liner spinning tube;

S15,采用超声波自动探伤机对步骤S14中得到的铝合金内胆旋压管进行全自动探伤,检验筒体是否有橘皮、折叠等加工缺陷。S15, using an ultrasonic automatic flaw detector to perform automatic flaw detection on the aluminum alloy inner tube spinning tube obtained in step S14, to check whether the cylinder body has processing defects such as orange peel and folding.

S2,封头和瓶口的旋压成型,采用加热收口旋压机对铝合金内胆旋压管两端的开口处分别进行封头和瓶口的旋压成型,得到旋压成型件B;旋压成型件B包括直筒段3和直筒段3两端的A封头2和B封头4;该步骤具体包括如下步骤:S2, the head and the bottle mouth are formed by spinning, and the head and bottle mouth are respectively formed by the heating and closing spinning machine on the openings of the two ends of the spinning tube of the aluminum alloy liner to obtain the spinning forming part B; The press-formed part B includes the straight cylinder section 3 and the A head 2 and the B head 4 at both ends of the straight cylinder section 3; this step specifically includes the following steps:

S21,装夹,采用分瓣式中空主轴进行铝合金内胆旋压管的装夹;S21, clamping, using split hollow spindle to clamp the aluminum alloy liner spinning tube;

S22,加热,采用氧气、丙烷/LNG燃烧对铝合金内胆旋压管的待收口旋压处进行喷焰加热至310℃;S22, heating, using oxygen, propane/LNG combustion to carry out flame heating to 310°C at the to-be-received spinning position of the aluminum alloy liner spinning tube;

S23,封头及瓶口的成型旋压,采用单侧X直线、Z直线和旋转三向插补式收口旋压机对步骤S22中加热的铝合金内胆旋压管进行收口旋压;S23, the forming and spinning of the head and the bottle mouth, the single-sided X-line, the Z-line and the rotary three-way interpolation type closing and spinning machine are used to close and spin the aluminum alloy liner spinning tube heated in step S22;

在旋压过程中,收口旋压带有4次反旋,用于瓶口部位的增厚;制得的旋压成型件B的封头的厚度由边缘的8mm向瓶口部位的12mm均匀渐变增厚。During the spinning process, the closing spinning has 4 reverse spins for thickening the bottle mouth; the thickness of the head of the prepared spinning molded part B is uniformly graded from 8 mm at the edge to 12 mm at the bottle mouth. thickened.

S24,对铝合金内胆旋压管的另一端重复步骤S21、S22、S23的操作,得到旋压成型件B;旋压成型件B包括直筒段3和直筒段3两端的A封头2 和B封头4。S24, repeating the operations of steps S21, S22, S23 to the other end of the aluminum alloy liner spinning tube, to obtain a spinning molded part B; the spinning molded part B includes the straight cylinder section 3 and the A head 2 and B head 4.

S3,瓶口中心孔的加工,采用分瓣式中空装夹工装进行旋压成型件B的装夹,采用专用瓶口加工中心对步骤S2中得到的旋压成型件B两端的A封头2 和B封头4分别进行瓶口中心孔的机加工,得到旋压成型件C;为后续热处理做好准备;S3, the processing of the center hole of the bottle mouth, the split hollow clamping tool is used to clamp the spin-formed part B, and the special bottle-mouth machining center is used to process the A head 2 at both ends of the spin-formed part B obtained in step S2. Machining the center hole of the bottle mouth with the B head 4 respectively to obtain the spinning molded part C; make preparations for the subsequent heat treatment;

S4,曲面探伤,对步骤S3中得到的旋压成型件C进行收口质量探伤,检验封头位置是否有橘皮、折叠等加工缺陷;S4, curved surface flaw detection, performing flaw detection on the closing quality of the spin-formed part C obtained in step S3, and checking whether the position of the sealing head has processing defects such as orange peel and folding;

S5,曲面内表面修磨,根据探伤结果,采用专用封头内表面修磨机床对步骤S4中发现的封头内表面缺陷进行修磨,得到质量合格的旋压成型件C;该步骤具体包括如下步骤:S5, grinding the inner surface of the curved surface, according to the flaw detection results, use a special head inner surface grinding machine to repair the inner surface defects of the head found in step S4, and obtain a spinning forming part C of qualified quality; this step specifically includes Follow the steps below:

S51,采用分瓣式中空装夹工装对旋压成型件C进行装夹;S51, using a split hollow clamping tool to clamp the spin-formed part C;

S52,采用专用封头内表面修磨机床自带的自动内窥系统自动观测、判断封头内表面缺陷情况,记录对应位置,并结合人为确认;S52, the automatic endoscopic system that comes with the special head inner surface grinding machine is used to automatically observe and judge the defects on the inner surface of the head, record the corresponding position, and combine with manual confirmation;

S53,采用专用封头内表面修磨机床的数控自动修磨机构对步骤S5中发现的封头内表面缺陷进行修磨,得到质量合格的旋压成型件C,在修磨过程中,数控自动修磨机构可编程独立执行。S53, use the CNC automatic grinding mechanism of the special head inner surface grinding machine to repair the inner surface defects of the head found in step S5, and obtain a spinning forming part C of qualified quality. During the grinding process, the CNC automatic The grinding mechanism can be programmed and executed independently.

S6,热处理,对步骤S5中得到的旋压成型件C进行T6工艺处理,得到双封头高压气瓶内胆坯;该步骤具体包括如下步骤:S6, heat treatment, performing T6 process treatment on the spinning molded part C obtained in step S5 to obtain a double-head high-pressure gas cylinder liner blank; this step specifically includes the following steps:

S61,淬火处理,将步骤S5中制得的旋压成型件C放入立式铝合金箱式淬火炉进行淬火处理,将旋压成型件C加热至525-531℃,并在525-531℃环境中保温3.5小时,接着将旋压成型件C进行水介质淬火;S61, quenching treatment, put the spin-formed part C obtained in step S5 into a vertical aluminum alloy box-type quenching furnace for quenching treatment, heat the spin-formed part C to 525-531° C., and heat it at 525-531° C. Heat preservation in the environment for 3.5 hours, and then the spin-formed part C is quenched in water medium;

S62,时效处理,将淬火后的旋压成型件C转移至台车式铝合金时效炉进行时效处理,最后在160℃环境中保温9小时,制得双封头高压气瓶内胆坯。在整个淬火处理和时效处理过程中,双封头高压气瓶内胆坯采用专用的热处理工装立式固定于专用热处理料框中。S62, aging treatment, transfer the quenched spinning-formed part C to a trolley-type aluminum alloy aging furnace for aging treatment, and finally keep the temperature at 160°C for 9 hours to obtain a double-head high-pressure gas cylinder liner blank. In the whole process of quenching treatment and aging treatment, the inner blank of the double-head high-pressure gas cylinder is vertically fixed in the special heat treatment material frame by a special heat treatment tool.

S7,瓶口加工,采用专用瓶口加工中心对步骤S6中得到的双封头高压气瓶内胆坯的A瓶口1和B瓶口5的内径和外径分别进行机加工,并加工出瓶口内螺纹,得到双封头高压气瓶内胆;该步骤具体包括如下步骤:S7, bottle mouth processing, using a special bottle mouth machining center to machine the inner and outer diameters of the A bottle mouth 1 and the B bottle mouth 5 of the double-head high-pressure gas cylinder blank obtained in step S6, respectively, and process the The inner thread of the bottle mouth is obtained to obtain the inner liner of the double-head high-pressure gas cylinder; this step specifically includes the following steps:

S71,采用分瓣式中空装夹工装装夹双封头高压气瓶内胆坯;S71, using split-type hollow clamping tooling to clamp the liner blank of double-head high-pressure gas cylinder;

S72,瓶口加工,采用专用瓶口加工中心对步骤S6中得到的双封头高压气瓶内胆坯的瓶口外径、内径和瓶口内螺纹进行高速加工,得到双封头高压气瓶内胆,A瓶口1和B瓶口5的长度、外径和内径尺寸分别为为40mm、50mm、 28mm。S72, bottle mouth processing, using a special bottle mouth machining center to perform high-speed processing on the bottle mouth outer diameter, inner diameter and bottle mouth inner thread of the double-head high-pressure gas cylinder liner blank obtained in step S6, to obtain the double-head high-pressure gas cylinder liner , the length, outer diameter and inner diameter of A bottle mouth 1 and B bottle mouth 5 are 40mm, 50mm, and 28mm, respectively.

S8,内胆清洗,采用专用立式气瓶内胆清洗机对步骤S7中得到的双封头高压气瓶内胆的内腔进行高压水喷淋清洗,去除铝屑及其他加工污染物;该步骤具体包括如下步骤:S8, liner cleaning, using a special vertical gas cylinder liner cleaning machine to perform high-pressure water spray cleaning on the inner cavity of the double-head high-pressure gas cylinder obtained in step S7 to remove aluminum scraps and other processing pollutants; the The steps specifically include the following steps:

S81,将双封头高压气瓶内胆立式放置在专用立式气瓶内胆清洗机上,使专用立式气瓶内胆清洗机喷淋机构进入内胆内部,固定内胆;S81, place the inner liner of the double-head high-pressure gas cylinder vertically on the special vertical gas cylinder liner cleaning machine, so that the spray mechanism of the special vertical gas cylinder liner cleaning machine enters the inner liner to fix the inner liner;

S82,采用高压水喷淋或超声清洗方式对双封头高压气瓶内胆的内腔进行清洗,去除铝屑及其他加工污染物。S82, use high-pressure water spray or ultrasonic cleaning to clean the inner cavity of the double-head high-pressure gas cylinder to remove aluminum chips and other processing pollutants.

S9,成品检验,对步骤S8中获得的双封头高压气瓶内胆进行检验,部分项目进行抽检,对抽检的双封头高压气瓶内胆的任意六个位置的组织晶粒度进行测量,测量结果该六个位置的组织晶粒度按照ASTME112标准分别为6 级,6级、7级、7级、6级、5级,对抽检的双封头高压气瓶内胆的直筒段3的抗拉强度。屈服强度和延伸率分别进行测量,经测量,直筒段3的抗拉强度为 345MPa、屈服强度为310MPa、延伸率为16%,本批次生产产品合格,得到双封头高压气瓶内胆的成品。S9, finished product inspection, inspect the inner liner of the double-head high-pressure gas cylinder obtained in step S8, conduct random inspection on some items, and measure the microstructure and grain size of any six positions of the double-head high-pressure gas cylinder liner of the sampling inspection. , according to the ASTME112 standard, the microstructure and grain size of the six positions are respectively grade 6, grade 6, grade 7, grade 7, grade 6, grade 5. For the straight section 3 of the double-head high-pressure gas cylinder liner sampled for sampling tensile strength. Yield strength and elongation were measured separately. After measurement, the tensile strength of straight section 3 was 345MPa, the yield strength was 310MPa, and the elongation was 16%. The products produced in this batch were qualified, and the liner of the double-head high-pressure gas cylinder was obtained. finished product.

S10,对步骤S9得到的双封头高压气瓶内胆的成品进行碳纤维缠绕,得到高压气瓶,检测该高压气瓶的极限承压情况。S10, carbon fiber winding is performed on the finished product of the double-head high-pressure gas cylinder obtained in step S9 to obtain a high-pressure gas cylinder, and the ultimate pressure bearing condition of the high-pressure gas cylinder is detected.

经过检验,本实施例制得的双封头高压气瓶内胆的任意位置的组织晶粒度按照ASTME112标准等级均大于等于5级,直筒段3的抗拉强度为345MPa、屈服强度为310MPa、延伸率为16%;进行内胆缠绕后得到的高压气瓶测试极限压力为75Mpa,满足额定压力25Mpa的要求。After inspection, the grain size of the structure at any position of the double-head high-pressure gas cylinder obtained in this example is greater than or equal to 5 according to the ASTME112 standard grade, the tensile strength of the straight cylinder section 3 is 345MPa, the yield strength is 310MPa, The elongation rate is 16%; the test ultimate pressure of the high-pressure gas cylinder obtained after the inner liner is wound is 75Mpa, which meets the requirement of the rated pressure of 25Mpa.

实施例2Example 2

制备一种直径618mm,长度4.5m,壁厚为6mm的双封头高压气瓶内胆,其高压气瓶额定压力要求为25Mpa,具体包括如下操作步骤:To prepare a double-head high-pressure gas cylinder liner with a diameter of 618mm, a length of 4.5m and a wall thickness of 6mm, the rated pressure of the high-pressure gas cylinder is required to be 25Mpa, and the specific operation steps are as follows:

S1,铝合金内胆旋压管制备,该步骤具体包括如下步骤:S1, preparation of aluminum alloy liner spinning tube, this step specifically includes the following steps:

S11,铝合金内胆旋压管直筒段3的旋压成型,采用三轮错距反旋旋压方法对长度为1.5m的无缝管坯进行3道次旋压,三轮错距反旋旋压方法中的错距量设置为6mm;S11, Spinning forming of the straight section 3 of the aluminum alloy liner spinning tube, using the three-round staggered back-spinning method to perform 3 passes of spinning on the seamless tube blank with a length of 1.5m, and the three-round staggered back-spinning method The offset amount in the spinning method is set to 6mm;

得到旋压件A,旋压件A为等厚直筒或两端带有外环向端框的直筒段3;旋压件A的尺寸为:总长度为4700mm,直筒段3的厚度为6mm,两端端框段厚度11mm。The spinning part A is obtained, and the spinning part A is a straight cylinder of equal thickness or a straight cylinder section 3 with an outer ring end frame at both ends; the size of the spinning part A is: the total length is 4700mm, the thickness of the straight cylinder section 3 is 6mm, The thickness of the end frame sections at both ends is 11mm.

S12,铝合金内胆旋压管的定长加工,采用双柱自动锯床对步骤S11中得到的旋压件A进行定长加工,得到铝合金内胆旋压管,该铝合金内胆旋压管直筒段3的长度为4600mm;S12, the fixed-length processing of the aluminum alloy liner spinning tube, using a double-column automatic sawing machine to perform fixed-length processing on the spinning part A obtained in step S11, to obtain the aluminum alloy liner spinning tube, and the aluminum alloy liner spinning The length of the straight tube section 3 is 4600mm;

S13,铝合金内胆旋压管的清洗,采用旋转喷淋清洗机或超声清洗机添加35℃的中性清洗剂对步骤S12中得到的铝合金内胆旋压管进行清洗;清洗完成后采用专用擦干用具或烘干装置去除表面残留水渍。S13, for the cleaning of the spinning tube of the aluminum alloy inner bladder, a rotary spray cleaning machine or an ultrasonic cleaning machine is used to add a neutral cleaning agent at 35°C to clean the spinning tube of the aluminum alloy inner bladder obtained in step S12; Use a special drying tool or drying device to remove residual water stains on the surface.

S14,修磨铝合金内胆旋压管,采用数控内外圆修磨机对步骤S13中清洗后的铝合金内胆旋压管进行内外表面划伤、碰伤的修磨;该步骤具体包括如下步骤:S14, repairing and grinding the spinning tube of the aluminum alloy inner tube, using a numerically controlled inner and outer cylindrical grinding machine to carry out scratches and bruises on the inner and outer surfaces of the spinning tube of the aluminum alloy inner tube after cleaning in step S13; this step specifically includes the following steps step:

S141,采用布砂带对铝合金内胆旋压管的外表面进行修磨;S141, the outer surface of the aluminum alloy liner spinning tube is ground with a cloth abrasive belt;

S142,采用千叶布砂轮对铝合金内胆旋压管的内表面进行粗修磨;S142, use the Chiba cloth grinding wheel to roughen the inner surface of the aluminum alloy liner spinning tube;

S143,采用百洁布轮对铝合金内胆旋压管的内表面进行精修磨。S143, using a scouring pad wheel to finish grinding the inner surface of the aluminum alloy liner spinning tube.

S15,采用超声波自动探伤机对步骤S14中得到的铝合金内胆旋压管进行全自动探伤,检验筒体是否有橘皮、折叠等加工缺陷。S15, using an ultrasonic automatic flaw detector to perform automatic flaw detection on the aluminum alloy inner tube spinning tube obtained in step S14, to check whether the cylinder body has processing defects such as orange peel and folding.

S2,封头和瓶口的旋压成型,采用加热收口旋压机对铝合金内胆旋压管两端的开口处分别进行封头和瓶口的旋压成型,得到旋压成型件B;旋压成型件B包括直筒段3和直筒段3两端的A封头2和B封头4;该步骤具体包括如下步骤:S2, the head and the bottle mouth are formed by spinning, and the head and bottle mouth are respectively formed by the heating and closing spinning machine on the openings of the two ends of the spinning tube of the aluminum alloy liner to obtain the spinning forming part B; The press-formed part B includes the straight cylinder section 3 and the A head 2 and the B head 4 at both ends of the straight cylinder section 3; this step specifically includes the following steps:

S21,装夹,采用分瓣式中空主轴进行铝合金内胆旋压管的装夹;S21, clamping, using split hollow spindle to clamp the aluminum alloy liner spinning tube;

S22,加热,采用氧气、丙烷/LNG燃烧对铝合金内胆旋压管的待收口旋压处进行喷焰加热至250℃;S22, heating, using oxygen, propane/LNG combustion to carry out flame heating to 250 ° C at the to-be-received spinning position of the aluminum alloy liner spinning tube;

S23,封头及瓶口的成型旋压,采用单侧X直线、Z直线和旋转三向插补式收口旋压机对步骤S22中加热的铝合金内胆旋压管进行收口旋压;S23, the forming and spinning of the head and the bottle mouth, the single-sided X-line, the Z-line and the rotary three-way interpolation type closing and spinning machine are used to close and spin the aluminum alloy liner spinning tube heated in step S22;

在旋压过程中,收口旋压带有4次反旋,用于瓶口部位的增厚;制得的旋压成型件B的封头的厚度由边缘的9mm向瓶口部位的12.5mm均匀渐变增厚。In the process of spinning, the closing spinning has 4 reverse spins, which are used to thicken the bottle mouth; the thickness of the head of the prepared spinning molded part B is uniform from 9 mm at the edge to 12.5 mm at the bottle mouth. Gradient thickening.

S24,对铝合金内胆旋压管的另一端重复步骤S21、S22、S23的操作,得到旋压成型件B;旋压成型件B包括直筒段3和直筒段3两端的A封头2 和B封头4。S24, repeating the operations of steps S21, S22, S23 to the other end of the aluminum alloy liner spinning tube, to obtain a spinning molded part B; the spinning molded part B includes the straight cylinder section 3 and the A head 2 and B head 4.

S3,瓶口中心孔的加工,采用分瓣式中空装夹工装进行旋压成型件B的装夹,采用专用瓶口加工中心对步骤S2中得到的旋压成型件B两端的A封头2 和B封头4分别进行瓶口中心孔的机加工,得到旋压成型件C;为后续热处理做好准备;S3, the processing of the center hole of the bottle mouth, the split hollow clamping tool is used to clamp the spin-formed part B, and the special bottle-mouth machining center is used to process the A head 2 at both ends of the spin-formed part B obtained in step S2. Machining the center hole of the bottle mouth with the B head 4 respectively to obtain the spinning molded part C; make preparations for the subsequent heat treatment;

S4,曲面探伤,对步骤S3中得到的旋压成型件C进行收口质量探伤,检验封头位置是否有橘皮、折叠等加工缺陷;S4, curved surface flaw detection, performing flaw detection on the closing quality of the spin-formed part C obtained in step S3, and checking whether the position of the sealing head has processing defects such as orange peel and folding;

S5,曲面内表面修磨,根据探伤结果,采用专用封头内表面修磨机床对步骤S4中发现的封头内表面缺陷进行修磨,得到质量合格的旋压成型件C;该步骤具体包括如下步骤:S5, grinding the inner surface of the curved surface, according to the flaw detection results, use a special head inner surface grinding machine to repair the inner surface defects of the head found in step S4, and obtain a spinning forming part C of qualified quality; this step specifically includes Follow the steps below:

S51,采用分瓣式中空装夹工装对旋压成型件C进行装夹;S51, using a split hollow clamping tool to clamp the spin-formed part C;

S52,采用专用封头内表面修磨机床自带的自动内窥系统自动观测、判断封头内表面缺陷情况,记录对应位置,并结合人为确认;S52, the automatic endoscopic system that comes with the special head inner surface grinding machine is used to automatically observe and judge the defects on the inner surface of the head, record the corresponding position, and combine with manual confirmation;

S53,采用专用封头内表面修磨机床的数控自动修磨机构对步骤S5中发现的封头内表面缺陷进行修磨,得到质量合格的旋压成型件C,在修磨过程中,数控自动修磨机构可编程独立执行。S53, use the CNC automatic grinding mechanism of the special head inner surface grinding machine to repair the inner surface defects of the head found in step S5, and obtain a spinning forming part C of qualified quality. During the grinding process, the CNC automatic The grinding mechanism can be programmed and executed independently.

S6,热处理,对步骤S5中得到的旋压成型件C进行T6工艺处理,得到双封头高压气瓶内胆坯;该步骤具体包括如下步骤:S6, heat treatment, performing T6 process treatment on the spinning molded part C obtained in step S5 to obtain a double-head high-pressure gas cylinder liner blank; this step specifically includes the following steps:

S61,淬火处理,将步骤S5中制得的旋压成型件C放入立式铝合金箱式淬火炉进行淬火处理,将旋压成型件C加热至525-531℃,并在525-531℃环境中保温3小时,接着将旋压成型件C进行水介质淬火;S61, quenching treatment, put the spin-formed part C obtained in step S5 into a vertical aluminum alloy box-type quenching furnace for quenching treatment, heat the spin-formed part C to 525-531° C., and heat it at 525-531° C. Heat preservation in the environment for 3 hours, and then carry out aqueous medium quenching for the spin-formed part C;

S62,时效处理,将淬火后的旋压成型件C转移至台车式铝合金时效炉进行时效处理,最后在170℃环境中保温8小时,制得双封头高压气瓶内胆坯。在整个淬火处理和时效处理过程中,双封头高压气瓶内胆坯采用专用的热处理工装立式固定于专用热处理料框中。S62, aging treatment, transfer the quenched spin-formed part C to a trolley-type aluminum alloy aging furnace for aging treatment, and finally keep the temperature at 170 °C for 8 hours to obtain a double-head high-pressure gas cylinder liner blank. In the whole process of quenching treatment and aging treatment, the inner blank of the double-head high-pressure gas cylinder is vertically fixed in the special heat treatment material frame by a special heat treatment tool.

S7,瓶口加工,采用专用瓶口加工中心对步骤S6中得到的双封头高压气瓶内胆坯的A瓶口1和B瓶口5的内径和外径分别进行机加工,并加工出瓶口内螺纹,得到双封头高压气瓶内胆;该步骤具体包括如下步骤:S7, bottle mouth processing, using a special bottle mouth machining center to machine the inner and outer diameters of the A bottle mouth 1 and the B bottle mouth 5 of the double-head high-pressure gas cylinder blank obtained in step S6, respectively, and process the The inner thread of the bottle mouth is obtained to obtain the inner liner of the double-head high-pressure gas cylinder; this step specifically includes the following steps:

S71,采用分瓣式中空装夹工装装夹双封头高压气瓶内胆坯;S71, using split-type hollow clamping tooling to clamp the liner blank of double-head high-pressure gas cylinder;

S72,瓶口加工,采用专用瓶口加工中心对步骤S6中得到的双封头高压气瓶内胆坯的瓶口外径、内径和瓶口内螺纹进行高速加工,得到双封头高压气瓶内胆,A瓶口1和B瓶口5的长度、外径和内径尺寸分别为为40mm、50mm、 28mm。S72, bottle mouth processing, using a special bottle mouth machining center to perform high-speed processing on the bottle mouth outer diameter, inner diameter and bottle mouth inner thread of the double-head high-pressure gas cylinder liner blank obtained in step S6, to obtain the double-head high-pressure gas cylinder liner , the length, outer diameter and inner diameter of A bottle mouth 1 and B bottle mouth 5 are 40mm, 50mm, and 28mm, respectively.

S8,内胆清洗,采用专用立式气瓶内胆清洗机对步骤S7中得到的双封头高压气瓶内胆的内腔进行高压水喷淋清洗,去除铝屑及其他加工污染物;该步骤具体包括如下步骤:S8, liner cleaning, using a special vertical gas cylinder liner cleaning machine to perform high-pressure water spray cleaning on the inner cavity of the double-head high-pressure gas cylinder obtained in step S7 to remove aluminum scraps and other processing pollutants; the The steps specifically include the following steps:

S81,将双封头高压气瓶内胆立式放置在专用立式气瓶内胆清洗机上,使专用立式气瓶内胆清洗机喷淋机构进入内胆内部,固定内胆;S81, place the inner liner of the double-head high-pressure gas cylinder vertically on the special vertical gas cylinder liner cleaning machine, so that the spray mechanism of the special vertical gas cylinder liner cleaning machine enters the inner liner to fix the inner liner;

S82,采用高压水喷淋或超声清洗方式对双封头高压气瓶内胆的内腔进行清洗,去除铝屑及其他加工污染物。S82, use high-pressure water spray or ultrasonic cleaning to clean the inner cavity of the double-head high-pressure gas cylinder to remove aluminum chips and other processing pollutants.

S9,成品检验,对步骤S8中获得的双封头高压气瓶内胆进行检验,部分项目进行抽检,对抽检的双封头高压气瓶内胆的任意六个位置的组织晶粒度进行测量,测量结果该六个位置的组织晶粒度按照ASTME112标准分别为6 级,6级、7级、6级、6级、6级,对抽检的双封头高压气瓶内胆的直筒段3的抗拉强度。屈服强度和延伸率分别进行测量,经测量,直筒段3的抗拉强度为 353MPa、屈服强度为323MPa、延伸率为15%,本批次生产产品合格,得到双封头高压气瓶内胆的成品。S9, finished product inspection, inspect the inner liner of the double-head high-pressure gas cylinder obtained in step S8, conduct random inspection on some items, and measure the microstructure and grain size of any six positions of the double-head high-pressure gas cylinder liner of the sampling inspection. , the measurement results of the six positions of the organization and grain size are 6, 6, 7, 6, 6, 6 according to the ASTME112 standard. tensile strength. Yield strength and elongation were measured respectively. After measurement, the tensile strength of the straight section 3 was 353MPa, the yield strength was 323MPa, and the elongation was 15%. finished product.

S10,对步骤S9得到的双封头高压气瓶内胆的成品进行碳纤维缠绕,得到高压气瓶,检测该高压气瓶的极限承压情况。S10, carbon fiber winding is performed on the finished product of the double-head high-pressure gas cylinder obtained in step S9 to obtain a high-pressure gas cylinder, and the ultimate pressure bearing condition of the high-pressure gas cylinder is detected.

经过检验,本实施例制得的双封头高压气瓶内胆的任意位置的组织晶粒度按照ASTME112标准等级均大于等于5级,直筒段3的抗拉强度为353MPa、屈服强度为323MPa、延伸率为15%;进行内胆缠绕后得到的高压气瓶测试极限压力为76Mpa,满足额定压力25Mpa的要求。After inspection, the grain size of the structure at any position of the double-head high-pressure gas cylinder obtained in this example is greater than or equal to 5 according to the ASTME112 standard grade, the tensile strength of the straight cylinder section 3 is 353MPa, the yield strength is 323MPa, The elongation rate is 15%; the test ultimate pressure of the high-pressure gas cylinder obtained after the inner liner is wound is 76Mpa, which meets the requirement of the rated pressure of 25Mpa.

综上所述,本发明提供的双封头高压气瓶内胆的制造方法,总体采用旋压的加工方法,能耗低,污染小,整个制作过程中原材料的损耗比较少,节约了原材料成本。本发明的制造方法加工出来的双封头高压气瓶内胆,公称外径为Φ406-Φ850mm,容积远高于现有的标准铝合金内胆的容积;直筒段的壁厚为1-10mm,具有壁厚薄、质量轻的特点;直筒段的抗拉强度大于等于345MPa、屈服强度大于等于310MPa、延伸率大于等于15%;直筒段任意位置组织晶粒度按照ASTME112标准满足大于等于5级的要求,其内材料组织均匀致密,整体强度效果优异,具有耐高压特性,对高压气瓶的制造具有重要的意义。To sum up, the manufacturing method of the double-head high-pressure gas cylinder liner provided by the present invention generally adopts the spinning processing method, which has low energy consumption, low pollution, less loss of raw materials in the entire manufacturing process, and saves the cost of raw materials. . The double-head high-pressure gas cylinder liner processed by the manufacturing method of the present invention has a nominal outer diameter of Φ406-Φ850mm, and the volume is much higher than that of the existing standard aluminum alloy liner; the wall thickness of the straight cylinder section is 1-10mm, It has the characteristics of thin wall thickness and light weight; the tensile strength of the straight section is greater than or equal to 345MPa, the yield strength is greater than or equal to 310MPa, and the elongation is greater than or equal to 15%; the grain size of the straight section at any position meets the requirements of grade 5 or greater according to the ASTME112 standard , the material structure is uniform and dense, the overall strength effect is excellent, and it has the characteristics of high pressure resistance, which is of great significance to the manufacture of high pressure gas cylinders.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均在本发明待批权利要求保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention are within the rights to be approved in the present invention. within the scope of protection.

Claims (12)

1.一种双封头高压气瓶内胆的制造方法,其特征在于,所述双封头高压气瓶内胆作为缠绕气瓶的内胆用于储存压缩气体,所述双封头高压气瓶内胆为两端收口成型封头及瓶口的一体式无缝结构的铝合金内胆,包括A瓶口、A封头、直筒段、B封头和B瓶口,所述A封头和B封头分别位于所述直筒段的两端,所述A瓶口和B瓶口分别位于所述A封头和B封头上;所述双封头高压气瓶内胆的长度为4.5m,所述直筒段的公称外径为Ф618mm,所述高压气瓶的额定压力为25Mpa;1. a manufacture method of double-head high-pressure gas cylinder liner, is characterized in that, described double-head high-pressure gas cylinder liner is used for storing compressed gas as the inner liner of winding gas cylinder, and described double-head high-pressure gas cylinder is used for storing compressed gas. The inner liner of the bottle is an aluminum alloy inner liner with a one-piece seamless structure with both ends closed to form a head and a bottle mouth, including A bottle mouth, A head, straight cylinder section, B head and B bottle mouth. The A head and B heads are respectively located at both ends of the straight cylinder section, and the A bottle mouth and the B bottle mouth are respectively located on the A and B heads; the length of the double-head high-pressure gas cylinder liner is 4.5 m, the nominal outer diameter of the straight cylinder section is Ф618mm, and the rated pressure of the high-pressure gas cylinder is 25Mpa; 所述直筒段的壁厚为6mm,所述直筒段的整体直线度不大于0.5mm/m;所述直筒段的壁厚的公差小于等于±0.15mm;所述直筒段任意直线段位置局部直线度不大于0.5mm/300mm;所述直筒段任意位置的圆度不大于0.5mm;所述直筒段的内表面粗糙度小于Ra1.6μm,所述直筒段的外表面粗糙度小于Ra3.2μm;The wall thickness of the straight section is 6mm, and the overall straightness of the straight section is not more than 0.5mm/m; the tolerance of the wall thickness of the straight section is less than or equal to ±0.15mm; the position of any straight section of the straight section is a local straight line The degree of roundness is not more than 0.5mm/300mm; the roundness of any position of the straight cylinder section is not more than 0.5mm; the inner surface roughness of the straight cylinder section is less than Ra1.6μm, and the outer surface roughness of the straight cylinder section is less than Ra3.2μm; 所述制造方法包括如下步骤:The manufacturing method includes the following steps: S1,铝合金内胆旋压管制备,采用数控强力外旋压机对无缝管坯的直筒段进行多道次强力外旋压成形处理,得到铝合金内胆旋压管;S1, preparation of aluminum alloy inner tube spinning tube, using CNC powerful outer spinning machine to perform multi-pass powerful outer spinning forming treatment on the straight section of the seamless tube blank, to obtain the aluminum alloy inner tube spinning tube; 所述步骤S1具体包括如下步骤:The step S1 specifically includes the following steps: S11,铝合金内胆旋压管直筒段的旋压成型,采用三轮错距正旋或反旋的旋压方法对无缝管坯进行2-4次旋压过程,得到旋压件A,所述三轮错距正旋或反旋旋压方法中的错距量设置为6-12mm;正旋旋压时采用加工长度等于设定产品长度1.2-1.4倍的芯模进行旋压辅助加工;反旋旋压时采用加工长度等于设定产品长度0.6-0.8倍的芯模进行旋压辅助加工;S11, the spinning forming of the straight section of the aluminum alloy liner spinning tube, using the three-wheel staggered forward or reverse spinning method to perform 2-4 spinning processes on the seamless tube blank to obtain the spinning part A, The amount of offset in the three-wheel staggered forward or reverse spinning method is set to 6-12mm; during forward spinning, a core mold with a processing length equal to 1.2-1.4 times the set product length is used for spinning auxiliary processing ;When reverse spinning, use a core mold with a processing length equal to 0.6-0.8 times the set product length to perform spinning auxiliary processing; S12,铝合金内胆旋压管的定长加工,对步骤S11中得到的旋压件A进行定长加工,得到铝合金内胆旋压管;S12, the fixed-length processing of the aluminum alloy liner spinning tube, the spinning part A obtained in step S11 is subjected to fixed-length processing to obtain the aluminum alloy liner spinning tube; S13,铝合金内胆旋压管的清洗,采用清洗机对步骤S12中得到的铝合金内胆旋压管进行清洗;S13, cleaning of the spinning tube of the aluminum alloy inner bladder, using a cleaning machine to clean the spinning tube of the aluminum alloy inner bladder obtained in step S12; S14,修磨铝合金内胆旋压管,采用数控内外圆修磨机对步骤S13中清洗后的铝合金内胆旋压管进行内外表面划伤、碰伤的修磨;S14, grinding the aluminum alloy inner tube spinning tube, and using a numerically controlled inner and outer cylindrical grinding machine to perform scratches and bruises on the inner and outer surfaces of the aluminum alloy inner tube spinning tube cleaned in step S13; S15,采用超声波自动探伤机对步骤S14中得到的铝合金内胆旋压管进行直筒段的全自动探伤,检验是否有起皮、褶皱、裂纹的加工缺陷;S15, using an ultrasonic automatic flaw detector to perform automatic flaw detection on the straight section of the aluminum alloy liner spinning tube obtained in step S14, to check whether there are processing defects such as peeling, wrinkles and cracks; S2,封头和瓶口的旋压成型,采用加热收口旋压机对所述铝合金内胆旋压管两端的开口处分别进行封头和瓶口的旋压成型,得到旋压成型件B;所述旋压成型件B包括直筒段和直筒段两端的A封头和B封头;所述步骤S2具体包括如下步骤:S2, the spinning forming of the head and the bottle mouth, using a heating and closing spinning machine to respectively carry out the spinning forming of the head and the bottle mouth at the openings of the two ends of the spinning tube of the aluminum alloy liner, to obtain a spinning forming part B ; Described spinning forming part B includes A head and B head at both ends of straight cylinder section and straight cylinder section; Described step S2 specifically includes the following steps: S21,装夹,采用分瓣式中空主轴进行铝合金内胆旋压管的装夹;S21, clamping, using split hollow spindle to clamp the aluminum alloy liner spinning tube; S22,加热,对铝合金内胆旋压管的待收口旋压处加热至180-380℃;所述步骤S22中的加热采用氧气、丙烷/LNG进行燃烧喷焰加热;S22, heating, heating to 180-380°C at the to-be-received spinning position of the aluminum alloy liner spinning tube; the heating in the step S22 uses oxygen, propane/LNG for combustion and flame heating; S23,封头及瓶口的成型旋压,采用单侧X直线、Z直线和旋转三向插补式收口旋压机对步骤S22中加热的铝合金内胆旋压管进行多道次收口旋压,收口旋压第1-8道次带有反旋;S23, the forming and spinning of the head and the bottle mouth, the single-sided X-line, the Z-line and the rotary three-way interpolation closing spinning machine are used to perform multi-pass closing and spinning on the aluminum alloy liner spinning tube heated in step S22 Pressing, closing the first-8 passes of spinning with anti-spinning; S24,对铝合金内胆旋压管的另一端重复步骤S21、S22、S23的操作,得到旋压成型件B;所述旋压成型件B包括直筒段和直筒段两端的A封头和B封头;S24, repeating the operations of steps S21, S22, and S23 on the other end of the aluminum alloy liner spinning tube to obtain a spinning molded part B; head; S3,瓶口中心孔的加工,对步骤S2中得到的旋压成型件B两端的A封头和B封头分别进行瓶口中心孔的机加工,得到旋压成型件C;S3, the processing of the center hole of the bottle mouth, the machining of the center hole of the bottle mouth is performed on the A head and the B head at both ends of the spin-formed part B obtained in step S2, to obtain the spin-formed part C; S4,曲面探伤,对步骤S3中得到的旋压成型件C进行收口质量探伤,检验封头位置是否有橘皮、折叠的加工缺陷;S4, curved surface flaw detection, the quality flaw detection of the closing of the spinning-formed part C obtained in step S3 is carried out, and it is checked whether the position of the sealing head has processing defects such as orange peel and folding; S5,曲面内表面修磨,根据探伤结果,采用封头内表面修磨机床对步骤S4中发现的封头内表面缺陷进行修磨,得到质量合格的旋压成型件C;S5, grinding the inner surface of the curved surface, according to the flaw detection result, using a head inner surface grinding machine to repair the inner surface defects of the head found in step S4, to obtain a spinning forming part C of qualified quality; S6,热处理,对步骤S5中得到的旋压成型件C进行T6工艺处理,得到双封头高压气瓶内胆坯;所述步骤S6具体包括如下步骤:S6, heat treatment, perform T6 process on the spin-formed part C obtained in step S5 to obtain a double-head high-pressure gas cylinder liner blank; the step S6 specifically includes the following steps: S61,淬火处理,将步骤S5中制得的旋压成型件C放入淬火炉进行淬火处理,将旋压成型件C加热至525-531℃,并在525-531℃环境中保温2.2-4小时,接着将旋压成型件C进行淬火,淬火时应保证从淬火炉炉门开启至双封头高压气瓶内胆全部入水时间不得大于8s;S61, quenching treatment, put the spin-formed part C obtained in step S5 into a quenching furnace for quenching treatment, heat the spin-formed part C to 525-531°C, and keep the temperature at 525-531°C for 2.2-4 hours, then quench the spin-formed part C. During quenching, it should be ensured that the time from the opening of the furnace door of the quenching furnace to the liner of the double-head high-pressure gas cylinder should not exceed 8s; S62,时效处理,将淬火后的旋压成型件C转移至时效炉进行时效处理,最后在160-200℃环境中保温6-10小时,制得双封头高压气瓶内胆坯;S62, aging treatment, transferring the quenched spinning-formed part C to an aging furnace for aging treatment, and finally keeping the temperature at 160-200° C. for 6-10 hours to obtain a double-head high-pressure gas cylinder liner blank; S7,瓶口加工,采用瓶口加工中心对步骤S6中得到的双封头高压气瓶内胆坯的A瓶口和B瓶口的内径和外径分别进行机加工,并加工出瓶口内螺纹,得到双封头高压气瓶内胆;S7, bottle mouth processing, the bottle mouth machining center is used to machine the inner diameter and outer diameter of the bottle mouth A and bottle mouth B of the double-head high-pressure gas cylinder blank obtained in step S6, respectively, and process the inner thread of the bottle mouth , to obtain the inner liner of the double-head high-pressure gas cylinder; S8,内胆清洗。S8, inner tank cleaning. 2.如权利要求1所述的双封头高压气瓶内胆的制造方法,其特征在于,所述封头的结构类型为椭球型封头、碟型封头或半球型封头,所述A封头的结构类型与所述B封头的结构类型相同,所述封头的厚度由边缘向瓶口部位均匀渐变增厚。2. The manufacturing method of the double-head high-pressure gas cylinder liner as claimed in claim 1, wherein the structural type of the head is an ellipsoidal head, a dish-shaped head or a hemispherical head, so the The structure type of the A head is the same as that of the B head, and the thickness of the head increases uniformly and gradually from the edge to the mouth of the bottle. 3.如权利要求2所述的双封头高压气瓶内胆的制造方法,其特征在于,所述封头的厚度由边缘的5-8mm向瓶口部位的10-15mm均匀渐变增厚;3. the manufacture method of double-head high-pressure gas cylinder liner as claimed in claim 2, is characterized in that, the thickness of described head is uniformly gradually thickened by 5-8mm of edge to 10-15mm of bottle mouth position; 所述瓶口的长度为40mm、所述瓶口的外径为50mm,所述瓶口的内径为28mm。The length of the bottle mouth is 40 mm, the outer diameter of the bottle mouth is 50 mm, and the inner diameter of the bottle mouth is 28 mm. 4.如权利要求1所述的双封头高压气瓶内胆的制造方法,其特征在于,所述步骤S5具体包括如下步骤:4. the manufacture method of double-head high-pressure gas cylinder liner as claimed in claim 1, is characterized in that, described step S5 specifically comprises the following steps: S51,采用装夹工装装夹旋压成型件C;S51, using a clamping tool to clamp the spinning forming part C; S52,采用封头内表面修磨机床自带的自动内窥系统自动观测、判断封头内表面缺陷情况,记录对应位置,并结合人为确认;S52, the automatic endoscopic system that comes with the head inner surface grinding machine is used to automatically observe and judge the defects on the inner surface of the head, record the corresponding position, and combine with manual confirmation; S53,采用封头内表面修磨机床的封头内型面修磨机构对步骤S4中发现的封头内表面缺陷进行修磨,得到质量合格的旋压成型件C。S53, using the head inner profile grinding mechanism of the head inner surface grinding machine to repair and grind the defects on the inner surface of the head found in step S4, to obtain a spinning forming part C of qualified quality. 5.如权利要求1所述的双封头高压气瓶内胆的制造方法,其特征在于,所述步骤S7具体包括如下步骤:5. The manufacturing method of the double-head high-pressure gas cylinder liner as claimed in claim 1, wherein the step S7 specifically comprises the following steps: S71,采用分瓣式中空装夹工装装夹双封头高压气瓶内胆坯;S71, using split-type hollow clamping tooling to clamp the liner blank of double-head high-pressure gas cylinder; S72,瓶口加工,采用瓶口加工中心对步骤S6中得到的双封头高压气瓶内胆坯的瓶口外径、内径和瓶口内螺纹进行高速加工,得到双封头高压气瓶内胆,A瓶口和B瓶口的长度、外径和内径尺寸分别为为40mm、50mm、28mm。S72, bottle mouth processing, using a bottle mouth machining center to perform high-speed machining on the bottle mouth outer diameter, inner diameter and bottle mouth inner thread of the double-head high-pressure gas cylinder liner blank obtained in step S6, to obtain a double-head high-pressure gas cylinder liner, The length, outer diameter and inner diameter of A bottle mouth and B bottle mouth are 40mm, 50mm and 28mm respectively. 6.如权利要求1所述的双封头高压气瓶内胆的制造方法,其特征在于,所述步骤S8具体包括如下步骤:6. The manufacturing method of the double-head high-pressure gas cylinder liner as claimed in claim 1, wherein the step S8 specifically comprises the following steps: S81,将双封头高压气瓶内胆立式放置在立式气瓶内胆清洗机上,使立式气瓶内胆清洗机喷淋机构进入内胆内部,固定内胆;S81, place the double-head high-pressure gas cylinder liner vertically on the vertical gas cylinder liner cleaning machine, so that the spray mechanism of the vertical gas cylinder liner cleaning machine enters the inner liner to fix the inner liner; S82,采用高压水喷淋或超声清洗方式对双封头高压气瓶内胆的内腔进行清洗,去除加工污染物。S82, use high-pressure water spray or ultrasonic cleaning to clean the inner cavity of the double-head high-pressure gas cylinder to remove processing pollutants. 7.如权利要求1所述的双封头高压气瓶内胆的制造方法,其特征在于,所述步骤S13中的清洗机为旋转喷淋清洗机或超声清洗机。7 . The method for manufacturing the inner liner of a double-head high-pressure gas cylinder according to claim 1 , wherein the cleaning machine in the step S13 is a rotary spray cleaning machine or an ultrasonic cleaning machine. 8 . 8.如权利要求1所述的双封头高压气瓶内胆的制造方法,其特征在于,所述铝合金内胆旋压管的清洗采用加热30-45℃中性清洗剂完成。8 . The method for manufacturing the inner liner of a double-head high-pressure gas cylinder according to claim 1 , wherein the cleaning of the spinning tube of the aluminum alloy inner liner is completed by heating a neutral cleaning agent at 30-45° C. 9 . 9.如权利要求1所述的双封头高压气瓶内胆的制造方法,其特征在于,所述铝合金内胆旋压管清洗后采用擦干用具或烘干装置去除表面残留水渍。9 . The method for manufacturing the inner liner of a double-head high-pressure gas cylinder according to claim 1 , wherein after the spinning tube of the aluminum alloy inner liner is cleaned, a drying appliance or a drying device is used to remove residual water stains on the surface. 10 . 10.如权利要求4所述的双封头高压气瓶内胆的制造方法,其特征在于,所述旋压成型件C的装夹工装为分瓣式中空装夹工装。10 . The method for manufacturing the inner liner of a double-head high-pressure gas cylinder according to claim 4 , wherein the clamping tool of the spin-formed part C is a split hollow clamping tool. 11 . 11.如权利要求4所述的双封头高压气瓶内胆的制造方法,其特征在于,所述封头内型面修磨为数控自动修磨机构,可编程独立执行。11 . The method for manufacturing the inner liner of a double-head high-pressure gas cylinder according to claim 4 , wherein the grinding of the inner profile of the head is a numerical control automatic grinding mechanism, which can be independently executed by programming. 12 . 12.如权利要求1所述的双封头高压气瓶内胆的制造方法,其特征在于,所述淬火炉为立式铝合金箱式淬火炉;所述时效炉为台车式铝合金时效炉。12. The method for manufacturing a double-head high-pressure gas cylinder liner according to claim 1, wherein the quenching furnace is a vertical aluminum alloy box-type quenching furnace; the aging furnace is a trolley-type aluminum alloy aging furnace furnace.
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