CN109628732A - A kind of operating method prevented sintering machine and shut down knot bulk - Google Patents

A kind of operating method prevented sintering machine and shut down knot bulk Download PDF

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Publication number
CN109628732A
CN109628732A CN201910028098.4A CN201910028098A CN109628732A CN 109628732 A CN109628732 A CN 109628732A CN 201910028098 A CN201910028098 A CN 201910028098A CN 109628732 A CN109628732 A CN 109628732A
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sintering machine
10min
reduces
stopping
sintering
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CN109628732B (en
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侯长波
付朝云
王军峰
刘宏伟
吕文
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Anyang Iron and Steel Co Ltd
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Anyang Iron and Steel Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/16Sintering; Agglomerating

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  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The present invention provides a kind of operating method prevented sintering machine and shut down knot bulk, 1) this method includes, stops fuel ratio control before sintering machine;2) conveying capacity controls before, stopping sintering machine;3), cloth control before stopping sintering machine;4), technology stops pumping and Boiler pressure control step.The method of the present invention can avoid causing sinter knot bulk due to stopping taking out when sintering machine is shut down, and then cause the equipment breakdowns such as stifled bucket to follow-up equipment, improve the stability and continuity of sintering production, reduce sintering production has bad luck cost etc..

Description

A kind of operating method prevented sintering machine and shut down knot bulk
Technical field
The present invention relates to metallurgical technology field more particularly to a kind of operating methods prevented sintering machine and shut down knot bulk.
Background technique
In order to improve the stability of large-type sinterer production, the startup-shutdown time is compressed as possible, improves sintering machine Usage factor, stabilized sinter quality reduces influence to blast furnace, and sintering machine often takes strip to stop in planned shut-down The mode of machine, i.e. material on sintering pallet can directly restore air-supply production without sky after feeding.But in start process easily There is the accident of big, the stifled bucket of sintering nugget.Sinter bulk blocked up belt conveyor lower hopper in order to prevent in the past, and booting is taken to expect The mode had bad luck is landed to avoid impacting follow-up equipment.
The quality of sintering process Minerals crystallization, with sintering temperature level, high temperature hold time, cooling velocity is related.Temperature It is suitable for that high temperature hold time is long, and it is complete that cooling velocity is conducive to crystallizable mineral slowly that degree is horizontal.And in sintering machine strip stopping process In, break normal rhythm of production, after especially shutting down, has started to stop taking out, sintering end point moves from back to front, and exhaust gas temperature is fast Speed rises, and in order to guarantee exhaust gas temperature within the allowable range, reduces main exhausting door, sinter is in relatively high temperature on trolley Range, not cooling rapidly, the general control that stops finding time did not ensured that sinter was all cooling on trolley at 30-40 minutes; Secondly, being in blowing-out dead ship condition for a long time after sintering machine is due to stopping pumping, sinter high temperature hold time extends, sintering process Mineral liquid phase generates and the process of crystallization is more abundant, and it is big and hard to form sintered ore materials block.
In view of above, the present invention provides a kind of operating method prevented sintering machine and shut down knot bulk, by stopping process The adjustment of operating parameter, thus it is possible to vary the generation of liquid phase and crystallization condition effectively prevent sintering machine and generate in stopping process greatly Block etc..
Summary of the invention
The present invention provides a kind of operating method prevented sintering machine and shut down knot bulk, passes through operating parameter in stopping process Adjustment, thus it is possible to vary the generation of liquid phase and crystallization condition effectively prevent sintering machine and generate bulk etc. in stopping process.
In order to solve the above technical problems, the present invention provides a kind of operating method prevented sintering machine and shut down knot bulk, it The following steps are included:
1) fuel ratio controls before, stopping sintering machine
After the plan stopping sintering machine time determines, 30min starts the proportion that staged reduces sintering machine fuel in advance, is divided into three Stage carries out, and each stage is that 10min: the first 10min fuel ratio reduces 0.3-0.4%, and second 10min is basic herein Fuel ratio reduces 0.3-0.4% on this basis by upper fuel ratio 0.3-0.4%, third 10min, and amounting to reduces fuel ratio 0.9-1.2%;
2) conveying capacity controls before, stopping sintering machine
It is shut down to cooperate, thickness of feed layer is gradually thinned on sintering pallet, divides three phases to reduce conveying capacity, in proportioning room When starting to subtract coal, first 10min conveying capacity reduces 8-12%, and second 10min reduces 8-12%, third in original basis again 10min reduces 8-12% again in original basis, and amounting to reduces conveying capacity 24-36%, until proportioning room all stops to expect;
3), cloth control before stopping sintering machine
When proportioning room starts to subtract coal, first 10min, sintering machine distributing thickness is presented form of successively decreasing and is gradually reduced to by 800mm 700mm;Second 10min, sintering machine distributing thickness gradually reduce to 600mm by 700mm;Third 10min, fabric thickness is gradually 550mm is reduced to by 600mm, when head feed bin is not fed, sintering machine material thickness is reduced into 500mm;After head feed bin band is empty, last Block strip trolley stops sintering machine after entering the igniting of igniter 1# bellows position;
4), technology stops pumping and Boiler pressure control
Head bellows butterfly valve standard-sized sheet, and tail bellows butterfly valve is gradually closed as terminal is mobile, stop general pipeline exhaust gas temperature control before taking out System is at 130 DEG C hereinafter, exhaust gas temperature control is no more than 200 DEG C during stopping taking out;Stop take out start when 2 cold blast sliding valves are fully open, General pipeline negative pressure is maintained at 8-9Kpa in the process, and throttle opening is stepped down to the 50% of normal aperture depending on negative pressure condition;Sintering end point Position reaches 5-6 bellows, and temperature reaches 170-180 DEG C of end and stops taking out, and closes air door, and main take out is pressed program stopped sintering machine, stopped Control find time in 30-40min.
Further, fuel ratio controls before step 1) of the present invention stops sintering machine
After the plan stopping sintering machine time determines, 30min starts the proportion that staged reduces sintering machine fuel in advance, is divided into three Stage carries out, and each stage is that 10min: the first 10min fuel ratio reduces by 0.35%, and second 10min fires on this basis Material proportion 0.35%, fuel ratio reduces by 0.35% to third 10min on this basis, and amounting to reduces fuel ratio 1.05%.
Further, conveying capacity controls before step 2 of the present invention stops sintering machine
It is shut down to cooperate, thickness of feed layer is gradually thinned on sintering pallet, divides three phases to reduce conveying capacity, in proportioning room When starting to subtract coal, first 10min conveying capacity reduces by 10%, and second 10min reduces by 10% in original basis again, third 10min Reduce by 10% again in original basis, amounting to reduces conveying capacity 30%, until proportioning room all stops to expect.
Further, after step 3) of the present invention stops sintering machine, the time is no more than 4h 2 burners of reservation and lights, when Between more than 4h by program close fire.
Further, step 4) head bellows butterfly valve standard-sized sheet of the present invention, and as tail is gradually closed in terminal movement Bellows butterfly valve stops general pipeline exhaust gas temperature control before taking out and controls hereinafter, stopping exhaust gas temperature during pumping no more than 200 DEG C at 130 DEG C;Stop Pumping is fully open by 2 cold blast sliding valves when starting, and general pipeline negative pressure is maintained at 8.5Kpa in the process, and throttle opening regards negative pressure condition gradually It is reduced to the 50% of normal aperture;Sintering end point position reaches 5-6 bellows, and temperature reaches 175 DEG C of end and stops taking out, and closes air door, Main take out presses program stopped sintering machine, and the control that stops finding time is in 35min.
Further, when step 4) of the present invention stops taking out, air quantity is controlled by adjusting throttle opening, reduces exhaust gas The raising of temperature, it is ensured that exhaust gas temperature is no more than 200 DEG C.
Beneficial effects of the present invention: the present invention provides a kind of operating method prevented sintering machine and shut down knot bulk, this method Conveying capacity is reduced using fuel ratio is reduced stage by stage by the adjustment to the operations parameter in sintering machine docking process, Cloth thickness of feed layer is gradually reduced, the liquid phase being sintered during stopping taking out and crystallization process is controlled and avoids bulk from generating to reach, base The equipment breakdown of the stifled bucket of finished product system bulk and the stifled bucket of blast furnace belt is prevented in sheet, sinter can be directly entered high furnace charge Storehouse reduces sinter landing and has bad luck link, substantially increases the steady complete property of production and continuity, can not only reduce sinter and exist Crushing phenomenon during having bad luck improves the quality in kind of sinter;And cost of the sinter when having bad luck can be reduced and disappeared Consumption, the tissue effect of stable sintering production, improves production efficiency, has preferable economic benefit and social benefit, is suitable for big Scale promotes and applies.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to Specific embodiment, the present invention is further explained.
It is a kind of prevent sintering machine shut down knot bulk operating method, it the following steps are included:
1) fuel ratio controls before, stopping sintering machine
After the plan stopping sintering machine time determines, 30min starts the proportion that staged reduces sintering machine fuel in advance, is divided into three Stage carries out, and each stage is that 10min: the first 10min fuel ratio reduces 0.3-0.4%, and second 10min is basic herein Fuel ratio reduces 0.3-0.4% on this basis by upper fuel ratio 0.3-0.4%, third 10min, and amounting to reduces fuel ratio 0.9-1.2%;
2) conveying capacity controls before, stopping sintering machine
It is shut down to cooperate, thickness of feed layer is gradually thinned on sintering pallet, divides three phases to reduce conveying capacity, in proportioning room When starting to subtract coal, first 10min conveying capacity reduces 8-12%, and second 10min reduces 8-12%, third in original basis again 10min reduces 8-12% again in original basis, and amounting to reduces conveying capacity 24-36%, until proportioning room all stops to expect;
3), cloth control before stopping sintering machine
When proportioning room starts to subtract coal, first 10min, sintering machine distributing thickness is presented form of successively decreasing and is gradually reduced to by 800mm 700mm;Second 10min, sintering machine distributing thickness gradually reduce to 600mm by 700mm;Third 10min, fabric thickness is gradually 550mm is reduced to by 600mm, when head feed bin is not fed, sintering machine material thickness is reduced into 500mm;After head feed bin band is empty, last Block strip trolley stops sintering machine after entering the igniting of igniter 1# bellows position;
4), technology stops pumping and Boiler pressure control
Head bellows butterfly valve standard-sized sheet, and tail bellows butterfly valve is gradually closed as terminal is mobile, stop general pipeline exhaust gas temperature control before taking out System is at 130 DEG C hereinafter, exhaust gas temperature control is no more than 200 DEG C during stopping taking out;Stop take out start when 2 cold blast sliding valves are fully open, General pipeline negative pressure is maintained at 8-9Kpa in the process, and throttle opening is stepped down to the 50% of normal aperture depending on negative pressure condition;Sintering end point Position reaches 5-6 bellows, and temperature reaches 170-180 DEG C of end and stops taking out, and closes air door, and main take out is pressed program stopped sintering machine, stopped Control find time in 30-40min.
As priority scheme of the invention, fuel ratio is controlled before the step 1) of the present invention stops sintering machine
After the plan stopping sintering machine time determines, 30min starts the proportion that staged reduces sintering machine fuel in advance, is divided into three Stage carries out, and each stage is that 10min: the first 10min fuel ratio reduces by 0.35%, and second 10min fires on this basis Material proportion 0.35%, fuel ratio reduces by 0.35% to third 10min on this basis, and amounting to reduces fuel ratio 1.05%.
As priority scheme of the invention, conveying capacity is controlled before the step 2 of the present invention stops sintering machine
It is shut down to cooperate, thickness of feed layer is gradually thinned on sintering pallet, divides three phases to reduce conveying capacity, in proportioning room When starting to subtract coal, first 10min conveying capacity reduces by 10%, and second 10min reduces by 10% in original basis again, third 10min Reduce by 10% again in original basis, amounting to reduces conveying capacity 30%, until proportioning room all stops to expect.
As priority scheme of the invention, after the step 3) of the present invention stops sintering machine, the time protects no more than 4h 2 burners are stayed to light, the time is more than 4h by program pass fire.
As priority scheme of the invention, the step 4) head bellows butterfly valve standard-sized sheet of the present invention, and with terminal It is mobile gradually to close tail bellows butterfly valve, stop general pipeline exhaust gas temperature before taking out and controls at 130 DEG C hereinafter, exhaust gas temperature control during stopping taking out System is no more than 200 DEG C;Stop take out start when 2 cold blast sliding valves are fully open, general pipeline negative pressure is maintained at 8.5Kpa in the process, and air door is opened Degree is stepped down to the 50% of normal aperture depending on negative pressure condition;Sintering end point position reaches 5-6 bellows, and temperature reaches 175 DEG C of knots Beam stops taking out, and closes air door, and main take out presses program stopped sintering machine, and the control that stops finding time is in 35min.
As priority scheme of the invention, when the step 4) of the present invention stops taking out, controlled by adjusting throttle opening Air quantity processed reduces the raising of exhaust gas temperature, it is ensured that exhaust gas temperature is no more than 200 DEG C.
With 400m2For sintering machine, shut down using the method for the present invention.
Its technological parameter and operating method are as follows:
Conveying capacity: 700t/h;Thickness of feed layer: 800mm;Bellows number: 22;
Sinter mixture proportion: blending ore 71%, fuel ratio 4%, quick lime 5% return mine 20%;
After being connected to halt instruction, start shutdown operation, first 10min, fuel ratio reduces 0.3% for the first time, and conveying capacity is reduced 70t/h, batch layer thickness of sintering machine reduce 100mm;Second 10min, fuel ratio subtract 0.3% again, and conveying capacity reduces 70t/h, burn Knot machine thickness of feed layer reduces 100mm;Third 10min, fuel ratio subtract 0.4% again, and conveying capacity reduces 70t/h, the sintering machine bed of material Thickness reduces 100mm;Stop expecting to proportioning room from shutdown operation is started, fuel ratio reduces 1% altogether, and conveying capacity reduces 210t/h, material Thickness degree reduces 300mm.After head feed bin band is empty, last block strip trolley stops burning after entering the igniting of igniter 1# bellows position Knot, beginning technology stop taking out, and stop general pipeline negative pressure during taking out and are maintained at 8Kpa or so, throttle opening is stepped down to depending on negative pressure condition The 50% of normal aperture ensures that exhaust gas temperature is no more than 200 DEG C by adjusting throttle opening to control air quantity.Sintering end point position 5-6 bellows are reached, temperature reaches 175 DEG C of end and stops taking out, and the control that stops finding time is in 35min.Pass through behaviour above-mentioned in stopping process Make the adjustment of parameter, thus it is possible to vary the generation of liquid phase and crystallization condition effectively prevent sintering machine and generate bulk in stopping process.
First 10min, second 10min, third 10min refer to the adjacent interval time operated twice in the present invention It is 10 minutes, such as: operation for the first time carried out operating for second after ten minutes since 0 minute, carried out third time behaviour after twenty minutes Make.
The present invention prevent sintering machine shut down the operating method of knot bulk by 3 sintering systems of certain steel mill implement 1 year with It is preferable to carry out effect, carries out and limits the production in heating season especially for northern iron and steel enterprise, cause under sintering machine intermittence production model It executes the operating method, in stopping process, has substantially prevented the equipment thing of the stifled bucket of finished product system bulk and the stifled bucket of blast furnace belt Therefore sinter can be directly entered blast furnace hopper, reduce sinter landing and have bad luck link, substantially increase the steady complete property of production and Continuity.
It finds by productive experiment, after the operating method of knot bulk is shut down in sintering machine prevention after the present invention, not only may be used To reduce crushing phenomenon of sinter during having bad luck, the quality in kind of sinter is improved;And sinter can be reduced and existed Cost consumption when having bad luck.
The above described is only a preferred embodiment of the present invention, being not that the invention has other forms of limitations, appoint What those skilled in the art changed or be modified as possibly also with the technology contents of the disclosure above equivalent variations etc. Imitate embodiment.But without departing from the technical solutions of the present invention, according to the technical essence of the invention to above embodiments institute Any simple modification, equivalent variations and the remodeling made, still fall within the protection scope of technical solution of the present invention.

Claims (6)

1. it is a kind of prevent sintering machine shut down knot bulk operating method, it is characterised in that: it the following steps are included:
1) fuel ratio controls before, stopping sintering machine
After the plan stopping sintering machine time determines, 30min starts the proportion that staged reduces sintering machine fuel in advance, is divided into three Stage carries out, and each stage is that 10min: the first 10min fuel ratio reduces 0.3-0.4%, and second 10min is basic herein Fuel ratio reduces 0.3-0.4% on this basis by upper fuel ratio 0.3-0.4%, third 10min, and amounting to reduces fuel ratio 0.9-1.2%;
2) conveying capacity controls before, stopping sintering machine
It is shut down to cooperate, thickness of feed layer is gradually thinned on sintering pallet, divides three phases to reduce conveying capacity, in proportioning room When starting to subtract coal, first 10min conveying capacity reduces 8-12%, and second 10min reduces 8-12%, third in original basis again 10min reduces 8-12% again in original basis, and amounting to reduces conveying capacity 24-36%, until proportioning room all stops to expect;
3), cloth control before stopping sintering machine
When proportioning room starts to subtract coal, first 10min, sintering machine distributing thickness is presented form of successively decreasing and is gradually reduced to by 800mm 700mm;Second 10min, sintering machine distributing thickness gradually reduce to 600mm by 700mm;Third 10min, fabric thickness is gradually 550mm is reduced to by 600mm, when head feed bin is not fed, sintering machine material thickness is reduced into 500mm;After head feed bin band is empty, last Block strip trolley stops sintering machine after entering the igniting of igniter 1# bellows position;
4), technology stops pumping and Boiler pressure control
Head bellows butterfly valve standard-sized sheet, and tail bellows butterfly valve is gradually closed as terminal is mobile, stop general pipeline exhaust gas temperature control before taking out System is at 130 DEG C hereinafter, exhaust gas temperature control is no more than 200 DEG C during stopping taking out;Stop take out start when 2 cold blast sliding valves are fully open, General pipeline negative pressure is maintained at 8-9Kpa in the process, and throttle opening is stepped down to the 50% of normal aperture depending on negative pressure condition;Sintering end point Position reaches 5-6 bellows, and temperature reaches 170-180 DEG C of end and stops taking out, and closes air door, and main take out is pressed program stopped sintering machine, stopped Control find time in 30-40min.
2. a kind of operating method prevented sintering machine and shut down knot bulk as described in claim 1, it is characterised in that: the step 1) fuel ratio controls before stopping sintering machine
After the plan stopping sintering machine time determines, 30min starts the proportion that staged reduces sintering machine fuel in advance, is divided into three Stage carries out, and each stage is that 10min: the first 10min fuel ratio reduces by 0.35%, and second 10min fires on this basis Material proportion 0.35%, fuel ratio reduces by 0.35% to third 10min on this basis, and amounting to reduces fuel ratio 1.05%.
3. a kind of operating method prevented sintering machine and shut down knot bulk as described in claim 1, it is characterised in that: the step 2) conveying capacity controls before stopping sintering machine
It is shut down to cooperate, thickness of feed layer is gradually thinned on sintering pallet, divides three phases to reduce conveying capacity, in proportioning room When starting to subtract coal, first 10min conveying capacity reduces by 10%, and second 10min reduces by 10% in original basis again, third 10min Reduce by 10% again in original basis, amounting to reduces conveying capacity 30%, until proportioning room all stops to expect.
4. a kind of operating method prevented sintering machine and shut down knot bulk as described in claim 1, it is characterised in that: the step 3) after stopping sintering machine, the time is no more than 4h 2 burners of reservation and lights, and the time is more than 4h by program pass fire.
5. a kind of operating method prevented sintering machine and shut down knot bulk as described in claim 1, it is characterised in that: the step 4) head bellows butterfly valve standard-sized sheet, and tail bellows butterfly valve is gradually closed as terminal is mobile, stop general pipeline exhaust gas temperature control before taking out At 130 DEG C hereinafter, exhaust gas temperature control is no more than 200 DEG C during stopping taking out;Stop taking out 2 cold blast sliding valves are fully open, mistake when starting Cheng Zhong general pipeline's negative pressure is maintained at 8.5Kpa, and throttle opening is stepped down to the 50% of normal aperture depending on negative pressure condition;Sintering end point position It sets and reaches 5-6 bellows, temperature reaches 175 DEG C of end and stops taking out, and closes air door, and main take out presses program stopped sintering machine, stop finding time Control is in 35min.
6. a kind of operating method prevented sintering machine and shut down knot bulk as claimed in claim 5, it is characterised in that:
When the step 4) stops taking out, air quantity is controlled by adjusting throttle opening, reduces the raising of exhaust gas temperature, it is ensured that exhaust gas Temperature is no more than 200 DEG C.
CN201910028098.4A 2019-01-11 2019-01-11 Operation method for preventing sintering machine from being stopped and agglomerated Active CN109628732B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114317949A (en) * 2021-12-21 2022-04-12 马鞍山钢铁股份有限公司 Method for strengthening sintering of upper material layer
CN114993053A (en) * 2022-04-11 2022-09-02 重庆钢铁股份有限公司 Sintering shutdown operation method

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Publication number Priority date Publication date Assignee Title
JPH085258A (en) * 1994-06-15 1996-01-12 Sumitomo Metal Ind Ltd Method of controlling exhaust gas at stop of operation of sintering machine
JPH08246072A (en) * 1995-03-10 1996-09-24 Nippon Steel Corp Method for controlling start-up and stoppage of sintering machine
JP2012132589A (en) * 2010-12-20 2012-07-12 Kobe Steel Ltd Control method of exhaust gas at the time of stop of sintering device
CN106382135A (en) * 2016-08-31 2017-02-08 西安陕鼓动力股份有限公司 Safety interlocking shutdown system and methods of sintering waste heat recovery and sintering fan combined unit
CN107782146A (en) * 2016-08-31 2018-03-09 鞍钢股份有限公司 A kind of method for changing sintering pallet

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH085258A (en) * 1994-06-15 1996-01-12 Sumitomo Metal Ind Ltd Method of controlling exhaust gas at stop of operation of sintering machine
JPH08246072A (en) * 1995-03-10 1996-09-24 Nippon Steel Corp Method for controlling start-up and stoppage of sintering machine
JP2012132589A (en) * 2010-12-20 2012-07-12 Kobe Steel Ltd Control method of exhaust gas at the time of stop of sintering device
CN106382135A (en) * 2016-08-31 2017-02-08 西安陕鼓动力股份有限公司 Safety interlocking shutdown system and methods of sintering waste heat recovery and sintering fan combined unit
CN107782146A (en) * 2016-08-31 2018-03-09 鞍钢股份有限公司 A kind of method for changing sintering pallet

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114317949A (en) * 2021-12-21 2022-04-12 马鞍山钢铁股份有限公司 Method for strengthening sintering of upper material layer
CN114317949B (en) * 2021-12-21 2023-10-27 马鞍山钢铁股份有限公司 Reinforced sintering method for upper material layer
CN114993053A (en) * 2022-04-11 2022-09-02 重庆钢铁股份有限公司 Sintering shutdown operation method
CN114993053B (en) * 2022-04-11 2024-04-30 重庆钢铁股份有限公司 Sintering shutdown operation method

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