CN109628267A - Fermented food retort and distillating method - Google Patents
Fermented food retort and distillating method Download PDFInfo
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- CN109628267A CN109628267A CN201910090287.4A CN201910090287A CN109628267A CN 109628267 A CN109628267 A CN 109628267A CN 201910090287 A CN201910090287 A CN 201910090287A CN 109628267 A CN109628267 A CN 109628267A
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Abstract
The present invention relates to fermented food technical fields, provide a kind of fermented food retort, including rice steamer cylinder, the steaming cover being arranged at the top of rice steamer cylinder, the bottom pot that rice steamer cylinder bottom is arranged in, the heating device being arranged in the pot of bottom；The first support ring positioned at bottom pot top is provided on the inner wall of the rice steamer cylinder；At least two distillation trays are stacked in first support ring.Fermented food distillating method overlays the distillation tray equipped with mixed material in rice steamer cylinder, and is successively connected to the air inlet of the gas outlet of steaming cover, control valve and condenser by sealing pipeline；Then it carries out stepwise distillation and takes wine.Fermented food retort, by the way that distillation tray is arranged, change traditional uploading in rice steamer mode, it avoids fermented grain and is accumulated in steaming bucket agglomerating, improve work task efficiency, fermented food distillating method, pass through the vapo(u)rizing temperature in control rice steamer cylinder, and then carry out taking wine under different temperature ranges, the wine for avoiding different chemical composition mixes, and improves the quality of white wine.
Description
Technical field
The present invention relates to fermented food technical field, in particular to a kind of fermented food retort and distillating method.
Background technique
During traditional liquor production, grain first passes through fermentation and obtains mature fermented grain, then by fermented grain, grain and
The raw material such as rice husk, which are packed into be distilled in rice steamer cylinder after mixing is mixed thoroughly, just can be obtained white wine.By fermented grain, grain and rice husk
The process that mixed material is packed into rice steamer cylinder is known as uploading in rice steamer；In the retort process, uploading in rice steamer needs, which follow, " gently sprinkles evenly paving, visits on gas
The operating procedure of rice steamer ".Worker needs with spades by the layer-by-layer spreading of fermented grain for having mixed chaff shell in rice steamer cylinder, and pawnshop is spread to certain altitude
When, it is necessary to master worker, which is manually inserting in fermented grain, visits gas, experiences whether steam below rice steamer cylinder steams.The uploading in rice steamer time will generally be controlled
System also needed ceaselessly to mix in the meantime chaff shell, uploading in rice steamer, visits gas at 40 to 45 minutes.
Therefore, traditional uploading in rice steamer can there are the following problems: 1, since fermented grain has certain humidity, the too fast appearance of spreading
It easily causes material accumulation agglomerating, and then causes the wine in wine group that can not steam；Spreading is excessively slow, and steam is be easy to cause to overflow fermented grain table
A large amount of alcohol and fragrance matter are taken away in face.2, fermented grain is either packed into the fermented grain in rice steamer cylinder or in replacement rice steamer cylinder, worker's
Workload is all very big, and labor intensity is high, and working efficiency is low.3, the fermented grain of rice steamer cylinder edge is relatively more loose, and steam is easy
Along the rising of rice steamer cylinder edge so that the fermented grain at rice steamer cylinder edge is heated very fast, so that the wine of rice steamer cylinder edge is first distilled, and rice steamer
The fermented grain in centre is heated relatively slow in cylinder, larger so as to cause the wine component difference distilled out, and then influences the quality of white wine.
During distillation takes wine, generally fill a wine cup for and be divided into leading portion, middle section and endpiece, wine brewing master worker according to the sizes of hops into
Row takes wine, because hops are different, alcoholic strength and chemical component can have any different in wine, so needing to be divided the wine of different hops
Dress, and when start experience of the segmentation completely with wine brewing master worker, therefore, it is this take wine mode easily and make containing different chemistry at
The wine divided mixes, and the quality of wine is caused to decline.
Summary of the invention
The technical problems to be solved by the present invention are: a kind of fermented food retort and distillating method are provided, using the hair
Ferment food retort carries out uploading in rice steamer, can improve work task efficiency；Distillation procedure is carried out using the distillating method, can be mentioned
The quality of high white wine.
The technical solution adopted by the present invention to solve the technical problems is: fermented food retort, including rice steamer cylinder, setting exist
Steaming cover, the bottom pot that rice steamer cylinder bottom is set, the heating device being arranged in the pot of bottom at the top of rice steamer cylinder；It is provided with out in the steaming cover
Port；It is characterized by: being provided with the first support ring positioned at bottom pot top on the inner wall of the rice steamer cylinder；First support ring
On be stacked at least two distillation trays.
Further, the distillation tray includes keeping off cylinder, ventilative support base and the branch for being set to ventilative support base periphery
Support ring；There is the second support ring being arranged radially on the outer wall of the bracing ring；The lower end of the gear cylinder and the second support ring
Upper surface connection.
Further, the maximum outside diameter of the bracing ring is less than the internal diameter of the gear cylinder, the maximum outside diameter of the bracing ring
Less than the internal diameter of first support ring.
Further, the upper end of the gear drum outer wall has the third support ring extended radially out；Third support ring
Upper surface is higher than the upper surface or concordant with the gear upper surface of cylinder of gear cylinder；It is arranged between second support ring and third support ring
There are at least two support rods.
Further, position corresponding with the third support ring of distillation tray is provided with compressing member in the steaming cover；It is described
The upper surface of the third support ring of the distillation tray of the bottom and the top of compressing member is in contact.
Further, the inner wall of first support ring and rice steamer cylinder is tightly connected；The gear cylinder and the second support ring seal
Connection；The gear cylinder and third support ring are tightly connected；The lower surface of second support ring of the lowermost distillation tray with first
Cooperation is sealed between the upper surface of pushing out ring；It is sealed between the lower surface of the second adjacent support ring and the upper surface of third support ring
Cooperation.
Further, the top open part of the rice steamer cylinder is provided with first flange ring；It is set at the bottom opening of the steaming cover
It is equipped with second flange ring；Gasket seal is provided between first flange ring and second flange ring；The first flange ring and second
Flange ring is connected by several fast open locking devices.
Further, the fast open locking device includes fixing seat, adjusting rod, adjusting nut, locking level and hound；Institute
Fixing seat is stated to be arranged on the outer wall of steaming cover；The adjusting rod vertical rotating is connected in fixing seat；The adjusting rod includes two
Section is the external thread section positioned at the holding section of upper section and positioned at lower section respectively；The adjusting nut is threaded in external thread section
On；The upper end of the locking level and adjusting nut are hinged；The locking level lower end is in hook-shaped；The upper end of the hound and locking
Bar is hinged, its lower end and steaming cover are hinged；When opening locking device fastly and being in the lock state, the lower end of the locking level and the first method
The following table face contact of Lan Huan；When fast open locking device in the open state, the projection of the lower end of the locking level in horizontal plane
Positioned at first flange ring in the outside of the projection of horizontal plane.
Further, the ventilative support base includes ventilative orifice plate and the support frame that is arranged in below ventilative orifice plate
Frame；The periphery of the braced frame is fixedly connected with the inner wall of bracing ring；There are several air holes on the ventilative orifice plate.
Fermented food distillating method distills mixed material using fermented food retort of the invention, including such as
Lower step:
A, mixed material is fitted at least two distillation trays, is packed into residual water in the pot of bottom, mixed material will be housed
Distillation tray overlays the first support ring in rice steamer cylinder, and steaming cover lid is closed to top opening and sealed connection in rice steamer cylinder；
B, successively the air inlet of the gas outlet of steaming cover, control valve and condenser is connected to by pipeline；
C, control valve is closed, control heating device makes the vapo(u)rizing temperature in rice steamer cylinder be maintained at 65~70 DEG C, is then turned on control
The valve progress first stage processed takes wine；
D, after the first stage takes wine, control valve is closed, control heating device keeps the vapo(u)rizing temperature in rice steamer cylinder
At 80~85 DEG C, it is then turned on control valve progress second stage and takes wine；
E, after second stage takes wine, control valve is closed, control heating device keeps the vapo(u)rizing temperature in rice steamer cylinder
At 110~115 DEG C, be then turned on control valve carry out the phase III take wine；
F, after the phase III takes wine, control valve is closed, control heating device keeps the vapo(u)rizing temperature in rice steamer cylinder
At 135~140 DEG C, it is then turned on control valve progress fourth stage and takes wine；
G, after fourth stage takes wine, control valve is closed, control heating device keeps the vapo(u)rizing temperature in rice steamer cylinder
At 170~175 DEG C, be then turned on control valve carry out the 5th stage take wine.
The beneficial effects of the present invention are: fermented food retort of the invention is changed traditional by the way that distillation tray is arranged
Uploading in rice steamer mode avoids fermented grain and accumulates in rice steamer cylinder agglomerating, improves work task efficiency, the labour for reducing worker is strong
Degree.Fermented food distillating method of the invention controls the vapo(u)rizing temperature in rice steamer cylinder by heating device, and then in different temperature
It carries out taking wine under range, achievees the purpose that brewed spirit fining distillation, the wine for avoiding different chemical composition mixes, improves
The quality of white wine.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention；
Fig. 2 is the structural schematic diagram of distillation tray in the present invention；
Fig. 3 is the top view of Fig. 2；
Fig. 4 is the enlarged drawing in Fig. 1 at A；
Fig. 5 is the schematic diagram of fast open locking device in the open state in the present invention；
Fig. 6 is the enlarged drawing in Fig. 1 at B.
Appended drawing reference in figure are as follows: 1- rice steamer cylinder, 2- steaming cover, the bottom 3- pot, 4- heating device, the first support ring of 5-, 6- distillation tray,
7- fast open locking device, 11- first flange ring, 12- support, the gas outlet 21-, 22- compressing member, 23- second flange ring, 24- are close
Gasket, 31- bottom cover, 32- drainpipe, 33- valve, 61- keep off cylinder, and 62- breathes freely support base, 63- bracing ring, and 64- second
Pushing out ring, 65- third support ring, 66- support rod, 67- suspender member, 71- fixing seat, 72- adjusting rod, 73- adjusting nut, 74- lock
Fixed pole, 75- hound, 621- breathe freely orifice plate, 622- braced frame, and 623- supports grizzly bar, 624- connection grizzly bar, 721- gripping
Section, 722- external thread section.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples:
As shown in Figures 1 to 6, fermented food retort exists including rice steamer cylinder 1, the steaming cover 2 that 1 top of rice steamer cylinder is arranged in, setting
The bottom pot 3 of 1 bottom of rice steamer cylinder, the heating device 4 being arranged in bottom pot 3；Gas outlet 21 is provided in the steaming cover 2；The rice steamer cylinder 1
Inner wall on be provided with positioned at bottom pot 3 above the first support ring 5；At least two distillations are stacked in first support ring 5
Disk 6.
As shown in Figure 1, the fermented food retort is followed successively by steaming cover 2, rice steamer cylinder 1, bottom pot 3 from the top down；The rice steamer cylinder 1
For upper and lower opening structure, bottom pot 3 is top opening structure；The bottom of the rice steamer cylinder 1 is connect with the top of bottom pot 3, makes rice steamer cylinder 1
Inner cavity is connected to the inner cavity of bottom pot 3；It can also pass through flange bolt by being welded to connect between the rice steamer cylinder 1 and bottom pot 3
Structure connection, can also be integrally formed.At least one support 12 is provided on the outer wall of the rice steamer cylinder 1, the support 12 is used for
On the basis of supporting retort and being fixed on retort.Preferably, four 12 circumference of support with the outer of rice steamer cylinder 1 is set
On wall.The lid of steaming cover 2 closes the top open part in rice steamer cylinder 1；Heating device 4, the heating device are provided in the bottom pot 3
4 can be electrically heated rod, direct-fired radiation box etc.；The residual water being contained in bottom pot 3 is heated by heating device 4,
Make to generate the vapor flowed up in bottom pot 3, vapor is when flowing through rice steamer cylinder 1 to the wine in the distillation tray 6 in rice steamer cylinder 1
Unstrained spirits mixture generates distillation, and wine steam is separated from fermented grain mixture, so that the top end in steaming cover 2 is included
The mixed vapour of vapor and wine steam, mixed vapour are handled by the gas outlet 21 in steaming cover 2 into condensing plant, most
White wine finished product is obtained eventually.It is provided with the first support ring 5 on 1 inner wall of rice steamer cylinder, is played a supportive role, multiple distillation trays 6 overlay
In first support ring 5, distillation tray 6 is to hold fermented grain mixture and vapor is enable to pass through distillation tray 6 and to fermented grain mixture
Carry out distillation.
Uploading in rice steamer is carried out using fermented food retort of the invention, fermented grain mixture is seated in multiple distillations first
On disk 6, steaming cover 2 is opened, in bottom pot 3 plus residual water, then distillation tray 6 is overlayed to the in rice steamer cylinder 1 by lifting appliance
In one support ring 5；Then the lid of steaming cover 2 is closed on rice steamer cylinder 1；Complete uploading in rice steamer.Fermented food retort of the invention changes
Traditional uploading in rice steamer mode avoids fermented grain and accumulates in rice steamer cylinder agglomerating, reduces the labor intensity of worker, shorten
The rice steamer time improves work task efficiency.
It is overhauled and is tieed up for convenience of the bottom pot 3 to fermented food retort and the heating device 4 being arranged in bottom pot 3
Shield, preferably, the bottom of the bottom pot 3 are dismountable bottom cover 31, and the bottom of bottom 3 side walls of pot is provided with third method
Orchid, the top of bottom cover 31 are provided with the 4th flange, are provided with gasket between the third flange and the 4th flange, third flange and
4th flange is linked together by bolt arrangement, and then is realized and compressed sealing effect.When needs are to bottom pot 3 or heating device 4
When being overhauled, the bolt arrangement on third flange and the 4th flange need to be only removed, bottom cover 31 can be opened, and then to bottom pot 3
Or/and heating device 4 is overhauled and is safeguarded.Further, it is provided with discharge outlet on the bottom cover 31, is arranged at the discharge outlet
There is drainpipe 32, is provided with valve 33 on the drainpipe 32.The waste water in bottom pot 3 can not only be drained by drainpipe 32
Only, and clean residual water can also be transported in bottom pot 3, heating device 4 is avoided dry combustion method phenomenon occur.
As shown in Fig. 2, the distillation tray 6 includes gear cylinder 61, ventilative support base 62 and is set to ventilative support base 62
The bracing ring 63 of periphery；There is the second support ring 64 being arranged radially on the outer wall of the bracing ring 63；Under the gear cylinder 61
End is connect with the upper surface of the second support ring 64.
The gear cylinder 61 is the cylinder-like structure of upper and lower opening, and the upper surface of the lower end and the second support ring 64 that keep off cylinder 61 connects
It connects, the gear cylinder 61, the second support ring 64, bracing ring 63 are coaxially disposed, they collectively constitute a rigid structure, are played support and are made
With.The ventilative support base 62 is used to support fermented grain mixed material and guarantees that vapor, wine steam can pass through the ventilative support
Then pedestal 62. stacks multiple distillation trays 6 in use, uniformly mating formation fermented grain mixed material in ventilative support base 62
In rice steamer cylinder 1, it is supported by the rigid structure that gear cylinder 61, the second support ring 64, bracing ring 63 form, avoids the steaming on upper layer
The fermented grain mixed material in the extruding lower layer's distillation tray 6 of disk 6 is evaporated, ensure that the loose of the fermented grain mixed material on each distillation tray 6
Degree and gas permeability, have been effectively ensured the penetration power of steam, realize layering distillation, provide distillation quality.
For the accuracy positioned when guaranteeing that multiple distillation trays 6 stack, preferably, the maximum of the bracing ring 63
Outer diameter is less than the internal diameter of the gear cylinder 61, and the maximum outside diameter of the bracing ring 63 is less than the internal diameter of first support ring 5.It is described
Bracing ring 63 can be straight structure, or the conical structure that upper end is big, lower end is small.When distillation tray 6 is placed on
When in one support ring 5, bracing ring 63 is passed through from the center of the first support ring 5, and then the second support ring 64 is made to be supported on first
On pushing out ring 5.When two distillation trays 6 stack, the bracing ring 63 of the distillation tray 6 on upper layer protrudes into the gear cylinder 61 of lower layer's distillation tray 6
In inner cavity, it is supported on the second support ring 64 of upper layer distillation tray 6 on the upper surface of gear cylinder 61 of lower layer's distillation tray 6.
After overlaying multiple distillation trays 6 in rice steamer cylinder 1, in order to avoid distillation tray 6 collapses, the gear cylinder 61 is necessary
With certain rigidity, to bear the weight of distillation tray 6 and fermented grain mixed material, the height for keeping off cylinder 61 is higher, in order to guarantee
The rigidity of cylinder 61 is kept off, its thickness is thicker, and manufacturing cost is higher.In the case where guaranteeing 6 rigidity of distillation tray, in order to reduce
The thickness of cylinder 61 is kept off, manufacturing cost is reduced, preferably, the upper end of gear cylinder 61 outer wall, which has, to be extended radially out
Third support ring 65；The upper surface of third support ring 65 is higher than the upper surface or concordant with the gear upper surface of cylinder 61 of gear cylinder 61；Institute
It states and is provided at least two support rods 66 between the second support ring 64 and third support ring 65.
At least two support rods 66 are uniformly distributed along the periphery of gear cylinder 61, the both ends of support rod 66 respectively with the second support ring 64 and
Third support ring 65 is fixedly connected.Second support ring 64, third support ring 65 and support rod 66 collectively constitute rigid support, to
Support the weight of multiple distillation trays 6 and the fermented grain mixed material on distillation tray 6.When multiple distillation trays 6 overlay in rice steamer cylinder 1
Afterwards, the bracing ring 63 of the distillation tray 6 on upper layer protrudes into the inner cavity of gear cylinder 61 of lower layer's distillation tray 6, makes the second of upper layer distillation tray 6
Support ring 64 is supported in the third support ring 65 of lower layer's distillation tray 6.At this point, gear cylinder 61 is only for forming and accommodates fermented grain mixture
The cavity of material；Cylinder 61 is kept off in each distillation tray 6 and is subjected only to the radial load that fermented grain mixed material generates it, and is not subject to other
The weight of distillation tray 6, it is thereby possible to reduce the thickness of gear cylinder 61, reduces manufacturing cost.
Third to further increase the stability for overlaying the distillation tray in rice steamer cylinder 16, in the steaming cover 2 with distillation tray 6
The corresponding position of support ring 65 is provided with compressing member 22；The third of the distillation tray 6 of the bottom and the top of the compressing member 22
The upper surface of support ring 65 is in contact.The compressing member 22 can be pressure ring, be also possible to the briquetting of circumference uniform distribution setting.As general
The lid of steaming cover 2 closes behind the top of rice steamer cylinder 1, downward pressing force is provided distillation tray 6 by compressing member 22, by multiple distillation trays 6
It compresses, distillation tray 6 is avoided to shake, improve the stability in distillation process.
After multiple distillation trays 6 overlay in rice steamer cylinder 1, due to having gap between distillation tray 6 and the inner wall of rice steamer cylinder 1, steaming
During evaporating, vapor rises readily along the gap between rice steamer cylinder 1 and distillation tray 6, causes distillation tray 6 at gear cylinder 61
Fermented grain mixture is heated very fast, so that the fermented grain close to gear 61 edge of cylinder is first distilled, and the wine in 6 centre of distillation tray
Unstrained spirits is heated relatively slow, larger so as to cause the wine component difference distilled out, influences the quality of white wine.Therefore, in order to improve white wine
Quality, preferably, first support ring 5 and the inner wall of rice steamer cylinder 1 are tightly connected；The gear cylinder 61 and the second support ring
64 are tightly connected；The gear cylinder 61 is tightly connected with third support ring 65；Under second support ring 64 of the lowermost distillation tray 6
Cooperation is sealed between surface and the upper surface of the first support ring 5；The lower surface of the second adjacent support ring 64 and third support ring
Cooperation is sealed between 65 upper surface.
The lower surface of second support ring 64 of each distillation tray 6 and the upper surface of third support ring 65 are mutually matched
Sealing surface, they can be mutually matched flat seal, male and fomale(M&F) sealing or tongue and groove sealing.It is folded when by multiple distillation trays 6
After putting together, the link position of two neighboring distillation tray 6 is tightly connected, i.e., the third support ring 65 of lower layer's distillation tray 6 is upper
Cooperation is sealed between the lower surface of second support ring 64 of surface and upper layer distillation tray 6, to improve airtight quality, in the close of them
Gasket can also be set between cover, avoid steam from the link position of adjacent distillation tray 6 between rice steamer cylinder 1 and distillation tray 6
Clearance leakage.As shown in fig. 6,5 lower circumference of the first support ring has been uniformly arranged multiple stiffener plates, stiffener plate and rice steamer
The inner wall connection of cylinder 1, to improve 5 support strength of the first support ring；The upper surface of first support ring 5 is sealing surface, most lower
Second support ring 64 of the distillation tray 6 of layer is placed in the first support ring 5, the upper surface of the first support ring 5 and the second support ring 64
Lower surface between be tightly connected, in order to improve its sealing performance, be provided with gasket between their sealing surface.The gasket
It can be but not limited to teflon gasket, rubber sheet gasket etc., and gasket must be by the material system with environment-protecting and non-poisonous characteristic
At to ensure the reference safety of final products.In distillation process, by above-mentioned setting, avoid steam from rice steamer cylinder 1 and distillation tray 6
Between gap rise, make steam be only capable of flowing up from the ventilative support base 62 of distillation tray 6, guarantee each distillation tray 6 not
Thermally equivalent, raising quality can be distilled simultaneously with the fermented grain mixed material at position.
Fig. 4 show the schematic cross-section of steaming cover 2 and 1 junction of rice steamer cylinder in retort, the top open part of the rice steamer cylinder 1
It is provided with first flange ring 11；Second flange ring 23 is provided at the bottom opening of the steaming cover 2；First flange ring 11 and second
Gasket seal 24 is provided between flange ring 23；The first flange ring 11 passes through several fast open lockings with second flange ring 23
Device 7 connects.The sealing surface of the first flange ring 11 and second flange ring 23 can be mutually matched flat seal, bumps
Face sealing or tongue and groove sealing.The gasket seal 24 can be but not limited to close teflon gasket, rubber sheet gasket etc., and
Gasket must be made of the material with environment-protecting and non-poisonous characteristic, to ensure the reference safety of final products.The steaming cover 2 and rice steamer cylinder
1 junction uses flange sealing structure, and is compressed and locked by several fast open locking devices 7 that circumference uniform distribution is arranged
Fixed, sealing effect is good, can prevent to agglomerate liquefied vapor liquid to exosmosis in 2 inner wall of steaming cover, reduce the wine steam of high-quality
Loss, further increases distillation yield and quality of white spirit.
The fast open locking device 7, which is able to achieve, to be compressed first flange ring 11 and second flange ring 23 and locks, while real
Function is now opened fastly, facilitates operation.The fast open locking device 7 may include locking bed, and the side of locking bed is provided with accommodation groove,
Jacking mechanism is additionally provided on locking bed；In use, first flange ring 11 and second flange ring 23 to be arranged in the appearance of locking bed
It sets in slot, by jacking mechanism by 23 top tight sealing of first flange ring 11 and second flange ring.
A kind of preferred embodiment of fast open locking device 7 is shown in Fig. 4 and Fig. 5, the fast open locking device 7 includes
Fixing seat 71, adjusting rod 72, adjusting nut 73, locking level 74 and hound 75；The outer wall of steaming cover 2 is arranged in the fixing seat 71
On；72 vertical rotating of adjusting rod is connected in fixing seat 71；The adjusting rod 72 includes two sections, is to be located at upper section respectively
Holding section 721 and external thread section 722 positioned at lower section；The adjusting nut 73 is threaded on external thread section 722；The lock
The upper end of fixed pole 74 and adjusting nut 73 are hinged；74 lower end of locking level is in hook-shaped；The upper end of the hound 75 and locking
Bar 74 is hinged, its lower end and steaming cover 2 hingedly；When fast open locking device 7 is in the lock state, the lower end of the locking level 74 with
The following table face contact of first flange ring 11；When fast open locking device 7 in the open state, the lower end of the locking level 74 is in water
The projection of plane is located at first flange ring 11 in the outside of the projection of horizontal plane.
The fixing seat 71 plays a supportive role, to support adjusting rod 72；The adjusting rod 72 is rotatably installed in fixing seat
On 71, enable adjusting rod 72 around own axis.The adjusting rod 72 includes holding section 721 and is located at below holding section 721
External thread section 722；When needing to operate fast open locking device 7, worker is turning for adjusting rod 72 by holding holding section 721
It is dynamic that power is provided.In operation, the hound 75 is in heeling condition, the upper end to the fast open locking device 7 always
Hinged with locking level 74, lower end and steaming cover 2 are hinged.
Fig. 4 show schematic diagram when fast open locking device 7 is in the lock state, at this point, the lower end of the locking level 74
With the following table face contact of first flange ring 11, and realize that first flange ring 11 and second flange ring 23 compress sealing.When needs are beaten
When opening the fast open locking device 7, the holding section 721 that need to only hold adjusting rod 72 is rotated, and drives the external screw thread of adjusting rod 72
Section 722 rotates, and then moves down adjusting nut 73, and locking level 74 is driven to move down, and makes the lower end of locking level 74 and the
The lower surface of one flange ring 11 separates；In this process, hound 75 does around the hinge joint of hound 75 and steaming cover 2 and turns counterclockwise
It is dynamic, and then locking level 74 is driven to rotate clockwise around locking level 74 and the hinge joint of adjusting nut 73, increase locking level 74
Horizontal distance between lower end and second flange lid 23, and then the lower end of locking level 74 is made to be moved to the outer of second flange lid 23
Side is exactly the schematic diagram of fast open locking device 7 in the open state shown in Fig. 5.When need by the fast open locking device 7 will
When first flange ring 11 and second flange ring 23 are locked, the holding section 721 that need to only hold adjusting rod 72 is rotated, and is driven and is adjusted
The external thread section 722 of bar 72 rotates, and then moves up adjusting nut 73, and locking level 74 is driven to move up；In the process
In, hound 75 is rotated clockwise around hound 75 and the hinge joint of steaming cover 2, and then drive locking level 74 around locking level 74 with
The hinge joint of adjusting nut 73 rotates counterclockwise, reduce between the lower end and second flange lid 23 of locking level 74 it is horizontal away from
From；After lower end and the following table face contact of second flange lid 23 of locking level 74, adjusting rod 72 is continued to rotate, by first flange ring
11 and second flange ring 23 compress, realize rice steamer cylinder 1 and steaming cover 2 sealed connection.
It is convenient that fast open locking device 7 of the invention not only switchs, but also improves the switch efficiency of steaming cover 2, grasps for uploading in rice steamer
Maintenance inside work and rice steamer cylinder 1 provides convenience；The compression for being not only able to achieve rice steamer cylinder 1 and steaming cover 2 is tightly connected, but also can also
Realization rice steamer cylinder 1 is kept completely separate with steaming cover 2, simultaneously because fast open locking device 7 links together with steaming cover 2, is avoided and is opened fastly
The loss of components in locking device 7.
The ventilative support base 62 can only include ventilative orifice plate 621, and ventilative orifice plate 621 is fixed on the interior of bracing ring 63
On wall.Fig. 2 is a kind of preferred embodiment of ventilative support base 62, and the ventilative support base 62 includes ventilative orifice plate 621
And the braced frame 622 below ventilative orifice plate 621 is set；The periphery of the braced frame 622 and the inner wall of bracing ring 63
It is fixedly connected；There are several air holes on the ventilative orifice plate 621.
The braced frame 622 plays a supportive role, to support ventilative orifice plate 621 and be located at fermented grain on ventilative orifice plate 621
The weight of mixed material.There are several air holes, air hole only plays permeation functions, makes vapor on the ventilative orifice plate 621
And/or wine steam can be passed through from air hole, and mixed material is avoided to leak out from air hole.The ventilative orifice plate 621 can be straight
It connects and is placed in braced frame 622, can also be connect with braced frame 622.
The braced frame 622 preferably, can such as be schemed by multiple band steels being arranged radially by welding support
Shown in 3, the braced frame 622 includes at least two annular brace grizzly bars 623 being arranged concentrically；Adjacent annular brace grizzly bar
It is fixedly connected by connecting grizzly bar 624 between 623, between annular brace grizzly bar 623 and bracing ring 63.
Distillation tray 6 is lifted for convenience of worker, is additionally provided with suspender member 67 in the ventilative support base 62, it is described
The lower end of suspender member 67 is fixedly connected with the support grizzly bar 623 of ventilative support base 62, and the setting of suspender member 67 is at ventilative support bottom
The center of seat 62, the suspender member 67 can be lifting lug, hanging ring etc..
Fermented food retort in the present invention can not only be used to brewing spirit, can be also used for making soy sauce, eat
Vinegar, beer etc..
Fermented food distillating method distills mixed material using fermented food retort of the invention, including such as
Lower step:
A, mixed material is fitted at least two distillation trays 6, is packed into residual water in bottom pot 3, mixed material will be housed
Distillation tray 6 overlay the first support ring 5 in rice steamer cylinder 1, the lid of steaming cover 2 is closed into top opening in rice steamer cylinder 1 and sealed connection；
B, successively the gas outlet 21 of steaming cover 2, control valve are connected to the air inlet of condenser by pipeline；
C, control valve is closed, control heating device 4 makes the vapo(u)rizing temperature in rice steamer cylinder 1 be maintained at 65~70 DEG C, is then turned on
The control valve progress first stage takes wine；
D, after the first stage takes wine, control valve is closed, control heating device 4 protects the vapo(u)rizing temperature in rice steamer cylinder 1
It holds at 80~85 DEG C, is then turned on control valve progress second stage and takes wine；
E, after second stage takes wine, control valve is closed, control heating device 4 protects the vapo(u)rizing temperature in rice steamer cylinder 1
Hold at 110~115 DEG C, be then turned on control valve carry out the phase III take wine；
F, after the phase III takes wine, control valve is closed, control heating device 4 protects the vapo(u)rizing temperature in rice steamer cylinder 1
It holds at 135~140 DEG C, is then turned on control valve progress fourth stage and takes wine；
G, after fourth stage takes wine, control valve is closed, control heating device 4 protects the vapo(u)rizing temperature in rice steamer cylinder 1
Hold at 170~175 DEG C, be then turned on control valve carry out the 5th stage take wine.
In step A, the mixed material is the mixture of fermented grain, grain and rice husk, is distilled by the way that mixed material to be packed into
In disk 6, it is agglomerating to avoid accumulation in the rice steamer cylinder 1 of mixed material；In uploading in rice steamer, traditional uploading in rice steamer mode is changed, is reduced
The labor intensity of worker, shortens the uploading in rice steamer time, improves work task efficiency.It is packed into residual water in the bottom pot 3, is led to
It crosses heating device 4 to heat residual water, and then generates the vapor flowed up, vapor is when flowing through rice steamer cylinder 1 to place
Mixed material in distillation tray 6 in rice steamer cylinder 1 generates distillation, and wine steam is separated from mixed material.It is heated
Device 4 is preferably direct-fired radiation box.In step B, the air inlet of the gas outlet 21 of steaming cover 2, control valve and condenser is passed through
Pipeline connection, and then distillation and cooling system are constituted, the top end in steaming bucket 1 obtains the mixing comprising vapor and wine steam and steams
Vapour, mixed vapour pass sequentially through the air inlet of gas outlet 21 in steaming cover 2, control valve and condenser, carry out into condenser
It is cooling, finally obtain white wine finished product.
Fermented food retort of the invention carries out heating distillation to mixed material using water vapour, specific in retort
Distillation, under pressure environment, up to more than 1000 kinds of the white wine ingredient distilled out, mutual boiling point difference is extremely greatly different, such as second
Aldehyde is 20.8 DEG C, and methanol is 64.7 DEG C, and ethyl acetate is 77 DEG C, and ethyl alcohol is 78.3 DEG C, and n-butanol is 92 DEG C, normal propyl alcohol 97.1
DEG C, sec-butyl alcohol is 99.5 DEG C, and acetal is 103 DEG C, and isobutanol is 108 DEG C, and ethyl butyrate is 121.3 DEG C, and n-butyl acetate is
126.5 DEG C, ethyl valerate is 144-145 DEG C, and ethyl lactate is 154 DEG C, and ethyl hexanoate is 161.9-168 DEG C etc..
Distillation is taken wine process to be divided into five sections by the present invention: the progress first stage takes wine in step C, passes through control heating dress
Setting 4 makes the vapo(u)rizing temperature in rice steamer cylinder 1 be maintained at 65~70 DEG C, makes the substances such as acetaldehyde, methanol of the boiling point lower than 65~70 DEG C first
It is distilled out, and first segment base liquor is cooled to by condenser；Second stage is carried out in step D and takes wine, is heated by control
Device 4 makes the vapo(u)rizing temperature in rice steamer cylinder 1 be maintained at 80~85 DEG C, makes boiling point lower than ethyl acetate, the ethyl alcohol etc. of 80~85 DEG C of degree
Substance is distilled out, and is cooled to second segment base liquor by condenser；The progress phase III takes wine in step E, passes through control
Heating device 4 makes the vapo(u)rizing temperature in rice steamer cylinder 1 be maintained at 110~115 DEG C, makes boiling point lower than 110~115 DEG C of n-butanols, positive third
The substances such as alcohol, sec-butyl alcohol, acetal, isobutanol are distilled out, and are cooled to third section base liquor by condenser；In step F
It carries out fourth stage and takes wine, so that the vapo(u)rizing temperature in rice steamer cylinder 1 is maintained at 135~140 DEG C by controlling heating device 4, make boiling point
The substances such as ethyl butyrate, n-butyl acetate lower than 135~140 DEG C are distilled out, and are cooled to the 4th Duan Ji by condenser
Wine；Carrying out for the 5th stage in step G takes wine, by control heating device 4 make the vapo(u)rizing temperature in rice steamer cylinder 1 be maintained at 170~
175 DEG C, it is distilled out the substances such as ethyl valerate, ethyl lactate, ethyl hexanoate of the boiling point lower than 170~175 DEG C, and by cold
Condenser is cooled to the 5th section of base liquor.
In the present invention, make retort by controlling heating device 4 using the different characteristic of fragrance matter boiling point in white wine
Interior vapo(u)rizing temperature control within the scope of different temperature, and then is distilled out the fragrance matter of different boiling successively, then
The different base liquor of fragrance is obtained by condenser cooling, achievees the purpose that brewed spirit fining distillation, the perfume (or spice) in each section of base liquor
Taste ingredient is different, and the wine for avoiding different chemical composition mixes, and after storing respectively, high quality liquor can be become by mutually blending.
Claims (10)
1. fermented food retort including rice steamer cylinder (1), the steaming cover (2) being arranged at the top of rice steamer cylinder (1), is arranged in rice steamer cylinder (1) bottom
Bottom pot (3), setting bottom pot (3) in heating device (4)；Gas outlet (21) are provided on the steaming cover (2)；Its feature exists
In: the first support ring (5) being provided on the inner wall of the rice steamer cylinder (1) above bottom pot (3)；First support ring (5)
On be stacked at least two distillation trays (6).
2. fermented food retort according to claim 1, it is characterised in that: the distillation tray (6) include gear cylinder (61),
Ventilative support base (62) and the bracing ring (63) for being set to ventilative support base (62) periphery；The outer wall of the bracing ring (63)
It is upper that there is the second support ring (64) being arranged radially；The lower end of gear cylinder (61) and the upper surface of the second support ring (64) connect
It connects.
3. fermented food retort according to claim 2, it is characterised in that: the maximum outside diameter of the bracing ring (63) is small
In the internal diameter of gear cylinder (61), the maximum outside diameter of the bracing ring (63) is less than the internal diameter of first support ring (5).
4. fermented food retort according to claim 2, it is characterised in that: the upper end of described gear cylinder (61) outer wall has
The third support ring (65) extended radially out；The upper surface of third support ring (65) be higher than gear cylinder (61) upper surface or with gear
The upper surface of cylinder (61) is concordant；At least two support rods are provided between second support ring (64) and third support ring (65)
(66)。
5. fermented food retort according to claim 4, it is characterised in that: on the steaming cover (2) with distillation tray (6)
The corresponding position of third support ring (65) is provided with compressing member (22)；The distillation of the bottom and the top of the compressing member (22)
The upper surface of the third support ring (65) of disk (6) is in contact.
6. fermented food retort according to claim 5, it is characterised in that: first support ring (5) and rice steamer cylinder (1)
Inner wall be tightly connected；The gear cylinder (61) and the second support ring (64) are tightly connected；The gear cylinder (61) and third support ring
(65) it is tightly connected；The lower surface of the second support ring (64) of the lowermost distillation tray (6) and the upper surface of the first support ring (5)
Between seal cooperation；It seals and matches between the lower surface of adjacent the second support ring (64) and the upper surface of third support ring (65)
It closes.
7. fermented food retort according to claim 1, it is characterised in that: the top open part of the rice steamer cylinder (1) is set
It is equipped with first flange ring (11)；Second flange ring (23) are provided at the bottom opening of the steaming cover (2)；First flange ring (11)
Gasket seal (24) are provided between second flange ring (23)；The first flange ring (11) passes through with second flange ring (23)
The connection of several fast open locking devices (7).
8. fermented food retort according to claim 7, it is characterised in that: the fast open locking device (7) includes solid
Reservation (71), adjusting rod (72), adjusting nut (73), locking level (74) and hound (75)；Fixing seat (71) setting exists
On the outer wall of steaming cover (2)；Adjusting rod (72) vertical rotating is connected on fixing seat (71)；The adjusting rod (72) includes two
Section is the external thread section (722) positioned at the holding section (721) of upper section and positioned at lower section respectively；Adjusting nut (73) screw thread
It is connected on external thread section (722)；The upper end and adjusting nut (73) of the locking level (74) are hinged；Under the locking level (74)
End is in hook-shaped；The upper end of the hound (75) and locking level (74) hinged, its lower end and steaming cover (2) hingedly；Work as fast open locking
When device (7) is in the lock state, the lower end of the locking level (74) and the following table face contact of first flange ring (11)；When opening fastly
In the open state, the lower end of the locking level (74) is located at first flange ring in the projection of horizontal plane to locking device (7)
(11) in the outside of the projection of horizontal plane.
9. the fermented food retort according to any claim in claim 2~8, it is characterised in that: described ventilative
Support base (62) includes the braced frame (622) of ventilative orifice plate (621) and setting below ventilative orifice plate (621)；It is described
The periphery of braced frame (622) is fixedly connected with the inner wall of bracing ring (63)；There are several thoroughly on the ventilative orifice plate (621)
Stomata.
10. fermented food distillating method, it is characterised in that: using fermented food retort as described in claim 1 to mixing
Material is distilled, and is included the following steps:
A, mixed material is fitted at least two distillation trays (6), residual water is packed into bottom pot (3), mixed material will be housed
Distillation tray (6) overlay the first support ring (5) in rice steamer cylinder (1), by steaming cover (2) lid close rice steamer cylinder (1) top opening simultaneously
It is tightly connected；
B, successively the gas outlet (21) of steaming cover (2), control valve are connected to the air inlet of condenser by pipeline；
C, control valve is closed, control heating device (4) makes the vapo(u)rizing temperature in rice steamer cylinder (1) be maintained at 65~70 DEG C, is then turned on
The control valve progress first stage takes wine；
D, after the first stage takes wine, control valve is closed, control heating device (4) protects the vapo(u)rizing temperature in rice steamer cylinder (1)
It holds at 80~85 DEG C, is then turned on control valve progress second stage and takes wine；
E, after second stage takes wine, control valve is closed, control heating device (4) protects the vapo(u)rizing temperature in rice steamer cylinder (1)
Hold at 110~115 DEG C, be then turned on control valve carry out the phase III take wine；
F, after the phase III takes wine, control valve is closed, control heating device (4) protects the vapo(u)rizing temperature in rice steamer cylinder (1)
It holds at 135~140 DEG C, is then turned on control valve progress fourth stage and takes wine；
G, after fourth stage takes wine, control valve is closed, control heating device (4) protects the vapo(u)rizing temperature in rice steamer cylinder (1)
Hold at 170~175 DEG C, be then turned on control valve carry out the 5th stage take wine.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910090287.4A CN109628267A (en) | 2019-01-30 | 2019-01-30 | Fermented food retort and distillating method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910090287.4A CN109628267A (en) | 2019-01-30 | 2019-01-30 | Fermented food retort and distillating method |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202089959U (en) * | 2011-05-10 | 2011-12-28 | 四川银帆生物科技有限公司 | Novel Chinese liquor distiller structure |
| CN102676355A (en) * | 2012-05-04 | 2012-09-19 | 泸州品创科技有限公司 | Solid distillation method for making wine and solid distillation device thereof |
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| CN104046553A (en) * | 2014-06-18 | 2014-09-17 | 王明跃 | Heating distillation device of steamer pot of white spirits |
| CN206266564U (en) * | 2016-12-01 | 2017-06-20 | 湖北风禾食品有限公司 | A kind of liquor distilling apparatus |
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- 2019-01-30 CN CN201910090287.4A patent/CN109628267A/en active Pending
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| CN202089959U (en) * | 2011-05-10 | 2011-12-28 | 四川银帆生物科技有限公司 | Novel Chinese liquor distiller structure |
| CN102676355A (en) * | 2012-05-04 | 2012-09-19 | 泸州品创科技有限公司 | Solid distillation method for making wine and solid distillation device thereof |
| CN103725581A (en) * | 2014-01-07 | 2014-04-16 | 宜宾金喜来酒业有限公司 | Distillation method for lowering ethyl lactate of white spirit |
| CN104046553A (en) * | 2014-06-18 | 2014-09-17 | 王明跃 | Heating distillation device of steamer pot of white spirits |
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