Bobbin winder for yarn making
Technical Field
The invention relates to the field of textile machinery, in particular to a winding machine.
Background
In the yarn production process, generally, thinner monofilaments are produced firstly, then the monofilaments are twisted to form thicker yarns, and the produced monofilaments or yarns need to be wound on a bobbin firstly in order to move the monofilaments or yarns and avoid knotting of the monofilaments or yarns. For the convenience of sale or subsequent weaving, the monofilaments or yarns on the bobbins need to be wound on a large-capacity winding roller by using a bobbin winder, and the defects on the surfaces of the monofilaments or the yarns are removed simultaneously in the winding process.
The cone winder is the professional equipment of textile industry, generally include the frame, drive arrangement, the pivot, wind-up roll and a plurality of spool, in order to raise the efficiency, generally can follow a plurality of spools of axial installation in the pivot, because the weight of spool is great, the pivot can take place bending deformation gradually in long-time use, and when the spooling, drive arrangement drive pivot is rotated and is realized the rotation of spool, thereby loosen the yarn, nevertheless after the pivot takes place bending deformation, install the axis of the spool of rotating epaxial and the axis of pivot no longer coincide, the spool can't the even yarn that relaxes in the rotation process, when the speed that the spool loosened the yarn slowed down, the yarn can receive the pulling force of wind-up roll and easily split.
Disclosure of Invention
The invention aims to provide a bobbin winder for yarn manufacturing, which avoids bending deformation of a rotating shaft so as to avoid yarn breakage.
In order to achieve the purpose, the technical scheme of the invention is as follows: the bobbin winder for manufacturing yarns comprises a driving mechanism, a rotating shaft, a winding roller and a plurality of bobbins, wherein the driving mechanism drives the rotating shaft and the winding roller to rotate, the bobbins are positioned on the periphery of the rotating shaft and are sequentially arranged along the axial direction of the rotating shaft, the bobbin winder further comprises a plurality of supporting cylinders, the supporting cylinders are positioned on the periphery of the rotating shaft and are coaxial with the rotating shaft, the supporting cylinders are detachably connected with a frame, the supporting cylinders are positioned between two adjacent bobbins, two ends of each supporting cylinder respectively face the two adjacent bobbins, the inner diameter of each supporting cylinder is larger than the inner diameter of each bobbin and is coaxial with the bobbin, annular grooves capable of accommodating the supporting cylinders are formed in the end portions of the bobbins, and; be equipped with a plurality of rotating assemblies in the pivot along the axial, rotating assembly sets up with a support section of thick bamboo interval, and rotating assembly includes that at least two set up in the epaxial push pedal of commentaries on classics, spool and pivot clearance fit, the spool inboard is fixed with the blade, the push pedal has an overlap region with the blade.
The beneficial effect of this scheme does:
(one) install the back in the pivot when the spool, because the supporting role of a supporting cylinder, the spool can not directly contact with the pivot, so the pivot can not receive the pressure effect of spool to avoid the pivot to take place bending deformation under the action of gravity of a plurality of spools and the yarn of winding on the spool, the spool can be even relaxes the yarn, avoids the yarn fracture.
And (II) the rotating shaft which is subjected to bending deformation is easy to vibrate when rotating, the driving device can be more easily damaged under the vibration action of the rotating shaft, and the rotating shaft cannot be gradually bent and deformed under the pressure of the wire pipe, so that the service life of the driving device is longer.
Preferred scheme one, as the further improvement to basic scheme, the spool inner wall is equipped with annular curve recess, can dismantle on the support section of thick bamboo and be connected with the slide bar, the slide bar is fixed with towards spool one end and can follow the gliding sliding block of curve recess.
The beneficial effect of this scheme does: because the yarn is obliquely wound on the yarn tube, when the yarn tube loosens the yarn, the yarn can move back and forth along the axial direction of the rotating shaft, and the rotating shaft is provided with a plurality of yarn tubes, when the yarn moves, the yarn can be wound with the adjacent yarn, so that the winding can not be continued. In the device of this scheme, because the slide bar is connected with a support section of thick bamboo, so the spool rotates relative slide bar when rotating, and the sliding block slides along the curve recess, makes the spool along the axial reciprocating sliding of pivot, so the yarn can not remove, avoids the yarn winding.
In a second preferred embodiment, as a further improvement to the first preferred embodiment, a guide assembly is arranged on the frame, and a guide channel for passing the yarn is arranged on the guide assembly.
The beneficial effect of this scheme does: the guide assembly plays a guide role in the yarn between the yarn pipe and the winding roller, and the yarn is prevented from being broken when being wound on other equipment in a workshop.
Preferably, the third scheme is a further improvement of the second scheme, the guide assembly comprises two guide wheels, the guide wheels are rotatably connected with the frame, the driving mechanism drives the two guide wheels to rotate in opposite directions, guide grooves are formed in the outer contours of the guide wheels, and guide channels are formed by the guide grooves in the two guide wheels.
The beneficial effect of this scheme does: the leading wheel rotates and becomes rolling friction with sliding friction between yarn and the direction subassembly, and the frictional force that the leading wheel yarn received reduces, further avoids the yarn fracture.
Preferably, as a further improvement to the preferably third aspect, the two guide wheels are coaxially connected with identical rotating gears, and the two rotating gears are meshed with each other.
The beneficial effect of this scheme does: the rotating speeds between the two guide wheels are the same, so that relative sliding between the guide wheels and the yarns is avoided, friction between the guide wheels and the yarns is further reduced, and yarn breakage is avoided.
In a fifth preferred scheme, as a further improvement of the fourth preferred scheme, the blades are axial flow blades, an annular plate perpendicular to the rotating shaft is fixed in the supporting cylinder, the annular plate is in clearance fit with the rotating shaft, and the distance between the inner wall of the annular plate and the outer wall of the rotating shaft is less than 0.5 cm; the rotating shaft is provided with a groove for accommodating the push plate, the push plate is connected with the groove in a sliding manner, and the groove is internally provided with a reset elastic part which is respectively fixed on the inner wall of the groove and the push plate; the supporting cylinder is provided with an air inlet and an air outlet, and the air inlet and the air outlet are respectively positioned at two sides of the annular plate; the two guide wheels are completely the same, a cavity communicated with the air outlet is arranged in each guide wheel, a plurality of air outlet channels are arranged on the outer contour of each guide wheel along the circumferential direction, and the air outlet channels communicate the cavities with the guide grooves.
The beneficial effect of this scheme does: the blades rotate along with the line pipes to form airflow between the line pipes and the rotating shaft, so that the air pressure of the supporting cylinder in the space on one side of the annular plate is increased, and more air enters the cavity from the air outlet under the action of pressure due to the fact that the gap between the annular plate and the rotating shaft is small, is blown out from the air outlet channel quickly and flows along the guide grooves quickly. The blown air flow is positioned between the yarns and the guide groove, so that the contact between the yarns and the guide groove is lubricated, the friction force on the yarns is further reduced, and the yarns are prevented from being broken.
Preferably, the sixth scheme, as a further improvement to the fifth scheme, the air outlet channel is in a circular truncated cone shape with the diameter being larger than that of one end of the cavity, a sealing ball capable of sealing the air outlet channel is arranged in the air outlet channel, the end part of the sealing ball can slide out from the air outlet channel towards one end of the guide groove, and a supporting elastic part fixed between the guide wheel and the sealing ball is arranged in the air outlet channel.
The beneficial effect of this scheme does: because there is great pressure between yarn and the guide way, when air outlet channel turned to another leading wheel position of orientation, the pressure between yarn and the closed ball on the leading wheel of one side was great, can made this closed ball slide to air outlet channel, and the degree that this air outlet channel was opened is bigger, and more gas flows from this air outlet channel to the reinforcing is to the lubrication action between yarn and this side guide way, further avoids the yarn fracture.
Drawings
FIG. 1 is a cross-sectional view of a spindle and a support cylinder in an embodiment of the invention;
FIG. 2 is a partial cross-sectional view of a guide assembly in an embodiment of the invention.
Detailed Description
The following is further detailed by way of specific embodiments:
reference numerals in the drawings of the specification include: the yarn guide device comprises a rotating shaft 1, a groove 11, a reset elastic part 12, a push plate 13, a yarn tube 2, an annular groove 21, a curve groove 22, a blade 23, a support cylinder 3, a sliding rod 31, a sliding block 32, an air outlet 33, an air inlet 34, an annular plate 35, a fixed block 36, a central shaft 4, a communication channel 41, a guide wheel 5, a guide groove 51, an air outlet channel 52, a support elastic part 53, a sealing ball 54, a cavity 55 and yarn 6.
The embodiment is basically as shown in the attached figures 1 and 2:
the winding machine for yarn manufacturing comprises a rack, a driving mechanism, a rotating shaft 1, a winding roller, a plurality of wire pipes 2 and a plurality of supporting cylinders 3, wherein the driving mechanism comprises a loosening motor, a guiding motor and a winding motor which are fixed on the rack through bolts, the winding roller is rotatably connected with the rack, and the winding motor drives the winding roller to rotate through a coupler. The rotating shaft 1 is transversely arranged, the rotating shaft 1 is rotatably connected with the rack, and the loosening motor drives the rotating shaft 1 to rotate through the coupler.
A plurality of spool 2 are located 1 periphery of pivot, and set gradually along 1 axial in pivot, 2 inner wall of spool are fixed with four blades 23, four blades 23 are along circumference equipartition in the spool 2 right part, be equipped with a plurality of rotating assembly along circumference in the pivot 1, every rotating assembly corresponds with a spool 2 respectively, rotating assembly includes four push pedal 13 along circumference equipartition in pivot 1, be equipped with the recess 11 that holds push pedal 13 in the pivot 1, push pedal 13 and recess 11 sliding connection, when pivot 1 rotates, push pedal 13 rolls out recess 11 under centrifugal action, and push pedal 13 roll-off recess 11 back, there is an overlap region between push pedal 13 and the blade 23, guarantee that push pedal 13 can promote the blade 23 and rotate, thereby drive spool 2 and rotate. The groove 11 is provided with a return elastic member 12, the return elastic member 12 in this embodiment is a spring, and two ends of the return elastic member 12 are respectively fixed on the push plate 13 and the side wall of the groove 11.
A plurality of supporting cylinders 3 are distributed along the axial direction of the rotating shaft 1, and the supporting cylinders 3 are positioned between two adjacent wire pipes 2. The supporting cylinder 3 is positioned on the periphery of the rotating shaft 1 and is coaxial with the rotating shaft 1, a fixing block 36 is fixed on the supporting cylinder 3, and the fixing block 36 can be installed on the rack through bolts. Support section of thick bamboo 3 left and right sides both ends respectively towards two adjacent spool 2, and the internal diameter of a support section of thick bamboo 3 is greater than the internal diameter of spool 2 and coaxial with spool 2, and spool 2 both ends all are equipped with the ring channel 21 towards a support section of thick bamboo 3, and 3 tip of a support section of thick bamboo stretch into in the ring channel 21 and rotate with ring channel 21 and be connected. The inner wall of the conduit 2 is provided with an annular curve groove 22, a sliding rod 31 is transversely arranged in the supporting cylinder 3, the right end of the sliding rod 31 is welded with a sliding block 32 which slides with the curve groove 22, and the side surface of the sliding block 32 which is contacted with the curve groove 22 is a spherical surface.
The blades 23 in this embodiment are axial flow blades, and the push plate 13 is shaped to fit the axial flow blades, so that when the axial flow blades rotate, the air on the right side of the conduit 2 is forced to flow to the left side, and the air pressure in the space of the support cylinder 3 on the left side of the conduit 2 is increased. An annular plate 35 is vertically fixed in the support cylinder 3, the annular plate 35 is located at the periphery of the rotating shaft 1, and the distance between the side wall of the annular plate 35 facing the rotating shaft 1 and the outer wall of the rotating shaft 1 is less than 0.5cm, specifically, the distance of the embodiment is 0.3 cm. The left end and the right end of the supporting cylinder 3 are respectively provided with the air inlet 34 and the air outlet 33, the air outlet 33 and the air inlet 34 are respectively positioned at two sides of the annular plate 35, and because the gap between the annular plate 35 and the rotating shaft 1 is small, more air at the left side of the conduit 2 flows out of the air outlet 33. The left end of the sliding rod 31 penetrates through the push plate 13 and is connected with the push plate 13 in a sliding mode, the left end of the sliding rod 31 is welded with a limiting block, the limiting block can be installed on the supporting cylinder 3 through bolts, and therefore the sliding rod 31 cannot rotate along with the line pipe 2.
Be equipped with the direction subassembly between pivot 1 and the wind-up roll, the direction subassembly includes two identical leading wheels 5, transversely is equipped with center pin 4 in the frame, and center pin 4 rotates with the frame to be connected, and the axis of two center pins 4 is located same vertical line. Leading wheel 5 and 4 key-types of center pin, the center pin 4 that the guide motor passes through the shaft coupling drive upside rotates, and two equal coaxial key-types of center pin 4 are connected with identical rotating gear, and two rotating gear intermeshing, and the center pin 4 of upside drives 4 rotations of center pin of downside through rotating gear.
Taking the guide wheel 5 on the upper side as an example, a cavity 55 is arranged in the guide wheel 5, a communication channel 41 communicated with the cavity 55 is arranged in the central shaft 4 on the upper side, a rotary joint is fixed on the communication channel, the rotary joint and the guide motor are respectively positioned at two ends of the central shaft 4, the gas outlet 33 is connected with the rotary joint through a pipeline, and the gas flowing out of the gas outlet 33 enters the cavity 55 through the communication channel 41. The guide wheels 5 are provided with guide grooves 51 on their outer contour, the guide grooves 51 on both guide wheels 5 constituting a guide channel. The guide wheel 5 is provided with a plurality of air outlet channels 52 along the circumferential direction on the outer contour, and the air outlet channels 52 communicate the cavity 55 with the guide groove 51.
The outlet channel 52 is in the shape of a truncated cone with one end near the cavity 55 and the other end larger in diameter, a sealing ball 54 is arranged in the outlet channel 52, the ball diameter of the sealing ball 54 is smaller than the inner diameter of the outlet channel 52 near one end of the guide groove 51, so that when the sealing ball 54 slides to one end of the outlet channel 52 near the guide groove 51, only the end part of the sealing ball extends out of the outlet channel 52. A supporting elastic member 53 is arranged in the air outlet channel 52, the supporting elastic member 53 in this embodiment is a spring, the upper end and the lower end of the supporting elastic member 53 are respectively fixed on the sealing ball 54 and the inner wall of the cavity 55, and when the sealing ball 54 rotates to the upper part of the guide wheel 5, the air outlet channel 52 can be sealed under the action of the supporting elastic member 53.
The specific implementation process is as follows:
firstly, manually sliding one supporting cylinder 3 onto the rotating shaft 1, then fixing the fixing block 36 on the rack by using bolts, so that the supporting cylinder 3 cannot move relative to the rack, then sequentially sliding the supporting cylinder 3 into the spool 2 and the next supporting cylinder 3, installing the supporting cylinders 3 and ensuring that the supporting cylinders 3 are arranged on two sides of the spool 2. When the conduit 2 is installed, the end of the support cylinder 3 is slid into the annular groove 21. And slides the slide bar 31, and the slide bar 31 is mounted on the support cylinder 3 using bolts.
After the spool 2 is installed, the thread end of the yarn 6 wound outside the spool 2 is manually pulled and fixed on the winding roller after passing through the guide channel. When winding, the loosening motor, the guiding motor and the winding motor are opened, the loosening motor drives the rotating shaft 1 to rotate, the push plate 13 pushes the blades 23 to rotate, so that the spool 2 is driven to rotate, the yarn 6 on the spool 2 is loosened, the guiding motor drives the two guide wheels 5 to rotate, the yarn 6 is guided, and the winding motor drives the winding roller to rotate to wind the yarn 6 on the winding roller.
Since the slide rod 31 is mounted on the annular plate 35, the slide rod 31 and the slide block 32 cannot rotate, and when the spool 2 rotates, the slide block 32 slides along the curved groove 22, causing the spool 2 to reciprocate left and right. When the line pipe 2 moves leftwards, the right end of the supporting cylinder 3 positioned at the left side of the line pipe 2 extends into the annular groove 21 at the left end of the line pipe 2; when the line pipe 2 slides to the right, the left end of the supporting cylinder 3 positioned at the right side of the line pipe 2 extends into the annular groove 21 at the right end of the line pipe 2, so that the supporting cylinder 3 can always support the line pipe 2.
When conduit 2 rotates, blades 23 cause the gas on the right side of conduit 2 to flow to the left side of conduit 2, so that the gas pressure in support cylinder 3 on the left side of conduit 2 increases, the gap between annular plate 35 and rotating shaft 1 is smaller, and more gas passes through the conduit from gas outlet 33 into cavity 55. The pressure between the yarn 6 and the closing ball 54 on one side is increased during sliding along the guide groove 51, so that the closing ball 54 slides into the air outlet channel 52, the air in the cavity 55 on the side flows out of the air outlet channel 52 to flow between the yarn 6 and the guide groove 51, the sliding of the yarn 6 is lubricated, the friction force between the yarn 6 and the guide groove 51 is reduced, and the yarn 6 is prevented from being broken.
After the winding is finished, the loosening motor, the guiding motor and the winding motor are manually closed, the coil wound on the winding roller is taken down, and the supporting cylinder 3 and the spool 2 are sequentially taken down.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, it is possible to make various changes and modifications without departing from the concept of the present invention, and these should be construed as the scope of protection of the present invention, which will not affect the effect of the implementation of the present invention and the utility of the patent. The techniques, shapes, and structural parts, which are omitted from the description of the present invention, are all known techniques.