CN109625842A - A kind of intelligent patrol detection equipment detecting circular pipe belt type conveyer operating status - Google Patents

A kind of intelligent patrol detection equipment detecting circular pipe belt type conveyer operating status Download PDF

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Publication number
CN109625842A
CN109625842A CN201910085262.5A CN201910085262A CN109625842A CN 109625842 A CN109625842 A CN 109625842A CN 201910085262 A CN201910085262 A CN 201910085262A CN 109625842 A CN109625842 A CN 109625842A
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CN
China
Prior art keywords
inspection
vehicle frame
detection equipment
car
frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910085262.5A
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Chinese (zh)
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CN109625842B (en
Inventor
柯杨
孙东阁
季洪博
刘铁钢
孟浩
韩冰艳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Keda heavy industry group (Langxi) Co.,Ltd.
Original Assignee
Langxi Dongao Transport Equipment Technology Co Ltd
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Priority to CN201910085262.5A priority Critical patent/CN109625842B/en
Publication of CN109625842A publication Critical patent/CN109625842A/en
Application granted granted Critical
Publication of CN109625842B publication Critical patent/CN109625842B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/08Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration the load-carrying surface being formed by a concave or tubular belt, e.g. a belt forming a trough
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0266Control or detection relating to the load carrier(s)
    • B65G2203/0275Damage on the load carrier

Abstract

The present invention provides a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status, including an intelligent patrol detection equipment, intelligent patrol detection equipment includes two monitor stations and two inspection cars, two inspection cars are made of vehicle frame, shell and walking mechanism, battery pack, routing inspection camera, control module, directive wheel and pilot beam are integrated on vehicle frame, range sensor, car light, charging interface and antenna are installed, two inspection cars are moved on the track of circular pipe belt type conveyer ontology by walking mechanism on shell;Two inspection cars are main inspection car and secondary inspection car respectively, main inspection car is located at the top of two monitor station junctions, secondary inspection car is located at the bottom of two monitor station junctions, is also integrated with an encoder on the vehicle frame of main inspection car, is also integrated on the vehicle frame of secondary inspection car and follows encoder;The inside of two monitor stations is equipped with frame, and video camera and light source for detecting carrying roller are equipped on frame, and the bottom of frame is equipped with support wheel.

Description

A kind of intelligent patrol detection equipment detecting circular pipe belt type conveyer operating status
Technical field
The present invention relates to machinery fields, and in particular to it is a kind of detect circular pipe belt type conveyer operating status intelligent patrol detection set It is standby.
Background technique
As environmental requirement is continuously improved in country, circular pipe belt type conveyer is in fields such as mine, harbour, electric power, metallurgy It is widely used.Circular pipe belt type conveyer is typically erected at high-altitude, carrying roller, the glue for needing to be used in the process of running The equipment such as band carry out inspection, confirm fault type.Currently, the Daily Round Check mode of circular pipe belt type conveyer is based on artificial, according to It comes up by patrol officer in trestle uplink and carries out routine testing, large labor intensity, routing inspection efficiency is low, and especially 5 kilometers even 10 Kilometer or more long range equipment.The present country has had already appeared the inspection device of some automations.In circular pipe belt type conveyer Set up manned routing inspection trolley on trestle, using fuel or be driven by electricity, solve the above problem to a certain extent, but it is opposite and Speech, can not still accomplish intelligent patrol detection, unmanned inspection.
Summary of the invention
In view of the problems of the existing technology, the present invention provides a kind of intelligence for detecting circular pipe belt type conveyer operating status Inspection device, to solve above-mentioned at least one technical problem.
The technical scheme is that a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status, including One intelligent patrol detection equipment, the intelligent patrol detection equipment include two monitor stations and two inspection cars, described two inspection cars by Vehicle frame, shell and walking mechanism form, and it is gentle that battery pack, routing inspection camera, control module, directive wheel are integrated on the vehicle frame Beam is rushed, range sensor, car light, charging interface and antenna are installed on the shell, described two inspection cars pass through the row Mechanism is walked to move on the track of circular pipe belt type conveyer ontology;
Two inspection cars are main inspection car and secondary inspection car respectively, and the main inspection car is located at two monitor station junctions Top, the pair inspection car are located at the bottom of two monitor station junctions, are also integrated with a volume on the vehicle frame of the main inspection car Code device is also integrated with and follows encoder on the vehicle frame of the pair inspection car;
The inside of described two monitor stations is equipped with frame, be equipped on the frame video camera for detecting carrying roller and Light source, the bottom of the frame are equipped with support wheel, hood are covered with outside the frame.
The present invention compared with prior art, can be complete by being furnished with industrial picture pick-up device and coupled computer program The monitoring of pairs of circular pipe belt type conveyer major failure (torsion, tube expansion, collapse pipe) reaches the ability of automatic resolution, alarm.Pass through Encoder, control module realize the functions such as automatically walk, charging, positioning, and the event of carrying roller can be differentiated by machine vision technique Hinder and it is fed back.
The present invention is not necessarily to outdoor patrol officer, can directly differentiate fault type and fault point, inspection with computer system Efficiency can promote 3~4 times, reduce personnel's investment, improve work efficiency.
When work, intelligent patrol detection equipment enabling signal is given by wireless communication control module;After receiving signal, battery pack Start to power, main inspection car and secondary inspection car are walked on the track of circular pipe belt type conveyer body by walking mechanism, are oriented to Wheel rotates control inspection car driving direction along track interior;Intelligent patrol detection equipment passes through the encoder feedback on main inspection car Signal determines its traveling-position, and what is be arranged on secondary inspection car follows the decoders-Synchronous on encoder and main inspection car;Inspection Cheng Zhong, detects the video camera shooting adhesive tape seaming position image of adhesive tape, and adhesive tape is compared according to software database image and turns round Carryover degree judges automatically and whether torque failure occurs;Encounter tube expansion, the failures such as the pipe that collapses when, intelligent patrol detection equipment can basis simultaneously Routing inspection camera shoots situation and carries out breakdown judge.When the walking of intelligent patrol detection equipment is to charge position, active distance sensor, Slowly close to charging station, charging interface is docked intelligent patrol detection equipment with it.
The monitor station is fixed by screws on main inspection car.It is easily installed and dismantles.
The light source is equipped at least four, and the video camera is equipped at least two, and each video camera periphery is set there are two light Source.It can be improved the clarity of camera photography.
The carrying roller of the circular pipe belt type conveyer is equipped with three sections of reflective strips.The video camera of detection carrying roller is responsible for shooting operation When carrying roller image, carry out multiple image comparisons automatically by system, judge whether carrying roller occurs by the consistency of image Failure.
The shell is covered on the top of the vehicle frame and the surrounding of the vehicle frame, and the routing inspection camera is integrated in described The front of vehicle frame, the rear portion of the vehicle frame and the vehicle frame bottom, offer on the shell convenient for routing inspection camera observation Through-hole.Shell is set not block inspection, the case where routing inspection camera of different location can observe different location.
Positioned at main inspection car bottom of frame routing inspection camera shooting direction towards front, be located at secondary inspection vehicle carriage bottom The routing inspection camera in portion is to detect the adhesive tape routing inspection camera of adhesive tape, and the shooting direction of the adhesive tape routing inspection camera is towards under just Side.By the video camera of different location for realizing different functions.
The battery pack, the control module are integrated in the top of the vehicle frame, the encoder and the directive wheel collection At in the bottom of the vehicle frame.
The walking mechanism is fixed on the bottom of the vehicle frame.
The charging interface, the car light and the range sensor be separately positioned on the shell front and the shell The rear portion of body.Range sensor can be made to sense charging station convenient for charging in time in time, moreover it is possible to illuminate front and back raising The working effect of routing inspection camera.
The pilot beam is separately positioned on the front of the vehicle frame and the rear of the vehicle frame, opens up on the shell useful In the strip-shaped grooves for exposing pilot beam.Pilot beam can be made directly to contact with the external world, and shell can hinder impurity to enter.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention;
Fig. 2 is the partial structure diagram of the main inspection car of the present invention;
Fig. 3 is the partial structure diagram of the main inspection car of the present invention;
Fig. 4 is the structural schematic diagram of monitor station of the present invention;
Fig. 5 is the partial structure diagram of the secondary inspection car of the present invention.
Figure label: 1, main inspection car;2, monitor station;3, secondary inspection car;4, walking mechanism;5, circular pipe belt type conveyer sheet Body;6, vehicle frame;7, shell;8, battery pack;9, encoder;10, routing inspection camera;11, control module;12, directive wheel;13, delay Rush beam;14, range sensor;15, car light;16, charging interface;17, antenna;18, adhesive tape routing inspection camera;19, video camera; 20, light source;21, hood;22, support wheel;23, encoder is followed;24, adhesive tape;25, carrying roller;26, frame
Specific embodiment
Following further describes the present invention with reference to the drawings.
As Figure 1-Figure 5, a kind of intelligent patrol detection equipment detecting circular pipe belt type conveyer operating status, including an intelligence Inspection device, intelligent patrol detection equipment include two monitor stations 2 and two inspection cars, and two inspection cars are by vehicle frame 6,7 and of shell Walking mechanism 4 forms, and is integrated with battery pack 8, routing inspection camera 10, control module 11, directive wheel 12 and pilot beam 13 on vehicle frame, Range sensor 14, car light 15, charging interface 16 and antenna 17 are installed, two inspection cars are by walking mechanism in circle on shell It is moved on the track of corrugated tube type conveyer ontology 5;Two inspection cars are main inspection car 1 and secondary inspection car 3, main inspection parking stall respectively In the top of two monitor station junctions, secondary inspection car is located at the bottom of two monitor station junctions, on the vehicle frame of main inspection car It is also integrated with an encoder 9, is also integrated on the vehicle frame of secondary inspection car and follows encoder 23;The inside of two monitor stations is equipped with Frame 26 is equipped with video camera 19 and light source 20 for detecting detection carrying roller 25 on frame, the bottom of frame is equipped with support wheel 22, frame is covered with hood 21 outside.
The present invention compared with prior art, can be complete by being furnished with industrial picture pick-up device and coupled computer program The monitoring of pairs of circular pipe belt type conveyer major failure (torsion, tube expansion, collapse pipe) reaches the ability of automatic resolution, alarm.Pass through Encoder, control module realize the functions such as automatically walk, charging, positioning, and the event of carrying roller can be differentiated by machine vision technique Hinder and it is fed back.The present invention is not necessarily to outdoor patrol officer, and fault type and event can be directly differentiated with computer system Hinder point, routing inspection efficiency can promote 3~4 times, reduce personnel's investment, improve work efficiency.
When work, intelligent patrol detection equipment enabling signal is given by wireless communication control module;After receiving signal, battery pack Start to power, main inspection car and secondary inspection car are walked on the track of circular pipe belt type conveyer body by walking mechanism, are oriented to Wheel rotates control inspection car driving direction along track interior;Intelligent patrol detection equipment passes through the encoder feedback on main inspection car Signal determines its traveling-position, and what is be arranged on secondary inspection car follows the decoders-Synchronous on encoder and main inspection car;Inspection Cheng Zhong, detects the video camera shooting adhesive tape seaming position image of adhesive tape, and adhesive tape is compared according to software database image and turns round Carryover degree judges automatically and whether torque failure occurs;Encounter tube expansion, the failures such as the pipe that collapses when, intelligent patrol detection equipment can basis simultaneously Routing inspection camera shoots situation and carries out breakdown judge.When the walking of intelligent patrol detection equipment is to charge position, active distance sensor, Slowly close to charging station, charging interface is docked intelligent patrol detection equipment with it.
Monitor station is fixed by screws on main inspection car.It is easily installed and dismantles.Light source is equipped at least four, video camera Equipped at least two, each video camera periphery sets that there are two light sources.It can be improved the clarity of camera photography.Circular pipe belt type is defeated The carrying roller of machine is sent to be equipped with three sections of reflective strips.The video camera of detection carrying roller is responsible for the image of carrying roller when shooting operation, passes through system Automatically multiple image comparisons are carried out, judge whether carrying roller breaks down by the consistency of image.Shell is covered on vehicle frame The surrounding at top and vehicle frame, routing inspection camera are integrated in the bottom of the front of vehicle frame, the rear portion of vehicle frame and vehicle frame, open up on shell There is the through-hole convenient for routing inspection camera observation.Shell is set not block inspection, the routing inspection camera of different location can observe different positions The case where setting.Positioned at main inspection car bottom of frame routing inspection camera shooting direction towards front, be located at secondary inspection vehicle carriage The routing inspection camera of bottom is to detect the adhesive tape routing inspection camera 18 of adhesive tape 24, and the shooting direction of adhesive tape routing inspection camera is towards just Lower section.Battery pack, control module integrate at the top of vehicle frame, and encoder and directive wheel are integrated in the bottom of vehicle frame.Walking mechanism It is fixed on the bottom of vehicle frame.Charging interface, car light and range sensor are separately positioned on the front of shell and the rear portion of shell.Energy Range sensor is enough set to sense charging station convenient for charging in time in time, moreover it is possible to illuminate front and back and improve routing inspection camera Working effect.Pilot beam is separately positioned on the front of vehicle frame and the rear of vehicle frame, offers on shell for exposing pilot beam Strip-shaped grooves.Pilot beam can be made directly to contact with the external world, and shell can hinder impurity to enter.
The above is only the preferred embodiment of the present invention, it is noted that those skilled in the art are come It says, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications also should be regarded as Protection scope of the present invention.

Claims (8)

1. a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status, it is characterised in that: including an intelligent patrol detection Equipment, the intelligent patrol detection equipment include two monitor stations and two inspection cars, described two inspection cars by vehicle frame, shell and Walking mechanism forms, and is integrated with battery pack, routing inspection camera, control module, directive wheel and pilot beam, the shell on the vehicle frame Range sensor, car light, charging interface and antenna are installed, described two inspection cars are by the walking mechanism in round tube on body It is moved on the track of belt conveyor ontology;
Two inspection cars are main inspection car and secondary inspection car respectively, and the main inspection car is located at the top of two monitor station junctions Portion, the pair inspection car are located at the bottom of two monitor station junctions, are also integrated with a coding on the vehicle frame of the main inspection car Device is also integrated with and follows encoder on the vehicle frame of the pair inspection car;
The inside of described two monitor stations is equipped with frame, and video camera and light for detecting carrying roller are equipped on the frame Source, the bottom of the frame are equipped with support wheel, hood are covered with outside the frame.
2. a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status according to claim 1, feature Be: the monitor station is fixed by screws on main inspection car.
3. a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status according to claim 1, feature Be: the light source is equipped at least four, and the video camera is equipped at least two, and each video camera periphery is set there are two light source.
4. a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status according to claim 1, feature Be: the shell is covered on the top of the vehicle frame and the surrounding of the vehicle frame, and the routing inspection camera is integrated in the vehicle The front of frame, the rear portion of the vehicle frame and the vehicle frame bottom, offer on the shell convenient for routing inspection camera observation Through-hole.
5. a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status according to claim 1, feature Be: the battery pack, the control module integrate at the top of the vehicle frame, and the encoder and the directive wheel are integrated in The bottom of the vehicle frame.
6. a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status according to claim 1, feature Be: the pilot beam is separately positioned on the front of the vehicle frame and the rear of the vehicle frame, offers and is used on the shell Expose the strip-shaped grooves of pilot beam.
7. a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status according to claim 1, feature Be: the charging interface, the car light and the range sensor be separately positioned on the shell front and the shell Rear portion.
8. a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status according to claim 4, feature Be: positioned at main inspection car bottom of frame routing inspection camera shooting direction towards front, be located at secondary inspection car bottom of frame Routing inspection camera be to detect the adhesive tape routing inspection camera of adhesive tape, the shooting direction of the adhesive tape routing inspection camera is towards under just Side.
CN201910085262.5A 2019-01-29 2019-01-29 Intelligent inspection equipment for detecting running state of circular tube belt conveyor Active CN109625842B (en)

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Application Number Priority Date Filing Date Title
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Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0301454A1 (en) * 1987-07-30 1989-02-01 Bridgestone Corporation Twisting detecting and correction devices in a tubular belt conveyor
CN2926125Y (en) * 2006-04-27 2007-07-25 中国华电工程(集团)有限公司 Cruiser of belt tubular conveyor
CN101272971A (en) * 2005-09-27 2008-09-24 株式会社普利司通 Pipe conveyer
CN103273931A (en) * 2013-06-05 2013-09-04 北方重工集团有限公司 Manned rail-type inspection vehicle for belt type conveyor
CN204096552U (en) * 2014-09-28 2015-01-14 山东矿机集团股份有限公司 Circular tube shaped belt conveyer torsion detecting device
CN104898671A (en) * 2015-05-07 2015-09-09 北京工业大学 Automatic polling trolley with obstacle clearing function for track mine conveyer
CN205098937U (en) * 2015-10-30 2016-03-23 中信重工开诚智能装备有限公司 Robot device is patrolled and examined to rail mounted
CN106194260A (en) * 2016-09-30 2016-12-07 襄阳宏伟航空器有限责任公司 A kind of tunnel routing inspection trolley
CN107399580A (en) * 2017-07-13 2017-11-28 北方重工集团有限公司 A kind of ribbon conveyer automatic tour inspection system
CN107433952A (en) * 2017-05-12 2017-12-05 北京瑞途科技有限公司 A kind of intelligent inspection robot
CN207876595U (en) * 2018-02-11 2018-09-18 唐山市协力胶带运输设备有限公司 The electronic torsion deviation correction device of circular tube conveyor
US10150622B1 (en) * 2018-03-12 2018-12-11 Contitech Transportbandsysteme Gmbh System and method for monitoring an at least partially enclosed belt conveyor for longitudinal damage
CN109018829A (en) * 2018-08-02 2018-12-18 华电重工股份有限公司 Cable pipe band structure for conveying and conveyer

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0301454A1 (en) * 1987-07-30 1989-02-01 Bridgestone Corporation Twisting detecting and correction devices in a tubular belt conveyor
CN101272971A (en) * 2005-09-27 2008-09-24 株式会社普利司通 Pipe conveyer
CN2926125Y (en) * 2006-04-27 2007-07-25 中国华电工程(集团)有限公司 Cruiser of belt tubular conveyor
CN103273931A (en) * 2013-06-05 2013-09-04 北方重工集团有限公司 Manned rail-type inspection vehicle for belt type conveyor
CN204096552U (en) * 2014-09-28 2015-01-14 山东矿机集团股份有限公司 Circular tube shaped belt conveyer torsion detecting device
CN104898671A (en) * 2015-05-07 2015-09-09 北京工业大学 Automatic polling trolley with obstacle clearing function for track mine conveyer
CN205098937U (en) * 2015-10-30 2016-03-23 中信重工开诚智能装备有限公司 Robot device is patrolled and examined to rail mounted
CN106194260A (en) * 2016-09-30 2016-12-07 襄阳宏伟航空器有限责任公司 A kind of tunnel routing inspection trolley
CN107433952A (en) * 2017-05-12 2017-12-05 北京瑞途科技有限公司 A kind of intelligent inspection robot
CN107399580A (en) * 2017-07-13 2017-11-28 北方重工集团有限公司 A kind of ribbon conveyer automatic tour inspection system
CN207876595U (en) * 2018-02-11 2018-09-18 唐山市协力胶带运输设备有限公司 The electronic torsion deviation correction device of circular tube conveyor
US10150622B1 (en) * 2018-03-12 2018-12-11 Contitech Transportbandsysteme Gmbh System and method for monitoring an at least partially enclosed belt conveyor for longitudinal damage
CN109018829A (en) * 2018-08-02 2018-12-18 华电重工股份有限公司 Cable pipe band structure for conveying and conveyer

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Address after: No.29 Jinniu Middle Road, Langxi Economic Development Zone, Langxi County, Xuancheng City, Anhui Province

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