CN109625842A - A kind of intelligent patrol detection equipment detecting circular pipe belt type conveyer operating status - Google Patents
A kind of intelligent patrol detection equipment detecting circular pipe belt type conveyer operating status Download PDFInfo
- Publication number
- CN109625842A CN109625842A CN201910085262.5A CN201910085262A CN109625842A CN 109625842 A CN109625842 A CN 109625842A CN 201910085262 A CN201910085262 A CN 201910085262A CN 109625842 A CN109625842 A CN 109625842A
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- Prior art keywords
- inspection
- vehicle frame
- detection equipment
- car
- frame
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- 238000007689 inspection Methods 0.000 claims abstract description 109
- 238000001514 detection method Methods 0.000 claims abstract description 34
- 239000002390 adhesive tape Substances 0.000 claims description 17
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000015556 catabolic process Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000004590 computer program Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006011 modification reaction Methods 0.000 description 2
- 238000004826 seaming Methods 0.000 description 2
- 230000003245 working Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/08—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration the load-carrying surface being formed by a concave or tubular belt, e.g. a belt forming a trough
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0266—Control or detection relating to the load carrier(s)
- B65G2203/0275—Damage on the load carrier
Abstract
The present invention provides a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status, including an intelligent patrol detection equipment, intelligent patrol detection equipment includes two monitor stations and two inspection cars, two inspection cars are made of vehicle frame, shell and walking mechanism, battery pack, routing inspection camera, control module, directive wheel and pilot beam are integrated on vehicle frame, range sensor, car light, charging interface and antenna are installed, two inspection cars are moved on the track of circular pipe belt type conveyer ontology by walking mechanism on shell；Two inspection cars are main inspection car and secondary inspection car respectively, main inspection car is located at the top of two monitor station junctions, secondary inspection car is located at the bottom of two monitor station junctions, is also integrated with an encoder on the vehicle frame of main inspection car, is also integrated on the vehicle frame of secondary inspection car and follows encoder；The inside of two monitor stations is equipped with frame, and video camera and light source for detecting carrying roller are equipped on frame, and the bottom of frame is equipped with support wheel.
Description
Technical field
The present invention relates to machinery fields, and in particular to it is a kind of detect circular pipe belt type conveyer operating status intelligent patrol detection set
It is standby.
Background technique
As environmental requirement is continuously improved in country, circular pipe belt type conveyer is in fields such as mine, harbour, electric power, metallurgy
It is widely used.Circular pipe belt type conveyer is typically erected at high-altitude, carrying roller, the glue for needing to be used in the process of running
The equipment such as band carry out inspection, confirm fault type.Currently, the Daily Round Check mode of circular pipe belt type conveyer is based on artificial, according to
It comes up by patrol officer in trestle uplink and carries out routine testing, large labor intensity, routing inspection efficiency is low, and especially 5 kilometers even 10
Kilometer or more long range equipment.The present country has had already appeared the inspection device of some automations.In circular pipe belt type conveyer
Set up manned routing inspection trolley on trestle, using fuel or be driven by electricity, solve the above problem to a certain extent, but it is opposite and
Speech, can not still accomplish intelligent patrol detection, unmanned inspection.
Summary of the invention
In view of the problems of the existing technology, the present invention provides a kind of intelligence for detecting circular pipe belt type conveyer operating status
Inspection device, to solve above-mentioned at least one technical problem.
The technical scheme is that a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status, including
One intelligent patrol detection equipment, the intelligent patrol detection equipment include two monitor stations and two inspection cars, described two inspection cars by
Vehicle frame, shell and walking mechanism form, and it is gentle that battery pack, routing inspection camera, control module, directive wheel are integrated on the vehicle frame
Beam is rushed, range sensor, car light, charging interface and antenna are installed on the shell, described two inspection cars pass through the row
Mechanism is walked to move on the track of circular pipe belt type conveyer ontology；
Two inspection cars are main inspection car and secondary inspection car respectively, and the main inspection car is located at two monitor station junctions
Top, the pair inspection car are located at the bottom of two monitor station junctions, are also integrated with a volume on the vehicle frame of the main inspection car
Code device is also integrated with and follows encoder on the vehicle frame of the pair inspection car；
The inside of described two monitor stations is equipped with frame, be equipped on the frame video camera for detecting carrying roller and
Light source, the bottom of the frame are equipped with support wheel, hood are covered with outside the frame.
The present invention compared with prior art, can be complete by being furnished with industrial picture pick-up device and coupled computer program
The monitoring of pairs of circular pipe belt type conveyer major failure (torsion, tube expansion, collapse pipe) reaches the ability of automatic resolution, alarm.Pass through
Encoder, control module realize the functions such as automatically walk, charging, positioning, and the event of carrying roller can be differentiated by machine vision technique
Hinder and it is fed back.
The present invention is not necessarily to outdoor patrol officer, can directly differentiate fault type and fault point, inspection with computer system
Efficiency can promote 3~4 times, reduce personnel's investment, improve work efficiency.
When work, intelligent patrol detection equipment enabling signal is given by wireless communication control module；After receiving signal, battery pack
Start to power, main inspection car and secondary inspection car are walked on the track of circular pipe belt type conveyer body by walking mechanism, are oriented to
Wheel rotates control inspection car driving direction along track interior；Intelligent patrol detection equipment passes through the encoder feedback on main inspection car
Signal determines its traveling-position, and what is be arranged on secondary inspection car follows the decoders-Synchronous on encoder and main inspection car；Inspection
Cheng Zhong, detects the video camera shooting adhesive tape seaming position image of adhesive tape, and adhesive tape is compared according to software database image and turns round
Carryover degree judges automatically and whether torque failure occurs；Encounter tube expansion, the failures such as the pipe that collapses when, intelligent patrol detection equipment can basis simultaneously
Routing inspection camera shoots situation and carries out breakdown judge.When the walking of intelligent patrol detection equipment is to charge position, active distance sensor,
Slowly close to charging station, charging interface is docked intelligent patrol detection equipment with it.
The monitor station is fixed by screws on main inspection car.It is easily installed and dismantles.
The light source is equipped at least four, and the video camera is equipped at least two, and each video camera periphery is set there are two light
Source.It can be improved the clarity of camera photography.
The carrying roller of the circular pipe belt type conveyer is equipped with three sections of reflective strips.The video camera of detection carrying roller is responsible for shooting operation
When carrying roller image, carry out multiple image comparisons automatically by system, judge whether carrying roller occurs by the consistency of image
Failure.
The shell is covered on the top of the vehicle frame and the surrounding of the vehicle frame, and the routing inspection camera is integrated in described
The front of vehicle frame, the rear portion of the vehicle frame and the vehicle frame bottom, offer on the shell convenient for routing inspection camera observation
Through-hole.Shell is set not block inspection, the case where routing inspection camera of different location can observe different location.
Positioned at main inspection car bottom of frame routing inspection camera shooting direction towards front, be located at secondary inspection vehicle carriage bottom
The routing inspection camera in portion is to detect the adhesive tape routing inspection camera of adhesive tape, and the shooting direction of the adhesive tape routing inspection camera is towards under just
Side.By the video camera of different location for realizing different functions.
The battery pack, the control module are integrated in the top of the vehicle frame, the encoder and the directive wheel collection
At in the bottom of the vehicle frame.
The walking mechanism is fixed on the bottom of the vehicle frame.
The charging interface, the car light and the range sensor be separately positioned on the shell front and the shell
The rear portion of body.Range sensor can be made to sense charging station convenient for charging in time in time, moreover it is possible to illuminate front and back raising
The working effect of routing inspection camera.
The pilot beam is separately positioned on the front of the vehicle frame and the rear of the vehicle frame, opens up on the shell useful
In the strip-shaped grooves for exposing pilot beam.Pilot beam can be made directly to contact with the external world, and shell can hinder impurity to enter.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is the partial structure diagram of the main inspection car of the present invention；
Fig. 3 is the partial structure diagram of the main inspection car of the present invention；
Fig. 4 is the structural schematic diagram of monitor station of the present invention；
Fig. 5 is the partial structure diagram of the secondary inspection car of the present invention.
Figure label: 1, main inspection car；2, monitor station；3, secondary inspection car；4, walking mechanism；5, circular pipe belt type conveyer sheet
Body；6, vehicle frame；7, shell；8, battery pack；9, encoder；10, routing inspection camera；11, control module；12, directive wheel；13, delay
Rush beam；14, range sensor；15, car light；16, charging interface；17, antenna；18, adhesive tape routing inspection camera；19, video camera；
20, light source；21, hood；22, support wheel；23, encoder is followed；24, adhesive tape；25, carrying roller；26, frame
Specific embodiment
Following further describes the present invention with reference to the drawings.
As Figure 1-Figure 5, a kind of intelligent patrol detection equipment detecting circular pipe belt type conveyer operating status, including an intelligence
Inspection device, intelligent patrol detection equipment include two monitor stations 2 and two inspection cars, and two inspection cars are by vehicle frame 6,7 and of shell
Walking mechanism 4 forms, and is integrated with battery pack 8, routing inspection camera 10, control module 11, directive wheel 12 and pilot beam 13 on vehicle frame,
Range sensor 14, car light 15, charging interface 16 and antenna 17 are installed, two inspection cars are by walking mechanism in circle on shell
It is moved on the track of corrugated tube type conveyer ontology 5；Two inspection cars are main inspection car 1 and secondary inspection car 3, main inspection parking stall respectively
In the top of two monitor station junctions, secondary inspection car is located at the bottom of two monitor station junctions, on the vehicle frame of main inspection car
It is also integrated with an encoder 9, is also integrated on the vehicle frame of secondary inspection car and follows encoder 23；The inside of two monitor stations is equipped with
Frame 26 is equipped with video camera 19 and light source 20 for detecting detection carrying roller 25 on frame, the bottom of frame is equipped with support wheel
22, frame is covered with hood 21 outside.
The present invention compared with prior art, can be complete by being furnished with industrial picture pick-up device and coupled computer program
The monitoring of pairs of circular pipe belt type conveyer major failure (torsion, tube expansion, collapse pipe) reaches the ability of automatic resolution, alarm.Pass through
Encoder, control module realize the functions such as automatically walk, charging, positioning, and the event of carrying roller can be differentiated by machine vision technique
Hinder and it is fed back.The present invention is not necessarily to outdoor patrol officer, and fault type and event can be directly differentiated with computer system
Hinder point, routing inspection efficiency can promote 3~4 times, reduce personnel's investment, improve work efficiency.
When work, intelligent patrol detection equipment enabling signal is given by wireless communication control module；After receiving signal, battery pack
Start to power, main inspection car and secondary inspection car are walked on the track of circular pipe belt type conveyer body by walking mechanism, are oriented to
Wheel rotates control inspection car driving direction along track interior；Intelligent patrol detection equipment passes through the encoder feedback on main inspection car
Signal determines its traveling-position, and what is be arranged on secondary inspection car follows the decoders-Synchronous on encoder and main inspection car；Inspection
Cheng Zhong, detects the video camera shooting adhesive tape seaming position image of adhesive tape, and adhesive tape is compared according to software database image and turns round
Carryover degree judges automatically and whether torque failure occurs；Encounter tube expansion, the failures such as the pipe that collapses when, intelligent patrol detection equipment can basis simultaneously
Routing inspection camera shoots situation and carries out breakdown judge.When the walking of intelligent patrol detection equipment is to charge position, active distance sensor,
Slowly close to charging station, charging interface is docked intelligent patrol detection equipment with it.
Monitor station is fixed by screws on main inspection car.It is easily installed and dismantles.Light source is equipped at least four, video camera
Equipped at least two, each video camera periphery sets that there are two light sources.It can be improved the clarity of camera photography.Circular pipe belt type is defeated
The carrying roller of machine is sent to be equipped with three sections of reflective strips.The video camera of detection carrying roller is responsible for the image of carrying roller when shooting operation, passes through system
Automatically multiple image comparisons are carried out, judge whether carrying roller breaks down by the consistency of image.Shell is covered on vehicle frame
The surrounding at top and vehicle frame, routing inspection camera are integrated in the bottom of the front of vehicle frame, the rear portion of vehicle frame and vehicle frame, open up on shell
There is the through-hole convenient for routing inspection camera observation.Shell is set not block inspection, the routing inspection camera of different location can observe different positions
The case where setting.Positioned at main inspection car bottom of frame routing inspection camera shooting direction towards front, be located at secondary inspection vehicle carriage
The routing inspection camera of bottom is to detect the adhesive tape routing inspection camera 18 of adhesive tape 24, and the shooting direction of adhesive tape routing inspection camera is towards just
Lower section.Battery pack, control module integrate at the top of vehicle frame, and encoder and directive wheel are integrated in the bottom of vehicle frame.Walking mechanism
It is fixed on the bottom of vehicle frame.Charging interface, car light and range sensor are separately positioned on the front of shell and the rear portion of shell.Energy
Range sensor is enough set to sense charging station convenient for charging in time in time, moreover it is possible to illuminate front and back and improve routing inspection camera
Working effect.Pilot beam is separately positioned on the front of vehicle frame and the rear of vehicle frame, offers on shell for exposing pilot beam
Strip-shaped grooves.Pilot beam can be made directly to contact with the external world, and shell can hinder impurity to enter.
The above is only the preferred embodiment of the present invention, it is noted that those skilled in the art are come
It says, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications also should be regarded as
Protection scope of the present invention.
Claims (8)
1. a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status, it is characterised in that: including an intelligent patrol detection
Equipment, the intelligent patrol detection equipment include two monitor stations and two inspection cars, described two inspection cars by vehicle frame, shell and
Walking mechanism forms, and is integrated with battery pack, routing inspection camera, control module, directive wheel and pilot beam, the shell on the vehicle frame
Range sensor, car light, charging interface and antenna are installed, described two inspection cars are by the walking mechanism in round tube on body
It is moved on the track of belt conveyor ontology；
Two inspection cars are main inspection car and secondary inspection car respectively, and the main inspection car is located at the top of two monitor station junctions
Portion, the pair inspection car are located at the bottom of two monitor station junctions, are also integrated with a coding on the vehicle frame of the main inspection car
Device is also integrated with and follows encoder on the vehicle frame of the pair inspection car；
The inside of described two monitor stations is equipped with frame, and video camera and light for detecting carrying roller are equipped on the frame
Source, the bottom of the frame are equipped with support wheel, hood are covered with outside the frame.
2. a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status according to claim 1, feature
Be: the monitor station is fixed by screws on main inspection car.
3. a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status according to claim 1, feature
Be: the light source is equipped at least four, and the video camera is equipped at least two, and each video camera periphery is set there are two light source.
4. a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status according to claim 1, feature
Be: the shell is covered on the top of the vehicle frame and the surrounding of the vehicle frame, and the routing inspection camera is integrated in the vehicle
The front of frame, the rear portion of the vehicle frame and the vehicle frame bottom, offer on the shell convenient for routing inspection camera observation
Through-hole.
5. a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status according to claim 1, feature
Be: the battery pack, the control module integrate at the top of the vehicle frame, and the encoder and the directive wheel are integrated in
The bottom of the vehicle frame.
6. a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status according to claim 1, feature
Be: the pilot beam is separately positioned on the front of the vehicle frame and the rear of the vehicle frame, offers and is used on the shell
Expose the strip-shaped grooves of pilot beam.
7. a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status according to claim 1, feature
Be: the charging interface, the car light and the range sensor be separately positioned on the shell front and the shell
Rear portion.
8. a kind of intelligent patrol detection equipment for detecting circular pipe belt type conveyer operating status according to claim 4, feature
Be: positioned at main inspection car bottom of frame routing inspection camera shooting direction towards front, be located at secondary inspection car bottom of frame
Routing inspection camera be to detect the adhesive tape routing inspection camera of adhesive tape, the shooting direction of the adhesive tape routing inspection camera is towards under just
Side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910085262.5A CN109625842B (en) | 2019-01-29 | 2019-01-29 | Intelligent inspection equipment for detecting running state of circular tube belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910085262.5A CN109625842B (en) | 2019-01-29 | 2019-01-29 | Intelligent inspection equipment for detecting running state of circular tube belt conveyor |
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| Publication Number | Publication Date |
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| CN109625842A true CN109625842A (en) | 2019-04-16 |
| CN109625842B CN109625842B (en) | 2020-10-16 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0301454A1 (en) * | 1987-07-30 | 1989-02-01 | Bridgestone Corporation | Twisting detecting and correction devices in a tubular belt conveyor |
| CN2926125Y (en) * | 2006-04-27 | 2007-07-25 | 中国华电工程(集团)有限公司 | Cruiser of belt tubular conveyor |
| CN101272971A (en) * | 2005-09-27 | 2008-09-24 | 株式会社普利司通 | Pipe conveyer |
| CN103273931A (en) * | 2013-06-05 | 2013-09-04 | 北方重工集团有限公司 | Manned rail-type inspection vehicle for belt type conveyor |
| CN204096552U (en) * | 2014-09-28 | 2015-01-14 | 山东矿机集团股份有限公司 | Circular tube shaped belt conveyer torsion detecting device |
| CN104898671A (en) * | 2015-05-07 | 2015-09-09 | 北京工业大学 | Automatic polling trolley with obstacle clearing function for track mine conveyer |
| CN205098937U (en) * | 2015-10-30 | 2016-03-23 | 中信重工开诚智能装备有限公司 | Robot device is patrolled and examined to rail mounted |
| CN106194260A (en) * | 2016-09-30 | 2016-12-07 | 襄阳宏伟航空器有限责任公司 | A kind of tunnel routing inspection trolley |
| CN107399580A (en) * | 2017-07-13 | 2017-11-28 | 北方重工集团有限公司 | A kind of ribbon conveyer automatic tour inspection system |
| CN107433952A (en) * | 2017-05-12 | 2017-12-05 | 北京瑞途科技有限公司 | A kind of intelligent inspection robot |
| CN207876595U (en) * | 2018-02-11 | 2018-09-18 | 唐山市协力胶带运输设备有限公司 | The electronic torsion deviation correction device of circular tube conveyor |
| US10150622B1 (en) * | 2018-03-12 | 2018-12-11 | Contitech Transportbandsysteme Gmbh | System and method for monitoring an at least partially enclosed belt conveyor for longitudinal damage |
| CN109018829A (en) * | 2018-08-02 | 2018-12-18 | 华电重工股份有限公司 | Cable pipe band structure for conveying and conveyer |
-
2019
- 2019-01-29 CN CN201910085262.5A patent/CN109625842B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0301454A1 (en) * | 1987-07-30 | 1989-02-01 | Bridgestone Corporation | Twisting detecting and correction devices in a tubular belt conveyor |
| CN101272971A (en) * | 2005-09-27 | 2008-09-24 | 株式会社普利司通 | Pipe conveyer |
| CN2926125Y (en) * | 2006-04-27 | 2007-07-25 | 中国华电工程(集团)有限公司 | Cruiser of belt tubular conveyor |
| CN103273931A (en) * | 2013-06-05 | 2013-09-04 | 北方重工集团有限公司 | Manned rail-type inspection vehicle for belt type conveyor |
| CN204096552U (en) * | 2014-09-28 | 2015-01-14 | 山东矿机集团股份有限公司 | Circular tube shaped belt conveyer torsion detecting device |
| CN104898671A (en) * | 2015-05-07 | 2015-09-09 | 北京工业大学 | Automatic polling trolley with obstacle clearing function for track mine conveyer |
| CN205098937U (en) * | 2015-10-30 | 2016-03-23 | 中信重工开诚智能装备有限公司 | Robot device is patrolled and examined to rail mounted |
| CN106194260A (en) * | 2016-09-30 | 2016-12-07 | 襄阳宏伟航空器有限责任公司 | A kind of tunnel routing inspection trolley |
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| CN109018829A (en) * | 2018-08-02 | 2018-12-18 | 华电重工股份有限公司 | Cable pipe band structure for conveying and conveyer |
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|---|---|
| CN109625842B (en) | 2020-10-16 |
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Effective date of registration: 20201012 Address after: No.29 Jinniu Middle Road, Langxi Economic Development Zone, Langxi County, Xuancheng City, Anhui Province Patentee after: Keda heavy industry group (Langxi) Co.,Ltd. Address before: 242100 Langxi Economic Development Zone, Anhui, Xuancheng Patentee before: LANGXI DONGAO TRANSPORTATION EQUIPMENT TECHNOLOGY Co.,Ltd. |
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