CN109624058A - A kind of automatic mold cleaning platform for high-speed rail plate concreting mold - Google Patents
A kind of automatic mold cleaning platform for high-speed rail plate concreting mold Download PDFInfo
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- CN109624058A CN109624058A CN201910018394.6A CN201910018394A CN109624058A CN 109624058 A CN109624058 A CN 109624058A CN 201910018394 A CN201910018394 A CN 201910018394A CN 109624058 A CN109624058 A CN 109624058A
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- roll
- hinged
- fixed plate
- roll brush
- slideway
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a kind of a kind of automatic mold cleaning platforms for high-speed rail plate concreting mold of automatic mold cleaning platform for high-speed rail plate concreting mold, including mold, crossbeam is equipped with above and below the mold, and the bottom of crossbeam is equipped with supporting leg, and the junction of supporting leg and crossbeam is equipped with screw rod.This is used for the automatic mold cleaning platform of high-speed rail plate concreting mold, pass through the cooperation between home roll brush, edger roll brush and pony roll brush, under the action of home roll brush oil cylinder, edger roll cylinder and pony roll cylinder, and then it realizes to the cleaning of mould inside and the adjusting of height, pass through the adjusting of control system, reduce the physical fatigue of worker, production cost is saved, high degree of automation is suitble to promote the use of, under the action of preceding blower and rear fan, and then the dust generated when cleaning is cleared up, the pollution of environment is avoided, energy conservation and environmental protection is suitble to promote the use of.
Description
Technical field
The present invention relates to technical field of rail traffic, it is specially a kind of for high-speed rail plate concreting mold from
Move clear mould platform.
Background technique
CRTSIII type pre-tensioning system double prestressed concrete track plates are high-speed railway road bed special product, traditional life
Production mode is matrix method production, but that there are utilization rates of equipment and installations is low for matrix method production, and floor space is big, and personnel depaly is more difficult,
Security risk is larger, Gu the disadvantages of money amortization higher cost initial outlay is at high cost, therefore, unit flow production line production method
Starting to rise preferably to solve the above problems, and track plates unit pipelining is that track plates production each process is combined in a movement
Rack mold is flowed according to time beat by pulling equipment driven mold, presstressed reinforcing steel is sequentially completed in production line
Installation, bi-directional synchronization tensioning, concreting vibrate, conserve, and presstressed reinforcing steel bi-directional synchronization is loosened, component automatic demoulding, product
The processes such as examination, while intelligentized control method and automatic information collecting are carried out to key technology, key parameter, to realize industrialization stream
Waterline produces, and in track plates unit flow line production technique, an important procedure is cleaning railway plate die.Mold cleaning is clear
Die worker completes on position, in the prior art, such as application No. is 201710710206.7 patent of invention includes truss, is set to
The surface of mold；Two sliding rails I, are horizontally placed in truss along truss length direction respectively；Balladeur train passes through power slide I
It is slidably mounted on two sliding rails I；Several powered lift mechanisms, are vertically arranged on balladeur train, peace below powered lift mechanism
Equipped with motor I, the bristle I for cleaning mold baseplane is horizontally installed on I output shaft of motor, powered lift mechanism drives
Dynamic motor I moves up and down；Bracket I is set to truss lower end, and the left and right ends of the bracket I are separately installed with several motors III,
The bristle III of end mould medial surface for cleaning mold is installed on the output shaft of the motor III；Bracket II, is set to truss
Lower end, the rear and front end of the bracket II are separately installed with motor IV, are equipped on the output shaft of the motor IV for cleaning
The bristle IV of the side form medial surface of mold；Dust collection mechanism is installed on balladeur train, for drawing the sundries cleaned in mold；With
And several spray heads, several nozzles are provided on the spray head, the nozzle is directed toward medial surface or the end of mold baseplane or side form
The medial surface of mould, each spray head pass through perfusion tube respectively and are connected to demolding agent tank, although the invention structure is simple, exist very
More insufficient and defects, in existing equipment, the design existing defects of truss and spray head, in use, the structure of truss is to be lifted on
In main structure, when bristle cleans mold, truss can shake, and stability is poor, and spray head is placed in bristle
Inside, when to mold carry out overlay film when, can be sprayed on bristle, when bristle cleans mold, mold can be caused secondary
Pollution reduces working efficiency, in view of these situations, a kind of for high rail it is necessory to provide to avoid above-mentioned technical problem
The automatic mold cleaning platform of guidance tape concreting mold is to overcome the defect in the prior art.
Summary of the invention
The purpose of the present invention is to provide a kind of automatic mold cleaning platform for high-speed rail plate concreting mold, with
Solve the problems mentioned above in the background art.
To achieve the above object, the invention provides the following technical scheme: a kind of be used for high-speed rail plate concreting mould
The automatic mold cleaning platform of tool, including mold are equipped with crossbeam above and below the mold, and the bottom of crossbeam is equipped with branch
Leg, and the junction of supporting leg and crossbeam is equipped with screw rod, and screw rod is threadedly coupled with crossbeam and supporting leg and contrary respectively, it is described
The top of crossbeam is equipped with track, and two tracks are connected with beam welding, and the inside of two crossbeams is equipped with bracket, and
The top of two brackets is equipped with square steel tube, and two square steel tubes are weldingly connected with bracket, and two square steel tubes
Top be equipped with top beam, and top beam is weldingly connected with square steel tube, and cushion block is equipped at left and right sides of square steel tube, and cushion block and side
Steel-pipe welding is connected, and wheel carrier is equipped at left and right sides of cushion block, and wheel carrier is weldingly connected with cushion block, and two wheel carriers
Inside is equipped with movable pulley, and the inside of movable pulley is equipped with shaft, and movable pulley is rotatablely connected by shaft and wheel carrier, the wheel
The right side of frame is equipped with axle sleeve, and axle sleeve is hinged and connected with wheel carrier, and the inside of axle sleeve is equipped with shaft joint, and shaft joint and shaft are cut with scissors
Connect connected, and the right side of axle sleeve is equipped with retarder, and retarder is hinged and connected with shaft joint, and the top of retarder is equipped with straight line
Motor, and linear motor is hinged and connected with retarder, and linear motor and control system are electrically connected, a left side for the internal stent
Right two sides are equipped with home roll and swipe, and the inside that home roll swipes is equipped with home roll brush fixed plate, and home roll brush fixed plate and master
Roller, which swipes, to be slidably connected, and channel steel is equipped between two home roll brush fixed plates, and two channel steels and home roll brush are solid
Fixed board is weldingly connected, and switching beam is equipped between two channel steels, and three switching beams are evenly distributed between channel steel, and turns
It connects beam to be weldingly connected with channel steel, the bottom of the switching beam is equipped with home roll brush axle bed, and home roll brush axle bed and the hinged phase of switching beam
Even, and the inside of home roll brush axle bed is equipped with home roll brush shaft, and home roll brush shaft and home roll brush axle bed are rotatablely connected, and home roll brush
The right end of shaft is equipped with home roll brush motor, and home roll brush motor is hinged and connected with switching beam, and home roll brush motor and control system
It is electrically connected, and the outside of home roll brush shaft is equipped with home roll brush, and home roll brush is hinged and connected with home roll brush shaft, the home roll brush
Home roll brush oil cylinder is equipped at left and right sides of fixed plate, and home roll brush oil cylinder is hinged and connected with home roll brush fixed plate, and home roll brush
Oil cylinder and control system are electrically connected, and the bottom of home roll brush oil cylinder is equipped with bottom plate, and bottom plate is hinged and connected with bracket, and home roll
Brush oil cylinder is hinged and connected with bottom plate, and the front and rear sides of the bracket are equipped with blower slideway, and two blower slideways with
Bracket is hinged and connected, and blower slideway is equipped with curb girder, and two curb girders are slidably connected with blower slideway, and described in two
The front and rear sides of curb girder are equipped with edger roll slideway fixed plate, and edger roll slideway fixed plate is hinged and connected with curb girder, and edger roll slideway
Edger roll slideway is equipped at left and right sides of fixed plate, and edger roll slideway is hinged and connected with edger roll slideway fixed plate, and edger roll slideway
It is equipped with edger roll fixed plate, and edger roll fixed plate is slidably connected with edger roll slideway, and the top of edger roll slideway fixed plate is equipped with and stands
Roller cylinder, and edger roll cylinder is hinged and connected with edger roll fixed plate, and edger roll slideway fixed plate passes through edger roll cylinder and edger roll slideway
It is slidably connected, and is equipped with edger roll motor at left and right sides of edger roll fixed plate, and edger roll motor is hinged and connected with edger roll fixed plate,
And edger roll motor and control system are electrically connected, and the output end of edger roll motor is arranged with edger roll brush, and edger roll brush and edger roll electricity
Machine is hinged and connected.
Preferably, block is equipped at left and right sides of the cross rail top, and block is hinged and connected with crossbeam, and block
Top is equipped with polyurethane block, and polyurethane block is hinged and connected with block.
Preferably, pony roll air cylinder fixed plate is equipped between described two edger roll slideway fixed plates, and pony roll cylinder is solid
Fixed board is hinged and connected with curb girder, and pony roll slideway is equipped at left and right sides of pony roll air cylinder fixed plate, and pony roll slideway and pony roll
Air cylinder fixed plate is hinged and connected, and the top of pony roll air cylinder fixed plate is equipped with pony roll cylinder, and pony roll cylinder and pony roll cylinder are solid
Fixed board is hinged and connected, and pony roll slideway be equipped with pony roll motor fixing plate, and pony roll motor fixing plate by pony roll cylinder with it is small
Roller slideway is slidably connected, and the outside of pony roll motor fixing plate is equipped with small roller motor, and small roller motor and pony roll motor fixing plate
Be hinged and connected, and small roller motor and control system are electrically connected, and the output end of small roller motor is equipped with pony roll brush, and pony roll brush with
Small roller motor is hinged and connected.
Preferably, the bottom of the left side brackets is equipped with front rack, and front rack is hinged and connected with channel steel, and front rack
Top is equipped with preceding blower, and preceding blower is hinged and connected with front rack, and rear suction pipe is equipped at the top center of preceding blower, and rear suction
Guan Yuqian blower is threadedly coupled and contrary, and rear suction pipe is equipped with several air suction openings, before the lower section of the preceding blower is equipped with
Surge drum, and before preceding blower is threadedly coupled and contrary by bellows with preceding surge drum, and the bottom of preceding surge drum is equipped with
Surge drum bracket, and preceding surge drum and preceding surge drum bracket activity are clamped, and preceding surge drum bracket is hinged and connected with channel steel.
Preferably, the bottom of the right side bracket is equipped with tail-bracket, and tail-bracket is hinged and connected with channel steel, and tail-bracket
Top is equipped with rear fan, and rear fan is hinged and connected with tail-bracket, and prosiphon is equipped at the top center of rear fan, and preceding suction
Pipe is threadedly coupled and contrary with rear fan, and prosiphon is set above the home roll brush motor equipped with several air suction openings
There is a rear surge drum, and rear fan is threadedly coupled by bellows with rear surge drum and contrary, and the bottom of surge drum is set afterwards
There is rear surge drum bracket, and rear surge drum and rear surge drum bracket activity are clamped, and rear surge drum bracket is hinged and connected with channel steel.
Compared with prior art, the beneficial effects of the present invention are: this be used for high-speed rail plate concreting mold from
Clear mould platform is moved, by the cooperation between home roll brush, edger roll brush and pony roll brush, in home roll brush oil cylinder, edger roll cylinder and pony roll gas
Under the action of cylinder, and then realization reduces worker by the adjusting of control system to the cleaning of mould inside and the adjusting of height
Physical fatigue, saved production cost, high degree of automation is suitble to promote the use of, under the action of preceding blower and rear fan,
And then the dust generated when cleaning is cleared up, the pollution of environment is avoided, energy conservation and environmental protection is suitble to promote the use of, in screw rod
Under the action of horizontal-associate and supporting leg can be adjusted, adjust the level of crossbeam by threaded post thread depth, precision is high,
Home roll brush oil cylinder torque is big, is easy to clean, and adds pony roll brush and increase sweep-out pattern, sweeping efficiency is improved, to overcome biography
Automatic mold cleaning platform unite in use, the structure of truss lifts on the body construction, when bristle cleans mold, purlin
Frame can shake, and stability is poor, and spray head is placed in the inside of bristle, when carrying out overlay film to mold, can be sprayed on bristle,
When bristle cleans mold, the shortcomings that secondary pollution can be caused to mold, reduces working efficiency, existing be used for is overcome
The shortcomings that automatic mold cleaning platform of high-speed rail plate concreting mold easily causes bristle secondary pollution by spray head, improves
The working efficiency and service life of the automatic mold cleaning platform for high-speed rail plate concreting mold, also allow existing use
More approvals can be commercially available in the automatic mold cleaning platform of high-speed rail plate concreting mold, improve the use
In the product quality of the automatic mold cleaning platform of high-speed rail plate concreting mold, the purchase cost of user is saved, is kept away
The wasting of resources of the automatic mold cleaning platform for high-speed rail plate concreting mold is exempted from, has been suitble to promote the use of.
Detailed description of the invention
Fig. 1 is the top view of mold, crossbeam and supporting leg；
Fig. 2 is the annexation figure of crossbeam, bracket and home roll brush axle bed；
Fig. 3 is the annexation figure of bracket, bottom plate and home roll brush oil cylinder；
Fig. 4 is the A direction view of Fig. 2；
Fig. 5 is the B direction view of Fig. 2；
Fig. 6 is the C of Fig. 2 to cross-sectional view；
Fig. 7 is the D of Fig. 4 to cross-sectional view.
In figure: 1, crossbeam, 2, supporting leg, 3, mold, 4, track, 5, screw rod, 6, block, 7, polyurethane block, 8, wheel carrier, 9, axis
Set, 10, retarder, 11, linear motor, 12, shaft joint, 13, shaft, 14, movable pulley, 15, cushion block, 16, top beam, 17, square steel
Pipe, 18, bracket, 19, curb girder, 20, bottom plate, 21, home roll brush oil cylinder, 22, home roll brush fixed plate, 23, home roll brush axle bed, 24, master
Roller brush shaft, 25, home roll brush, 26, channel steel, 27, home roll swipe, 28, switching beam, 29, tail-bracket, 30, rear fan, 31, preceding
Suction pipe, 32, preceding blower, 33, front rack, 34, rear suction pipe, 35, blower slideway, 36, edger roll slideway fixed plate, 37, edger roll slideway,
38, edger roll cylinder, 39, edger roll fixed plate, 40, edger roll motor, 41, edger roll brush, 42, pony roll air cylinder fixed plate, 43, pony roll cunning
Road, 44, pony roll cylinder, 45, pony roll motor fixing plate, 46, small roller motor, 47, pony roll brush, 48, home roll brush motor, 49, preceding receipts
Collect cylinder bracket, 50, preceding surge drum, 51, rear surge drum bracket, 52, rear surge drum.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1-7 is please referred to, the present invention provides a kind of technical solution: a kind of for high-speed rail plate concreting mold
Automatic mold cleaning platform, including mold 3, mold 3 pour railway plate die for armored concrete, are led during cleaning by tractor
Draw, be moved easily, crossbeam 1 is equipped with above and below mold 3, truss based on crossbeam 1 is used to support the shifting at mobile top
Dynamic device, such as linear motor 11 and bracket 18, the left and right sides at 1 top of crossbeam is equipped with block 6, and block 6 is for installing and consolidating
Determine polyurethane block 7, and block 6 is hinged and connected with crossbeam 1, and the top of block 6 is equipped with polyurethane block 7, polyurethane block 7 is for limiting
The displacement of movable pulley 14 processed, prevents bracket 18 from falling from track 4, and polyurethane block 7 is hinged and connected with block 6, and crossbeam 1
Bottom is equipped with supporting leg 2, and supporting leg 2 promotes overall stability, and the friendship of supporting leg 2 and crossbeam 1 for connecting ground and support beam 1
Connect place be equipped with screw rod 5, screw rod 5 be used for by screw adjustment crossbeam 1 level, promoted precision, and screw rod 5 respectively with crossbeam 1
It is threadedly coupled with supporting leg 2 and contrary, the top of crossbeam 1 is equipped with track 4, and track 4 is used to limit the stroke of movable pulley 14, makes
Movable pulley 14 moves in defined stroke, and two tracks 4 are weldingly connected with crossbeam 1, and the inside of two crossbeams 1 is equipped with bracket
18, bracket 18 is equipped with tail-bracket 29 for installing and fixing home roll brush 25 and home roll brush motor 48, the bottom of right side bracket 18, after
For bracket 29 for fixing rear fan 30, the dust raised when cleaning to home roll brush 25 and edger roll brush 41 is dusted processing, and after
Bracket 29 is hinged and connected with channel steel 26, and the top of tail-bracket 29 is equipped with rear fan 30, and rear fan 30 is used to raise to when cleaning
Dust be dusted processing, and rear fan 30 is hinged and connected with tail-bracket 29, and before being equipped at the top center of rear fan 30
Suction pipe 31, prosiphon 31 is used to be dusted the front of mold 3 processing, and prosiphon 31 is threadedly coupled with rear fan 30 and side
To on the contrary, and prosiphon 31 be equipped with several air suction openings, the top of home roll brush motor 48 is equipped with rear surge drum 52, rear surge drum 52
Dust for sucking to rear fan 30 is collected, and rear fan 30 is threadedly coupled by bellows with rear surge drum 52 and side
To on the contrary, and the bottom of rear surge drum 52 be equipped with rear surge drum bracket 51, rear Mobile phone holders 51 for surge drum 52 after fixed, and
Surge drum 52 and 51 activity of rear surge drum bracket are clamped afterwards, and rear surge drum bracket 52 is hinged and connected with channel steel 26, left side brackets
18 bottom is equipped with front rack 33, and front rack 33 is for fixed preceding blower 32, and front rack 33 is hinged and connected with channel steel 26, and preceding
The top of bracket 33 is equipped with preceding blower 32, and preceding blower 32 is used to be dusted the front of mold 3 processing, and preceding blower 32 is with before
Bracket 33 is hinged and connected, and rear suction pipe 34 is equipped at the top center of preceding blower 32, rear suction pipe 34 be used for the rear portion of mold 3 into
Row dust removal process, and rear suction pipe 34 is threadedly coupled and contrary with preceding blower 32, and afterwards suction pipe 34 equipped with several air suction openings,
The lower section of preceding blower 32 is equipped with preceding surge drum 50, and the dust that preceding surge drum 50 is used to suck preceding blower 32 is collected, by work
Make personnel periodically to empty, and preceding blower 32 is threadedly coupled and contrary by bellows with preceding surge drum 50, and preceding surge drum
50 bottom is equipped with preceding surge drum bracket 49, and preceding surge drum bracket 49 is for fixed preceding surge drum 50, preceding surge drum 50 and preceding receipts
Collection cylinder bracket 49 is fixed by the way of clamping, disassembly when emptying convenient for staff, and preceding surge drum 50 and preceding surge drum support
49 activity clamping of frame, and preceding surge drum bracket 49 is hinged and connected with channel steel 26, and the top of two brackets 18 is equipped with square steel tube 17,
Square steel tube 17 is used to fix the cushion block 15 of two sides and the top beam 16 at top, and two square steel tubes 17 are weldingly connected with bracket 18, and
The top of two square steel tubes 17 is equipped with top beam 16, and top beam 16 is formed for two brackets 18 and square steel tube 17 to link together
One entirety promotes overall stability, avoids shaking, and top beam 16 is weldingly connected with square steel tube 17, and square steel tube 17
The left and right sides be equipped with cushion block 15, cushion block 15 is for fixing wheel carrier 8, and cushion block 15 is weldingly connected with square steel tube 17, and cushion block
15 left and right sides is equipped with wheel carrier 8, and wheel carrier 8 is for installing movable pulley 14, and wheel carrier 8 is weldingly connected with cushion block 15, and two
The inside of wheel carrier 8 is equipped with movable pulley 14, and movable pulley 14 is for driving bracket 18 to move on track 4, and movable pulley 14 is interior
Portion is equipped with shaft 13, and movable pulley 14 can be fixed on the inside of wheel carrier 8 by shaft 13, and movable pulley 14 is enable to rotate, and
Movable pulley 14 is rotatablely connected by shaft 13 and wheel carrier 8, and the right side of wheel carrier 8 is equipped with axle sleeve 9, and axle sleeve 9 is used to fix shaft joint 12,
And axle sleeve 9 is hinged and connected with wheel carrier 8, and the inside of axle sleeve 9 is equipped with shaft joint 12, shaft joint 12 is for connecting retarder 10 and turning
Axis 13 plays the role of variable diameter, and shaft joint 12 is hinged and connected with shaft 13, and the right side of axle sleeve 9 is equipped with retarder 10, slows down
Device 10 slows down to shaft 13 with the connection of engaging of worm screw by internal worm gear, prevents movable pulley 14 from moving on track 4
Too fast, cleaning is ineffective, and retarder 10 is hinged and connected with shaft joint 12, and the top of retarder 10 is equipped with linear motor
11, linear motor 11 is used to provide power for shaft 13, and linear motor 11 is hinged and connected with retarder 10, and linear motor 11
It is electrically connected with control system, the left and right sides inside bracket 18 is equipped with home roll and swipes 27, and home roll swipes 27 for pacifying
Home roll brush fixed plate 22 is filled, so that home roll brush fixed plate 22 is slided up and down adjusting height in the inside that home roll swipes 27, and main
The inside that roller swipes 27 is equipped with home roll brush fixed plate 22, and home roll brush fixed plate 22 is for installing channel steel 26, and home roll brush is fixed
Plate 22 swipes 27 with home roll and is slidably connected, and channel steel 26 is equipped between two home roll brush fixed plates 22, and channel steel 26 is for fixing
Preceding surge drum bracket 49, rear surge drum bracket 51, front rack 33 and tail-bracket 29, and two channel steels 26 and home roll brush fixed plate 22
It is weldingly connected, and is equipped with switching beam 28 between two channel steels 26, switching beam 28 increases for two channel steels 26 to link together
Total bearing capacity keeps entirety more stable, and three switching beams 28 are evenly distributed between channel steel 26, and switching beam 28 and channel steel
26 are weldingly connected, and the bottom of switching beam 28 is equipped with home roll brush axle bed 23, and home roll brush axle bed 23 is used to fix home roll brush shaft 24, and
Home roll brush axle bed 23 is hinged and connected with switching beam 28, and the inside of home roll brush axle bed 23 is equipped with home roll brush shaft 24, and home roll brush turns
Axis 24 is for installing home roll brush 25, and home roll brush shaft 24 and home roll brush axle bed 23 are rotatablely connected, and the right side of home roll brush shaft 24
End is equipped with home roll brush motor 48, and home roll brush motor 48 carries out mold 3 for driving home roll brush shaft 24 and home roll brush 25 to rotate
It cleans, and home roll brush motor 48 is hinged and connected with switching beam 28, and home roll brush motor 48 and control system are electrically connected, and home roll
The outside of brush shaft 24 is equipped with home roll brush 25, and home roll brush 25 is for cleaning mold 3, and home roll brush 25 and home roll brush shaft
24 are hinged and connected, and the left and right sides of home roll brush fixed plate 22 is equipped with home roll brush oil cylinder 21, and home roll brush oil cylinder 21 is for adjusting master
The vertical height of roller brush 25, torque is big, is easy to clean, and home roll brush oil cylinder 21 is hinged and connected with home roll brush fixed plate 22, and main
Roller brush oil cylinder 21 and control system are electrically connected, and the bottom of home roll brush oil cylinder 21 is equipped with bottom plate 20, and bottom plate 20 is for fixed master
Roller brush oil cylinder 21, and bottom plate 20 is hinged and connected with bracket 18, and home roll brush oil cylinder 21 is hinged and connected with bottom plate 20, before bracket 18
Two sides are equipped with blower slideway 35 afterwards, the fixed curb girder 19 of blower slideway 35, and two blower slideways 35 with the hinged phase of bracket 18
Even, and blower slideway 35 is equipped with curb girder 19, and curb girder 19 is for fixing edger roll slideway fixed plate 36, and two curb girders 19 and blower
Slideway 35 is slidably connected, and the front and rear sides of two curb girders 19 are equipped with edger roll slideway fixed plate 36, edger roll slideway fixed plate 36
For installing edger roll slideway 27, and edger roll slideway fixed plate 36 is hinged and connected with curb girder 19, two edger roll slideway fixed plates 36 it
Between be equipped with pony roll air cylinder fixed plate 42, pony roll air cylinder fixed plate 42 is for installing pony roll slideway 43 and pony roll cylinder 44, and pony roll
Air cylinder fixed plate 42 is hinged and connected with curb girder 19, and the left and right sides of pony roll air cylinder fixed plate 42 is equipped with pony roll slideway 43, small
Roller slideway 43 is used to install pony roll motor fixing plate 45, and 45 up and down slideway of pony roll motor fixing plate is enable to adjust vertical height,
And pony roll slideway 43 is hinged and connected with pony roll air cylinder fixed plate 42, and the top of pony roll air cylinder fixed plate 42 is equipped with pony roll cylinder
38, pony roll cylinder 38 is used to adjust the vertical height of small roller motor 46 and pony roll brush 47, and pony roll cylinder 38 and pony roll cylinder are solid
Fixed board 42 is hinged and connected, and pony roll slideway 43 is equipped with pony roll motor fixing plate 45, and pony roll motor fixing plate 45 is small for fixing
Roller motor 46, and pony roll motor fixing plate 45 is slidably connected by pony roll cylinder 38 with pony roll slideway 43, and small roller motor is fixed
The outside of plate 45 is equipped with small roller motor 46, and small roller motor 46 is for driving pony roll brush 47 to rotate, and small roller motor 46 and pony roll electricity
Machine fixed plate 45 is hinged and connected, and small roller motor 46 and control system are electrically connected, and the output end of small roller motor 46 is equipped with small
Roller brush 47, pony roll brush 47 is for cleaning 3 inner wall of mold, and pony roll brush 47 is hinged and connected with small roller motor 46, and edger roll
The left and right sides of slideway fixed plate 36 is equipped with edger roll slideway 37, and edger roll slideway 37 is used to adjust the vertical height of edger roll fixed plate 39
Degree, and edger roll slideway 37 is hinged and connected with edger roll slideway fixed plate 36, and edger roll slideway 37 is equipped with edger roll fixed plate 39, edger roll
Fixed plate 39 is for installing edger roll motor 40, and edger roll fixed plate 39 is slidably connected with edger roll slideway 37, and edger roll slideway is fixed
The top of plate 36 is equipped with edger roll cylinder 38, and edger roll cylinder 38 is used to adjust the height of edger roll fixed plate 39 and edger roll motor 40, and
Edger roll cylinder 38 is hinged and connected with edger roll fixed plate 39, and edger roll slideway fixed plate 36 passes through edger roll cylinder 38 and edger roll slideway 37
It is slidably connected, and the left and right sides of edger roll fixed plate 36 is equipped with edger roll motor 40, edger roll motor 40 is for driving edger roll brush 41
Mold 3 is cleared up in rotation, and edger roll motor 40 is hinged and connected with edger roll fixed plate 36, and edger roll motor 40 and control system
It is electrically connected, and the output end of edger roll motor 40 is arranged with edger roll brush 41, edger roll brush 41 is used to carry out the inner wall of mold 3 clear
Reason reduces cost of labor, and edger roll brush 41 is hinged and connected with edger roll motor 40.
A kind of automatic mold cleaning platform for high-speed rail plate concreting mold, this is used for high-speed railway rail board concrete
Pour the automatic mold cleaning platform of mold by crossbeam 1, supporting leg 2, mold 3, track 4, screw rod 5, block 6, polyurethane block 7, wheel carrier 8,
Axle sleeve 9, retarder 10, linear motor 11, shaft joint 12, shaft 13, movable pulley 14, cushion block 15, top beam 16, square steel tube 17, branch
The components such as frame 18, curb girder 19, bottom plate 20, home roll brush oil cylinder 21, home roll brush fixed plate 22 and home roll brush axle bed 23 composition, assembly
The main fit dimension of preceding reply components, especially interference fit size and phase closing precision are checked, and Same Part is used more
When part screw (bolt) fastens, each screw (bolt) needs to intersect, symmetrically, gradually, uniformly tighten, in use, mold is placed on
Between crossbeam 1, the power supply of home roll brush oil cylinder 21 is connected, home roll brush oil cylinder 21 is powered on, and is driven by switching beam 28 and channel steel 26
The frame being welded swipes in home roll and increases or reduce on 27, adjusts the vertical height of home roll brush axle bed 23 and home roll brush 25
It spends, after the completion of the height adjustment of home roll brush 25, adjusts the edger roll brush 41 and pony roll brush 47 on 25 front and rear sides curb girder 19 of home roll brush
Height, edger roll cylinder 38 is powered on, and drives edger roll fixed plate 39 to increase or reduce on edger roll slideway 37, adjusting edger roll
Height of the brush 41 in mold 3, pony roll cylinder 44 are powered on, and pony roll motor fixing plate 45 is driven to increase on pony roll slideway 43
Or reduce, height of the pony roll brush 47 in mold 3 is adjusted, when home roll brush 25, edger roll brush 41 and pony roll brush 47 are in mold 3
After the completion of height adjustment, the power supply of linear motor 11 is connected, linear motor 11 is powered on, and drives the retarder 10 being attached thereto
Rotation, the worm and worm wheel engagement connection inside retarder 10 drive shaft joint 12 and the rotation of shaft 13, to linear motor 11 into
Row slows down, and shaft 13 is connect with movable pulley 14, drives movable pulley 14 to move linearly on track 4, makes home roll brush 25, edger roll brush 41
It is moved to the other end from one end of mold 3 with pony roll brush 47, the both ends of track 4 are mounted with block 6 and polyurethane block 7, can limit
The displacement of movable pulley 14 processed, prevents movable pulley 14 from falling from track 4, connects the power supply of home roll brush motor 48, home roll brush motor
48 are powered on, and drive home roll brush shaft 24 and home roll brush 25 to rotate, clean to the inside of mold 3, connect edger roll motor
40 and small roller motor 46 power supply, edger roll motor 40 and small roller motor 46 drive edger roll brush 41 and pony roll brush 47 to rotate to mould respectively
The inside of tool 3 is cleaned, the power supply of blower 32 and rear fan 30 before being also turned on, and is turned after preceding blower 32 and the energization of rear fan 30
Dynamic to form negative wind pressure generation suction, the dust raised when home roll brush 25, edger roll brush 41 and pony roll brush 47 are rotated passes through prosiphon
31 and rear suction pipe 34 suck in preceding surge drum 50 and rear surge drum 52, by staff periodically to preceding surge drum 50 and rear surge drum
52 are emptied, linear motor 11, home roll brush oil cylinder 21, edger roll cylinder 38, edger roll motor 40, pony roll cylinder 44, small roller motor
46, home roll brush motor 48, rear fan 30 and preceding blower 32 are by set-up of control system and debugging, high degree of automation, mold 3 by
Tractor traction, after cleaning to mold 3, mold 3 is pulled at steel flxer sequence by tractor, is completed this and is used for high rail
The cleaning works of the automatic mold cleaning platform of guidance tape concreting mold.
In the description of the present invention, it is to be understood that, term " coaxial ", " bottom ", " one end ", " top ", " in
The orientation of the instructions such as portion ", " other end ", "upper", " side ", " top ", "inner", " front ", " center ", " both ends " or position are closed
System is merely for convenience of description of the present invention and simplification of the description to be based on the orientation or positional relationship shown in the drawings, rather than indicates
Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot understand
For limitation of the present invention.
In the present invention unless specifically defined or limited otherwise, term " installation ", " setting ", " connection ", " fixation ",
Terms such as " being screwed on " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral；It can be with
It is mechanical connection, is also possible to be electrically connected；It can be directly connected, two can also be can be indirectly connected through an intermediary
The interaction relationship of connection or two elements inside a element, unless otherwise restricted clearly, for the common of this field
For technical staff, the specific meanings of the above terms in the present invention can be understood according to specific conditions.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (5)
1. a kind of automatic mold cleaning platform for high-speed rail plate concreting mold, including mold (3), it is characterised in that:
It is equipped with crossbeam (1) above and below the mold (3), and the bottom of crossbeam (1) is equipped with supporting leg (2), and supporting leg (2) and cross
The junction of beam (1) is equipped with screw rod (5), and screw rod (5) is threadedly coupled respectively with crossbeam (1) and supporting leg (2) and contrary, institute
The top for stating crossbeam (1) is equipped with track (4), and two tracks (4) are weldingly connected with crossbeam (1), two crossbeams (1)
Inside be equipped with bracket (18), and the top of two brackets (18) is equipped with square steel tube (17), and two square steel tubes
(17) it is weldingly connected with bracket (18), and the top of two square steel tubes (17) is equipped with top beam (16), and top beam (16) and side
Steel pipe (17) is weldingly connected, and cushion block (15) are equipped at left and right sides of square steel tube (17), and cushion block (15) and square steel tube (17)
It is weldingly connected, and is equipped with wheel carrier (8) at left and right sides of cushion block (15), and wheel carrier (8) is weldingly connected with cushion block (15), and two
The inside of the wheel carrier (8) is equipped with movable pulley (14), and the inside of movable pulley (14) is equipped with shaft (13), and movable pulley (14)
It is rotatablely connected by shaft (13) and wheel carrier (8), the right side of the wheel carrier (8) is equipped with axle sleeve (9), and axle sleeve (9) and wheel carrier (8)
It is hinged and connected, and the inside of axle sleeve (9) is equipped with shaft joint (12), and shaft joint (12) is hinged and connected with shaft (13), and axle sleeve
(9) right side is equipped with retarder (10), and retarder (10) is hinged and connected with shaft joint (12), and is set at the top of retarder (10)
Have linear motor (11), and linear motor (11) is hinged and connected with retarder (10), and linear motor (11) and control system electricity
Property connection, the internal left and right sides of the bracket (18) is equipped with home roll and swipes (27), and home roll swipes the inside of (27)
Equipped with home roll brush fixed plate (22), and home roll brush fixed plate (22) swipes (27) with home roll and is slidably connected, and two masters
Channel steel (26) are equipped between roller brush fixed plate (22), and two channel steels (26) are weldingly connected with home roll brush fixed plate (22),
And switching beam (28) are equipped between two channel steels (26), and three switching beams (28) are evenly distributed between channel steel (26),
And switching beam (28) is weldingly connected with channel steel (26), the bottom of the switching beam (28) is equipped with home roll brush axle bed (23), and home roll
Brush axle bed (23) is hinged and connected with switching beam (28), and the inside of home roll brush axle bed (23) is equipped with home roll brush shaft (24), and main
Roller brush shaft (24) and home roll brush axle bed (23) are rotatablely connected, and the right end of home roll brush shaft (24) is equipped with home roll brush motor
(48), and home roll brush motor (48) is hinged and connected with switching beam (28), and home roll brush motor (48) and control system are electrically connected,
And the outside of home roll brush shaft (24) is equipped with home roll brush (25), and home roll brush (25) is hinged and connected with home roll brush shaft (24), institute
It states and is equipped with home roll brush oil cylinder (21) at left and right sides of home roll brush fixed plate (22), and home roll brush oil cylinder (21) is fixed with home roll brush
Plate (22) is hinged and connected, and home roll brush oil cylinder (21) and control system are electrically connected, and the bottom of home roll brush oil cylinder (21) is equipped with
Bottom plate (20), and bottom plate (20) is hinged and connected with bracket (18), and home roll brush oil cylinder (21) is hinged and connected with bottom plate (20), it is described
The front and rear sides of bracket (18) are equipped with blower slideway (35), and two blower slideways (35) with bracket (18) hinged phase
Even, and blower slideway (35) is equipped with curb girder (19), and two curb girders (19) are slidably connected with blower slideway (35), and two
The front and rear sides of a curb girder (19) are equipped with edger roll slideway fixed plate (36), and edger roll slideway fixed plate (36) and curb girder
(19) it is hinged and connected, and is equipped with edger roll slideway (37) at left and right sides of edger roll slideway fixed plate (36), and edger roll slideway (37)
It is hinged and connected with edger roll slideway fixed plate (36), and edger roll slideway (37) is equipped with edger roll fixed plate (39), and edger roll fixed plate
(39) it is slidably connected with edger roll slideway (37), and the top of edger roll slideway fixed plate (36) is equipped with edger roll cylinder (38), and edger roll
Cylinder (38) is hinged and connected with edger roll fixed plate (39), and edger roll slideway fixed plate (36) is sliding by edger roll cylinder (38) and edger roll
Road (37) is slidably connected, and edger roll motor (40) are equipped at left and right sides of edger roll fixed plate (36), and edger roll motor (40) with
Edger roll fixed plate (36) is hinged and connected, and edger roll motor (40) and control system are electrically connected, and the output of edger roll motor (40)
End cap is equipped with edger roll brush (41), and edger roll brush (41) is hinged and connected with edger roll motor (40).
2. a kind of automatic mold cleaning platform for high-speed rail plate concreting mold according to claim 1, special
Sign is: the left and right sides at the top of the crossbeam (1) is equipped with block (6), and block (6) is hinged and connected with crossbeam (1), and is kept off
The top of block (6) is equipped with polyurethane block (7), and polyurethane block (7) is hinged and connected with block (6).
3. a kind of automatic mold cleaning platform for high-speed rail plate concreting mold according to claim 1, special
Sign is: being equipped with pony roll air cylinder fixed plate (42) between described two edger roll slideway fixed plates (36), and pony roll cylinder is solid
Fixed board (42) is hinged and connected with curb girder (19), and pony roll slideway (43) are equipped at left and right sides of pony roll air cylinder fixed plate (42),
And pony roll slideway (43) is hinged and connected with pony roll air cylinder fixed plate (42), and the top of pony roll air cylinder fixed plate (42) is equipped with pony roll
Cylinder (38), and pony roll cylinder (38) is hinged and connected with pony roll air cylinder fixed plate (42), and pony roll slideway (43) is equipped with pony roll
Motor fixing plate (45), and pony roll motor fixing plate (45) is slidably connected by pony roll cylinder (38) with pony roll slideway (43), and
The outside of pony roll motor fixing plate (45) is equipped with small roller motor (46), and small roller motor (46) and pony roll motor fixing plate (45) are cut with scissors
Connect connected, and small roller motor (46) and control system are electrically connected, and the output end of small roller motor (46) is equipped with pony roll brush (47),
And pony roll brush (47) is hinged and connected with small roller motor (46).
4. a kind of automatic mold cleaning platform for high-speed rail plate concreting mold according to claim 1, special
Sign is: the bottom of the left side brackets (18) is equipped with front rack (33), and front rack (33) is hinged and connected with channel steel (26), and
The top of front rack (33) is equipped with preceding blower (32), and preceding blower (32) is hinged and connected with front rack (33), and preceding blower (32)
Top center at be equipped with rear suction pipe (34), and rear suction pipe (34) is threadedly coupled and contrary with preceding blower (32), and suction afterwards
It manages (34) and is equipped with several air suction openings, the lower section of the preceding blower (32) is equipped with preceding surge drum (50), and preceding blower (32) passes through
Bellows is threadedly coupled and contrary with preceding surge drum (50), and the bottom of preceding surge drum (50) is equipped with preceding surge drum bracket
(49), and preceding surge drum (50) and the activity of preceding surge drum bracket (49) are clamped, and preceding surge drum bracket (49) and channel steel (26) are cut with scissors
It connects connected.
5. a kind of automatic mold cleaning platform for high-speed rail plate concreting mold according to claim 1, special
Sign is: the bottom of the right side bracket (18) is equipped with tail-bracket (29), and tail-bracket (29) is hinged and connected with channel steel (26), and
The top of tail-bracket (29) is equipped with rear fan (30), and rear fan (30) is hinged and connected with tail-bracket (29), and rear fan (30)
Top center at be equipped with prosiphon (31), and prosiphon (31) is threadedly coupled and contrary with rear fan (30), and preceding suction
It manages (31) and is equipped with several air suction openings, the top of the home roll brush motor (48) is equipped with rear surge drum (52), and rear fan (30)
It is threadedly coupled by bellows with rear surge drum (52) and contrary, and the bottom of rear surge drum (52) is equipped with rear surge drum support
Frame (51), and rear surge drum (52) and the activity of rear surge drum bracket (51) are clamped, and rear surge drum bracket (52) and channel steel (26)
It is hinged and connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910018394.6A CN109624058A (en) | 2019-01-09 | 2019-01-09 | A kind of automatic mold cleaning platform for high-speed rail plate concreting mold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910018394.6A CN109624058A (en) | 2019-01-09 | 2019-01-09 | A kind of automatic mold cleaning platform for high-speed rail plate concreting mold |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109624058A true CN109624058A (en) | 2019-04-16 |
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ID=66060390
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910018394.6A Pending CN109624058A (en) | 2019-01-09 | 2019-01-09 | A kind of automatic mold cleaning platform for high-speed rail plate concreting mold |
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| Country | Link |
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| CN (1) | CN109624058A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110053153A (en) * | 2019-06-06 | 2019-07-26 | 陈立培 | A kind of stone material is counter to be beaten to wash and hangs integration apparatus |
| CN110480810A (en) * | 2019-09-18 | 2019-11-22 | 烟台聚通智能设备有限公司 | A kind of expansion mold brush oil machine |
| CN110614705A (en) * | 2019-10-31 | 2019-12-27 | 北京好运达智创科技有限公司 | Track slab mold cleaning device and method |
-
2019
- 2019-01-09 CN CN201910018394.6A patent/CN109624058A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110053153A (en) * | 2019-06-06 | 2019-07-26 | 陈立培 | A kind of stone material is counter to be beaten to wash and hangs integration apparatus |
| CN110480810A (en) * | 2019-09-18 | 2019-11-22 | 烟台聚通智能设备有限公司 | A kind of expansion mold brush oil machine |
| CN110614705A (en) * | 2019-10-31 | 2019-12-27 | 北京好运达智创科技有限公司 | Track slab mold cleaning device and method |
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