CN109622955A - A kind of dual-beam precinct laser fusion increasing material manufacturing method - Google Patents

A kind of dual-beam precinct laser fusion increasing material manufacturing method Download PDF

Info

Publication number
CN109622955A
CN109622955A CN201811416721.5A CN201811416721A CN109622955A CN 109622955 A CN109622955 A CN 109622955A CN 201811416721 A CN201811416721 A CN 201811416721A CN 109622955 A CN109622955 A CN 109622955A
Authority
CN
China
Prior art keywords
laser
dual
material manufacturing
increasing material
precinct
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811416721.5A
Other languages
Chinese (zh)
Inventor
赵剑峰
蒋佳斌
谢德巧
梁绘昕
吕非
沈理达
田宗军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing University of Aeronautics and Astronautics
Original Assignee
Nanjing University of Aeronautics and Astronautics
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nanjing University of Aeronautics and Astronautics filed Critical Nanjing University of Aeronautics and Astronautics
Priority to CN201811416721.5A priority Critical patent/CN109622955A/en
Publication of CN109622955A publication Critical patent/CN109622955A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/32Process control of the atmosphere, e.g. composition or pressure in a building chamber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/10Auxiliary heating means
    • B22F12/17Auxiliary heating means to heat the build chamber or platform
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/40Radiation means
    • B22F12/44Radiation means characterised by the configuration of the radiation means
    • B22F12/45Two or more
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/36Process control of energy beam parameters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

The invention discloses a kind of dual-beam precinct laser fusion increasing material manufacturing methods, it is one in front and one in back printed by dual-beam, first laser melts powder outer profile to low power fine, second laser is scanned to carry out the Fast Filling of high power large spot, by two beam laser collective effects, so that it carries out selective laser melting (SLM) molding, powder forming precision had both been improved, the rate of forming is also improved, the efficiency of precinct laser forming can be significantly improved.

Description

A kind of dual-beam precinct laser fusion increasing material manufacturing method
Technical field
The present invention relates to increases material manufacturing technology field more particularly to a kind of dual-beam precinct laser fusion increasing material manufacturing sides Method.
Background technique
Increasing material manufacturing is to have merged CAD, material processing and forming technique, using digital model file as base Plinth according to extruding, is burnt by software and digital control system by dedicated metal material, nonmetallic materials and biomaterial for medical purpose The modes such as knot, melting, photocuring, injection are successively accumulated, and the manufacturing technology of physical item is produced.And selective laser melting process It is the increases material manufacturing technology to metal powder, it is completely melt, through cooling solidifying under the heat effect of laser beam using metal powder Gu and a kind of molding technology.Wherein, powdering formula selective laser melting process is that current more mature, main metal 3D is beaten One of print technology.When processing, the uniform shakedown layer of material powder in processing plane, powder thickness is often according to processing technology It determines.Thereafter, control system control laser export laser, via galvanometer on bisque scanning machining figure.Portion after scanning Point melt, after entity is solidified as together with the part below bisque again, and rest part is still pulverulence.By with Powder bed is constantly melted, is solidified from level to level, is gradually superimposed, is finally configured to required product.
As a kind of emerging advanced manufacturing technology, selective laser smelting technology is developed so far, and it is intrinsic also to expose itself Defect: forming efficiency is low, forming accuracy can not be compared with traditional processing mode, suitable material is limited, consistency is unable to reach 100%, the internal flaws such as stomata, crackle can not avoid completely, and skill is melted in especially this low limitation selective laser of forming efficiency Art obtains the bottleneck further developed.During single laser beam selective melting, can only successively it be scanned after every layer of path planning, it is this " serial " processing method causes many residual paths to be in " waiting period ".In addition, forming efficiency and dimensional accuracy are conflicts Body usually improves laser power and spot size, but reduces precision to a certain extent to obtain higher forming efficiency, Especially marginal dimension precision.And in order to obtain finer part, it usually needs reduce spot size and reduces its power, visitor Monolithic molding efficiency is reduced in sight.
Existing SLM technology is not able to satisfy Modern Manufacturing Technology temporarily and makes to efficient, high-precision, high quality, high speed The demand made, so that the application range of SLM metallic print is only capable of being confined on the components of small size.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of dual-beam for defect involved in background technique Precinct laser fusion increasing material manufacturing method.
The present invention uses following technical scheme to solve above-mentioned technical problem:
A kind of dual-beam precinct laser fusion increasing material manufacturing method, includes the following steps:
Step 1) pre-processes shaping substrate, after cleaning, drying, is fixed on the intracorporal workbench of work box;
Step 2 carries out gas washing processing to argon gas is passed through in working box, reduces the oxygen content in working box, and heat the substrate To reach printing required temperature;
Step 3) is layered the model printed, beats in accordance with the following steps each layer from the bottom to top Print:
Step 3.1) carries out powdering to substrate;
The printer model of current layer is decomposed into and needs to carry out outer profile part and outer profile that fine fusing increases material by step 3.2) The part to be filled of partial interior;
Step 3.3), while being worked using first laser device and second laser, the operation light spot of first laser device is less than The hot spot of second laser, wherein fine fusing is carried out using the external outline portion of the hot spot of first laser device and increases material, using the Dual-laser device carries out high-power Fast Filling processing to band fill part.
When carrying out powdering in the step 3.1), powdering thickness is 0.05mm.
The first laser device, the maximum power of second laser are 800W.
The invention adopts the above technical scheme compared with prior art, has following technical effect that
1. the efficiency that the present invention is remarkably improved precinct laser forming;
2. being directed to different processing parts, rapidoprint, the present invention can be designed reasonable height laser power matching value;
3. being directed to overlapping regions, the present invention can obtain the optimization that the various aspects such as tissue, quality, stress can be more consistent;
4. the device of double light beam laser fusing of the present invention is simple, at low cost.
Specific embodiment
Technical solution of the present invention is described in further detail below:
The present invention can be embodied in many different forms, and should not be assumed that be limited to the embodiments described herein.On the contrary, providing These embodiments are thoroughly and complete to make the disclosure, and will give full expression to the scope of the present invention to those skilled in the art.
The invention discloses a kind of dual-beam precinct laser fusion increasing material manufacturing methods, include the following steps:
Step 1) pre-processes shaping substrate, after cleaning, drying, is fixed on the intracorporal workbench of work box;
Step 2 carries out gas washing processing to argon gas is passed through in working box, reduces the oxygen content in working box, and heat the substrate To reach printing required temperature;
Step 3) is layered the model printed, beats in accordance with the following steps each layer from the bottom to top Print:
Step 3.1) carries out powdering to substrate;
The printer model of current layer is decomposed into and needs to carry out outer profile part and outer profile that fine fusing increases material by step 3.2) The part to be filled of partial interior;
Step 3.3), while being worked using first laser device and second laser, the operation light spot of first laser device is less than The hot spot of second laser, wherein fine fusing is carried out using the external outline portion of the hot spot of first laser device and increases material, using the Dual-laser device carries out high-power Fast Filling processing to band fill part.
When carrying out powdering in the step 3.1), powdering thickness is 0.05mm.
The first laser device, the maximum power of second laser are 800W.
Those skilled in the art can understand that unless otherwise defined, all terms used herein (including skill Art term and scientific term) there is meaning identical with the general understanding of those of ordinary skill in fields of the present invention.Also It should be understood that those terms such as defined in the general dictionary should be understood that have in the context of the prior art The consistent meaning of meaning will not be explained in an idealized or overly formal meaning and unless defined as here.
Above-described specific embodiment has carried out further the purpose of the present invention, technical scheme and beneficial effects It is described in detail, it should be understood that being not limited to this hair the foregoing is merely a specific embodiment of the invention Bright, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should be included in the present invention Protection scope within.

Claims (3)

1. a kind of dual-beam precinct laser fusion increasing material manufacturing method, which comprises the steps of:
Step 1) pre-processes shaping substrate, after cleaning, drying, is fixed on the intracorporal workbench of work box;
Step 2 carries out gas washing processing to argon gas is passed through in working box, reduces the oxygen content in working box, and heat the substrate To reach printing required temperature;
Step 3) is layered the model printed, beats in accordance with the following steps each layer from the bottom to top Print:
Step 3.1) carries out powdering to substrate;
The printer model of current layer is decomposed into and needs to carry out outer profile part and outer profile that fine fusing increases material by step 3.2) The part to be filled of partial interior;
Step 3.3), while being worked using first laser device and second laser, the operation light spot of first laser device is less than The hot spot of second laser, wherein fine fusing is carried out using the external outline portion of the hot spot of first laser device and increases material, using the Dual-laser device carries out high-power Fast Filling processing to band fill part.
2. dual-beam precinct laser fusion increasing material manufacturing method according to claim 1, which is characterized in that the step 3.1) when carrying out powdering in, powdering thickness is 0.05mm.
3. dual-beam precinct laser fusion increasing material manufacturing method according to claim 1, which is characterized in that described first swashs Light device, second laser maximum power be 800W.
CN201811416721.5A 2018-11-26 2018-11-26 A kind of dual-beam precinct laser fusion increasing material manufacturing method Pending CN109622955A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811416721.5A CN109622955A (en) 2018-11-26 2018-11-26 A kind of dual-beam precinct laser fusion increasing material manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811416721.5A CN109622955A (en) 2018-11-26 2018-11-26 A kind of dual-beam precinct laser fusion increasing material manufacturing method

Publications (1)

Publication Number Publication Date
CN109622955A true CN109622955A (en) 2019-04-16

Family

ID=66069593

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811416721.5A Pending CN109622955A (en) 2018-11-26 2018-11-26 A kind of dual-beam precinct laser fusion increasing material manufacturing method

Country Status (1)

Country Link
CN (1) CN109622955A (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110508813A (en) * 2019-09-19 2019-11-29 深圳大指科技有限公司 A method of it improving selective laser and melts product's dimensional precision
CN110523988A (en) * 2019-09-29 2019-12-03 华南理工大学 One kind four laser, four galvanometer selective laser fusing increase and decrease material molding machine and method
CN110586937A (en) * 2019-09-23 2019-12-20 南京中科煜宸激光技术有限公司 3D printing method for metal combustion chamber of civil rocket engine
CN112276081A (en) * 2020-09-30 2021-01-29 华中科技大学 Double-beam SLM forming method and system with forming efficiency and forming quality considered
CN114131042A (en) * 2021-11-02 2022-03-04 西安航天发动机有限公司 Method and device for preparing sandwich runner structural member
CN114160809A (en) * 2021-11-09 2022-03-11 南京晨光集团有限责任公司 High-power large-layer thickness selective laser melting forming method
CN114833354A (en) * 2022-05-13 2022-08-02 广东粤港澳大湾区硬科技创新研究院 Laser additive manufacturing method
CN114951690A (en) * 2021-02-22 2022-08-30 广东汉邦激光科技有限公司 Method and apparatus for forming three-dimensional model
CN114833354B (en) * 2022-05-13 2024-04-19 广东卓劼激光科技有限公司 Laser additive manufacturing method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110089151A1 (en) * 2009-10-20 2011-04-21 Hitachi, Ltd. Laser processing head and laser cladding method
CN108580896A (en) * 2018-06-29 2018-09-28 中国兵器装备研究院 Double-beam high-surface-quality rapid additive manufacturing equipment
CN108607990A (en) * 2018-05-17 2018-10-02 中国兵器装备研究院 A kind of quick increasing material manufacturing method of great surface quality

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110089151A1 (en) * 2009-10-20 2011-04-21 Hitachi, Ltd. Laser processing head and laser cladding method
CN108607990A (en) * 2018-05-17 2018-10-02 中国兵器装备研究院 A kind of quick increasing material manufacturing method of great surface quality
CN108580896A (en) * 2018-06-29 2018-09-28 中国兵器装备研究院 Double-beam high-surface-quality rapid additive manufacturing equipment

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110508813A (en) * 2019-09-19 2019-11-29 深圳大指科技有限公司 A method of it improving selective laser and melts product's dimensional precision
CN110586937A (en) * 2019-09-23 2019-12-20 南京中科煜宸激光技术有限公司 3D printing method for metal combustion chamber of civil rocket engine
CN110523988A (en) * 2019-09-29 2019-12-03 华南理工大学 One kind four laser, four galvanometer selective laser fusing increase and decrease material molding machine and method
CN112276081A (en) * 2020-09-30 2021-01-29 华中科技大学 Double-beam SLM forming method and system with forming efficiency and forming quality considered
CN112276081B (en) * 2020-09-30 2022-07-15 华中科技大学 Double-beam SLM (selective laser melting) forming method and system giving consideration to forming efficiency and forming quality
CN114951690A (en) * 2021-02-22 2022-08-30 广东汉邦激光科技有限公司 Method and apparatus for forming three-dimensional model
CN114951690B (en) * 2021-02-22 2024-02-27 广东汉邦激光科技有限公司 Forming method and three-dimensional forming equipment for three-dimensional model
CN114131042A (en) * 2021-11-02 2022-03-04 西安航天发动机有限公司 Method and device for preparing sandwich runner structural member
CN114160809A (en) * 2021-11-09 2022-03-11 南京晨光集团有限责任公司 High-power large-layer thickness selective laser melting forming method
CN114833354A (en) * 2022-05-13 2022-08-02 广东粤港澳大湾区硬科技创新研究院 Laser additive manufacturing method
CN114833354B (en) * 2022-05-13 2024-04-19 广东卓劼激光科技有限公司 Laser additive manufacturing method

Similar Documents

Publication Publication Date Title
CN109622955A (en) A kind of dual-beam precinct laser fusion increasing material manufacturing method
CN107790720B (en) High-temperature alloy additive manufacturing method
CN108179295B (en) A kind of method for fast mfg of enhanced conformal cooling mold copper
CN107931781B (en) Double metallic composite material electric arc increasing material manufacturing device and its manufacturing method
Xiong et al. Metal direct prototyping by using hybrid plasma deposition and milling
CN109550954A (en) A kind of selective laser fusing manufacturing process of hot die steel
CN105252145B (en) A kind of method and apparatus of sheet metal superposition manufacture complicated shape part
CN105112708B (en) Rapid manufacturing method for laser remelting scanning carbide dispersion strengthened aluminum alloy
CN109365811A (en) A kind of method of selective laser melting process forming Zinc-alloy
CN101401746B (en) Method for quickly producing removalbe partial denture bracket
CN102941343B (en) Quick manufacturing method of titanium-aluminum alloy composite part
CN105817625A (en) Composite forming device of molten coating added and decreased materials
CN108296715A (en) A method of using forging and increasing material manufacturing combined shaping metal large-scale component
CN105170978B (en) Linkage interface has the homogeneity jacket high temperature insostatic pressing (HIP) manufacturing process of gradient structure
CN108817386A (en) Interlayer pectination joining method for the forming of multi-beam laser selective melting
CN105562691A (en) 3D printing preparation method for injection mold
CN103495729A (en) Laser three-dimensional forming method of large-size titanium-aluminum-based alloy
CN107520449A (en) A kind of mould deposition forming laser-impact forges compound increasing material manufacturing method and its device
CN107049538B (en) A kind of artificial tooth SLM 3D printing method
CN109317675A (en) A kind of pure molybdenum precinct laser fusion preparation method of high-compactness
CN109396434A (en) A method of titanium alloy component is prepared based on selective laser melting process
CN106636977A (en) Heat-treatment-free pre-hardening plastic mold steel and 3D printing method thereof
CN104842076A (en) Removable denture laser processing device and processing method thereof
CN109746444A (en) A method of increasing material manufacturing residual stress and unstable state are reduced by optimization substrate
CN104923783A (en) Method forming high-melting-point high temperature alloy part via multi-laser head multi-laser beam path scanning

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20190416