CN109622138A - A kind of grinding shaper and its method for preparing spherical glass sand - Google Patents

A kind of grinding shaper and its method for preparing spherical glass sand Download PDF

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Publication number
CN109622138A
CN109622138A CN201811367425.0A CN201811367425A CN109622138A CN 109622138 A CN109622138 A CN 109622138A CN 201811367425 A CN201811367425 A CN 201811367425A CN 109622138 A CN109622138 A CN 109622138A
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China
Prior art keywords
millstone
lower millstone
upper millstone
glass sand
mesh
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CN201811367425.0A
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Chinese (zh)
Inventor
陈锦泮
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Foshan Mo Er Card Special Stone Material Co Ltd
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Foshan Mo Er Card Special Stone Material Co Ltd
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Priority to CN201811367425.0A priority Critical patent/CN109622138A/en
Publication of CN109622138A publication Critical patent/CN109622138A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C7/00Crushing or disintegrating by disc mills
    • B02C7/02Crushing or disintegrating by disc mills with coaxial discs
    • B02C7/08Crushing or disintegrating by disc mills with coaxial discs with vertical axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/16Mills provided with vibrators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/10Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/14Separating or sorting of material, associated with crushing or disintegrating with more than one separator
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C7/00Crushing or disintegrating by disc mills
    • B02C7/11Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C7/00Crushing or disintegrating by disc mills
    • B02C7/11Details
    • B02C7/12Shape or construction of discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C7/00Crushing or disintegrating by disc mills
    • B02C7/11Details
    • B02C7/14Adjusting, applying pressure to, or controlling distance between, discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C7/00Crushing or disintegrating by disc mills
    • B02C7/11Details
    • B02C7/16Driving mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C2201/00Codes relating to disintegrating devices adapted for specific materials
    • B02C2201/06Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)

Abstract

A kind of grinding shaper and its method for preparing spherical glass sand, grinding shaper include feed inlet 1, upper millstone driving device 2, upper millstone 3, discharge gate 4, lower millstone 5, self-induction gap adjustment hydraulic device 6, vibrator 7 and lower millstone driving device 8.Feed inlet 1 is added in 8-120 mesh glass sand particle in irregular shape, after self-induction gap adjusts the clearance height between 6 adjust automatically upper millstone 3 of hydraulic device and lower millstone 5, upper millstone 3 and lower millstone 5 start turning, while vibrator 7 drives the vibration of lower millstone 5 to obtain the different spherical glass sand of partial size to be ground sizing screening after a certain period of time to the glass sand.The spherical glass sand that this method obtains has many advantages, such as that balling ratio is high, sphere diameter size can control, the density of ball is big, low energy consumption, yield is big, artificial stone be can satisfy completely to the performance requirement of spherical glass sand, bulk density is higher, and pressing process is finer and close and saves resin.

Description

A kind of grinding shaper and its method for preparing spherical glass sand
Technical field
The invention belongs to grinding shaper device technical fields, and in particular to a kind of grinding shaper and its prepare spherical glass The method of sand.
Background technique
Glass is common a kind of substance in mankind's modern life, it can be made various utensils, vessel, plate glass Deng.It, can be useless for the sustainable use of resource as a large amount of glass for using thus discarding leftover pieces of glass are also very much The glass and product of abandoning collect, and turn harm into good, turn waste into wealth.The recycling of glassware at present has several types: making Utilize for casting flux, transition, melt down reconstruction, raw materials recovery and recycling etc., wherein not having to melting weight after being directly crushed It is multiple by and directly as composite material raw material use be most it is environmentally friendly it is most green it is a kind of in the way of.For cullet circulation again Using not only cost of disposal can be saved for environmental protection administration, soil is saved, additionally it is possible to reduce the pollution to environment.Authoritative institution claims, When cullet content used accounts for the 50% of batch total amount, it can reduce by 6%~22% air pollution.In face of promising in this way Industry, a large amount of research has been done to the recycling of cullet by various research institutions and enterprise both domestic and external.Wherein give up Glass is crushed, is preforming, after heating roasting, various construction materials can be made into, such as glass Mosaic, glass facing brick, glass Matter artificial stone, foam glass, devitrified glass, glassware, artificial color sand, glass microballoon, colored bulb, glass ceramics system Product, high temperature binder etc..
Nature of glass artificial stone is a field relatively good using post-consumer glass, needs not move through other glass and recycles The high-temperature fusion of method etc. only needs room temperature to be broken into glass sand use, energy-saving to have outstanding advantage than other methods, and makes At nature of glass artificial stone be integrated with artificial quartz stone and have many advantages, such as high intensity, high rigidity, wear-resisting, other glossiness, thoroughly Luminosity and anti-pollution are more more excellent than artificial quartz stone performance, overcome the exploitation meeting of the raw material high grade quartz sand of artificial quartz stone Destroy natural resources and ecological environment disadvantage.Therefore, the green of the substitution quartz sand production of resourceful recycling glass is utilized Plate product meets the demand in market and the environmentally friendly trend of green regenerating.But the physical property of glass is partially crisp, generally conventional side The corner angle of the broken glass sand of method are relatively more, and compacting is difficult when leading to produce artificial stone plate, and plate bulk density is low, glass Content additive amount is not high, and usually only 10% using recycling glass instead of quartz sand hereinafter, high-content can not be produced on a large scale Artificial stone plate.Therefore making a kind of spherical glass sand is that high-content glass production man-made glass sand hard board is currently made to turn waste into wealth Vital task.
Summary of the invention
To overcome the defects of present in the prior art, the purpose of the present invention is to provide a kind of grinding shaper and its preparations The method of spherical glass sand.
The technical scheme adopted by the invention is that:
A kind of grinding shaper, including feed inlet 1, upper millstone driving device 2, upper millstone 3, discharge gate 4, lower millstone 5, from Incude gap adjustment hydraulic device 6, vibrator 7 and lower millstone driving device 8;Wherein, feed inlet 1 is fixedly installed on upper millstone 3 Upside, upper millstone driving device 2 connect with feed inlet 1 with drive upper millstone 3 rotate;The downside of lower millstone 5 respectively with self-induction Gap adjustment hydraulic device 6 is fixedly connected with vibrator 7, and upper millstone 3 and lower mill is adjusted in self-induction gap adjustment hydraulic device 6 Clearance height between disk 5;Lower millstone driving device 8 is further connect with self-induction gap adjustment hydraulic device 6 to drive down Mill 5 rotates;Discharge gate 4 is fixedly installed on the clearance margin between the upper millstone 3 and lower millstone 5.
Preferably, the clearance height between the upper millstone 3 and lower millstone 5 is 5-50mm.
It is furthermore preferred that self-induction gap, which adjusts hydraulic device 6, automatically adjusts the upper millstone 3 under according to the weight of material Clearance height between mill 5 automatically opens 1 pan feeding of feed inlet, at this time the upper millstone when weight of material is 50kg or less Clearance height between 3 and lower millstone 5 is 5mm;Feed inlet 1 is automatically closed when weight of material reaches 2300kg or more, at this time Clearance height between the upper millstone 3 and lower millstone 5 is 50mm;And weight of material it is every increase or reduction 50kg, it is described on Clearance height between mill 3 and lower millstone 5 increases automatically or reduces 1mm.
Preferably, the upper millstone driving device 2 includes upper millstone driving motor 21 and upper millstone drive belt 22, upper mill The two sides of dish driving belt 22 are connect with upper millstone driving motor 21 and upper millstone 3 respectively;The lower millstone driving device 8 includes Lower millstone driving motor 81 and lower millstone drive belt 82, the two sides of lower millstone drive belt 82 respectively with lower millstone driving motor 21 and self-induction gap adjustment hydraulic device 6 connect;The revolving speed of upper millstone driving motor 21 is 20-40r/min, lower millstone driving The revolving speed of motor 81 is 30-60r/min.The revolving speed of upper millstone 3 is 15-30r/min, and the revolving speed of lower millstone 5 is 25-50r/min, Upper millstone 3 is opposite with the rotation direction of lower millstone 5.
Preferably, multi-layer grading sieve 9 is additionally provided with below discharge gate 4, the multi-layer grading sieve 9 is gradable to filter out 8- 16 mesh, 16-26 mesh, 26-40 mesh, 40-70 mesh and 70-120 mesh material.
It is furthermore preferred that multi-layer grading sieve 9 is connect with feed inlet 1 by endless belt 10, endless belt 10 can be by classifying screen Material transportation to feed inlet 1 after choosing carries out secondary grinding.
Preferably, the diameter of feed inlet 1 is 150mm, and the diameter of discharge gate 4 is 100mm, and 3 diameter of upper millstone is 980- 1480mm, 5 diameter of lower millstone is 1000-1500mm, and the diameter of upper millstone 3 is 20mm smaller than lower millstone 5.
Preferably, the vibration frequency of vibrator 7 is 15-50Hz.
The method for preparing spherical glass sand with the grinding shaper, includes the following steps:
1) feed inlet 1 is added in 8-120 mesh glass sand particle in irregular shape, self-induction gap adjusts hydraulic device 6 After clearance height between adjust automatically upper millstone 3 and lower millstone 5, upper millstone 3 and lower millstone 5 are started turning, while vibrator 7 Drive the vibration of lower millstone 5 to be ground to obtain spherical glass sand to the glass sand;
2) gained spherical glass sand is discharged into multi-layer grading sieve 9 by discharge gate 4 and carries out sizing screening.
Preferably, by the 8-16 mesh filtered out in multi-layer grading sieve 9,16-26 mesh spherical glass sand respectively through endless belt 10 transports to feed inlet 1 carries out secondary grinding and obtains the spherical glass sand of 26-40 mesh, 40-70 mesh and/or 70-120 mesh.
The shaping grinder of manufacture spherical glass sand of the invention has the advantage that
1. irregular glass sand can be shaped to subsphaeroidal glass sand particle, meet height and contain by device highly effective The requirement to glass sand shape of man-made glass sand hard board is measured, bulk density is higher, and pressing process is finer and close and saves tree Rouge.
2. the gap of lower millstone is adjustable on and automatic lifting, the shaping that can satisfy the glass sand of variable grain degree are ground Circle demand;
3. it can use weight sensor setting value and grinding setting time automatic feed and discharge, automatic classification screening, Reforming process Automatic Control is ground to carry out.
4. the spherical glass sand that ground shaping obtains passes through nearly production practices in 3 years, it is used to prepare man-made glass synthesis Pressing result is good when plate, and amount of resin is few, High anti bending strength, good antifouling effect, completely can generation by the consistent approval of client Man-made glass sand hard board is produced for quartz sand.
Detailed description of the invention
Fig. 1 is spherical glass sand grinding apparatus for shaping main view of the invention.
Fig. 2 is the irregular spherical glass sand of non-shaping in the embodiment of the present invention.
Fig. 3 is that the spherical glass sand after shaping is ground in the embodiment of the present invention.
Specific embodiment
Can make professional and technical personnel that the present invention be more fully understood below with reference to Fig. 1 and embodiment, but not because The invention is limited to the scope of the described embodiments for this.
Embodiment 1
Referring to Fig. 1, the present embodiment provides a kind of grinding shapers, including feed inlet 1, upper millstone driving device 2, upper millstone 3, discharge gate 4, lower millstone 5, self-induction gap adjustment hydraulic device 6, vibrator 7 and lower millstone driving device 8;
Wherein, the upper millstone driving device 2 includes upper millstone driving motor 21 and upper millstone drive belt 22, upper millstone The two sides of drive belt 22 are connect with upper millstone driving motor 21 and upper millstone 3 respectively;Under the lower millstone driving device 8 includes Mill driving motor 81 and lower millstone drive belt 82, the two sides of lower millstone drive belt 82 respectively with lower millstone driving motor 21 It is connected with self-induction gap adjustment hydraulic device 6;The revolving speed of upper millstone driving motor 21 is 30r/min, lower millstone driving motor 81 revolving speed is 50r/min;The revolving speed of upper millstone 3 is 25r/min, and the revolving speed of lower millstone 8 is 40r/min, upper millstone 3 and lower mill The rotation direction of disk 5 is opposite.
Multi-layer grading sieve 9 is additionally provided with below discharge gate 4, multi-layer grading sieve 9 is connected with feed inlet 1 by endless belt 10 It connects;
It is 550 kilograms that initial charge amount, which is arranged, and the clearance height between the upper millstone 3 and lower millstone 5 is 15mm;
The diameter of feed inlet 1 is 150mm, and the diameter of discharge gate 4 is 100mm, and 3 diameter of upper millstone is 1480mm, lower millstone 5 Diameter is 1500mm, and the diameter of upper millstone 3 is 20mm smaller than lower millstone 5;
The vibration frequency of vibrator 7 is 45Hz.
The method for preparing spherical glass sand with the grinding shaper, includes the following steps:
1) feed inlet 1 is added in 8-120 mesh glass sand particle in irregular shape, according to the upper millstone 3 of setting and lower mill The clearance height automatic feed of disk 5, between self-induction gap adjusts between 6 adjust automatically upper millstone 3 of hydraulic device and lower millstone 5 After gap height, upper millstone driving motor 21 drives upper millstone 3 to rotate by the rotation of upper millstone drive belt 22, lower millstone driving electricity Machine 81 drives lower millstone 5 to rotate by the rotation of lower millstone drive belt 82, so that irregular glass sand particle is in different-diameter Toward the compound motions such as spreading, rotate on the outside of disk in region;And it is shaken by the vibrator 7 of lower millstone 5, makes irregular glass It rubs mutually and is impacted by high-frequency vibration between sand particle and particle, it is easy to can grind off that various glass sands are pointed not to advise Then corner angle obtain spherical glass sand particle;
2) gained spherical glass sand is automatically drained out by discharge gate 4 and enters multi-layer grading sieve 9 and filter out 8-16 respectively Mesh, 16-26 mesh, 26-40 mesh, 40-70 mesh and 70-120 mesh spherical glass sand;Wherein, 8-16 mesh, 16-26 mesh spherical glass Sand transported respectively through endless belt 10 repeat the above steps to feed inlet 1 carry out secondary grinding obtain 26-40 mesh, 40-70 mesh and The spherical glass sand of 70-120 mesh.
Spherical glass sand balling ratio obtained by the above method reaches 90% or more, the glass that high-temperature melting method obtains in contrast The balling ratio of glass microballon is only 60% or so;Meanwhile also there is spherical glass sand obtained by the above method sphere diameter can control, is close The advantages that degree is big, low energy consumption, yield is big, can satisfy artificial stone to the performance requirement of spherical glass sand completely, can be realized Higher bulk density, and make pressing process finer and close and save resin.
It should be noted last that: the above embodiments are only used to illustrate and not limit the technical solutions of the present invention, although ginseng It is described the invention in detail according to above-described embodiment, it will be apparent to an ordinarily skilled person in the art that: it still can be to this Invention is modified or replaced equivalently, without departing from the spirit or scope of the invention, or any substitutions, It is intended to be within the scope of the claims of the invention.

Claims (10)

1. a kind of grinding shaper, which is characterized in that including feed inlet (1), upper millstone driving device (2), upper millstone (3), row Material mouth (4), lower millstone (5), self-induction gap adjustment hydraulic device (6), vibrator (7) and lower millstone driving device (8);Its In, feed inlet (1) is fixedly installed on the upside of upper millstone (3), and upper millstone driving device (2) is connect with feed inlet (1) to drive Upper millstone (3) rotation;It fixes and connects with self-induction gap adjustment hydraulic device (6) and vibrator (7) respectively on the downside of lower millstone (5) It connects, self-induction gap adjusts the clearance height that hydraulic device (6) are adjusted between upper millstone (3) and lower millstone (5);Lower millstone drives Dynamic device (8) are further connect to drive lower millstone (5) to rotate with self-induction gap adjustment hydraulic device (6);Discharge gate (4) is solid Surely the clearance margin being set between the upper millstone (3) and lower millstone (5).
2. a kind of grinding shaper according to claim 1, which is characterized in that the upper millstone (3) and lower millstone (5) it Between clearance height be 5-50mm.
3. a kind of grinding shaper according to claim 2, which is characterized in that self-induction gap adjusts hydraulic device (6) The clearance height between the upper millstone (3) and lower millstone (5) is automatically adjusted according to the weight of material;When weight of material is 50kg When following, feed inlet (1) pan feeding is automatically opened, the clearance height between the upper millstone (3) and lower millstone (5) is 5mm at this time; Feed inlet (1) is automatically closed when weight of material reaches 2300kg or more, at this time between the upper millstone (3) and lower millstone (5) Clearance height be 50mm;And weight of material it is every increase or reduction 50kg, between the upper millstone (3) and lower millstone (5) Clearance height increases automatically or reduces 1mm.
4. a kind of grinding shaper according to claim 1, which is characterized in that the upper millstone driving device (2) includes Upper millstone driving motor (21) and upper millstone drive belt (22), the two sides of upper millstone drive belt (22) are driven with upper millstone respectively Dynamic motor (21) and upper millstone (3) connection;The lower millstone driving device (8) includes lower millstone driving motor (81) and lower millstone Drive belt (82), the two sides of lower millstone drive belt (82) are adjusted with lower millstone driving motor (21) and self-induction gap respectively Hydraulic device (6) connection;The revolving speed of upper millstone driving motor (21) is 20-40r/min, the revolving speed of lower millstone driving motor (81) For 30-60r/min.The revolving speed of upper millstone (3) is 15-30r/min, and the revolving speed of lower millstone (5) is 25-50r/min, upper millstone (3) opposite with the rotation direction of lower millstone (5).
5. a kind of grinding shaper according to claim 1, which is characterized in that be additionally provided with below discharge gate (4) more Layer classifying screen (9), the multi-layer grading sieve (9) is gradable to filter out 8-16 mesh, 16-26 mesh, 26-40 mesh, 40-70 mesh and 70- The material of 120 mesh.
6. a kind of grinding shaper according to claim 4, which is characterized in that multi-layer grading sieve (9) and feed inlet (1) are logical Endless belt (10) connection is crossed, the material transportation after sizing screening to feed inlet (1) can be carried out secondary grind by endless belt (10) Mill.
7. a kind of grinding shaper according to claim 1, which is characterized in that the diameter of feed inlet (1) is 150mm, row The diameter of material mouth (4) is 100mm, and upper millstone (3) diameter is 980-1480mm, and lower millstone (5) diameter is 1000-1500mm, and The diameter of upper millstone (3) is 20mm smaller than lower millstone (5).
8. a kind of grinding shaper according to claim 1, which is characterized in that the vibration frequency of vibrator (7) is 15- 50Hz。
9. the method for preparing spherical glass sand using grinding shaper described in claim 1~8, which is characterized in that including as follows Step:
1) feed inlet (1) is added in 8-120 mesh glass sand particle in irregular shape, self-induction gap adjusts hydraulic device (6) After clearance height between adjust automatically upper millstone (3) and lower millstone (5), upper millstone (3) and lower millstone (5) are started turning, together When vibrator (7) drive lower millstone (5) vibration to be ground to obtain spherical glass sand to the glass sand;
2) gained spherical glass sand is discharged into multi-layer grading sieve (9) by discharge gate (4) and carries out sizing screening.
10. the method according to claim 9 for preparing spherical glass sand, which is characterized in that by sieve in multi-layer grading sieve (9) 8-16 mesh, the 16-26 mesh spherical glass sand selected carry out secondary grind through endless belt (10) transport to feed inlet (1) respectively To the spherical glass sand of 26-40 mesh, 40-70 mesh and/or 70-120 mesh.
CN201811367425.0A 2018-11-16 2018-11-16 A kind of grinding shaper and its method for preparing spherical glass sand Pending CN109622138A (en)

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CN208066441U (en) * 2018-02-07 2018-11-09 河北工程大学 A kind of pharmacy drug milling device
CN108714476A (en) * 2018-07-20 2018-10-30 佛山市联智新创科技有限公司 Beauty appliance raw material crushing device

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CN110898916A (en) * 2019-11-20 2020-03-24 湖南工业大学 Kitchen waste bone crushing device

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