CN109616258A - A kind of electric wire extruder control system for linear velocity and method - Google Patents

A kind of electric wire extruder control system for linear velocity and method Download PDF

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Publication number
CN109616258A
CN109616258A CN201811483837.0A CN201811483837A CN109616258A CN 109616258 A CN109616258 A CN 109616258A CN 201811483837 A CN201811483837 A CN 201811483837A CN 109616258 A CN109616258 A CN 109616258A
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CN
China
Prior art keywords
electric wire
extruder
linear velocity
wire extruder
line color
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811483837.0A
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Chinese (zh)
Inventor
张黄鹤
陈德华
吴建国
李响
王召召
邓华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengdu Fusi Motor Wire Co Ltd
Original Assignee
Chengdu Fusi Motor Wire Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chengdu Fusi Motor Wire Co Ltd filed Critical Chengdu Fusi Motor Wire Co Ltd
Priority to CN201811483837.0A priority Critical patent/CN109616258A/en
Publication of CN109616258A publication Critical patent/CN109616258A/en
Pending legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0036—Details
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06—Insulating conductors or cables
    • H01B13/14—Insulating conductors or cables by extrusion
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/24—Sheathing; Armouring; Screening; Applying other protective layers by extrusion

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of electric wire extruder control system for linear velocity and methods, are related to technical field of wire cable manufacture, including photoelectric diameter measurement instrument, for measuring the diameter of wire for passing through electric wire extruder and just having produced；Line color control module, for controlling electric wire extruder production mono color electric wire or two-color wire；Rate control module controls electric wire extruder extruded velocity according to measurement result and the line color classification chosen.Method specifically: obtain the line color classification selected in line color control module, and the diameter of wire R that electric wire extruder has just produced is measured by photoelectric diameter measurement instrument；4 standard cut off value are set, for different line color classifications, according to the linear velocity of the fixed electric wire extruder of the size of the diameter of wire R measured.All linear velocities are carried out specification division by the present invention, divide list is double-colored to carry out setting control, operator can not modify, and can complete the requirement of wire velocity control well.

Description

A kind of electric wire extruder control system for linear velocity and method
Technical field
The present invention relates to technical field of wire cable manufacture, and in particular to a kind of electric wire extruder control system for linear velocity and Method.
Background technique
Wires and cables industry at present, substantially there are two types of methods for the control of electric wire extruder linear velocity: the first is to pass through limit Traction frequency convertor maximum frequency processed carrys out speed limit, and disadvantage is that different wire velocity controls cannot be realized according to product specification, can only The maximum speed of limiting device.Second is to change linear velocity parameter by formula editor, as long as disadvantage is that operator wants to repair Change velocity amplitude, no matter whether there is or not passwords, can remodify setting, any because modification belongs to routine operation on the touchscreen People can learn, it is also difficult to accomplish operation secrecy.Prior art is taken, is difficult to complete the real control of linear velocity, only manage Reason personnel's inspection sees whether speed is more than technique, and overspeed is easy to appear the qualities of lot accidents such as plasticizing is bad and machine is non- Phenomena such as normal wear, damage, it is difficult monitoring in place.
Summary of the invention
It is an object of the invention to: for solve existing electric wire extruder can not autonomous control linear velocity, lead to the production of production The problem of quality is undesirable, wastes vast resources, brings economic loss, provides a kind of electric wire extruder linear velocity control System and method processed.
The technical solution adopted by the invention is as follows:
A kind of electric wire extruder control system for linear velocity, comprising:
Photoelectric diameter measurement instrument, for measuring the diameter of wire for passing through electric wire extruder and just having produced；
Line color control module, for controlling electric wire extruder production mono color electric wire or two-color wire；
Rate control module controls electric wire extruder extruded velocity according to measurement result and the line color classification chosen.
A kind of electric wire extruder linear velocity control method, which comprises the following steps:
Step 1. obtains the line color classification selected in line color control module, and measures electric wire by photoelectric diameter measurement instrument The diameter of wire R that extruder has just produced；
If the selected line color classification of step 2. is mono color electric wire, 3 are entered step；If selected line color classification is double Color electric wire, then enter step 4；
If step 3. Fmax≤ R then makes electric wire extruder go out linear velocity LS1；If Fa≤ R < Fmax, then make electric wire extruder Linear velocity is L outS2；If Fb≤ R < Fa, then electric wire extruder is made to go out linear velocity LS3；If Fmin≤ R < Fb, then squeeze out electric wire It is L that machine, which goes out linear velocity,S4；
If step 4. Fmax≤ R then makes electric wire extruder go out linear velocity LP1；If Fa≤ R < Fmax, then make electric wire extruder Linear velocity is L outP2；If Fb≤ R < Fa, then electric wire extruder is made to go out linear velocity LP3；If Fmin≤ R < Fb, then squeeze out electric wire It is L that machine, which goes out linear velocity,P4；
Wherein, Fmax、Fa、Fb、Fmin、LS1、LS2、LS3、LS4、LP1、LP2、LP3And LP4It is to be set in rate control module Fixed value.
Further, the Fmax、Fa、Fb、Fmin、LS1、LS2、LS3、LS4、LP1、LP2、LP3And LP4Value be respectively 4.0mm, 3.0mm、2.8mm、2.7mm、230m/min、300m/min、500m/min、550m/min、280m/min、350m/min、550m/ min、600m/min。
In conclusion by adopting the above-described technical solution, the beneficial effects of the present invention are:
1, in the present invention, because electric wire extruder linear velocity and the gel quantity of this kind of specification in relation to and electric wire extruder pass Bond parameter hot end line footpath value (diameter of wire value just produced by electric wire extruder), so by two above parameter, then Electric wire extruder outlet velocity amplitude is determined according to the product requirement in factory, avoids the appearance of artificial arbitrarily change electric wire extruder Speed and the case where lead to output waste product, waste a large amount of manpower and material resources and cause economic loss, ensure that the electric wire produced Quality.
2, in the present invention, under same hot end line footpath value, it is directed to production mono color electric wire and two-color wire, it is double because producing Color electric wire is two heads (host adds subsidiary engine) injecting glue simultaneously, and producing mono color electric wire is head (host or subsidiary engine) note Glue, therefore the outlet speed for setting production two-color wire is 50m/min faster than the linear velocity out of production mono color electric wire.By all lines Speed accomplishes divider lattice in the present system, divides list is double-colored to carry out setting control, operator can not modify, and can complete well The requirement of wire velocity control.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the wire velocity control program screenshot of the embodiment of the present invention one；
Fig. 2 is the selection line colour type program screenshot of the embodiment of the present invention one.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not For limiting the present invention, i.e., described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is logical The component for the embodiment of the present invention being often described and illustrated herein in the accompanying drawings can be arranged and be designed with a variety of different configurations. Therefore, claimed invention is not intended to limit to the detailed description of the embodiment of the present invention provided in the accompanying drawings below Range, but be merely representative of selected embodiment of the invention.Based on the embodiment of the present invention, those skilled in the art are not having Every other embodiment obtained under the premise of creative work is made, shall fall within the protection scope of the present invention.
It should be noted that the relational terms of term " first " and " second " or the like be used merely to an entity or Operation is distinguished with another entity or operation, and without necessarily requiring or implying between these entities or operation, there are any This actual relationship or sequence.Moreover, the terms "include", "comprise" or its any other variant be intended to it is non-exclusive Property include so that include a series of elements process, method, article or equipment not only include those elements, but also Further include other elements that are not explicitly listed, or further include for this process, method, article or equipment it is intrinsic Element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that including described There is also other identical elements in the process, method, article or equipment of element.
Feature and performance of the invention are described in further detail with reference to embodiments.
Embodiment 1
A kind of electric wire extruder control system for linear velocity that present pre-ferred embodiments provide, comprising:
Photoelectric diameter measurement instrument, for measuring the diameter of wire for passing through electric wire extruder and just having produced.
Line color control module, for controlling electric wire extruder production mono color electric wire or two-color wire.
Rate control module controls electric wire extruder extruded velocity according to measurement result and the line color classification chosen.
A kind of electric wire extruder linear velocity control method, which comprises the following steps:
Step 1. obtains the line color classification selected in line color control module, and measures electric wire by photoelectric diameter measurement instrument The diameter of wire R that extruder has just produced.
Step 2. enters step 3 as shown in Fig. 2, if selected line color classification is mono color electric wire；If selected line face Color classification is two-color wire, then enters step 4.
Step 3. makes electric wire extruder go out linear velocity 230m/min as shown in Figure 1, if 4.0mm≤R.If 3.0mm≤ R < 4.0mm, then make electric wire extruder go out linear velocity 300m/min.If 2.8mm≤R < 3.0mm, goes out electric wire extruder Linear velocity is 500m/min.If 2.7mm≤R < 2.8mm, makes electric wire extruder go out linear velocity 550m/min.
If step 4. 4.0mm≤R makes electric wire extruder go out linear velocity 280m/min.If 3.0mm≤R < 4.0mm, Electric wire extruder is then set to go out linear velocity 350m/min.If 2.8mm≤R < 3.0mm, makes electric wire extruder go out linear velocity 550m/min.If 2.7mm≤R < 2.8mm, makes electric wire extruder go out linear velocity 600m/min.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

Claims (3)

1. a kind of electric wire extruder control system for linear velocity characterized by comprising
Photoelectric diameter measurement instrument, for measuring the diameter of wire for passing through electric wire extruder and just having produced；
Line color control module, for controlling electric wire extruder production mono color electric wire or two-color wire；
Rate control module controls electric wire extruder extruded velocity according to measurement result and the line color classification chosen.
2. a kind of electric wire extruder linear velocity control method, which comprises the following steps:
Step 1. obtains the line color classification selected in line color control module, and measures electric wire by photoelectric diameter measurement instrument and squeeze out The diameter of wire R that machine has just produced；
If the selected line color classification of step 2. is mono color electric wire, 3 are entered step；If selected line color classification is double-colored electricity Line then enters step 4；
If step 3. Fmax≤ R then makes electric wire extruder go out linear velocity LS1；If Fa≤ R < Fmax, then make electric wire extruder outlet Speed is LS2；If Fb≤R < Fa, then electric wire extruder is made to go out linear velocity LS3；If Fmin≤ R < Fb, then go out electric wire extruder Linear velocity is LS4；
If step 4. Fmax≤ R then makes electric wire extruder go out linear velocity LP1；If Fa≤ R < Fmax, then make electric wire extruder outlet Speed is LP2；If Fb≤ R < Fa, then electric wire extruder is made to go out linear velocity LP3；If Fmin≤ R < Fb, then go out electric wire extruder Linear velocity is LP4；
Wherein, Fmax、Fa、Fb、Fmin、LS1、LS2、LS3、LS4、LP1、LP2、LP3And LP4It is the fixation set in rate control module Value.
3. a kind of electric wire extruder linear velocity control method according to claim 2, which is characterized in that the Fmax、Fa、 Fb、Fmin、LS1、LS2、LS3、LS4、LP1、LP2、LP3And LP4Value be respectively 4.0mm, 3.0mm, 2.8mm, 2.7mm, 230m/min, 300m/min、500m/min、550m/min、280m/min、350m/min、550m/min、600m/min。
CN201811483837.0A 2018-12-05 2018-12-05 A kind of electric wire extruder control system for linear velocity and method Pending CN109616258A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811483837.0A CN109616258A (en) 2018-12-05 2018-12-05 A kind of electric wire extruder control system for linear velocity and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811483837.0A CN109616258A (en) 2018-12-05 2018-12-05 A kind of electric wire extruder control system for linear velocity and method

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Publication Number Publication Date
CN109616258A true CN109616258A (en) 2019-04-12

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05111947A (en) * 1991-10-21 1993-05-07 Mitsubishi Cable Ind Ltd Production device of colored long-sized body
US5431867A (en) * 1993-07-21 1995-07-11 Alpha Giken Kogyo Co., Ltd. Start-up method for controlling outside diameter of insulated electric wires
JPH07267489A (en) * 1994-03-29 1995-10-17 Okuma Mach Works Ltd Electric wire machining device
JPH09198942A (en) * 1996-01-16 1997-07-31 Furukawa Electric Co Ltd:The Conductor covering device for multi-extrusion process
JPH09306263A (en) * 1996-05-07 1997-11-28 Kobe Steel Ltd Color change control device of wire covering device
JP2005123116A (en) * 2003-10-20 2005-05-12 Sumitomo Electric Ind Ltd Manufacturing method and manufacturing device of insulated wire, and communication cable
CN101140815A (en) * 2007-10-26 2008-03-12 沈阳屏蔽特缆有限公司 Electric wire and cable for flexible composite drag links and manufacturing process thereof
CN102800440A (en) * 2012-08-20 2012-11-28 中天科技装备电缆有限公司 Extrusion processing method for polyimide insulated wire
CN104485183A (en) * 2014-08-29 2015-04-01 江苏华鹏电缆股份有限公司 Flexible synthetic mineral fireproof cable insulation material production method
CN107195383A (en) * 2017-05-03 2017-09-22 重庆泰山电缆有限公司 A kind of tuningout method during super-section cable production

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05111947A (en) * 1991-10-21 1993-05-07 Mitsubishi Cable Ind Ltd Production device of colored long-sized body
US5431867A (en) * 1993-07-21 1995-07-11 Alpha Giken Kogyo Co., Ltd. Start-up method for controlling outside diameter of insulated electric wires
JPH07267489A (en) * 1994-03-29 1995-10-17 Okuma Mach Works Ltd Electric wire machining device
JPH09198942A (en) * 1996-01-16 1997-07-31 Furukawa Electric Co Ltd:The Conductor covering device for multi-extrusion process
JPH09306263A (en) * 1996-05-07 1997-11-28 Kobe Steel Ltd Color change control device of wire covering device
JP2005123116A (en) * 2003-10-20 2005-05-12 Sumitomo Electric Ind Ltd Manufacturing method and manufacturing device of insulated wire, and communication cable
CN101140815A (en) * 2007-10-26 2008-03-12 沈阳屏蔽特缆有限公司 Electric wire and cable for flexible composite drag links and manufacturing process thereof
CN102800440A (en) * 2012-08-20 2012-11-28 中天科技装备电缆有限公司 Extrusion processing method for polyimide insulated wire
CN104485183A (en) * 2014-08-29 2015-04-01 江苏华鹏电缆股份有限公司 Flexible synthetic mineral fireproof cable insulation material production method
CN107195383A (en) * 2017-05-03 2017-09-22 重庆泰山电缆有限公司 A kind of tuningout method during super-section cable production

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