CN109612769A - A kind of full-automatic calcium carbide sampling apparatus and system - Google Patents
A kind of full-automatic calcium carbide sampling apparatus and system Download PDFInfo
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- CN109612769A CN109612769A CN201910093457.4A CN201910093457A CN109612769A CN 109612769 A CN109612769 A CN 109612769A CN 201910093457 A CN201910093457 A CN 201910093457A CN 109612769 A CN109612769 A CN 109612769A
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- Prior art keywords
- sample
- sampling
- calcium carbide
- bottle
- broken
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/04—Devices for withdrawing samples in the solid state, e.g. by cutting
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
Abstract
The invention discloses a kind of full-automatic calcium carbide sampling and preparing systems, including step 1 to step 13, manually enter information into data input device, input information is fed back to system by data input device can start to sample, sample enters sampling weighing device by sample outlet, the sampled trolley of sample after weighing enters device for discharging, sample input is crushed assembling device by device for discharging, crushing device is crushed sample, crushing device is by broken sample delivery to broken calcium carbide collection device, calcium carbide collection device is crushed by broken sample delivery to broken calcium carbide lifting device, calcium carbide lifting device is crushed by broken sample delivery to screening plant.The present invention makes gathering and processing of calcium carbide process is unmanned to intervene by automation equipment, people expects separation, it prevents from practising fraud, improve the reliability of sampling, and effectively reduce artificial participation process, it reduces personnel labor intensity and reduces cost of labor, so that personnel is got rid of evil slightly working environment, improve the automation level of equipment.
Description
Technical field
The present invention relates to calcium carbide field, specially a kind of full-automatic calcium carbide sampling apparatus and system.
Background technique
Calcium carbide, the main component of calcium carbide are inorganic compounds, and white crystal, industrial goods are grey black block, section
For purple or grey, meets water and intense reaction occurs immediately, generate acetylene, and release heat, calcium carbide is important basic chemical industry
Raw material, mainly for generation of acetylene gas.It is also used for organic synthesis, oxycetylene welding etc..
Currently, being examined in work in routine analysis, solid sample heterogeneous such as calcium carbide is especially for solid sample and is adopted
Sample, sample preparation means it is main or manually gather and process sample or it is semi-automatic gather and process sample, but manually gather and process sample or semi-automatic sample of gathering and processing is easy
Artificial subjective factor is adulterated, the collected sample of institute in certain solid samples for needing to fix a price according to sample result of laboratory test
Be extremely difficult to the requirement of grab sample, it is another to be also easy to produce cheating because being related to economic interests and manually gathering and processing sample, for make acquisition and
Manufactured sample is more representative, need to develop one kind and automatically gather and process according to the set device of control gauge then of gathering and processing to realize
Sample.
Summary of the invention
The purpose of the present invention is to provide a kind of full-automatic calcium carbide sampling apparatus and systems, to solve above-mentioned background technique
The problem of middle proposition.
To achieve the above object, the invention provides the following technical scheme: a kind of full-automatic calcium carbide sampling apparatus, including under
Column step:
Step 1: data input device typing sample information, and start to sample；
Step 2: sample enters sampling weighing device by sample outlet；
Step 3: the sampled trolley of the sample of sampling enters device for discharging；
Step 4: sample input is crushed assembling device by device for discharging, and crushing device is crushed sample；
Step 5: crushing device is by broken sample delivery to broken calcium carbide collection device；
Step 6: calcium carbide collection device is crushed by broken sample delivery to broken calcium carbide lifting device；
Step 7: calcium carbide lifting device is crushed by broken sample delivery to screening plant；
Step 8: broken calcium carbide is delivered to a point sampling device by screening plant, and dividing sampling device includes multiple cavities, quantity
To in requisition for filling sample number；
Step 9: channel-dividing device, shifting bottle remove sample bottle from pipeline to be placed below point sampling device discharge port；
Step 10: sample bottle end cap is removed simultaneously rotated away by dismounting lid arrangement；
Step 11: dividing sampling device to decline, and sampling device discharge port is inserted into sample bottle, and one cavity valve of sampling device is divided to open
At filling, divide sampling device lifting restoring；
Step 12: dismounting lid arrangement carries out gland to the sample bottle for being collected into sample；
Step 13: channel-dividing device, shifting bottle are placed into lower layer's pipeline for the sample bottle that sample is completed is filled, and gather and process sample work
It completes.
Preferably, the sample outlet only allows the calcium carbide of 50 millimeters of setting partial sizes to pass through, and is greater than 50 A millimeters of setting
The calcium carbide of partial size and calcium carbide less than ten B millimeters and dust are sent to subsequent processing chute and primary dedusting by the main belt of No.1
Into main conveyor belt, the sampling collected calcium carbide of weighing device is complete when being greater than X kilograms by the control logic of setting
At sampling, operated by transportation trolley to device for discharging position.
Preferably, the device for discharging, crushing device, broken calcium carbide collection device and screening plant generate at runtime
Floating dust is absorbed by dust-extraction unit, and the floating dust device is periodically handled floating dust.
Preferably, the calcium carbide granular size that the screening plant filters out is five to 12 millimeters, and 12 are greater than less than five
The calcium carbide particle of millimeter is sized device and is delivered in clout collection device, and the clout collection device will by No. two main belts
It is delivered to main conveyor belt.
Preferably, each chamber outlet divided in sampling device can independent control discharging, it is described to divide sampling device upper and lower
It is mobile that other devices is cooperated to complete sub-bottle dress sample；Empty sample bottle through pipeline send to channel-dividing device, move bottle at complete dismounting lid,
On filling, shifting bottle to another strip transmission line, the data input device is separate to adopt sample making apparatus working site.
A kind of full-automatic calcium carbide sampling apparatus, including chute, the side of the chute is connected with sampling channel, described to take
The bottom end in sample channel is connected with deduster, and the inner wall for sampling channel is connected with sampling valve, and the sampling channel is also connected with
Collect sample weighing device, is provided with crusher below the collection sample weighing device, the bottom end of the crusher is equipped with crusher
Shock absorber, and lifter is provided with below crusher, the bottom end of the crusher shock absorber is connected with apparatus main body, described to mention
It rises and is provided with sifter below device, riffle sampler is provided with below the sifter, shifting is provided with below the riffle sampler
Bottle device is provided with lane separation device below the shiftings bottle device, and is provided with above shifting bottle device and tears lid capping device open, the lane separation device
It once is provided with lower conveyer belt, upper conveyor belt is installed above the lower conveyer belt.
Preferably, the top on the chute is equipped with primary sieve, and the inside of the collection sample weighing device is equipped with title
Sensor is retransmitted, and collects the weighing sensor inside sample weighing device and sampling valve electric connection.
Preferably, the bottom in the sampling channel opens up intensive dust-leaking hole, the sampling channel and deduster and passes through intensively
Dust-leaking hole connection.
Preferably, the inside of the crusher shock absorber is equipped with damping spring, and the bottom end of the upper conveyor belt is equipped with
RFID reader.
Preferably, the lid capping device of tearing open is made of swingle, Pneumatic suction cup and servo motor, the servo motor and rotation
Bull stick is rotatablely connected by shaft.
Compared with prior art, the beneficial effects of the present invention are: the present invention makes calcium carbide gathering and processing by automation equipment
Journey is unmanned to intervene, and people expects separation, prevents from practising fraud, improves the reliability of sampling, and effectively reduce and manually participate in process, reduces people
Member and reduces cost of labor at labor intensity, so that personnel is got rid of evil slightly working environment, improves the automation level of equipment.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is system flow chart of the invention.
In figure: 1, chute；2, deduster；3, sampling valve；4, channel is sampled；5, collect sample weighing device；6, crusher；7, it breaks
Broken machine shock absorber；8, apparatus main body；9, lifter；10, sifter；11, riffle sampler；12, bottle device is moved；13, lane separation device；14, under
Conveyer belt；15, upper conveyor belt；16, lid capping device is torn open.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
A kind of full-automatic calcium carbide sampling apparatus provided by the invention and system embodiment referring to FIG. 1-2: it is a kind of entirely from
Dynamic calcium carbide sampling and preparing system, including the following steps:
Step 1: data input device typing sample information, and start to sample；
Step 2: sample enters sampling weighing device by sample outlet；
Step 3: the sampled trolley of the sample of sampling enters device for discharging；
Step 4: sample input is crushed assembling device by device for discharging, and crushing device is crushed sample；
Step 5: crushing device is by broken sample delivery to broken calcium carbide collection device；
Step 6: calcium carbide collection device is crushed by broken sample delivery to broken calcium carbide lifting device；
Step 7: calcium carbide lifting device is crushed by broken sample delivery to screening plant；
Step 8: broken calcium carbide is delivered to a point sampling device by screening plant, and dividing sampling device includes multiple cavities, quantity
To in requisition for filling sample number；
Step 9: channel-dividing device, shifting bottle remove sample bottle from pipeline to be placed below point sampling device discharge port；
Step 10: sample bottle end cap is removed simultaneously rotated away by dismounting lid arrangement；
Step 11: dividing sampling device to decline, and sampling device discharge port is inserted into sample bottle, and one cavity valve of sampling device is divided to open
At filling, divide sampling device lifting restoring；
Step 12: dismounting lid arrangement carries out gland to the sample bottle for being collected into sample；
Step 13: channel-dividing device, shifting bottle are placed into lower layer's pipeline for the sample bottle that sample is completed is filled, and gather and process sample work
It completes.
Embodiment 1
As the preferred embodiment of the present invention: sample outlet only allows the calcium carbide of 50 millimeters of setting partial sizes to pass through, and is greater than
50 A millimeters sets the calcium carbide of partial size and the calcium carbide less than ten B millimeters and dust and is sent to subsequent processing by the main belt of No.1
Chute and primary dedusting enter main conveyor belt, and the sampling collected calcium carbide of weighing device is worked as by the control logic of setting and is greater than
Sampling is completed at X kilograms, is operated by transportation trolley to device for discharging position, and the calcium carbide convenient for coming out from thief hatch is kept
In certain size, the later period is facilitated to process carbide samples, and underproof calcium carbide is transported to by the main belt of No.1
Subsequent processing accelerates sampling efficiency without manually being sorted.
Embodiment 2
As the preferred embodiment of the present invention: device for discharging, crushing device, broken calcium carbide collection device and screening plant exist
The floating dust generated when operation is absorbed by dust-extraction unit, and floating dust device is periodically handled floating dust, reduces floating dust to operating environment
Influence prevent floating dust four from dissipating to air environment to improve the running environment of system, and convenient for focusing on to floating dust
It impacts.
Embodiment 3
As the preferred embodiment of the present invention: the calcium carbide granular size that screening plant filters out is five to 12 millimeters, small
It is sized device in the five calcium carbide particles greater than 12 millimeters to be delivered in clout collection device, clout collection device passes through No. two
Main belt is transported to main conveyor belt, and for data input device far from sample making apparatus working site is adopted, screening plant is further
Qualified samples are chosen, and without manually being sorted, prevents from manually practising fraud, increases the reliability of sampling, screening plant will not conform to
The carbide samples of lattice are delivered to the operational efficiency that No. two main belts improve system, data input device by clout collection device
It far from sampling sample making apparatus working site, can prevent from communicating with each other between staff, further prevent the possibility of cheating.
Embodiment 3
As the preferred embodiment of the present invention: divide each chamber outlet in sampling device can independent control discharging, divide sample to fill
Setting to move up and down cooperates other devices to complete sub-bottle dress sample；Empty sample bottle through pipeline send to channel-dividing device, move bottle at it is complete
It is covered at dismounting, is filling, moved on bottle to another strip transmission line, divide sampling device to cooperate other devices that channel-dividing device is rapidly completed, moves bottle
The processes such as dismounting lid, filling are completed at device, improve the working efficiency of sample bottling.
A kind of full-automatic calcium carbide sampling apparatus: including chute 1, the side of chute 1 is connected with sampling channel 4, and sampling is logical
The bottom end in road 4 is connected with deduster 2, and the inner wall for sampling channel 4 is connected with sampling valve 3, and sampling channel 4 is also connected with collection sample
The lower section of weighing device 5, collection sample weighing device 5 is provided with crusher 6, and the bottom end of crusher 6 is equipped with crusher shock absorber 7,
And the lower section of crusher 6 is provided with lifter 9, the bottom end of crusher shock absorber 7 is connected with apparatus main body 8, the lower section of lifter 9
It is provided with sifter 10, the lower section of sifter 10 is provided with riffle sampler 11, and the lower section of riffle sampler 11, which is provided with, moves bottle device 12, moves bottle
The lower section of device 12 is provided with lane separation device 13, and the top for moving bottle device 12 is provided with and tears lid capping device 16 open, and lane separation device 13 is once set
It is equipped with lower conveyer belt 14, the top of lower conveyer belt 14 is equipped with upper conveyor belt 15.
Please be emphatically referring to Fig.2, the top on chute 1 be equipped with primary sieve, the inside of collection sample weighing device 5 is equipped with title
Sensor is retransmitted, and collects the weighing sensor inside sample weighing device 5 and the electric connection of sampling valve 3, convenient for the primary of 1 top of chute
Sieve filters sample for the first time, removes failed test sample, takes convenient for the weighing sensor control inside collection sample weighing device 5
Sample valve 3 is opened；The bottom in sampling channel 4 opens up intensive dust-leaking hole, and sampling channel 4 is connect with deduster 2 by intensive dust-leaking hole,
Entered in deduster 2 convenient for the floating dust in sampling channel 4 by intensive dust-leaking hole；The inside of crusher shock absorber 7, which is equipped with, to be subtracted
Spring is shaken, convenient for improving the damping performance of shock absorber 7, the bottom end of upper conveyor belt 15 is equipped with RFID reader, convenient for sample bottle
Information be written and read；It tears lid capping device 16 open to be made of swingle, Pneumatic suction cup and servo motor, servo motor and swingle are logical
Shaft rotation connection is crossed, quickly carries out tearing lid, capping open convenient for tearing lid capping device 16 open.
Working principle: firstly, the calcium carbide after being screened for the first time enters in chute 4 by chute 1, sampling valve 3 is at this time
Open state, the calcium carbide after first screening enter the inside of collection sample weighing device 5 through over sampling channel 4, collect in sample weighing device 5
The weighing sensor in portion weighs to the calcium carbide of primary crushing, and the carbide samples inside collection sample weighing device 5 reach predetermined
When weight, collecting the weighing sensor inside sample weighing device 5 and export electric signal to controller, controller controls sampling valve 3 and closes,
Collect the calcium carbide inside sample weighing device 5 simultaneously and enters progress second-time breakage in crusher 6；Then, pass through second-time breakage in calcium carbide
Afterwards, into lifter 9, successively entering in sifter 10 and riffle sampler 11 by lifter 9；Finally, moving bottle device 12 from upper
Sample is removed on conveyer belt 15, lid capping device 16 is torn open and opens the lid of sample bottle, riffle sampler 11 again injects calcium carbide in sample bottle, note
After the completion of entering, tears lid capping device 16 open and again cover lid in sample bottle, and cooperate lane separation device 13 that sample bottle is put into lower conveyer belt 14.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
Claims (10)
1. a kind of full-automatic calcium carbide sampling and preparing system, it is characterised in that: include the following steps:
Step 1: data input device typing sample information, and start to sample；
Step 2: sample enters sampling weighing device by sample outlet；
Step 3: the sampled trolley of the sample of sampling enters device for discharging；
Step 4: sample input is crushed assembling device by device for discharging, and crushing device is crushed sample；
Step 5: crushing device is by broken sample delivery to broken calcium carbide collection device；
Step 6: calcium carbide collection device is crushed by broken sample delivery to broken calcium carbide lifting device；
Step 7: calcium carbide lifting device is crushed by broken sample delivery to screening plant；
Step 8: broken calcium carbide is delivered to a point sampling device by screening plant, and dividing sampling device includes multiple cavities, and quantity is corresponding
Need filling sample number；
Step 9: channel-dividing device, shifting bottle remove sample bottle from pipeline to be placed below point sampling device discharge port；
Step 10: sample bottle end cap is removed simultaneously rotated away by dismounting lid arrangement；
Step 11: dividing sampling device to decline, and sampling device discharge port is inserted into sample bottle, divides one cavity valve of sampling device to open and completes to fill
Dress, divides sampling device lifting restoring；
Step 12: dismounting lid arrangement carries out gland to the sample bottle for being collected into sample；
Step 13: channel-dividing device, shifting bottle are placed into lower layer's pipeline for the sample bottle that sample is completed is filled, and gather and process sample and have worked
At.
2. a kind of full-automatic calcium carbide sampling and preparing system according to claim 1, it is characterised in that: the sample outlet is only permitted
Perhaps the calcium carbides of 50 millimeters of setting partial sizes pass through, set greater than 50 A millimeter partial size calcium carbide and calcium carbide less than ten B millimeters and
Dust is sent to subsequent processing chute by the main belt of No.1 and primary dedusting enters main conveyor belt, the sampling weighing device
Collected calcium carbide completes sampling when being greater than X kilograms by the control logic of setting, is operated by transportation trolley to unloading
Expect setting position.
3. a kind of full-automatic calcium carbide sampling and preparing system according to claim 1, it is characterised in that: the device for discharging is broken
Crushing device, broken calcium carbide collection device are absorbed with the floating dust that screening plant generates at runtime by dust-extraction unit, the floating dust dress
It sets and periodically floating dust is handled, the data input device is separate to adopt sample making apparatus working site.
4. a kind of full-automatic calcium carbide sampling and preparing system according to claim 1, it is characterised in that: the screening plant screening
Calcium carbide granular size out is five to 12 millimeters, less than five greater than 12 millimeters of calcium carbide particle be sized device be delivered to it is remaining
Expect in collection device, the clout collection device is transported to main conveyor belt by No. two main belts.
5. a kind of full-automatic calcium carbide sampling and preparing system according to claim 1, it is characterised in that: described to divide in sampling device
Each chamber outlet can independent control discharging, it is described divide sampling device can move up and down cooperate other devices complete sub-bottle dress sample；It is empty
Sample bottle is sent to channel-dividing device through pipeline, moves at bottle to complete to dismount and cover, on filling, shifting bottle to another strip transmission line.
6. a kind of full-automatic calcium carbide sampling apparatus, it is characterised in that: including chute (1), the side of the chute (1) is connected with
It samples channel (4), the inner wall that the bottom end of sampling channel (4) is connected with deduster (2), and samples channel (4), which is connected with, to be taken
Sample valve (3), sampling channel (4) are also connected with collection sample weighing device (5), set below the collection sample weighing device (5)
It is equipped with crusher (6), the bottom end of the crusher (6) is equipped with crusher shock absorber (7), and the lower section setting of crusher (6)
Have lifter (9), the bottom end of the crusher shock absorber (7) is connected with apparatus main body (8), is set below the lifter (9)
It is equipped with sifter (10), is provided with riffle sampler (11) below the sifter (10), the lower section setting of the riffle sampler (11)
Have and move bottle device (12), be provided with lane separation device (13) below the shifting bottle device (12), and moves above bottle device (12) to be provided with and tear open
Lid capping device (16), the lane separation device (13) are once provided with lower conveyer belt (14), the top peace of the lower conveyer belt (14)
Equipped with upper conveyor belt (15).
7. a kind of full-automatic calcium carbide sampling apparatus according to claim 6, it is characterised in that: on the chute (1)
Top is equipped with primary sieve, and the inside of collection sample weighing device (5) is equipped with weighing sensor, and collects sample weighing device
(5) internal weighing sensor and sampling valve (3) are electrically connected.
8. a kind of full-automatic calcium carbide sampling apparatus according to claim 6, it is characterised in that: the sampling channel (4)
Bottom open up intensive dust-leaking hole, the sampling channel (4) is connect with deduster (2) by intensive dust-leaking hole.
9. a kind of full-automatic calcium carbide sampling apparatus according to claim 6, it is characterised in that: the crusher shock absorber
(7) inside is equipped with damping spring, and the bottom end of the upper conveyor belt (15) is equipped with RFID reader.
10. a kind of full-automatic calcium carbide sampling apparatus according to claim 6, it is characterised in that: described to tear lid capping device open
(16) it is made of swingle, Pneumatic suction cup and servo motor, the servo motor and swingle are rotatablely connected by shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910093457.4A CN109612769A (en) | 2019-01-30 | 2019-01-30 | A kind of full-automatic calcium carbide sampling apparatus and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910093457.4A CN109612769A (en) | 2019-01-30 | 2019-01-30 | A kind of full-automatic calcium carbide sampling apparatus and system |
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| Publication Number | Publication Date |
|---|---|
| CN109612769A true CN109612769A (en) | 2019-04-12 |
Family
ID=66018697
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910093457.4A Withdrawn CN109612769A (en) | 2019-01-30 | 2019-01-30 | A kind of full-automatic calcium carbide sampling apparatus and system |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110980178A (en) * | 2019-12-16 | 2020-04-10 | 华电重工股份有限公司 | Sample collecting and preparing system and method |
| CN112758370A (en) * | 2020-12-24 | 2021-05-07 | 国电汉川发电有限公司 | Coal sample sampling and preparing verification method and system |
-
2019
- 2019-01-30 CN CN201910093457.4A patent/CN109612769A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110980178A (en) * | 2019-12-16 | 2020-04-10 | 华电重工股份有限公司 | Sample collecting and preparing system and method |
| CN112758370A (en) * | 2020-12-24 | 2021-05-07 | 国电汉川发电有限公司 | Coal sample sampling and preparing verification method and system |
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Application publication date: 20190412 |