CN109610634A - A kind of cement plate and its manufacture craft with heat insulation - Google Patents

A kind of cement plate and its manufacture craft with heat insulation Download PDF

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Publication number
CN109610634A
CN109610634A CN201811637401.2A CN201811637401A CN109610634A CN 109610634 A CN109610634 A CN 109610634A CN 201811637401 A CN201811637401 A CN 201811637401A CN 109610634 A CN109610634 A CN 109610634A
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CN
China
Prior art keywords
steel bar
bar rack
parts
cement
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811637401.2A
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Chinese (zh)
Inventor
刘文华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Huacheng Building Materials Technology Co Ltd
Original Assignee
Anhui Huacheng Building Materials Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Anhui Huacheng Building Materials Technology Co Ltd filed Critical Anhui Huacheng Building Materials Technology Co Ltd
Priority to CN201811637401.2A priority Critical patent/CN109610634A/en
Publication of CN109610634A publication Critical patent/CN109610634A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/04Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of concrete, e.g. reinforced concrete, or other stone-like material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • B28B11/0845Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for smoothing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04Discharging the shaped articles
    • B28B13/06Removing the shaped articles from moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/10Lime cements or magnesium oxide cements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B2001/7687Crumble resistant fibrous blankets or panels using adhesives or meltable fibres

Abstract

The present invention discloses a kind of cement plate with heat insulation, including heat barrier foam, Steel bar rack and cement material;The heat barrier foam is located in Steel bar rack, and cement material is enclosed on Steel bar rack;The Steel bar rack includes the rectangular Steel bar rack of array distribution, is fastened together between rectangular Steel bar rack by the rebar connector that permutation is distributed.A kind of manufacture craft of the cement plate with heat insulation, comprising the following steps: Mold Making, Steel bar rack production, the preparation of cement material, stacking, precuring, demoulding, drying, polishing.Heating has the heat barrier foam of heat insulation in common cement plate, improves the heat insulation of cement plate, while adding Steel bar rack in cement plate, increases the intensity of cement plate entirety, it is ensured that the safe handling of cement plate.

Description

A kind of cement plate and its manufacture craft with heat insulation
Technical field
The present invention relates to a kind of cement plate and its manufacture craft, specifically a kind of cement plate and its system with heat insulation Make technique.
Background technique
Cement plate is as its name suggests a kind of building slab processed using cement as main raw material(s), is one kind between stone Between cream plate and stone material, the building products that can freely cut, drill, carving, cement plate has prefabricated, also has cast-in-place.
In building construction process, cement plate is common construction material.Cement plate currently on the market does not have heat-insulated Heat insulation effect, and soundproof effect is poor, furthermore the intensity of existing cement plate is poor, is unable to satisfy daily application.Now propose one Kind has the cement plate and its manufacture craft of heat insulation.
Summary of the invention
The purpose of the present invention is to provide a kind of cement plate and its manufacture craft with heat insulation, in common cement Heating has the heat barrier foam of heat insulation in plate, improves the heat insulation of cement plate, while reinforcing bar is added in cement plate Bracket increases the intensity of cement plate entirety, it is ensured that the safe handling of cement plate.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of cement plate with heat insulation, including heat barrier foam, Steel bar rack and cement material, heat barrier foam are located at steel In muscle bracket, cement material is enclosed on Steel bar rack.
Further, the Steel bar rack includes the rectangular Steel bar rack of array distribution, is passed through between rectangular Steel bar rack The rebar connector of permutation distribution is fastened together.
A kind of manufacture craft of the cement plate with heat insulation, comprising the following steps:
One, Mold Making
According to customer requirement, mold size is made.
Two, Steel bar rack makes
According to mold size, reinforcing bar is bent into rectangular Steel bar rack by machinery, reinforcing bar is cut into rebar connector, Rectangular Steel bar rack is equidistantly discharged, rebar connector is welded on rectangular reinforcement bar support by way of electric welding, butt welding, manual welding On frame, rectangular Steel bar rack is linked together, forms Steel bar rack.
Three, the preparation of cement material
Cement material includes 45-55 parts of silica flours, 15-20 parts of cement, 14-17 parts of calcium hydroxides, 5-8 parts of fibers in parts by mass With 20-28 parts of water, wherein fiber includes 1-2 parts of glass fibres and 4-6 parts of paper paddles.
1) 1-2 parts of glass fibre is put into the impeller loosening apparatus that revolving speed is 300r/min and loosen 2-3 minutes.
2) 45-55 parts of silica flours, 15-20 parts of cement, 14-17 parts of calcium hydroxides, 4-6 parts of paper paddles and 20-28 parts of water are put Enter in beater, while the glass fibre after loosening being put into beater, in the beater that revolving speed is 500-550r/min It is beaten 15-20 minutes formation slurries.
3) the paddle liquid in step 2) is delivered to bucket type reserve pit and carries out dilution of sizing mixing, keeping the concentration of slurries is 60%- 70%.
4) slurry pipeline transport handled in step 3) is subjected to defibrination into single-plate paste mill, the granularity for controlling cement is 300- 400 mesh.
5) the paddle material handled in step 4) is delivered in pre- agitator tank and is stirred, the revolving speed control of pre- agitator tank exists 300r/min-400r/min, and continue to stir 1-1.5h.
6) the paddle material handled in step 5) is delivered to copy to take and carries out dehydration making sheet in laminator.
Four, stacking
Dewatered slurry is delivered in piler and carries out stacking, by slurry paving in a mold with a thickness of 1-1.5 milli Rice, slurry is smoothed out in a mold, heat barrier foam is placed in Steel bar rack, foam and Steel bar rack are placed on floating On slurry, continue stacking slurry, until slurry is concordant with mold.
Five, precuring
Curing fluid is sprayed to the plate after stacking, is sprayed 5-6 times every time within sprinkling curing fluid 10 hours, sprinkling needs every time Ensure the integrality that plate is sprayed by curing fluid.
Six, it demoulds
2-3 days after maintenance, plate forming demoulds plate, and the mold after demoulding carries out reverse mould again.
Seven, dry
Plate after demoulding is placed on 4-5 hours dry in the drier that temperature is 45-50 degrees Celsius.
Eight, it polishes
Sanding and edging processing are carried out to the plate after drying, it is ensured that bright and clean, the impulse- free robustness of plate surface.
Beneficial effects of the present invention:
1, cement plate and its manufacture craft of the present invention with heat insulation are heated in common cement plate with heat-insulated The heat barrier foam of effect improves the heat insulation of cement plate;
2, the present invention, which has, adds Steel bar rack in the cement plate and its manufacture craft cement plate of heat insulation, increase water The intensity of mud plate entirety, it is ensured that the safe handling of cement plate.
Detailed description of the invention
The present invention will be further described below with reference to the drawings.
Fig. 1 is cement plate cross-sectional view of the present invention;
Fig. 2 is Steel bar rack structural schematic diagram of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts all other Embodiment shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that, term " aperture ", "upper", "lower", " thickness ", "top", " in ", Indicating positions or the positional relationship such as " length ", "inner", " surrounding ", are merely for convenience of description of the present invention and simplification of the description, without It is that the component of indication or suggestion meaning or element must have a particular orientation, is constructed and operated in a specific orientation, therefore not It can be interpreted as limitation of the present invention.
A kind of cement plate with heat insulation, including heat barrier foam 1, Steel bar rack 2 and cement material 3, as shown in Figure 1.
Heat barrier foam 1 is located in Steel bar rack 2, and cement material 3 is enclosed on Steel bar rack 2.
Steel bar rack 2 includes the rectangular Steel bar rack 21 of array distribution, as shown in Fig. 2, leading between rectangular Steel bar rack 21 The rebar connector 22 for crossing permutation distribution is fastened together.
A kind of manufacture craft of the cement plate with heat insulation, comprising the following steps:
One, Mold Making
According to customer requirement, mold size is made.
Two, Steel bar rack makes
According to mold size, reinforcing bar is bent into rectangular Steel bar rack by machinery, reinforcing bar is cut into rebar connector, Rectangular Steel bar rack is equidistantly discharged, rebar connector is welded on rectangular reinforcement bar support by way of electric welding, butt welding, manual welding On frame, rectangular Steel bar rack is linked together, forms Steel bar rack, the load bearing system as cement plate.
Three, the preparation of cement material
Cement material includes 45-55 parts of silica flours, 15-20 parts of cement, 14-17 parts of calcium hydroxides, 5-8 parts of fibers in parts by mass With 20-28 parts of water, wherein fiber includes 1-2 parts of glass fibres and 4-6 parts of paper paddles.
1) 1-2 parts of glass fibre is put into the impeller loosening apparatus that revolving speed is 300r/min and loosen 2-3 minutes.
2) 45-55 parts of silica flours, 15-20 parts of cement, 14-17 parts of calcium hydroxides, 4-6 parts of paper paddles and 20-28 parts of water are put Enter in beater, while the glass fibre after loosening being put into beater, in the beater that revolving speed is 500-550r/min It is beaten 15-20 minutes formation slurries.
3) the paddle liquid in step 2) is delivered to bucket type reserve pit and carries out dilution of sizing mixing, keeping the concentration of slurries is 60%- 70%.
4) slurry pipeline transport handled in step 3) is subjected to defibrination into single-plate paste mill, the granularity for controlling cement is 300- 400 mesh.
5) the paddle material handled in step 4) is delivered in pre- agitator tank and is stirred, the revolving speed control of pre- agitator tank exists 300r/min-400r/min, and continue to stir 1-1.5h.
6) the paddle material handled in step 5) is delivered to copy to take and carries out dehydration making sheet in laminator.
Four, stacking
Dewatered slurry is delivered in piler and carries out stacking, by slurry paving in a mold with a thickness of 1-1.5 milli Rice, slurry is smoothed out in a mold, heat barrier foam is placed in Steel bar rack, foam and Steel bar rack are placed on floating On slurry, continue stacking slurry, until slurry is concordant with mold.
Five, precuring
Curing fluid is sprayed to the plate after stacking, is sprayed 5-6 times every time within sprinkling curing fluid 10 hours, sprinkling needs every time Ensure the integrality that plate is sprayed by curing fluid.
Seven, it demoulds
2-3 days after maintenance, plate forming demoulds plate, and the mold after demoulding carries out reverse mould again.
Seven, dry
Plate after demoulding is placed on 4-5 hours dry in the drier that temperature is 45-50 degrees Celsius.
Eight, it polishes
Sanding and edging processing are carried out to the plate after drying, it is ensured that bright and clean, the impulse- free robustness of plate surface.
In the description of this specification, the description of reference term " one embodiment ", " example ", " specific example " etc. means Particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least one implementation of the invention In example or example.In the present specification, schematic expression of the above terms may not refer to the same embodiment or example. Moreover, particular features, structures, materials, or characteristics described can be in any one or more of the embodiments or examples to close Suitable mode combines.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes Change and improvement all fall within the protetion scope of the claimed invention.

Claims (3)

1. a kind of cement plate with heat insulation, which is characterized in that including heat barrier foam (1), Steel bar rack (2) and cement material (3), heat barrier foam (1) is located in Steel bar rack (2), and cement material (3) are enclosed on Steel bar rack (2).
2. a kind of cement plate with heat insulation according to claim 1, which is characterized in that the Steel bar rack (2) Rectangular Steel bar rack (21) including array distribution, the rebar connector being distributed by permutation between rectangular Steel bar rack (21) (22) it is fastened together.
3. a kind of manufacture craft of the cement plate with heat insulation, comprising the following steps:
One, Mold Making
According to customer requirement, mold size is made;
Two, Steel bar rack makes
According to mold size, reinforcing bar is bent into rectangular Steel bar rack by machinery, reinforcing bar is cut into rebar connector, it will be square Shape Steel bar rack equidistantly discharges, and rebar connector is welded on rectangular Steel bar rack by way of electric welding, butt welding, manual welding On, rectangular Steel bar rack is linked together, Steel bar rack is formed;
Three, the preparation of cement material
Cement material include in parts by mass 45-55 parts of silica flours, 15-20 parts of cement, 14-17 parts of calcium hydroxides, 5-8 parts of fibers and 20-28 parts of water, wherein fiber includes 1-2 parts of glass fibres and 4-6 parts of paper paddles;
1) 1-2 parts of glass fibre is put into the impeller loosening apparatus that revolving speed is 300r/min and loosen 2-3 minutes;
2) 45-55 parts of silica flours, 15-20 parts of cement, 14-17 parts of calcium hydroxides, 4-6 parts of paper paddles and 20-28 parts of water are put into and are beaten In paddle machine, while the glass fibre after loosening being put into beater, is beaten in the beater that revolving speed is 500-550r/min 15-20 minutes formation slurries;
3) the paddle liquid in step 2) is delivered to bucket type reserve pit and carries out dilution of sizing mixing, keeping the concentration of slurries is 60%-70%;
4) slurry pipeline transport handled in step 3) is subjected to defibrination into single-plate paste mill, the granularity for controlling cement is 300-400 Mesh;
5) the paddle material handled in step 4) is delivered in pre- agitator tank and is stirred, the revolving speed of pre- agitator tank is controlled in 300r/ Min-400r/min, and continue to stir 1-1.5h;
6) the paddle material handled in step 5) is delivered to copy to take and carries out dehydration making sheet in laminator;
Four, stacking
Dewatered slurry is delivered in piler and carries out stacking, by slurry paving in a mold with a thickness of 1-1.5 millimeter, general Slurry smoothes out in a mold, and heat barrier foam is placed in Steel bar rack, and foam and Steel bar rack are placed on to the slurry of floating On, continue stacking slurry, until slurry is concordant with mold;
Five, precuring
Curing fluid is sprayed to the plate after stacking, is sprayed 5-6 times every time within sprinkling curing fluid 10 hours, sprinkling is necessary to ensure that every time The integrality that plate is sprayed by curing fluid;
Six, it demoulds
2-3 days after maintenance, plate forming demoulds plate, and the mold after demoulding carries out reverse mould again;
Seven, dry
Plate after demoulding is placed on 4-5 hours dry in the drier that temperature is 45-50 degrees Celsius;
Eight, it polishes
Sanding and edging processing are carried out to the plate after drying, it is ensured that bright and clean, the impulse- free robustness of plate surface.
CN201811637401.2A 2018-12-29 2018-12-29 A kind of cement plate and its manufacture craft with heat insulation Pending CN109610634A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811637401.2A CN109610634A (en) 2018-12-29 2018-12-29 A kind of cement plate and its manufacture craft with heat insulation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811637401.2A CN109610634A (en) 2018-12-29 2018-12-29 A kind of cement plate and its manufacture craft with heat insulation

Publications (1)

Publication Number Publication Date
CN109610634A true CN109610634A (en) 2019-04-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811637401.2A Pending CN109610634A (en) 2018-12-29 2018-12-29 A kind of cement plate and its manufacture craft with heat insulation

Country Status (1)

Country Link
CN (1) CN109610634A (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004044133A (en) * 2002-07-09 2004-02-12 Furukawa Electric Co Ltd:The Fireproof heat insulation board
CN1831270A (en) * 2005-10-28 2006-09-13 广州市壁神新型建材有限公司 Light compound side fascia and its manufacturing method
CN102515675A (en) * 2011-11-16 2012-06-27 宁波易和绿色板业有限公司 Novel thermal insulation fireproof wall calcium silicate board and preparation method thereof
CN202809981U (en) * 2012-09-19 2013-03-20 威海隆济时节能科技有限公司 Foam cement compound insulation external wall panel
CN104594518A (en) * 2015-02-04 2015-05-06 海安县东方特种建材有限公司 Reinforced sound isolation and heat insulation cement plate
CN105776978A (en) * 2016-01-30 2016-07-20 白山市东北亚新型建筑材料有限公司 Method for manufacturing photocatalyst diatom ooze light high-strength plate
CN106149965A (en) * 2015-04-14 2016-11-23 任丘市永基建筑安装工程有限公司 Prefabricated sandwich armoured concrete slab

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004044133A (en) * 2002-07-09 2004-02-12 Furukawa Electric Co Ltd:The Fireproof heat insulation board
CN1831270A (en) * 2005-10-28 2006-09-13 广州市壁神新型建材有限公司 Light compound side fascia and its manufacturing method
CN102515675A (en) * 2011-11-16 2012-06-27 宁波易和绿色板业有限公司 Novel thermal insulation fireproof wall calcium silicate board and preparation method thereof
CN202809981U (en) * 2012-09-19 2013-03-20 威海隆济时节能科技有限公司 Foam cement compound insulation external wall panel
CN104594518A (en) * 2015-02-04 2015-05-06 海安县东方特种建材有限公司 Reinforced sound isolation and heat insulation cement plate
CN106149965A (en) * 2015-04-14 2016-11-23 任丘市永基建筑安装工程有限公司 Prefabricated sandwich armoured concrete slab
CN105776978A (en) * 2016-01-30 2016-07-20 白山市东北亚新型建筑材料有限公司 Method for manufacturing photocatalyst diatom ooze light high-strength plate

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Application publication date: 20190412