CN109610014B

CN109610014B - Silk quilt processing production line

Info

Publication number: CN109610014B
Application number: CN201811463549.9A
Authority: CN
Inventors: 王志强; 卢福堂; 张慧华; 魏会丽; 徐斌; 卢瑶
Original assignee: Henan Min Xing Biological Polytron Technologies Inc
Current assignee: Henan Min Xing Biological Polytron Technologies Inc
Priority date: 2018-12-03
Filing date: 2018-12-03
Publication date: 2020-03-10
Anticipated expiration: 2038-12-03
Also published as: CN109610014A

Abstract

The invention relates to the field of silk product processing equipment, in particular to a silk quilt processing production line. Aims to provide a silk quilt processing production line with high production efficiency, high finished product quality and low labor intensity of workers. The invention comprises a preheating screening device, a silkworm cocoon cotton beating device, a rinsing device, a cleaning device, a spin-drying device, an airing and drying device and a quilting device in sequence, and corresponding mechanisms for improving the overall production efficiency and the product quality are arranged among equipment and equipment rooms. Has the advantages that: the processing system comprises a plurality of invention points, a set of complete processing system is formed, all processing processes can be monitored by only 1 to 2 workers, the labor intensity of the workers is low, the processing liquid of the product can be prevented from dripping in the transition process to the maximum extent in the whole process, and the production environment is improved.

Description

Silk quilt processing production line

Technical Field

The invention relates to the field of silk quilt processing equipment, in particular to a silk quilt processing production line.

Background

Silk quilts are popular with many consumers due to their characteristics of being light, thin and warm. In production, the main processing steps of the silk quilt comprise: 1. selecting cocoons, namely selecting original cocoons with proper quality, and removing double-cocoon with high cost and defective cocoons with poor spinning quality; 2. beating cotton, wherein in industrial production, boiling in water and knotting cotton are realized by using an automatic cotton beating machine, and in manual production, cocoons are scalded by using warm water and then are pulled into net bags by a worker, and each 5 cotton bags are used as a group; 3. rinsing and airing, wherein the finished product of the step is rinsed and aired; 4. pulling the tire, wherein in the finished product of the previous working step, the manual working step must be performed by pulling the tire, and the mechanical working step is determined according to the requirement and pulls the tire to the specified size; 5. quilting, namely quilting the finished product after the padding is pulled to form an inner container of the silk quilt; 6. and (5) sleeving the quilt cover to finish the product processing.

In the published chinese patent document, the method for industrially producing natural cocoon cotton-wadding sheets and processing natural silk quilts on site, named as CN03146480.7, provides an apparatus for producing artificial silk quilts based on an improved cotton-wadding process, and technicians think that the silk quilts produced by the apparatus are the same as other processing processes at the present stage, including the above steps, whether manual or mechanical processing, but the technicians find the following disadvantages in long-term practical work: 1. manual transfer is needed among all stations, and the work site is disordered and difficult to clean; 2. a large amount of high-temperature hot water and high-temperature alkaline water are needed in production, the labor of workers is greatly damaged by long-time operation, and the treatment difficulty of waste water is high; 3. the sorting efficiency of the raw materials in the industrial production is low, so that the quality of finished products is poor; 4. the quilting drying device of the product is not suitable for being too close to the previous equipment, so that the large-area production is required to occupy the land, and the cost of the finished product is increased.

Disclosure of Invention

The invention aims to solve the problems in the prior art and provides a silk quilt processing production line which is high in production efficiency, high in finished product quality and low in labor intensity of workers.

The specific scheme of the invention is as follows: a silk quilt processing production line sequentially comprises a preheating screening device, a silkworm cocoon cotton beating device, a rinsing device, a cleaning device, a spin-drying device, an airing and drying device and a quilting device,

the preheating screening device comprises a screening material pool and at least one stirring paddle arranged in the screening material pool, wherein the central shaft of the stirring paddle is parallel to the horizontal plane, the limit station at the top end of the paddle is 5cm higher than the liquid level of the material pool, and the liquid temperature in the screening material pool is 50-60 ℃; a screening conveyor belt is arranged between the preheating screening device and the silkworm cocoon cotton beating device, one side of the screening conveyor belt is positioned at the tail end of a screening material pool of the preheating screening device, the other side of the screening conveyor belt is positioned above the silkworm cocoon cotton beating device, a material guide plate is further arranged on the screening conveyor belt, the material guide plate is vertically installed relative to a belt plane of the screening conveyor belt, one end of the material guide plate is movably installed, the other end of the material guide plate is sleeved on a rack through a vertical rotating shaft, a positioning mechanism for controlling the material guide plate station is arranged on the rack so as to control a material falling area of silkworm cocoons in the silkworm cocoon cotton beating device, and the screening conveyor; the cocoon beating device comprises a heating roller arranged in a cavity-shaped beating bin, a material groove is formed in the bottom of the beating bin, the edge of the bottom of the heating roller is lower than a liquid level line, a scraping plate is arranged in the beating bin above the heating roller to limit the position of fed cocoons, and a roller cutter is arranged on the edge of the heating roller; the rinsing device comprises a rinsing transmission belt, a spray head is arranged above the rinsing transmission belt, the spray head is alkaline spray liquid, a rinsing liquid bin is arranged at the bottom of the rinsing transmission belt, a discharge port of the rinsing transmission belt is positioned above the left side of the center of the rinsing liquid bin, a rotating shaft is arranged above the right side of the rinsing liquid bin, at least 3 rotating rods are uniformly distributed in the center direction of the rotating shaft, three to four chucks are arranged at the free end of each rotating rod, the height of the rotating shaft is lower than the liquid level depth of the rinsing liquid bin, and the rotating speed is 12-20 rpm; the cleaning device comprises a cleaning liquid bin, a cleaning conveying belt is arranged between the cleaning device and the spin-drying device, a cleaning nozzle is arranged above the cleaning conveying belt, the cleaning nozzle sprays water, a packaging unit is arranged at an outlet, far away from the cleaning conveying belt, of the cleaning liquid bin, and a spin-drying machine is arranged on the other side of the packaging unit.

In specific implementation, a light blowing pipe for blowing air to the liquid level is arranged above the material pool.

In a specific implementation, the positioning mechanism comprises a bidirectional electric motor.

In specific implementation, the packaging unit comprises a support, and clamping jaws are arranged on the support to fix the net bag.

In specific implementation, the support comprises two vertical rods, and hooks are arranged at the top ends of the vertical rods.

In the concrete implementation, drying device includes the chevron shape support, the bracing piece cavity of chevron shape support is connected with the air drum pipe the inlet end of air drum pipe is in preheat screening plant, silk cocoon and beat the top of cotton device, be equipped with pressurization original paper and filter the original paper on the air drum pipe. The filter element comprises a filter screen and a dehumidifier.

In specific implementation, the quilting device comprises a quilting support, wherein an involute through groove is formed in the upper surface of the quilting support or a square through hole is formed in the upper surface of the quilting support, clamping pieces are arranged on the edge of the quilting support, and an air blowing pipe air outlet is formed in the bottom of the quilting support.

In specific implementation, the roller cutter is arranged on a sliding block, the displacement position of the cutting edge is tangent to the surface of the cotton sheet, the sliding block is slidably arranged on a baffle of a cotton beating bin, and the baffle of the cotton beating bin is parallel to the axis of the heating roller.

The invention has the beneficial effects that:

a set of complete processing system is formed, all the processing processes can be monitored by only 1 to 2 workers, the labor intensity of the workers is low, the processing liquid of the product can be prevented from dripping in the transition process to the maximum extent in the whole process, and the production environment is improved;

the automatic silk-floss piece forming machine comprises a plurality of invention points, wherein a stirring paddle can be used for batching raw material silkworm cocoons, so that improper raw materials can be conveniently removed by workers, a material guide plate ensures the uniformity of silk-floss piece forming, a roller cutter reduces the working strength of cotton piece cutting, the design of a spray head improves the rinsing and cleaning effects, the design of a rotating shaft simulates the traditional rinsing, the potential safety hazard of workers is reduced on the premise of not damaging silk fibers, a plurality of cotton pieces can be spun-dried in a single cylinder by means of spin-drying after the packaging unit is used for packaging, and meanwhile, the winding of fibers in the cotton pieces and the interference among a plurality of groups of cotton; the conveyor belt made of the steel mesh is convenient for conveying the silkworm cocoons; the involute quilting can further solidify the silk structure;

meanwhile, the design of the air blowing pipe is the first initiative in the field, and after the filtering, drying and pressurizing technologies are combined, the excessive heat energy generated in the early processing is collected and used for air blowing of the drying and quilting in the later period, so that puffing of products is further promoted.

The applicant believes that through the technical scheme, the functions are relatively independent, and meanwhile, a set of equipment with high production efficiency, good product quality and low labor intensity of workers is designed.

Drawings

FIG. 1 is a perspective view of the structure of the present invention;

FIG. 2 is a front view of the structure of the present invention;

FIG. 3 is a schematic view of the roller cutter configuration of the present invention;

FIG. 4 is a schematic diagram of the construction of the screening device and screening conveyor of the present invention;

names of components in the drawings: 1. screening the material pool; 2. screening the conveyor belt; 3. a spray head at the screening device; 4. a material guide plate; 5. a motor; 6. a cotton beating bin; 7. a liquid dropping hole is reserved on the box body of the cotton beating device; 8. heating the drum; 9. a roller cutter; 10. rinsing the conveyor belt; 11. a rinsing liquid bin; 12. a rotating shaft; 13. a rotating rod; 14. cleaning a liquid bin; 15. a packaging unit; 16. cleaning the conveyor belt; 17. cleaning the spray head; 18. a spin dryer; 19. a drying device; 20. a quilting support; 21. filtering the original paper; 22. pressing the original; 23. blowing a gas pipe; 24. a baffle plate; 25. a stirring paddle;

for the purpose of clarity, the front baffles of the screening device, the cocoon beating device and the rinsing device are removed from the drawing, the supporting devices of the conveyor belts on the corresponding frames are removed, and the pressurizing elements and the filtering elements of the air blowing pipes are removed from the drawing 1.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.

Example 1

A silk quilt processing production line is shown in figures 1 to 4, and comprises a preheating screening device, a silkworm cocoon cotton beating device, a rinsing device, a cleaning device, a drying device, an airing and drying device 19 and a quilting device in sequence,

the preheating and screening device comprises a screening material pool 1 and at least one stirring paddle 25 arranged in the screening material pool 1, wherein the central shaft of the stirring paddle 25 is parallel to the horizontal plane, the limit station at the top end of each blade is 5cm higher than the liquid level of the material pool, and the temperature of liquid in the screening material pool 1 is 50-60 ℃;

a screening conveyor belt 2 is arranged between the preheating screening device and the silkworm cocoon cotton beating device, one side of the screening conveyor belt 2 is positioned at the tail end of a screening material pool of the preheating screening device, the other side of the screening conveyor belt is positioned above the silkworm cocoon cotton beating device, a material guide plate 4 is also arranged on the screening conveyor belt 2, the material guide plate 4 is vertically installed relative to a belt plane of the screening conveyor belt, one end of the material guide plate is movably installed, the other end of the material guide plate is sleeved on a rack through a vertical rotating shaft, a positioning mechanism for controlling the position of the material guide plate 4 is arranged on the rack so as to control a material falling area of silkworm cocoons in the;

the silkworm cocoon cotton beating device comprises a heating roller 8 arranged in a cavity-shaped cotton beating bin 6, a trough is arranged at the bottom of the cotton beating bin 6, the edge of the bottom of the heating roller 8 is lower than a liquid level line, a scraping plate is arranged in the cotton beating bin 6 above the heating roller 8 to limit the position of fed silkworm cocoons, and a roller cutter 9 is arranged at the edge of the heating roller 8;

the rinsing device comprises a rinsing transmission belt 10, a spray head is arranged above the rinsing transmission belt 10, the spray head is alkaline spray liquid, a rinsing liquid bin 11 is arranged at the bottom of the rinsing transmission belt 10, a discharge port of the rinsing transmission belt 10 is positioned above the left side of the center of the rinsing liquid bin, a rotating shaft 12 is arranged above the right side of the rinsing liquid bin, at least 3 rotating rods 13 are uniformly distributed in the center direction of the rotating shaft 12, three to four chucks are arranged at the free end of each rotating rod 13, the height of the rotating shaft 12 is lower than the liquid level depth of the rinsing liquid bin 11, and the rotating speed is 12-20;

the cleaning device comprises a cleaning liquid bin 14, a cleaning conveyor belt 16 is arranged between the cleaning device and the spin-drying device, a cleaning spray head 17 is arranged above the cleaning conveyor belt 16, the cleaning spray head 17 sprays water, a packaging unit 15 is arranged at an outlet, far away from the cleaning conveyor belt 16, of the cleaning liquid bin 14, and a spin-drying machine 18 is arranged on the other side of the packaging unit.

In the working process, raw material cocoons pass through a preheating screening device, the cocoons begin to be initially softened so as to be convenient for subsequent processing, under the stirring of a stirring paddle 25, the raw material cocoons enter subsequent equipment batch by batch, simultaneously, each batch appears on a liquid level in a single-layer plane and rotates, in the rotating process of the cocoons, workers can sort to remove defective raw materials, then the raw materials enter a screening conveyor belt 2 and are conveyed to a cotton beating device, in the conveying process, a spraying device is arranged, shape-advancing pre-alkali washing degreasing is carried out, when the cocoons enter the cotton beating device, under the action of a heating roller 8, the silk-releasing work begins to be carried out, silk is peeled off layer by layer, cotton sheets are formed on the heating roller 8, in the process, the design purpose of a material guide plate 4 is to guide the feeding direction of the cocoons on the heating roller 8, the alternative feeding direction is convenient for the silk to form crossed fibers on the heating roller 8, the quality of finished products is improved, after the cotton sheets are formed, the cotton sheets are cut by the roller cutter 9, the processing of the cotton sheets is completed, the subsequent cotton sheets are placed on the rinsing conveying belt 10 and enter the rinsing liquid bin 11 after being subjected to the rinsing spraying again, the design of the rotating shaft 12 in the rinsing liquid bin 11 can simulate manual processing, the high-temperature rinsing of the cotton sheets is completed in rotating water flow, silk fibers on the cotton sheets are not damaged in the process, then the silk fibers can be dried after being subjected to the cleaning spraying and the cleaning liquid bin 14, the cleaning liquid bin 14 corresponds to the spraying length in the drawing, the cotton sheets fall into the cleaning liquid bin 14 after being sprayed, and are fished out after being boiled for one end time, and in the actual production, the cleaning liquid bin 14 with the bottom surface area can be adopted, and the cotton sheets are directly conveyed out to an outlet after being combined with.

In this embodiment, still installed the packing unit between washing and spin-drying, the packing unit includes the support, is equipped with the clamping jaw on the support in order to fix the string bag. The support comprises two vertical rods, and hooks are arranged at the top ends of the vertical rods. This packaging unit main aim at for the outside string bag of suit of individual layer cotton piece unit, this design can prevent to spin-dry the winding of in-process material and stir, and the recoverable repetitious usage of string bag, up to this moment, the shaping of initial cotton piece is changeed to follow-up inner tube that just can form the silk quilt after airing and the quilting, after outside quilt cover packing, can sell as the product.

In this embodiment, the designer further designs and adds a set of energy transfer equipment, that is, the water vapor in the previous step is led out and converted into dry hot air through the combination of the pipeline, the dehumidification equipment and the pressurization equipment, and then the dry hot air is led into the airing and drying device 19 and the quilting device, so that the airing time can be shortened, and the finished product can be fluffy.

A light blowing pipe for blowing air to the liquid level is arranged above the material pool. The function of the light blow pipe is to further homogenize the raw materials, and the positioning mechanism comprises a bidirectional electric motor 5.

The airing and drying device 19 comprises a herringbone support, a support rod of the herringbone support is hollow, an air inlet end connected with an air blowing pipe is positioned above the preheating screening device and the silkworm cocoon cotton beating device, and a pressurizing element 22 and a filtering element 21 are arranged on the air blowing pipe 23.

The filter element 21 comprises a screen and a dehumidifier. To modify the steam into hot gas under pressure.

The quilting device comprises a quilting bracket 20, wherein an involute through groove is arranged on the upper surface of the quilting bracket 20 or a square through hole is arranged on the upper surface of the quilting bracket 20, clamping pieces are arranged on the edge of the quilting bracket 20, and an air outlet of an air blowing pipe is arranged at the bottom of the quilting bracket 20.

The roller cutter 9 is arranged on a sliding block, the displacement position of the cutting edge is tangent to the surface of the cotton sheet, the sliding block is arranged on a baffle plate 24 of the cotton beating bin 6 in a sliding mode, and the baffle plate 24 of the cotton beating bin 6 is parallel to the axis of the heating roller 8. The cutting of the cotton sheets can be realized through the roller cutter in the working process.

The staff summarizes for a long time and finds that the time for processing a single set of silk quilt by using the equipment is 1.5 days, wherein most of the time is airing time, and the period of 2.5 days is greatly reduced compared with the prior art, and meanwhile, the time for batch production can be greatly saved due to the fact that the assembling time among all parts is saved.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that various changes, modifications and substitutions can be made without departing from the spirit and scope of the invention as defined by the appended claims. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a silk quilt processing lines which characterized in that: sequentially comprises a preheating screening device, a silkworm cocoon cotton beating device, a rinsing device, a cleaning device, a spin-drying device, an airing and drying device (19) and a quilting device,

the preheating and screening device comprises a screening material pool (1) and at least one stirring paddle (25) arranged in the screening material pool (1), wherein the central shaft of the stirring paddle (25) is parallel to the horizontal plane, the limit station at the top end of each blade is 5cm higher than the liquid level of the screening material pool, and the liquid temperature in the screening material pool (1) is 50-60 ℃;

a screening conveyor belt (2) is arranged between the preheating screening device and the silkworm cocoon cotton beating device, one side of the screening conveyor belt (2) is positioned at the tail end of a screening material pool of the preheating screening device, the other side of the screening conveyor belt is positioned above the silkworm cocoon cotton beating device, a material guide plate (4) is further arranged on the screening conveyor belt (2), the material guide plate (4) is vertically arranged relative to a belt plane of the screening conveyor belt, one end of the material guide plate is movably arranged, the other end of the material guide plate is sleeved on a rack through a vertical rotating shaft, a positioning mechanism for controlling the station of the material guide plate (4) is arranged on the rack to control a material falling area of silkworm cocoons in the silkworm cocoon cotton beating device, and the screening conveyor belt (;

the silkworm cocoon cotton beating device comprises a heating roller (8) arranged in a cavity-shaped cotton beating bin (6), a trough is arranged at the bottom of the cotton beating bin (6), the edge of the bottom of the heating roller (8) is lower than a liquid level line, a scraping plate is arranged in the cotton beating bin (6) above the heating roller (8) to limit the position of feeding silkworm cocoons, and a roller cutter (9) is arranged at the edge of the heating roller (8);

the rinsing device comprises a rinsing transmission belt (10), a spray head is arranged above the rinsing transmission belt (10), the spray head is used for spraying alkaline liquid, a rinsing liquid bin (11) is arranged at the bottom of the rinsing transmission belt (10), a discharge hole of the rinsing transmission belt (10) is formed in the upper portion of the left side of the center of the rinsing liquid bin, a rotating shaft (12) is arranged above the right side of the rinsing liquid bin, at least 3 rotating rods (13) are uniformly distributed in the center direction of the rotating shaft (12), three to four chucks are arranged at the free end of each rotating rod (13), the height of the rotating shaft (12) is lower than the liquid level depth of the rinsing liquid bin (11), and the rotating speed is 12-20 revolutions per minute;

the cleaning device comprises a cleaning liquid bin (14), a cleaning conveying belt (16) is arranged between the cleaning device and the spin-drying device, a cleaning spray head (17) is arranged above the cleaning conveying belt (16), the spray liquid of the cleaning spray head (17) is water, a packaging unit (15) is arranged at an outlet, away from the cleaning conveying belt (16), of the cleaning liquid bin (14), and a spin-drying machine (18) is arranged on the other side of the packaging unit.

2. The silk quilt processing production line of claim 1, characterized by: and a light blowing pipe for blowing air to the liquid level is arranged above the material pool.

3. The silk quilt processing production line of claim 1, characterized by: the positioning mechanism comprises a bidirectional electric motor (5).

4. The silk quilt processing production line of claim 1, characterized by: the packaging unit comprises a support, and clamping jaws are arranged on the support to fix the net bag.

5. A silk quilt processing production line as claimed in claim 4, characterized in that: the support comprises two vertical rods, and hooks are arranged at the top ends of the vertical rods.

6. The silk quilt processing production line of claim 1, characterized by: sunning drying device (19) include the chevron shape support, the bracing piece cavity of chevron shape support is connected with air drum pipe (23), air drum pipe's inlet end is in preheat screening plant, silk cocoon and beat the top of cotton device, be equipped with pressurization original paper (22) and filter original paper (21) on air drum pipe (23).

7. A silk quilt processing production line as claimed in claim 6, characterized in that: the filter element (21) comprises a filter screen and a dehumidifier.

8. The silk quilt processing production line of claim 1, characterized by: the quilting device comprises a quilting support (20), wherein an involute through groove is formed in the upper surface of the quilting support (20) or a square through hole is formed in the upper surface of the quilting support, clamping pieces are arranged on the edge of the quilting support, and an air blowing pipe air outlet is formed in the bottom of the quilting support (20).

9. The silk quilt processing production line of claim 1, characterized by: the roller cutter (9) is installed on a sliding block, the displacement position of a cutting edge is tangent to the surface of the cotton sheet, the sliding block is installed on a baffle (24) of the cotton beating bin (6) in a sliding mode, and the baffle (24) of the cotton beating bin (6) is parallel to the axis of the heating roller (8).