CN109607233A - A kind of new bucket wheel blending reclaimer trolley driving wirerope balance mode and its device - Google Patents

A kind of new bucket wheel blending reclaimer trolley driving wirerope balance mode and its device Download PDF

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Publication number
CN109607233A
CN109607233A CN201811513975.9A CN201811513975A CN109607233A CN 109607233 A CN109607233 A CN 109607233A CN 201811513975 A CN201811513975 A CN 201811513975A CN 109607233 A CN109607233 A CN 109607233A
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China
Prior art keywords
trolley
wirerope
fixed
reel
counterbalance drums
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CN201811513975.9A
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Chinese (zh)
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CN109607233B (en
Inventor
李伟
宗晓红
罗伟奇
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HUNAN HEAVY MACHINE MANUFACTURE CO Ltd
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HUNAN HEAVY MACHINE MANUFACTURE CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G65/00Loading or unloading
    • B65G65/02Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads
    • B65G65/16Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads with rotary pick-up conveyors
    • B65G65/20Paddle wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G69/00Auxiliary measures taken, or devices used, in connection with loading or unloading

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)

Abstract

The present invention relates to a kind of new bucket wheel blending reclaimer trolley driving wirerope balance modes and its device, including drive system, wirerope, alter course support roller, counterbalance drums I, counterbalance drums II, drive system is by motor, shaft coupling, brake, speed reducer, gear pair, drive reel composition, it is fixed on one end of gantry crossbeam, changed course support roller dispersion is fixed on gantry crossbeam, trolley is walked along gantry crossbeam, counterbalance drums I and counterbalance drums II is fixed on the both ends of trolley, trolley rear end is connected through counterbalance drums I with driving reel by wirerope, again through changed course support roller around the other end of gantry crossbeam, it is connected with the counterbalance drums II of trolley front end.The present invention can rationally improve the producing balanced forces situation of trolley driving wirerope, and trolley is allow by unbalance loading, not run smoothly, and improve the safety and stability of equipment, reduce maintenance cost, extend equipment life.

Description

A kind of new bucket wheel blending reclaimer trolley driving wirerope balance mode and its device
Technical field
The present invention relates to a kind of bucket wheel blending reclaimers, more particularly to a kind of new bucket wheel blending reclaimer trolley to drive steel Cord balance mode and its device belong to the bulk material conveying equipment field in operation transport.
Background technique
Bucket wheel blending reclaimer is a kind of homogenizing stock yard that the departments such as steel, building materials, nonferrous metallurgy, chemical industry are widely applied Large-scale bulk material conveying equipment, which is and the matching used blending yard raw material processing device of mixed-windrowed locomotive.Bucket wheel mixes Reclaimer is by components such as bucket-wheel mechanism, gantry crossbeam, gantry belt feeder, drivers' cab, trolley, harrow frame, running mechanism, trolley drivings Composition, wherein the devices such as bucket-wheel mechanism and harrow frame are the core component of feeding, they are carried big along gantry by trolley body Track on beam is back and forth walked, it is seen then that trolley can even running, be directly related to the safety and stability of complete machine.
There are mainly two types of the drivings of bucket wheel blending reclaimer trolley: one is chain gear transmissions, and one is reel steel wire ropes Transmission.Roller steel wire rope drive is trolley under the tractive force effect of wirerope, is moved back and forth on gantry crossbeam, wirerope Tractive force from driving reel.In traditional trolley driving design, such as one kind disclosed in patent CN200820222565.4 The winding plant of two-way winding wire ropes, is all two independent wirerope-winding reels, and rope end is fixed on reel by pressing plate Two changed course pulleys, two drives are respectively arranged at trolley both ends in monosymmetric position, a winding outside, a winding inside The wheel that dynamic wirerope is respectively wound around both ends slides onto, and driving reel passes through the reciprocal row of positive and negative rotation folding and unfolding rope trolley It walks, pulley is adjusted according to both sides tightness of steel wire rope rotation, makes two wirerope producing balanced forces, but this arrangement pulley wheels are by radial direction Power is larger, is easy card resistance after a period of use, and it is blunt to rotate, and causes wirerope both sides unbalance stress, so as to cause trolley race Partially, rail is gnawed, then the case where how changing existing wirerope unbalance stress is problem more in the urgent need to address at present.
Patent CN201520428892.5 provides a kind of trolley traction mechanism of bridge-type blending reclaimer, including two steel wires Rope, driving device and two balancing devices, driving device are fixedly mounted on one end of bridge girder, and two balancing devices are separately mounted to On the firm banking at bucket wheel trolley frame both ends, the balancing device includes balancing stand and counter-jib, and balancing stand is equipped with rectangle Balance arm aperture, balance arm aperture outer dimension match with rectangular opening, and counter-jib setting is in the middle part of counter-jib and flat in balance arm aperture Weighing, frame is hinged, and wirerope-winding agrees to that the both ends of wirerope are connected to the counter-jib at bucket wheel trolley frame both ends on reel On, winding direction of two wirerope on reel is identical, and is arranged in parallel along bridge girder length direction.The technology still falls within biography The trolley of system drives design, though there is improvement in the degree of balance of carriage walking, wirerope belongs to trolley frame and its counter-jib Rigid connection will cause balancing stand deformation, and the harmony of trolley and wirerope stress is easy by broken in use for some time Bad, inadequate so as to cause the tensile force of wirerope, easy to skid, the row's of even resulting in rope is chaotic, interlocks or winds, that is, not There are the winding and equilibrium problem for preferably solving wirerope.
Summary of the invention
In order to solve the above problem in traditional trolley driving, the present invention provides a kind of new bucket wheel blending reclaimer is small Vehicle drives wirerope balance mode and its device, can solve wirerope unbalance stress, mutually winding, trolley rotation skidding, card resistance, Sideslip gnaws the problems such as rail, can effectively ensure the safety and stability of trolley or even complete machine.
Technical solution provided by the invention is as follows:
A kind of new bucket wheel blending reclaimer trolley driving steel wire rope balancing device, which is characterized in that including drive system, steel wire Rope, changed course support roller, counterbalance drums I, counterbalance drums II, drive system is by motor, shaft coupling, brake, gear reducer, gear are secondary, Reel composition is driven, one end of gantry crossbeam is fixed on, changed course support roller dispersion is fixed on gantry crossbeam, and trolley is along gantry crossbeam Walking, counterbalance drums I and counterbalance drums II are fixed on the both ends of trolley, and trolley rear end is by wirerope through counterbalance drums I and driving Reel is connected, then is connected around the other end of gantry crossbeam with the counterbalance drums II of trolley front end through changed course support roller.
Further, the drive system of bucket wheel blending reclaimer is motor, shaft coupling, brake, gear reducer, gear Secondary, driving reel one transmission mechanism of the six directions, wherein motor traction drive spool motion, passes through the power of shaft coupling and speed reducer The braking axis connection of input shaft and brake, speed reducer is set between motor and driving reel, with power output shaft and gear pair It is connect with driving reel, wirerope enters driving reel winding from upper and lower respectively.
Further, the speed reducer is three-level cylindricality gear reduction unit;The motor can be by PCL or frequency conversion control Device processed drives.
Further, one end of gantry crossbeam is arranged in driving reel, passes through positive and negative rotation winding wire ropes trailer wagon It back and forth walks on gantry crossbeam.
Further, there are two bearing blocks by counterbalance drums I or counterbalance drums II, connect two volumes by an axis Cylinder, reel and axis use key connection, and double row self aligning spherical roller bearing is configured in bearing block, and wirerope passes through just counter-clockwise difference Winding reel three is fixed after enclosing with pressing plate.There are two types of structure types for counterbalance drums: one is two bearing blocks to be placed in the two of axis Outboard end, two reels are placed in the intermediate position of axis, and wirerope by just winding reel in the one end for leaning on bearing block counterclockwise It is fixed with pressing plate, such as counterbalance drums I;Another kind is two inner ends that two bearing blocks are placed in axis, and two reels are still placed in The intermediate position of axis, wirerope are also such as to put down by the way that just winding reel is leaning on one end of bearing block to be fixed with pressing plate counterclockwise Weigh reel II.As a kind of completely new structure type, counterbalance drums replace pulley, solve by the new canoe of wirerope The phenomenon that wirerope unbalance stress.
Further, wirerope has 4, be divided into it is two long two short, two long wirerope on the outside along driving reel from it is inner to Outer winding 3 is enclosed and is fixed with pressing plate, is passed through through pulley and is arrived counterbalance drums II on the inside of gantry crossbeam, when two long wirerope need positive and negative Needle is fixed after winding three circles again respectively with pressing plate;Two straps interior lateral edge driving reel wind from outside to inside 3 circles and with press Plate is fixed, and counterbalance drums I is directly arrived, and two straps are fixed after also just winding three circles again respectively counterclockwise with pressing plate.So peace After dress winding, when driving reel to rotate clockwise, strap is take-up, and long wirerope is cable laying, and trolley is to driving direction Walking, counterclockwise then conversely, i.e. strap is cable laying, long wirerope is take-up, and trolley is walked in the opposite direction.If same The rope capacity difference on side causes an elder generation tight, then counterbalance drums can be rotated because of the power by pilled-in selvedge wirerope, until Tensioner, counterbalance drums stop operating two wirerope simultaneously, and trolley just starts to walk.
In the present invention, driving wirerope drives design unlike traditional trolley, directly connects trolley by 2 wirerope, But become 4 from 2, and the changed course winding of wirerope horizontal direction is avoided, it, will not be to trolley list when driving spool turns While there is direct impact, counterbalance drums, which can be freely rotated, plays the role of preload to wirerope, until both sides wirerope is opened simultaneously Tightly, carriage walking can just be dragged.
The new structure design of the present invention, in every wirerope there are in the case where hauled load difference, energy Fast-Balance is each The force-bearing situation of wirerope will not cause part wirerope is outstanding hold, dash forward because of trolley travelling to different location or because of the difference of rate So draw high jump, mutually wind the phenomenon that, ensured the safety of trolley and complete machine and the stability of runnability, maximize Ground avoids the generation of safety accident.
In summary, beneficial effects of the present invention mainly have: first is that rationally improving trolley by designing new structure type The producing balanced forces situation for driving wirerope, allows trolley by unbalance loading, not run smoothly, improves the safety and stabilization of equipment Property;Second is that the consumption for leading to abrasion and standby redundancy caused by gnawing rail etc. as unbalance loading can be reduced, equipment productivity is improved, is reduced Maintenance time and cost;Third is that eliminating the internal stress of component after stable equipment operation, the service life of equipment can be greatly prolonged; Fourth is that the accurate control of trolley driving may be implemented by the application of new wirerope balance mode and PLC, frequency-variable controller System.
Detailed description of the invention
Fig. 1 is trolley driving mechanism main view of the invention.
Fig. 2 is trolley driving mechanism top view of the invention.
Fig. 3 is the structural schematic diagram of counterbalance drums I of the invention.
Fig. 4 is the structural schematic diagram of counterbalance drums II of the invention.
Fig. 5 is drive system partial enlarged view of the invention.
Fig. 6 is drive system partial enlarged view of the invention.
Wherein, 1 drive system;2 counterbalance drums I;3 changed course support rollers;4 trolleies;5 counterbalance drums II;6 wirerope;7 gantries are big Beam;8 bearing blocks;9 axises one;10 reels;11 axises two;12 motors;13 shaft couplings;14 brakes;15 speed reducers;16 drive Movable reel.
Specific embodiment
Present invention is further described in detail with reference to the accompanying drawings and examples, embodiment be intended to illustrate invention without It is limitation of the invention further, such as without departing from design spirit of the invention, those of ordinary skill in the art are to present invention side Various modifications that case is made, improvement, retouching each fall within the range that claims of the present invention determines.
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of new bucket wheel blending reclaimer trolley drives steel wire rope balancing device, including drives Dynamic system (1), wirerope (6), changed course support roller (3), counterbalance drums I(2), counterbalance drums II(5), drive system (1) is by motor (12), shaft coupling (13), brake (14), speed reducer (15), gear pair, driving reel (16) composition, are fixed on gantry crossbeam (7) one end, changed course support roller (3) dispersion are fixed on gantry crossbeam (7), and trolley is walked along gantry crossbeam (7), counterbalance drums I (2) and counterbalance drums II(5) be fixed on the both ends of trolley, trolley rear end is rolled up by wirerope (6) through counterbalance drums I(2) and driving Cylinder (16) is connected, then through changed course support roller (3) around the other end of gantry crossbeam (7), the counterbalance drums II(5 with trolley front end) phase Even.
The drive system (1) of bucket wheel blending reclaimer is motor (12), shaft coupling (13), brake (14), speed reducer (15), gear pair, drive reel (16) one transmission mechanism of the six directions, wherein motor (12) traction drive reel (16) move, lead to The power input shaft of shaft coupling (13) and speed reducer (15) and the braking axis connection of brake (14) are crossed, speed reducer (15) is set to electricity Between machine (12) and driving reel (16), it is connect with power output shaft and gear pair with driving reel (16), wirerope (6) is respectively Enter driving reel (16) winding from upper and lower.The speed reducer (15) is three-level cylindricality gear reduction unit;Motor (12) can be by PCL or frequency-variable controller drive.
It drives reel (16) to be arranged in one end of gantry crossbeam (7), is existed by positive and negative rotation winding wire ropes (6) trailer wagon Gantry crossbeam is back and forth walked on (7).Counterbalance drums I(2) or counterbalance drums II(5) there are two bearing block (8), pass through an axis Two reels, reel and axis are connected using being keyed, double row self aligning spherical roller bearing, wirerope (6) are configured in bearing block (8) It is fixed after reel three encloses with pressing plate by just winding respectively counterclockwise.Counterbalance drums I(2) it is that two bearing blocks (8) are placed in axis Two outboard ends of one (9), two reels are placed in the intermediate position of axis one (9), and wirerope (6) by just winding reel counterclockwise It is fixed in one end by bearing block (8) with pressing plate;Counterbalance drums II(5) it is that two bearing blocks (8) are placed in the two of axis two (11) Inner end, two reels are still placed in the intermediate position of axis two (11), and wirerope (6) is also by the way that just winding reel exists counterclockwise One end by bearing block (8) is fixed with pressing plate.
Wirerope (6) has 4, wirerope (6) be divided into it is two long two short, by Fig. 4, Fig. 5 as it can be seen that two long wirerope edge on the outside Driving reel (16) winds 3 from inside to outside and encloses and fixed with pressing plate, passes through through pulley and arrives counterbalance drums II on the inside of gantry crossbeam (7) (5), two wirerope need to be fixed after just winding three circles again respectively counterclockwise with pressing plate, and two straps drive in interior lateral edge and roll up Cylinder (16) winds 3 from outside to inside and encloses and fixed with pressing plate, directly arrives counterbalance drums I(2), two wirerope (6) are also just counter-clockwise It is fixed after winding three circles again respectively with pressing plate, so after installation winding, when driving reel (16) to rotate clockwise, strap For take-up, long wirerope is cable laying, and trolley is walked to driving direction, counterclockwise then, whereas if with side wirerope (6) length Difference causes an elder generation tight, then counterbalance drums I(2) or counterbalance drums II(5) can be rotated because of the power by pilled-in selvedge wirerope, Until tensioner, counterbalance drums stop operating two wirerope (6) simultaneously, trolley starts to walk.

Claims (10)

1. a kind of new bucket wheel blending reclaimer trolley drives steel wire rope balancing device, which is characterized in that including drive system, steel Cord, changed course support roller, counterbalance drums I, counterbalance drums II, drive system is by motor, shaft coupling, brake, gear reducer, gear Secondary, driving reel composition is fixed on one end of gantry crossbeam, and changed course support roller dispersion is fixed on gantry crossbeam, and trolley is along gantry Crossbeam walking, counterbalance drums I and counterbalance drums II are fixed on the both ends of trolley, trolley rear end by wirerope through counterbalance drums I with It drives reel to be connected, then is connected around the other end of gantry crossbeam with the counterbalance drums II of trolley front end through changed course support roller.
2. the new bucket wheel blending reclaimer trolley of one kind according to claim 1 drives steel wire rope balancing device, feature It is, the drive system is motor, shaft coupling, brake, gear reducer, gear is secondary, drives one driver of the six directions of reel Structure, wherein motor traction drive spool motion, is connected by the brake axle of the power input shaft and brake of shaft coupling and speed reducer It connects, speed reducer is set between motor and driving reel, is connect with power output shaft and gear pair with driving reel, wirerope difference Enter driving reel winding from upper and lower.
3. the new bucket wheel blending reclaimer trolley of one kind according to claim 2 drives steel wire rope balancing device, feature It is, the speed reducer is three-level cylindricality gear reduction unit;The motor can be driven by PCL or frequency-variable controller.
4. the new bucket wheel blending reclaimer trolley of one kind according to claim 1 drives steel wire rope balancing device, feature It is, one end of gantry crossbeam is arranged in the driving reel, big in gantry by positive and negative rotation winding wire ropes trailer wagon It back and forth walks on beam.
5. the new bucket wheel blending reclaimer trolley of one kind according to claim 1 drives steel wire rope balancing device, feature Be, the counterbalance drums I or counterbalance drums II connect two reels there are two bearing block, by an axis, reel with Axis is using key connection, and bearing block is interior to configure double row self aligning spherical roller bearing, and wirerope by just winding reel respectively counterclockwise It is fixed after three circles with pressing plate.
6. the new bucket wheel blending reclaimer trolley of one kind according to claim 1 drives steel wire rope balancing device, feature It is, the structure type of the counterbalance drums I are as follows: two bearing blocks are placed in two outboard ends of axis, and two reels are placed in logical The intermediate position of axis, wirerope is by the way that just winding reel is leaning on one end of bearing block to be fixed with pressing plate counterclockwise.
7. the new bucket wheel blending reclaimer trolley of one kind according to claim 1 drives steel wire rope balancing device, feature It is, the structure type of the counterbalance drums II are as follows: two bearing blocks are placed in two inner ends of axis, and two reels are still placed in The intermediate position of axis, wirerope are also by the way that just winding reel is leaning on one end of bearing block to be fixed with pressing plate counterclockwise.
8. the new bucket wheel blending reclaimer trolley of one kind according to claim 1 drives steel wire rope balancing device, feature It is, the wirerope there are 4, is divided into two long two short, and two long wirerope wind 3 circles along driving reel on the outside from inside to outside And fixed with pressing plate, counterbalance drums II is arrived on the inside of gantry crossbeam through pulley, two long wirerope need just counter-clockwise difference again It is fixed after three circle of winding with pressing plate;Two straps wind 3 circles in interior lateral edge driving reel from outside to inside and are fixed with pressing plate, directly It is connected to counterbalance drums I, two straps are fixed after also just winding three circles again respectively counterclockwise with pressing plate.
9. a kind of new bucket wheel blending reclaimer trolley driving wirerope balance applied to balancing device described in claim 1-8 Mode, which is characterized in that wirerope has 4, is divided into two long two short, and two long wirerope are twined along driving reel from inside to outside on the outside It encloses around 3 and is fixed with pressing plate, arrive counterbalance drums II on the inside of gantry crossbeam through pulley, two long wirerope need just to divide counterclockwise It is fixed after not winding three circles again with pressing plate;Two straps wind 3 circles in interior lateral edge driving reel from outside to inside and are consolidated with pressing plate It is fixed, counterbalance drums I is directly arrived, two straps are fixed after also just winding three circles again respectively counterclockwise with pressing plate;When driving reel When rotating clockwise, strap is take-up, and long wirerope is cable laying, and trolley is walked to driving direction, counterclockwise then conversely, i.e. Strap is cable laying, and long wirerope is take-up, and trolley is walked in the opposite direction.
10. the new bucket wheel blending reclaimer trolley of one kind according to claim 9 drives wirerope balance mode, feature It is, when the rope capacity difference on same side causes an elder generation tight, then counterbalance drums I or counterbalance drums II can be because by pilled-in selvedge steel The power of cord and rotate, until tensioner, counterbalance drums stop operating simultaneously for two wirerope, trolley just starts to walk.
CN201811513975.9A 2018-12-11 2018-12-11 Novel balancing mode and device for trolley driving steel wire rope of bucket-wheel blending reclaimer Active CN109607233B (en)

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CN201811513975.9A CN109607233B (en) 2018-12-11 2018-12-11 Novel balancing mode and device for trolley driving steel wire rope of bucket-wheel blending reclaimer

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CN201811513975.9A CN109607233B (en) 2018-12-11 2018-12-11 Novel balancing mode and device for trolley driving steel wire rope of bucket-wheel blending reclaimer

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CN109607233B CN109607233B (en) 2021-04-27

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6156126B2 (en) * 1983-05-27 1986-12-01 Nippon Steel Corp
CN201347334Y (en) * 2008-11-21 2009-11-18 中冶陕压重工设备有限公司 Winding device for bidirectionally winding armored rope
CN202687795U (en) * 2012-07-13 2013-01-23 上海振华重工(集团)股份有限公司 Bracket and trolley combination winding device
CN204689418U (en) * 2015-06-19 2015-10-07 泰富海洋工程装备(天津)有限公司 A kind of dolly trailer coupling of bridge-type blending reclaimer
CN105328440A (en) * 2015-12-08 2016-02-17 焦作欣扬程煤矿设备有限公司 Novel vertical disassembly and assembly device of hydraulic support hydraulic cylinder
CN106144896A (en) * 2016-09-08 2016-11-23 青岛海西重机有限责任公司 A kind of pull-type carriage walking mechanism

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6156126B2 (en) * 1983-05-27 1986-12-01 Nippon Steel Corp
CN201347334Y (en) * 2008-11-21 2009-11-18 中冶陕压重工设备有限公司 Winding device for bidirectionally winding armored rope
CN202687795U (en) * 2012-07-13 2013-01-23 上海振华重工(集团)股份有限公司 Bracket and trolley combination winding device
CN204689418U (en) * 2015-06-19 2015-10-07 泰富海洋工程装备(天津)有限公司 A kind of dolly trailer coupling of bridge-type blending reclaimer
CN105328440A (en) * 2015-12-08 2016-02-17 焦作欣扬程煤矿设备有限公司 Novel vertical disassembly and assembly device of hydraulic support hydraulic cylinder
CN106144896A (en) * 2016-09-08 2016-11-23 青岛海西重机有限责任公司 A kind of pull-type carriage walking mechanism

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