CN109607129A - A kind of packing material sorting equipment, automatic lifting device, tallying system and tally method - Google Patents
A kind of packing material sorting equipment, automatic lifting device, tallying system and tally method Download PDFInfo
- Publication number
- CN109607129A CN109607129A CN201811548581.7A CN201811548581A CN109607129A CN 109607129 A CN109607129 A CN 109607129A CN 201811548581 A CN201811548581 A CN 201811548581A CN 109607129 A CN109607129 A CN 109607129A
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- Prior art keywords
- sliding slot
- conveying
- width
- collator
- narrowband
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
- B65G47/30—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
Abstract
The present invention relates to a kind of by batch in the automatic tallying system to interlock, the material automatic arranging of overlap joint, stacked state is the online way of output of single-row layout, is sequentially arranged feed belt feeder (1) along material (18) conveying direction, special-shaped sliding slot (2), pre-finishing belt unit (3), the collator that keeps to the side (4), discharge conveyer (9), lateral separation machine (10), is longitudinally separated machine (12), flow control belt unit (13).The present invention can be arranged in the material for stacking and overlapping state, and the material of compatible different form-factor sizes and packaging, manufacture handling ease, structure are simple, the repetitive cycling of material can be effectively reduced, thus lifting system efficiency.
Description
Technical field
The present invention relates to a kind of automatic tallying system, it is especially a kind of will batch in staggeredly, overlap joint, stacked state material
Automatic arranging is the automatic tallying system of the online way of output of single-row layout, belongs to logistics Sorting Technique field.
Background technique
In transshipment center, common tally mode are as follows: the quick despatch concentrated in cage vehicle or gunnysack is in heaps to be placed on belt
On conveyer, then manually separates one by one, be delivered to Automated Sorting System automatically.Since quick despatch amount is more, personnel labor intensity
Greatly.
105102354 A of patent CN provides a kind of single-row layout conveyer, main feature are as follows: intermediate arrangement is downward
The band or roller of trip conveying, conveyer belt or roller are higher than the driven roller of adjacent outside inclination and convergence in vertical direction.The patent
Also disclose a kind of method for package, using non-stacking single-row layout device.The conveyer of the patent, it is defeated using side
The mode sent part at an upward angle and assembled, makes on material gravity motion to center-feed tape, while preventing laterally adjacent
Material stack.It is further noted that the transverse width of center-feed tape is preferably at least the half of exemplary package width.
Discharge conveyer is located at the downstream of single-row conveyer, it is impossible to which the material for focusing on center-feed tape is discharged to cyclic conveyor.
The conveyer of the patent cannot efficiently separate the material in stacked state, when material is in stacked state, possible two pieces
It is concentrated to center-feed tape, cannot be efficiently separated.
The material outer dimension range that the conveyer of the patent is suitable for is smaller, as the excessive center of gravity of material removes center conveying
Band can be rejected to cyclic conveyor.As two pieces be less than center-feed tape transverse width half material side by side, possible two pieces is equal
It is concentrated to center-feed tape, cannot be efficiently separated.
The conveyer of the patent, side transport portion opposite central conveyor surface three-dimensional tilt, central conveyor surface need to be designed as
Arch bridge shape, manufacture difficulty of processing is big, structure is complicated, equipment each section transitional link is more, and Soft Roll material is easy clamping stagnation.
The conveyer of the patent, there are the possibility that big material recycles in system always, will lead to entirety ability drop
It is low.
Summary of the invention
The purpose of the present invention is in view of the above-mentioned problems existing in the prior art, providing a kind of automatic tallying system, realize
Will batch in staggeredly, overlap joint, the material, including carton, gunnysack, smallclothes (packed), smallclothes (file) of stacked state etc., it is automatic whole
Reason is that single-row layout exports online.
The technical problem to be solved by the present invention is arranging in the material for stacking and overlapping state, compatible different form-factors
The material of size and packaging, manufacture handling ease, structure is simple, can effectively reduce the repetitive cycling of material, to be promoted and be
System efficiency.
Of the invention is achieved through the following technical solutions:
A kind of automatic tallying system, along material (18) conveying direction be sequentially arranged feed belt feeder (1), special-shaped sliding slot (2),
Pre-finishing belt unit (3), the collator that keeps to the side (4), discharge conveyer (9), lateral separation machine (10), be longitudinally separated machine (12),
Flow control belt unit (13).
The feed belt feeder (1) and pre-finishing belt unit (3) pass through special-shaped sliding slot (2) and vertically overlap；Backplate (5) and
Side-stand type belt (6) is arranged on the right side of the collator that keeps to the side (4)；Discharge chute (8) entrance connect side collator (4) output end and
Discharge conveyer (4) left side, outlet connect material reflux conveying unit (7)；Position detecting device (11) setting is being longitudinally separated machine
(12) input terminal；Flow detector (14) is arranged on flow control belt unit (13).
A kind of packing material sorting equipment, it is characterised in that by feed belt feeder (1), special-shaped sliding slot (2) and pre-finishing belt
Unit (3) composition.Feed belt feeder (1) is delivered into the material (18) of overlap joint, stacked state, feed belt feeder (1) is at a slow speed
Or intermittent start-stop is fed to special-shaped sliding slot (2).
The abnormity sliding slot (2) includes two sections of cunnings for being connected with each other and having drop between each other and cause flow direction of material different
The outlet of slot I (21) and sliding slot II (22), the entrance and feed belt feeder (1) of sliding slot I (21) overlaps；The sliding slot I (21) from
Enter opening's edge logistics direction glide slope I (211), glide slope II (212) and the glide slope III (213) different equipped with multiple angles, respectively
Glide slope end is equipped with a common glide slope IV (214), and glide slope IV (214) connects sliding slot II (22), sliding slot II (22)
Outlet connection pre-finishing belt unit (3).
The each face downslide angle of abnormity sliding slot (2) is different, and the center of gravity of material is different with frictional surface coefficient, lower slip velocity
Degree is corresponding different.The material (18) for entering special-shaped sliding slot (2) simultaneously gathers during downslide to glide slope IV (214) and difference
When reach to generate be longitudinally separated；The speed of the pre-finishing belt unit (3) is matched with sliding slot sees material off in time, takes
It connects, the material edit of stacked state is interleaved state.
According to foregoing invention, a kind of automatic tally method based on automatic tallying system comprising the steps of:
1) feeding: enter feed belt feeder (1) in the material (18) of overlap joint, stacked state, control feed belt feeder (1) is slow
Speed or interval start and stop are fed to special-shaped sliding slot (2)；
2) pre-finishing: the speed of control pre-finishing belt unit (3) is matched with special-shaped sliding slot (2), and it is (different to see material off in time
Each face downslide angle of shape sliding slot (2) is different, and the center of gravity of material (18) is different with frictional surface coefficient, into the object after sliding slot
Expect that (18) gliding speed is accordingly different, gather during downslide and does not reach to generate and be longitudinally separated simultaneously.In overlap joint, heap
Material (18) edit of overlapping state is interleaved state)；
3) single-row layout arranges: the multistage speed by controlling the cross roll (43) that keeps to the side, so that into the collator that keeps to the side (4)
(under the action of the cross roll that keeps to the side (41), material (18) is to being equipped with backplate (5) and side-stand type skin for the material (18) of cross-shaped state
The side of band (6) is drawn close；A part of material (18) close neighbour's backplate (5) and side-stand type belt (6), resistance slow down the partial material
Speed, non-close neighbour's material speed is faster than close neighbour's material speed) between generate axial clearance, non-close neighbour's material to backplate (5) and
Side-stand type belt (6) is drawn close and is inserted into gap；It is that single-row layout exports that most of material, which arranges,；
4) exclude to arrange: collator (4) are kept to the side in material output, and into discharge conveyer (9), center of gravity is in discharge chute (8)
The material of side is excluded, and is entered material reflux conveying unit (7) by discharge chute (8), is finally re-injected and keep to the side to arrange
Machine (4) or system input；The center of gravity of outputting material is in the W2 width range of backplate side；
5) lateral separation: material enters lateral separation machine (10), and the material of single-row layout passes through in W4 width range, and
Straight trip of the row arrangement material center of gravity on narrowband passes through, and passes through discharge roller (91) lateral separation not on narrowband；
6) be longitudinally separated: material enters by position detecting device (11) is longitudinally separated machine (12), position detecting device
(11) it detects and feeds back material position, be longitudinally separated machine (12) corresponding conveying narrowband (122) using friction speed and convey material, from
And it generates the material of lateral separation and is longitudinally separated；
7) flow detected according to the flow detector (14), feed belt feeder (1) is regulated the speed in real time or start and stop,
It avoids excessive material from entering system and causes repetitive cycling.
8) flow detector (14) detects material spacing simultaneously, according to real-time spacing, flow control belt unit
(13) different speed differences are used, so that the material of single-row output be made to generate appropriate spacing；
9) the cargo output system that automatic arranging is completed.
Based on the above-mentioned technical proposal, a kind of automatic tallying system can be arranged in the material for stacking and overlapping state, compatible
The material of different form-factor sizes and packaging, manufacture handling ease, structure are simple, and the repetition that can effectively reduce material follows
Ring, thus lifting system efficiency.
The present invention also can be widely used to need in overlap joint, stacked state in addition to can be applied to express delivery transshipment center
The occasion that material is arranged, has many advantages, such as to efficiently separate that rate is high, the wide, high degree of automation that adapts to material range.
Detailed description of the invention
Fig. 1 is a kind of top view of automatic tallying system；
Fig. 2 is a kind of front view of automatic tallying system；
Fig. 3 is a kind of left view of automatic tallying system；
Fig. 4 is a kind of pre-finishing section top view of automatic tallying system of the present invention；
Fig. 5 is a kind of anisotropic sliding slot schematic diagram of automatic tallying system；
Fig. 6 keeps to the side to arrange section top view for a kind of automatic tallying system of the present invention；
Fig. 7 is that a kind of small material of automatic tallying system of the present invention arranges section top view；
Fig. 8 is a kind of A-A view of automatic tallying system of the present invention；
Fig. 9 is a kind of B-B view of automatic tallying system of the present invention；
Figure 10 is a kind of C-C view of automatic tallying system of the present invention；
In figure: 1-feed belt feeder；2-special-shaped sliding slots；21-sliding slots I；22-sliding slots II；211-glide slopes I；
212-glide slopes II；213-glide slopes III；214-glide slopes IV；3-pre-finishing belt units, 31-pre-finishing belt feeders
I, 32-pre-finishing belt feeders II；4-keep to the side collator；41-right racks；42-left frames；43-keep to the side cross roll；5-shields
Plate；6-side-stand type belts；7-materials reflux conveying unit；8-discharge chutes, 81-discharge chute entrances, 82-discharges are sliding
Slot outlet；9-discharge conveyers, 91-discharge rollers, 92-conveying rolls, 93-backplates；10-lateral separation machines, 101-
Backplate, 102-conveying narrowbands, 103-separation cross rolls；11-position detecting devices；12-are longitudinally separated machine, 121-backplates,
122-conveying narrowbands；13-flow control belt units；14-flow detectors；18-materials；19-lateral transfer rollers
Cylinder；
W1 in figure indicate to keep to the side collator (4) output end conveyor surface width, W2 indicate discharge conveyer (9) to the right before
Conveyor surface width, the W3 of side indicate the conveying narrowband (102) of lateral separation machine (10) and are longitudinally separated the conveying narrowband of machine (12)
(122) width that width, W4 indicate lateral separation machine (10) and be longitudinally separated between (12) two side guard plate of machine；
V1 in the figure collator (4) that indicates to keep to the side along the first segment speed of conveying direction, V2 indicates collator (4) edge of keeping to the side
The second segment speed of conveying direction, V3 indicate to keep to the side collator (4) along conveying direction third section speed.
Specific embodiment
Description of specific embodiments of the present invention with reference to the accompanying drawing.
Embodiment one
A kind of automatic tallying system, along material (18) conveying direction be sequentially arranged feed belt feeder (1), special-shaped sliding slot (2),
Pre-finishing belt unit (3), the collator that keeps to the side (4), discharge conveyer (9), lateral separation machine (10), be longitudinally separated machine (12),
Flow control belt unit (13).It is fed belt feeder (1) and pre-finishing belt unit (3) passes through special-shaped sliding slot (2) and vertically overlaps；
Backplate (5) and side-stand type belt (6) are arranged in right rack (41) side of the collator that keeps to the side (4)；Discharge chute entrance (81) arrangement
In the collator that keeps to the side (4) output end, the left frame (42) and discharge roller (91) with the collator that keeps to the side (4) are in the same side；Material
Reflux conveying unit (7) connects with the discharge chute of discharge chute (8) outlet (82), finally re-injects reflux material and keeps to the side
Collator (4) or the input terminal for being fed belt feeder (1)；Position detecting device (11) is arranged in the machine that is longitudinally separated (12) input terminal；
Flow detector (14) is arranged in the upper of flow control belt unit (13).
Embodiment two
On the basis of technical solution above-mentioned, when it is implemented, can also comprising following features composition technical solution with into
One step achieves the object of the present invention:
The abnormity sliding slot (2) includes two sections of cunnings for being connected with each other and having drop between each other and cause flow direction of material different
The outlet of slot I (21) and sliding slot II (22), the entrance and feed belt feeder (1) of sliding slot I (21) overlaps；The sliding slot I (21) from
Enter opening's edge logistics direction glide slope I (211), glide slope II (212) and the glide slope III (213) different equipped with multiple angles, respectively
Glide slope end is equipped with a common glide slope IV (214), and glide slope IV (214) connects sliding slot II (22), sliding slot II (22)
Outlet connection pre-finishing belt unit (3)；The pre-finishing belt unit (3) include the pre-finishing belt feeder I (31) that flushes and
The pre-finishing belt feeder II (32) of inclination arrangement；The discharge conveyer (9) is equipped with the discharge of two groups of opposite conveying directions side by side
Roller (91) and conveying roll (92), and backplate (93) are equipped in conveying roll (92) side；The lateral separation machine 10 includes double
Side guard plate (101), lateral separation machine conveying narrowband (102), separation cross roll (103)；The lateral separation machine conveys narrowband (102)
The conveying roll (92) of drop-over discharge conveyer (9) and the right frame side for being located at discharge conveyer (9)；It is described to be longitudinally separated machine
(12) comprising it is a plurality of independently drive be longitudinally separated machine conveying narrowband (121) and be set to be longitudinally separated machine conveying narrowband (121)
The bilateral backplate (122) of two sides.
Material (18) pours into pipeline from cage vehicle or is incorporated to from a plurality of pipeline, and in overlap joint, stacked state, material (18) is defeated
It is fed into feed belt feeder (1), feed belt feeder (1) is at a slow speed or interval start and stop are fed to special-shaped sliding slot (2)；Special-shaped sliding slot (2)
Each face downslide angle is different, and the center of gravity of material is different with frictional surface coefficient, corresponding into the supports for material down-sliding speed after sliding slot
Difference, the speed of pre-finishing belt unit (3) match with sliding slot and see material off in time, and overlap joint, the material of stacked state are tentatively whole
Reason is interleaved state；The material of cross-shaped state, which enters, keeps to the side collator (4), under the action of tilting conveying roll, material to
The side for being provided with backplate (5) and side-stand type belt (6) is drawn close；A part of material close neighbour backplate (5) and side-stand type belt (6),
Resistance slows down the speed of the partial material；The cross roll that keeps to the side (43) of multistage speed makes to generate axial clearance between material (18)；And
Row arranges non-close neighbour's material insertion gap under cross roll effect and draws close backplate (5) and side-stand type belt (6) side.Most of material
Arrange is that single-row layout exports.Collator (4) are kept to the side in material output, and into discharge conveyer (9), center of gravity is in discharge chute (8)
The material of side is excluded, and enters material reflux conveying unit (7) by discharge chute (8).Center of gravity is in conveyor surface width W2 model
Material in enclosing enters lateral separation machine (10), and the straight trip of uniline material passes through, and straight trip of the material center of gravity on narrowband side by side passes through,
Remaining passes through cross roll lateral separation.Material (18) enters by position detecting device (11) is longitudinally separated machine (12), position detection
Device (11) detects and feeds back material position, and according to material position, it is defeated using friction speed to be longitudinally separated machine (12) corresponding narrowband
Material is sent, is longitudinally separated so that the material of lateral separation be made to generate；Flow detector (14) detects material spacing, according to detection
As a result, flow control belt unit (13) uses different speed differences, so that the material of single-row output be made to generate appropriate spacing；By row
Expect that sliding slot (8) enter the material of material reflux conveying unit (7), finally re-inject feed belt feeder (1) or system input,
It is arranged again；Flow detector (14) detects and feeds back simultaneously mass flow, and system is according to flow, and adjustment is fed in real time
The speed or start and stop beat of belt feeder (1)；To control feed flow, balanced flow Wave crest and wave trough, excessive material (15) are avoided
Unit (7) are conveyed into reflux.
Embodiment three
On the basis of technical solution above-mentioned, when it is implemented, can also comprising following features composition technical solution with into
One step achieves the object of the present invention:
According to the flow that flow detector (14) are detected, feed belt feeder (1) is regulated the speed in real time or start and stop beat, from
And feed flow, balanced flow Wave crest and wave trough are controlled, avoid excessive material (18) from entering reflux conveying unit (7)；
The abnormity sliding slot (2), sees Fig. 5, comprising two sections of interconnections and has drop between each other and leads to flow direction of material
Different sliding slots I (21) and sliding slot II (22)；Preferential, the object of sliding slot I (21) and sliding slot II (22) on floor projection direction
Stream is in 90 °.The flow direction of material of sliding slot I (21) and feed belt feeder (1) unanimously, equipped with the different multiple faces of downslide angle,
Each face downslide angle is different, and material speed is different, and slide is gathered generation and is longitudinally separated under side；Sliding slot II (22) output is preliminary
The material of longitudinal arrangement.
Example IV
On the basis of technical solution above-mentioned, when it is implemented, can also comprising following features composition technical solution with into
One step achieves the object of the present invention:
The speeds match of the pre-finishing belt unit (3) and sliding slot II (22)；Preferential, pre-finishing belt unit (3)
Speed is greater than the final speed of special-shaped sliding slot (2) downslide material.
Embodiment five
On the basis of technical solution above-mentioned, when it is implemented, can also comprising following features composition technical solution with into
One step achieves the object of the present invention:
The collator that keeps to the side (4) forms conveyor surface, conveying direction by the dip-parallel arrangement roller of multistage friction speed
By backplate (5) and side-stand type belt (6) side, and output end width is less than input terminal width；Preferential, three Duan Sudu are selected,
And V1 < V2 < V3, V3 >=2V1；Material maximum width≤W1≤(material maximum width+material minimum widith).
Embodiment six
On the basis of technical solution above-mentioned, when it is implemented, can also comprising following features composition technical solution with into
One step achieves the object of the present invention:
The discharge conveyer (9) is equipped with the discharge roller (91) and conveying roll of two groups of opposite conveying directions side by side
(92), backplate (93) and in conveying roll (92) side are equipped with, conveying roll (92) conveying direction and the collator (4) that keeps to the side are consistent；
Discharge roller (91) close to discharge chute (8) can also be set as lateral transfer roller (19), see Fig. 6；The size of W2: 0.5 times of object
Expect W2≤0.8 times maximum width < material maximum width, preferentially, the material of W2=0.5 times of+0.5 times of material maximum width
Minimum widith.
Embodiment seven
On the basis of technical solution above-mentioned, when it is implemented, can also comprising following features composition technical solution with into
One step achieves the object of the present invention:
It is constituted by the collator that keeps to the side (4), backplate (5), side-stand type belt (6), discharge conveyer (9) and is kept to the side to arrange section,
The conveyor surface width W1 and discharge conveyer (9) of its collator that keeps to the side (4) output end meet to the conveyor surface width W2 of right front
Following condition:
Material maximum width≤W1≤material maximum width+material minimum widith,
0.5 times of W2≤0.8 times material maximum width < material maximum width；
The material of cross-shaped state, which enters, keeps to the side collator (4), under the action of oblique conveying roll (43), object
Expect to draw close to the side for being provided with backplate (5) and side-stand type belt (6)；A part of material close neighbour backplate (5) and side-stand type belt
(6), resistance slows down the speed of the partial material；Multistage speed makes storeroom generate axial clearance；Non- close neighbour's material exists side by side
Backplate (5) and side-stand type belt (6) side are drawn close in the lower insertion gap of cross roll (43) effect of keeping to the side.It is uniline that most of material, which arranges,
Arrangement output enters discharge conveyer (9), and material of the center of gravity in discharge chute (8) side be excluded, by discharge chute (8) into
Enter material reflux conveying unit (7)；The center of gravity of outputting material is in the W2 width range of backplate side.
The maximum material as characterized above for alloing to keep to the side is smooth by discharge conveyer (9), effectively reduces big material
The problem of repetition recycles in system.
Embodiment eight
On the basis of technical solution above-mentioned, when it is implemented, can also comprising following features composition technical solution with into
One step achieves the object of the present invention:
The lateral separation machine (10) (referring to Fig. 9) conveys narrowband comprising bilateral backplate (101), lateral separation machine
(102), cross roll (103) are separated；Lateral separation machine conveys the conveying roll (92) of narrowband (102) drop-over discharge conveyer (9) simultaneously
In right frame side.Lateral separation machine conveys the width W3≤minimum material width dimensions of narrowband (102), preferentially, W3=is minimum
Material width dimensions -15mm (its width dimensions is 15mm smaller than the width dimensions of minimum material).Material (15) center of gravity is in transverse direction
Straight trip in seperator conveying narrowband (102) passes through, the lateral separation in separation cross roll (103).
Embodiment nine
On the basis of technical solution above-mentioned, when it is implemented, can also comprising following features composition technical solution with into
One step achieves the object of the present invention:
Described be longitudinally separated machine (12) include that a plurality of machine that is longitudinally separated independently driven conveys narrowband 122 and bilateral backplate
121；It is longitudinally separated the equivalent width of machine conveying narrowband 122 and lateral separation machine conveying narrowband (102), W3≤minimum material width
Size, preferential, (its width dimensions is the width dimensions than minimum material to narrowband width=minimum material width dimensions -15mm
Small 15mm)；The material position detected and fed back according to position detecting device (11), corresponding narrowband uses friction speed, to make
The material generation of lateral separation is longitudinally separated, and a column material of the conveying narrowband (102) of preferential lateral separation machine (10) passes through；
Flow control belt unit (13) is according to the storeroom of detection away from using different speed differences between band machine, to make list
The material of row arrangement output generates appropriate spacing.
Embodiment ten
On the basis of technical solution above-mentioned, when it is implemented, can also comprising following features composition technical solution with into
One step achieves the object of the present invention:
The automatic tallying system, it is further characterized in that, by lateral separation machine (10), position detecting device (11), indulge
To seperator (12) constitute small size material arrange section, lateral separation machine conveying narrowband (102) and be longitudinally separated machine convey it is narrow
Width W3, lateral separation machine (10) and the width W4 being longitudinally separated between (12) two side guard plate of machine of band (122) have following spy
Sign:
W3≤material minimum widith,
W4 > material maximum width；
The phenomenon that by keeping to the side to export side by side after arranging there is also part small size material.Material enters lateral separation machine
(10), the material straight trip of single-row layout passes through, and the material of parallel arranged, straight trip of the center of gravity on narrowband passes through, and center of gravity is not narrow
Take by separate cross roll (103) lateral separation；Material enters by position detecting device (11) is longitudinally separated machine (12), position
It sets detection device (11) and detects and feed back material position, according to material position, be longitudinally separated machine (12) corresponding narrowband using different
Speed conveys material, is longitudinally separated so that the material of lateral separation be made to generate.
Particularly, a kind of packing material sorting equipment, it is characterised in that by feed belt feeder (1), special-shaped sliding slot (2) and first whole
Manage belt unit (3) composition.Feed belt feeder (1) is delivered into the material (18) of overlap joint, stacked state, is fed belt feeder
(1) at a slow speed or intermittent start-stop is fed to special-shaped sliding slot (2).The each face downslide angle of special-shaped sliding slot (2) is different, the center of gravity of material and
Frictional surface coefficient is different, and gliding speed is accordingly different.The material (18) for entering special-shaped sliding slot (2) simultaneously gathers during downslide
Hold together and do not reach generation simultaneously to be longitudinally separated；The speed of pre-finishing belt unit (3) is matched with sliding slot sees material off in time, takes
It connects, the material edit of stacked state is interleaved state.
The packing material sorting equipment (referring to Fig. 5) can be with:
The abnormity sliding slot (2) includes two sections of cunnings for being connected with each other and having drop between each other and cause flow direction of material different
The outlet of slot I (21) and sliding slot II (22), the entrance and feed belt feeder (1) of sliding slot I (21) overlaps；The sliding slot I (21) from
Enter opening's edge logistics direction glide slope I (211), glide slope II (212) and the glide slope III (213) different equipped with multiple angles,
The end of each glide slope is equipped with common glide slope IV (214), and glide slope IV (214) connects sliding slot II (22), sliding slot II (22)
Outlet connect pre-finishing belt unit (3).
Preferably, setting sliding slot I (21) and sliding slot II (22) make their flow direction of material on the projection surface be in 90 °.
The flow direction of material of sliding slot I (21) and feed belt feeder (1) unanimously, equipped with the different multiple faces of downslide angle, each face gliding angle
Different, material speed difference is spent, slide is gathered generation and is longitudinally separated under side；Sliding slot II (22) exports the object of preliminary longitudinal arrangement
Material.
According to foregoing invention, a kind of automatic tally method based on automatic tallying system comprising the steps of:
1) feeding: enter feed belt feeder (1) in the material (18) of overlap joint, stacked state, control feed belt feeder (1) is slow
Speed or interval start and stop are fed to special-shaped sliding slot (2)；
2) pre-finishing: the speed of control pre-finishing belt unit (3) is matched with special-shaped sliding slot (2), and it is (different to see material off in time
Each face downslide angle of shape sliding slot (2) is different, and the center of gravity of material (18) is different with frictional surface coefficient, into the object after sliding slot
Expect that (18) gliding speed is accordingly different, gather during downslide and does not reach to generate and be longitudinally separated simultaneously.In overlap joint, heap
Material (18) edit of overlapping state is interleaved state)；
3) single-row layout arranges: the multistage speed by controlling the cross roll (41) that keeps to the side, so that into the collator that keeps to the side (4)
(under the action of the cross roll that keeps to the side (41), material (18) is to being equipped with backplate (5) and side-stand type skin for the material (18) of cross-shaped state
The side of band (6) is drawn close；A part of material (18) close neighbour's backplate (5) and side-stand type belt (6), resistance slow down the partial material
Speed, non-close neighbour's material speed is faster than close neighbour's material speed) between generate axial clearance, non-close neighbour's material to backplate (5) and
Side-stand type belt (6) is drawn close and is inserted into gap；It is that single-row layout exports that most of material, which arranges,；
4) exclude to arrange: collator (4) are kept to the side in material output, and into discharge conveyer (9), center of gravity is in discharge chute (8)
The material of side is excluded, and is entered material reflux conveying unit (7) by discharge chute (8), is finally re-injected and keep to the side to arrange
Machine (4) or system input；The center of gravity of outputting material is in the W2 width range of backplate side；
5) lateral separation: material enters lateral separation machine (10), and the material of single-row layout passes through in W4 width range, and
Straight trip of the row arrangement material center of gravity in lateral separation machine conveying narrowband (102) passes through, and passes through discharge roller not on narrowband
(91) lateral separation；
6) be longitudinally separated: material enters by position detecting device (11) is longitudinally separated machine (12), position detecting device
(11) it detects and feeds back material position, be longitudinally separated machine (12) corresponding machine that is longitudinally separated and convey narrowband (122) using friction speed
Material is conveyed, is longitudinally separated so that the material of lateral separation be made to generate；
7) flow detected according to the flow detector (14), feed belt feeder (1) is regulated the speed or start and stop, avoids
Excessive material enters system and causes repetitive cycling.
8) flow detector (14) detects material spacing simultaneously, according to real-time spacing, flow control belt unit
(13) different speed differences are used, so that the material of single-row output be made to generate appropriate spacing；
9) the cargo output system that automatic arranging is completed.
Can also include following characteristics in above method step:
Pre-finishing belt unit (3) speed is greater than the final speed of special-shaped sliding slot (2) downslide material；It is described keep to the side it is whole
Reason machine (4) forms conveyor surface by the roller of the dip-parallel arrangement of multistage friction speed, the collator that keeps to the side (4) by more
The dip-parallel arrangement roller of section friction speed forms conveyor surface, and described multistage speed selection tri- sections of speed of V1, V2 and V3 meet
V1 < V2 < V3 and V3 >=2V1.
The conveyor surface width W1 of the collator output end that keeps to the side meets: material maximum width≤W1≤material maximum width
+ material minimum widith；
The discharge conveyer (9) meets to the conveyor surface width W2 of right front:
0.5 times of W2≤0.8 times material maximum width < material maximum width, preferential, W2=0.5 times of material is maximum wide
The material minimum widith of+0.5 times of degree.
The machine conveying narrowband 122 that is longitudinally separated is consistent with lateral separation machine conveying narrowband (102) width W3, W3≤minimum
Material width dimensions, preferential, (its width dimensions is the broad-ruler than minimum material to W3=minimum material width dimensions -15mm
Very little small 15mm).
The lateral separation machine (10) and the width W4 being longitudinally separated between (12) two side guard plate of machine meet: W4 > material
Maximum width.
Claims (10)
1. a kind of automatic tallying system, which is characterized in that be sequentially arranged feed belt feeder (1), different along material (18) conveying direction
Shape sliding slot (2), pre-finishing belt unit (3), the collator that keeps to the side (4), discharge conveyer (9), lateral separation machine (10), Zong Xiangfen
It disembarks (12) and flow control belt unit (13)；It is sliding by abnormity to be wherein fed belt feeder (1) and pre-finishing belt unit (3)
Slot (2) vertically overlaps；Backplate (5) and side-stand type belt (6) are arranged in right rack (41) side of the collator that keeps to the side (4)；Discharge is sliding
Slot entrance (81) is arranged in the collator that keeps to the side (4) output end, the left frame (42) and discharge roller (91) with the collator that keeps to the side (4)
In the same side；Material reflux conveying unit (7) connects with the discharge chute of discharge chute (8) outlet (82), finally by reflux
The input terminal that material re-injects the collator that keeps to the side (4) or is fed belt feeder (1)；Position detecting device (11) setting is being longitudinally separated
Machine (12) input terminal；Flow detector (14) is arranged in the top of flow control belt unit (13).
2. automatic tallying system according to claim 1, which is characterized in that the abnormity sliding slot (2) includes two sections mutual
Connection and the sliding slot I (21) and sliding slot II (22) for having drop between each other and causing flow direction of material different, the entrance of sliding slot I (21)
Outlet with feed belt feeder (1) overlaps；The sliding slot I (21) is equipped with the different downslide of multiple angles from opening's edge logistics direction is entered
Face I (211), glide slope II (212) and glide slope III (213), each glide slope end are equipped with a common glide slope IV (214),
Glide slope IV (214) connects sliding slot II (22), and the outlet of sliding slot II (22) connects pre-finishing belt unit (3).
3. automatic tallying system according to claim 1, which is characterized in that the pre-finishing belt unit (3) includes flat
The pre-finishing belt feeder I (31) connect and the pre-finishing belt feeder II (32) being in tilted layout；The collator that keeps to the side (4), by multistage
The roller of the dip-parallel arrangement of friction speed forms conveyor surface, and conveying direction leans on backplate (5) and side-stand type belt (6) side,
And output end width is less than input terminal width；The discharge conveyer (9) is equipped with the material roller of two groups of opposite conveying directions side by side
Cylinder (91) and conveying roll (92), and backplate (93) are equipped in conveying roll (92) side.
4. automatic tallying system according to claim 1, which is characterized in that the lateral separation machine (10) is protected comprising bilateral
Plate (101), conveying narrowband (102), separation cross roll (103)；The conveying of conveying narrowband (102) drop-over discharge conveyer (9)
Roller (92) and the right frame side for being located at discharge conveyer (9).
5. automatic tallying system according to claim 1, which is characterized in that described be longitudinally separated machine (12) include a plurality of only
The conveying narrowband (121) of vertical driving and the bilateral backplate (122) for being set to conveying narrowband (121) two sides.
6. automatic tallying system according to claim 1, which is characterized in that the flow of foundation detection device (14) detection,
Feed belt feeder (1) is regulated the speed in real time or start and stop beat；The sliding slot I (21) and sliding slot II (22) flow direction of material are in 90 °；Institute
State the final speed that pre-finishing belt unit (3) speed is greater than special-shaped sliding slot (2) downslide material；The conveying roll (92) it is defeated
It send direction and the collator (4) that keeps to the side is consistent.
7. automatic tallying system according to claim 1 or 6, which is characterized in that described collator that keeps to the side (4) output end
Conveyor surface width indicate that discharge conveyer (9) is indicated to the conveyor surface width of right front with W2 with W1, the W1 and W2 are full
Foot: material maximum width≤W1≤material maximum width+material minimum widith；0.5 times of W2≤0.8 times material maximum width < object
Expect maximum width；The collator that keeps to the side (4) forms conveyor surface by the dip-parallel arrangement roller of multistage friction speed.
8. automatic tallying system according to claim 1 or 6, which is characterized in that the multistage speed selects V1, V2 and V3
Three sections of speed meet: V1 < V2 < V3 and V3 >=2V1.
9. automatic tallying system according to claim 1 or 5, which is characterized in that the discharge roller close to discharge chute (8)
(91) lateral transfer roller (19) are set as；The material minimum widith of W2=0.5 times of+0.5 times of material maximum width；The cross
It is indicated to the narrowband width of seperator conveying narrowband (102) with W3, the W3≤minimum material width dimensions；The W3 is than most
The small 15mm of the width dimensions of small material.
10. automatic tallying system according to claim 1 or 6, which is characterized in that described to be longitudinally separated machine conveying narrowband
(121) narrowband width lateral separation machine conveying narrowband (102) narrowband width indicated with W4, W4 > material maximum width.
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| CN110654609A (en) * | 2019-10-18 | 2020-01-07 | 昆明昆船物流信息产业有限公司 | Automatic packing material arranging and single-row outputting system |
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|---|---|
| CN109607129B (en) | 2021-09-24 |
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