CN109606296A - Assembly is protected under a kind of skeleton commercial vehicle of memorial alloy - Google Patents
Assembly is protected under a kind of skeleton commercial vehicle of memorial alloy Download PDFInfo
- Publication number
- CN109606296A CN109606296A CN201811568480.6A CN201811568480A CN109606296A CN 109606296 A CN109606296 A CN 109606296A CN 201811568480 A CN201811568480 A CN 201811568480A CN 109606296 A CN109606296 A CN 109606296A
- Authority
- CN
- China
- Prior art keywords
- niti
- support frame
- glass fiber
- bracket
- fiber cloth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
- B60R19/56—Fittings damping bouncing force in truck collisions, e.g. bumpers; Arrangements on high-riding vehicles, e.g. lorries, for preventing vehicles or objects from running thereunder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
- B60R19/56—Fittings damping bouncing force in truck collisions, e.g. bumpers; Arrangements on high-riding vehicles, e.g. lorries, for preventing vehicles or objects from running thereunder
- B60R19/565—Fittings damping bouncing force in truck collisions, e.g. bumpers; Arrangements on high-riding vehicles, e.g. lorries, for preventing vehicles or objects from running thereunder on vehicle sides
Abstract
A kind of lightweight memorial alloy skeleton protection assembly, includes the protection crossbeam and cast aluminium bracket that Glass fiber cloth laminates and NiTi marmem support frame are constituted.The upper and lower surfaces of NiTi marmem support frame cover Glass fiber cloth laminates, and Glass fiber cloth laminates are fixed together by resene glue sticking constitutes protection crossbeam;NiTi marmem support frame is made of M font NiTi alloy bracket and groined type NiTi latten, M font NiTi alloy bracket is welded on groined type NiTi latten, single layer skeleton structure is formed, single layer skeleton structure, which is successively welded, forms NiTi marmem support frame.Cast aluminium bracket and the Glass fiber cloth laminates of side are connected to a fixed, and constitute protection assembly.The present invention improves impact resistance, realize substantially drop weight, and using NiTi marmem can recovery characteristic realize dynamic load unloading after automatic recovery, improve protection assembly service life.
Description
Technical field
The invention belongs to commercial vehicle front underrun protection device design fields, devise one for the transverse property of protection crossbeam
The kind skeleton lower protection assembly of memorial alloy mixes application technology, knot using space frame structure designing technique and light material
Recovery characteristic of the NiTi shape memory alloy material after load unloading is closed, Lai Shixian pressure loading acts on oneself of rear
It is dynamic to repair, it is keeping and under conventional safety device performance unanimous circumstances, is realizing substantially drop weight.
Background technique
Commercial vehicle front underrun protection device is made of protection crossbeam and connecting bracket, in addition to meeting some size requirements
Outside, the active force in reply protection direction has enough barrier forces, and especially protection crossbeam answers transverse property with higher.Often
The front lower portion protection crossbeam of rule is to be fabricated by steel plate through processes such as roll bending, welding, and internal usually welding stiffening plate is come
Guarantee whole anti-bending strength and reliability, therefore exist and expect thick redundancy have biggish drop weight space.
Summary of the invention
The present invention proposes to protect assembly under a kind of skeleton commercial vehicle of memorial alloy, can be to be parallel to that vehicle is horizontal, the longitudinal axis
Active force enough barrier forces is provided, reduce the risk that other vehicles pierce its bottom.Due to being closed using NiTi shape memory
Gold, glass fibre and casting aluminium material, in conjunction with space frame design concept, compared with the roll bending steel assembly of traditional handicraft, light weight
Change significant effect.
The present invention protects the anti-bending strength of crossbeam as mesh for the functional characteristics of commercial vehicle front lower portion protection assembly to be promoted
Mark, using space frame structure designing technique, NiTi shape memory alloy material, glass mat, cast aluminium bracket are combined,
Devise skeleton commercial vehicle front lower portion protection assembly.Wherein, coating of the glass mat as protection crossbeam, plays envelope
With the effect of fixing internal skeleton;NiTi shape memory alloy material is made through cutting, punching press, heat treatment, shape training, welding
Protect the inside support frame of crossbeam;Glass fiber cloth laminates and NiTi alloy support frame are fixed by resene glue sticking.
The left and right both ends of side Glass fiber cloth laminates are connected with cast aluminium bracket by bolt respectively, constitute lower portion assembly.This
Kind assembly structure has good anti-bending strength, and special using reply of the NiTi shape memory alloy material after load unloading
Property, Lai Shixian pressure loading acts on the automatic rebounding reparation of rear protecting crossbeam, assembly reduction by 40% of the weight compared with same level vehicle
More than.The skeleton front lower portion protection assembly of similar memorial alloy does not appear in commercial vehicle component structural design field.
The present invention includes Glass fiber cloth laminates and NiTi marmem support frame, NiTi marmem
The upper and lower surfaces of support frame cover Glass fiber cloth laminates, and Glass fiber cloth laminates pass through resene glue and support frame
Realization is adhesively fixed, and constitutes protection crossbeam.Protection crossbeam two sides are connect by screw bolt and nut with cast aluminium bracket, and it is total to constitute protection
At.The NiTi marmem support frame is by being thin by M font NiTi alloy bracket and groined type NiTi alloy
Plate is constituted, and M font NiTi alloy bracket is welded on groined type NiTi latten, forms single layer skeleton structure, single layer skeleton
Structure, which is successively welded, forms NiTi marmem support frame.
Upper and lower surfaces covering of the Glass fiber cloth laminates as protection crossbeam;
The M font NiTi alloy bracket is through wire cutting, punching press, heat treatment, shape training manufacture, the well
Font NiTi latten is manufactured through wire cutting technology.
Cast aluminium bracket is realized by the side of screw bolt and nut and Glass fiber cloth laminates and is connected and fixed, and it is total to constitute protection
At.
The present invention can be used for designing the protection below front lower portion, rear lower and the side of commercial vehicle and prevent piercing device.
Glass fiber cloth laminates can according to rigidity and intensity requirement, using different performance grade, different fiber directions,
The glass mat of different-thickness.
Through wire cutting, punching press, heat treatment, shape training manufacture M font NiTi alloy bracket, play support, energy-absorbing,
And the function of shape is automatically replied, it is each laminated to play connection for the groined type NiTi latten manufactured using wire cutting technology
The effect of golden bracket, M font NiTi alloy bracket and groined type NiTi latten weld to form single layer skeleton structure, by single layer
Skeleton structure is successively welded into NiTi marmem support frame.
Beneficial effects of the present invention:
It can substitute and protect assembly under the commercial vehicle of traditional heavy wall metal structure form, before having same bearing capacity
It puts, realizes lightweight, and automatically reply original shape after pressure loading unloading using NiTi marmem, promoted
Protect the service life of assembly.The stability of load bearing process middle cross beam is kept using Glass fiber cloth laminates;Utilize NiTi shape
Memorial alloy support frame Promoting Layered Buffer energy-absorbing is horizontal, and reduces shock loading damage caused by vehicle and occupant;And NiTi
Marmem can automatically return to the shape of initial training after unloading, and then compressive deformation position is supported to return back to just
Beginning state.In addition, the application of light material and space frame, which design, reduces overall weight also significantly, be conducive to the light of vehicle
Quantitative design.M word in the material type and intensity rank and NiTi marmem support frame of Glass fiber cloth laminates
Angle at the top of shape NiTi alloy bracket, the layout density of bracket can carry out completely new optimization design according to different bearer function,
Can be used for designing below front lower portion, rear lower and the side of commercial vehicle it is anti-pierce device, there is fabulous scalability and application
Prospect.
Detailed description of the invention
Fig. 1 is stereoscopic schematic diagram of the invention.
Fig. 2 is top view of the invention.
Fig. 3 is the M font NiTi alloy bracket stereoscopic schematic diagram of single layer of the present invention.
Fig. 4 is the groined type NiTi latten schematic diagram of single layer of the present invention.
Fig. 5 is NiTi marmem support frame sectional perspective schematic diagram of the invention.
Specific embodiment
It please refers to shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the present invention includes Glass fiber cloth laminates 1 and NiTi shape
The upper and lower surface of memorial alloy support frame 2, NiTi marmem support frame 2 covers Glass fiber cloth laminates 1, glass
Fibre cover 1 is fixed together by resene glue sticking constitutes protection crossbeam;The NiTi marmem branch
Support bone frame 2 is made of M font NiTi alloy bracket 4 and groined type NiTi latten 3, and M font NiTi alloy bracket 4 welds
On groined type NiTi latten 3, single layer skeleton structure is formed, single layer skeleton structure successively welds and forms NiTi shape memory
Alloy support frame 2.
Upper and lower surfaces covering of the Glass fiber cloth laminates 1 as protection crossbeam;
The M font NiTi alloy bracket 4 is manufactured through wire cutting, punching press, heat treatment, shape training, described
Groined type NiTi latten 3 is manufactured through wire cutting technology.
Cast aluminium bracket 5 is connected and fixed by screw bolt and nut and the realization of Glass fiber cloth laminates 1, constitutes protection assembly.
The present invention can be used for designing the protection below front lower portion, rear lower and the side of commercial vehicle and prevent piercing device.
Glass fiber cloth laminates can according to rigidity and intensity requirement, using different performance grade, different fiber directions,
The glass mat of different-thickness.
M font NiTi alloy bracket 4 through wire cutting, punching press, heat treatment, shape training manufacture, plays support, inhales
It is each to play connection for the function of capable of and automatically replying shape, the groined type NiTi latten 3 manufactured using wire cutting technology
The effect of layer alloy bracket, M font NiTi alloy bracket 4 and the welding of groined type NiTi latten 3 form single layer skeleton structure,
Single layer skeleton structure is successively welded into truss-like NiTi marmem support frame 2.
Claims (3)
1. protecting assembly under a kind of skeleton commercial vehicle of memorial alloy, it is characterised in that: include Glass fiber cloth laminates (1) and
The upper and lower surface of NiTi marmem support frame (2), NiTi marmem support frame (2) covers glass fibre
Coating (1), Glass fiber cloth laminates (1) are fixed together by resene glue sticking constitutes protection crossbeam;Described
NiTi marmem support frame (2) is by M font NiTi alloy bracket (4) and groined type NiTi latten (3) structure
At M font NiTi alloy bracket (4) is welded on groined type NiTi latten (3), forms single layer skeleton structure, single layer bone
Frame structure, which is successively welded, forms NiTi marmem support frame (2).
2. protecting assembly under the skeleton commercial vehicle of a kind of memorial alloy according to claim 1, it is characterised in that: further include
Have cast aluminium bracket (5), cast aluminium bracket (5) is realized with Glass fiber cloth laminates (1) by screw bolt and nut and is connected and fixed.
3. protecting assembly under the skeleton commercial vehicle of a kind of memorial alloy according to claim 1, it is characterised in that: described
M font NiTi alloy bracket (4) is through wire cutting, punching press, heat treatment, shape training manufacture, and the groined type NiTi is closed
Golden thin plate (3) is manufactured through wire cutting technology.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811568480.6A CN109606296B (en) | 2018-12-21 | 2018-12-21 | Memory alloy framework type commercial vehicle lower protection assembly |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811568480.6A CN109606296B (en) | 2018-12-21 | 2018-12-21 | Memory alloy framework type commercial vehicle lower protection assembly |
Publications (2)
Publication Number | Publication Date |
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CN109606296A true CN109606296A (en) | 2019-04-12 |
CN109606296B CN109606296B (en) | 2021-09-14 |
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CN201811568480.6A Active CN109606296B (en) | 2018-12-21 | 2018-12-21 | Memory alloy framework type commercial vehicle lower protection assembly |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1849234A (en) * | 2003-07-03 | 2006-10-18 | 奈特夏普国际有限公司 | Bumper system incorporating thermoformed energy absorber |
CN101590835A (en) * | 2009-06-30 | 2009-12-02 | 哈尔滨工业大学 | Federal bumper based on shape-memory material |
CN105015459A (en) * | 2014-04-25 | 2015-11-04 | 通用汽车环球科技运作有限责任公司 | Stiffening and/or strengthening a structural member using a pre-made microtruss insert |
GB2527926A (en) * | 2015-05-21 | 2016-01-06 | Daimler Ag | Structural member for a vehicle as well as a crash management system comprising such a structural member |
CN105599715A (en) * | 2016-01-04 | 2016-05-25 | 中国科学院力学研究所 | Impact energy absorption mechanism |
CN207241636U (en) * | 2017-08-14 | 2018-04-17 | 中国第一汽车股份有限公司 | A kind of white body truss-like lightweight bumper assembly |
-
2018
- 2018-12-21 CN CN201811568480.6A patent/CN109606296B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1849234A (en) * | 2003-07-03 | 2006-10-18 | 奈特夏普国际有限公司 | Bumper system incorporating thermoformed energy absorber |
CN101590835A (en) * | 2009-06-30 | 2009-12-02 | 哈尔滨工业大学 | Federal bumper based on shape-memory material |
CN105015459A (en) * | 2014-04-25 | 2015-11-04 | 通用汽车环球科技运作有限责任公司 | Stiffening and/or strengthening a structural member using a pre-made microtruss insert |
GB2527926A (en) * | 2015-05-21 | 2016-01-06 | Daimler Ag | Structural member for a vehicle as well as a crash management system comprising such a structural member |
CN105599715A (en) * | 2016-01-04 | 2016-05-25 | 中国科学院力学研究所 | Impact energy absorption mechanism |
CN207241636U (en) * | 2017-08-14 | 2018-04-17 | 中国第一汽车股份有限公司 | A kind of white body truss-like lightweight bumper assembly |
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CN109606296B (en) | 2021-09-14 |
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