CN109605540B - Full-automatic ceramic hot press unit - Google Patents
Full-automatic ceramic hot press unit Download PDFInfo
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- CN109605540B CN109605540B CN201811502512.2A CN201811502512A CN109605540B CN 109605540 B CN109605540 B CN 109605540B CN 201811502512 A CN201811502512 A CN 201811502512A CN 109605540 B CN109605540 B CN 109605540B
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- stamping
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- fixedly connected
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/025—Hot pressing, e.g. of ceramic materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
Abstract
The invention relates to a stamping device, in particular to a full-automatic ceramic hot-pressing device, which comprises a whole machine bracket, a power mechanism, a stamping mechanism, a pushing mechanism and a discharging mechanism, the stamping mechanism and the pushing mechanism can realize intermittent motion through the tooth-lacking gear I arranged on the power mechanism, when the tooth-lacking gear I rotates for one circle, the stamping mechanism and the pushing mechanism both reciprocate once, the stamping mechanism carries out hot pressing on the ceramic in the extrusion die I, the hot-pressing material is extruded to form a spigot through the two mould spigots, the spigot formed by the hot-pressing formed ceramics pushes the hot-pressing formed ceramics out of the extrusion mould I through the two discharging mechanisms under the action of the compression spring, the pushing mechanism pushes out the ceramic subjected to hot press forming on the two discharging mechanisms for one working cycle to complete, and the repeated movement realizes efficient hot press forming of the ceramic.
Description
Technical Field
The invention relates to a stamping device, in particular to a full-automatic ceramic hot-pressing device.
Background
For example, the publication number CN202878685U discloses an automatic hot melting and hot pressing device for plastic product assembly, which comprises a hot pressing device, a feeding device and an electrical control device; the hot-pressing device comprises a driving cylinder, a mounting plate for fixing the driving cylinder, a guide pillar for supporting the mounting plate, a movable plate penetrating through the guide pillar through a bearing, and a hot-pressing plate fixed below the movable plate, wherein the movable part of the driving cylinder is abutted against the upper part of the movable plate, and the hot-pressing plate is also connected with a constant temperature circuit; the pressing device comprises a first driving piece and a pressing piece connected with the first driving piece; the feeding device comprises a material loading platform, a linear guide rail for conducting the material loading platform and a second driving piece for driving the material loading platform; the utility model has the defect that the ceramic can not be efficiently hot-pressed.
Disclosure of Invention
The invention aims to provide a full-automatic ceramic hot-pressing device which can realize high-efficiency hot-pressing molding of ceramics.
The purpose of the invention is realized by the following technical scheme:
a full-automatic ceramic hot-pressing device comprises a complete machine support, a power mechanism, a punching mechanism, a pushing mechanism and a discharging mechanism, wherein the complete machine support comprises two support plates I, two support legs, two connecting plates I, a bearing seat, two connecting plates II, an extrusion die I, a die spigot, two support plates II, a vertical waist hole, a sliding support plate and a horizontal waist hole, the two support plates I are fixedly connected with two ends of the two support plates I, the two support legs on two sides are fixedly connected with the connecting plates I, the bearing seat is fixedly connected with one side of each support plate I, the connecting plates II are fixedly connected with the inner sides of the two support plates I, the inner sides of the two connecting plates II are fixedly connected with the extrusion die I, the die spigot is arranged on two sides of the upper end of the extrusion die I, the support plates II are fixedly connected with the middle ends of the two, the two support plates II are fixedly connected with sliding support plates, and horizontal waist holes are formed in the two sliding support plates;
the power mechanism comprises a motor, a tooth-missing gear I, a power shaft I, a power gear I, a power belt wheel I, a power shaft II, a power gear II and a power belt wheel II, the motor is fixedly connected to one of the connecting plates I, an output shaft of the motor is rotatably connected to the other connecting plate I, the tooth-missing gear I is fixedly connected to the motor, two ends of the power shaft I are respectively and fixedly connected to the two connecting plates I, the middle end of the power shaft I is fixedly connected with the power gear I, the power gear I and the tooth-missing gear I are in meshing transmission, one end of the power shaft I is fixedly connected with the power belt wheel I, two ends of the power shaft II are respectively and fixedly connected to the two connecting plates I, the middle end of the power shaft II is fixedly connected with the power gear II, the power gear II and the tooth-missing gear I are in meshing transmission, and;
the stamping mechanism comprises stamping shafts I, stamping cranks, stamping gears, stamping shafts II, stamping belt wheels, tooth-lacking gears II, stamping sliding plates, stamping sliding blocks, stamping push plates, stamping baffle plates, extrusion dies II and extrusion connecting rods, wherein the stamping shafts I are provided with two stamping shafts I which are respectively and rotatably connected to two support plates II, the inner sides of the two stamping shafts I are respectively and fixedly connected with the stamping cranks, the stamping gears are fixedly connected to one of the stamping shafts I, the stamping shafts II are rotatably connected to one of the support plates II, the stamping shafts II are fixedly connected with the stamping belt wheels and the tooth-lacking gears II, the tooth-lacking gears II are in meshing transmission with the stamping gears, the stamping belt wheels are connected with the power belt wheels I through belt transmission, the two ends of the stamping sliding plates are respectively and fixedly connected with the stamping sliding blocks, the two stamping sliding blocks are respectively and slidably connected in, both sides of the lower end of the stamping sliding plate are fixedly connected with stamping push plates, the middle end of the lower side of the stamping sliding plate is fixedly connected with a stamping baffle plate, the lower end of the stamping baffle plate is fixedly connected with an extrusion die II, the extrusion die II is positioned on the upper side of the extrusion die I, the upper end of an extrusion connecting rod is hinged at an eccentric position between two stamping cranks, and the lower end of the extrusion connecting rod is hinged on the stamping sliding plate;
the pushing mechanism comprises two pushing shafts, two pushing belt wheels, two pushing cranks, two pushing sliding plates, two pushing sliding blocks, two pushing plates and two pushing connecting rods, the two pushing shafts are respectively and rotatably connected to two bearing seats, the pushing belt wheels are rotatably connected to one of the pushing shafts, the pushing belt wheels and the power belt wheels II are connected through belt transmission, the pushing cranks are fixedly connected to the inner sides of the two pushing shafts, the pushing sliding blocks are fixedly connected to two ends of the pushing sliding plates, the two pushing sliding blocks are respectively and slidably connected into the two horizontal waist holes, the pushing plates are fixedly connected to the pushing sliding blocks, one ends of the pushing connecting rods are hinged to the eccentric position between the two pushing cranks, and the other ends of the pushing connecting rods are hinged;
discharge mechanism is including going out flitch and ejection of compact sliding column, goes out two ejection of compact sliding columns of fixedly connected with on the flitch, and discharge mechanism is provided with two, and four ejection of compact sliding columns are sliding connection respectively on two connecting plates II, all overlaps on four ejection of compact sliding columns to be equipped with compression spring, and compression spring is located between connecting plate II and the play flitch.
As the technical scheme is further optimized, the full-automatic ceramic hot-pressing device is characterized in that the gear with the missing teeth I is provided with half-circle teeth, and the reference circle diameter of the gear with the missing teeth I is twice that of the power gear I and the power gear II.
As a further optimization of the technical scheme, the full-automatic ceramic hot-pressing device further comprises stamping adjusting holes, stamping adjusting rods and locking nuts, wherein the stamping adjusting holes are formed in the eccentric positions of the two stamping cranks, the two ends of each stamping adjusting rod are respectively connected into the two stamping adjusting holes in a sliding mode, the two ends of each stamping adjusting rod are respectively connected with the locking nuts through threads, and the inner sides of the two locking nuts are respectively in contact with the two stamping cranks.
As the technical scheme is further optimized, the diameter of the power belt wheel I is twice that of the punching belt wheel, the half-circle teeth are arranged on the tooth-missing gear II, and the reference circle diameters of the tooth-missing gear II and the punching gear are equal.
As a further optimization of the technical scheme, the diameter of the power belt wheel II is equal to that of the pushing belt wheel.
As a further optimization of the technical scheme, the full-automatic ceramic hot-pressing device is characterized in that the two stamping pushing plates are respectively positioned on the upper sides of the two discharging plates.
As a further optimization of the technical scheme, the inner sides of the two discharging plates are respectively attached to the two sides of the extrusion die I, and the horizontal heights of the two discharging plates are higher than the horizontal height of the upper end of the extrusion die I.
As a further optimization of the technical scheme, the full-automatic ceramic hot-pressing device is characterized in that the discharge plate and the push plate are positioned at the same horizontal height.
The full-automatic ceramic hot-pressing device has the beneficial effects that:
the invention relates to a full-automatic ceramic hot-pressing device, which can realize intermittent motion of a punching mechanism and a pushing mechanism through a tooth-lacking gear I arranged on a power mechanism, wherein the punching mechanism and the pushing mechanism both reciprocate once when the tooth-lacking gear I rotates for one circle, the punching mechanism carries out hot pressing on ceramic in an extrusion die I, hot-pressing materials are extruded to form a spigot through two die spigots, the spigot formed by hot-pressed ceramic pushes out the hot-pressed ceramic from the extrusion die I under the action of a compression spring through two discharging mechanisms, the pushing mechanism pushes out the hot-pressed ceramic on the two discharging mechanisms for one working cycle to complete, and the repeated motion realizes efficient hot-pressing of the ceramic.
Drawings
The invention is described in further detail below with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic diagram of the overall structure of a full-automatic ceramic hot-pressing device according to the present invention;
FIG. 2 is a schematic diagram of the overall structure of the fully automatic ceramic hot-pressing device of the present invention;
FIG. 3 is a schematic view of the overall bracket structure of the present invention;
FIG. 4 is a schematic diagram of a power mechanism according to the present invention;
FIG. 5 is a schematic structural view of a punching mechanism of the present invention;
FIG. 6 is a schematic cross-sectional view of the stamping mechanism of the present invention;
FIG. 7 is a schematic view of the pushing mechanism of the present invention;
fig. 8 is a schematic structural diagram of the discharging mechanism of the invention.
In the figure: a complete machine bracket 1; a support plate I1-1; supporting legs 1-2; 1-3 of a connecting plate; 1-4 of a bearing seat; connecting plates II 1-5; 1-6 parts of an extrusion die; 1-7 parts of a mould spigot; 1-8 of a support plate; 1-9 parts of vertical waist holes; 1-10 of a sliding support plate; 1-11 parts of horizontal waist holes; a power mechanism 2; a motor 2-1; a gear with missing teeth I2-2; a power shaft I2-3; power gears I2-4; a power belt wheel I2-5; 2-6 of a power shaft; 2-7 parts of a power gear; 2-8 of a power belt wheel; a punching mechanism 3; stamping a shaft I3-1; 3-2 of a stamping crank; punching an adjusting hole 3-3; 3-4 parts of a stamping adjusting rod; 3-5 parts of a locking nut; 3-6 parts of a stamping gear; 3-7 parts of a stamping shaft; 3-8 parts of a punching belt wheel; a gear II with missing teeth 3-9; stamping the sliding plate 3-10; 3-11 of a stamping sliding block; 3-12 parts of a stamping pushing plate; 3-13 parts of a stamping baffle; 3-14 parts of an extrusion die II; 3-15 parts of an extrusion connecting rod; a pushing mechanism 4; pushing the shaft 4-1; a push belt wheel 4-2; pushing a crank 4-3; pushing the sliding plate 4-4; pushing the sliding block 4-5; 4-6 of a push plate; 4-7 of a push connecting rod; a discharging mechanism 5; a discharge plate 5-1; and 5-2 of a discharging sliding column.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The first embodiment is as follows:
the embodiment is described below with reference to fig. 1-8, a full-automatic ceramic hot-pressing device comprises a complete machine support 1, a power mechanism 2, a punching mechanism 3, a pushing mechanism 4 and a discharging mechanism 5, wherein the punching mechanism 3 and the pushing mechanism 4 can realize intermittent motion through a tooth-missing gear i 2-2 arranged on the power mechanism 2, the punching mechanism 3 and the pushing mechanism 4 both reciprocate once when the tooth-missing gear i 2-2 rotates for one circle, the punching mechanism 3 carries out hot pressing on ceramic in an extrusion die i 1-6, hot-pressing materials are extruded to form a spigot through two die spigots 1-7, the spigot formed by hot-pressed ceramic pushes out of the hot-pressed ceramic out of the extrusion die i 1-6 through the two discharging mechanisms 5 under the action of a compression spring, the pushing mechanism 4 pushes out the hot-pressed ceramic on the two discharging mechanisms 5 for one working cycle to complete, the repeated movement realizes the high-efficiency hot-press molding of the ceramics.
The whole machine support 1 comprises support plates I1-1, support legs 1-2, connecting plates I1-3, bearing seats 1-4, connecting plates II 1-5, extrusion dies I1-6, die rabbets 1-7, support plates II 1-8, vertical waist holes 1-9, sliding support plates 1-10 and horizontal waist holes 1-11, two support plates I1-1 are arranged, the two ends of each support plate I1-1 are fixedly connected with the support legs 1-2, the connecting plates I1-3 are fixedly connected between the two support legs 1-2 at the two sides, one sides of the two support plates I1-1 are fixedly connected with the bearing seats 1-4, the inner sides of the two support plates I1-1 are fixedly connected with the connecting plates II 1-5, the inner sides of the two connecting plates II 1-5 are fixedly connected to the extrusion dies I1-6, the two sides of the upper end of the extrusion die I1-6 are respectively provided with a die spigot 1-7, the middle ends of the two support plates I1-1 are respectively fixedly connected with a support plate II 1-8, the two support plates II 1-8 are respectively provided with a vertical waist hole 1-9, the two support plates II 1-8 are respectively fixedly connected with a sliding support plate 1-10, and the two sliding support plates 1-10 are respectively provided with a horizontal waist hole 1-11;
the power mechanism 2 comprises a motor 2-1, a tooth-missing gear I2-2, a power shaft I2-3, a power gear I2-4, a power belt pulley I2-5, a power shaft II 2-6, a power gear II 2-7 and a power belt pulley II 2-8, the motor 2-1 is fixedly connected to one connecting plate I1-3, an output shaft of the motor 2-1 is rotatably connected to the other connecting plate I1-3, the tooth-missing gear I2-2 is fixedly connected to the motor 2-1, two ends of the power shaft I2-3 are respectively fixedly connected to the two connecting plates I1-3, the middle end of the power shaft I2-3 is fixedly connected with the power gear I2-4, and the power gear I2-4 is in meshing transmission with the tooth-missing gear I2-2, one end of the power shaft I2-3 is fixedly connected with a power belt pulley I2-5, two ends of the power shaft II 2-6 are respectively and fixedly connected to two connecting plates I1-3, the middle end of the power shaft II 2-6 is fixedly connected with a power gear II 2-7, the power gear II 2-7 and the gear with teeth I2-2 are in meshing transmission, and one end of the power gear II 2-7 is fixedly connected with a power belt pulley II 2-8;
the stamping mechanism 3 comprises stamping shafts I3-1, stamping cranks 3-2, stamping gears 3-6, stamping shafts II 3-7, stamping belt wheels 3-8, gear lacking gears II 3-9, stamping sliding plates 3-10, stamping sliding blocks 3-11, stamping push plates 3-12, stamping baffle plates 3-13, extrusion dies II 3-14 and extrusion connecting rods 3-15, two stamping shafts I3-1 are arranged, the two stamping shafts I3-1 are respectively and rotatably connected to the two support plates II 1-8, the inner sides of the two stamping shafts I3-1 are respectively and fixedly connected with the stamping cranks 3-2, the stamping gears 3-6 are fixedly connected to one of the stamping shafts I3-1, the stamping shafts II 3-7 are rotatably connected to one of the support plates II 1-8, a stamping shaft II 3-7 is fixedly connected with a stamping belt wheel 3-8 and a tooth-missing gear II 3-9, the tooth-missing gear II 3-9 is in meshing transmission with the stamping gear 3-6, the stamping belt wheel 3-8 is in belt transmission connection with a power belt wheel I2-5, two ends of a stamping sliding plate 3-10 are fixedly connected with stamping sliding blocks 3-11, the two stamping sliding blocks 3-11 are respectively in sliding connection with two vertical waist holes 1-9, two sides of the lower end of the stamping sliding plate 3-10 are respectively and fixedly connected with stamping push plates 3-12, the middle end of the lower side of the stamping sliding plate 3-10 is fixedly connected with a stamping baffle plate 3-13, the lower end of the stamping baffle plate 3-13 is fixedly connected with an extrusion die II 3-14, the extrusion die II 3-14 is positioned on the upper side of, the upper end of the extrusion connecting rod 3-15 is hinged at the eccentric position between the two stamping cranks 3-2, and the lower end of the extrusion connecting rod 3-15 is hinged on the stamping sliding plate 3-10;
the pushing mechanism 4 comprises two pushing shafts 4-1, two pushing belt wheels 4-2, two pushing cranks 4-3, two pushing sliding plates 4-4, two pushing sliding blocks 4-5, two pushing plates 4-6 and two pushing connecting rods 4-7, the two pushing shafts 4-1 are respectively and rotatably connected on two bearing blocks 1-4, the pushing belt wheel 4-2 is rotatably connected on one pushing shaft 4-1, the pushing belt wheel 4-2 is connected with the power belt wheel II 2-8 through belt transmission, the pushing cranks 4-3 are respectively and fixedly connected on the inner sides of the two pushing shafts 4-1, the two ends of the pushing sliding plate 4-4 are respectively and fixedly connected with the pushing sliding blocks 4-5, the two pushing sliding blocks 4-5 are respectively and slidably connected in the two horizontal waist holes 1-11, a push plate 4-6 is fixedly connected to the push sliding block 4-5, one end of a push connecting rod 4-7 is hinged to an eccentric position between the two push cranks 4-3, and the other end of the push connecting rod 4-7 is hinged to the push sliding plate 4-4;
the discharging mechanism 5 comprises a discharging plate 5-1 and discharging sliding columns 5-2, two discharging sliding columns 5-2 are fixedly connected to the discharging plate 5-1, two discharging mechanisms 5 are arranged, four discharging sliding columns 5-2 are respectively connected to two connecting plates II 1-5 in a sliding mode, compression springs are sleeved on the four discharging sliding columns 5-2 and located between the connecting plates II 1-5 and the discharging plate 5-1;
when in use, the ceramic to be hot-pressed and formed is placed in an extrusion die I1-6, a motor 2-1 is started, an output shaft of the motor 2-1 starts to rotate, the output shaft of the motor 2-1 drives a tooth-missing gear I2-2 to rotate by taking the axis of the output shaft of the motor 2-1 as the center, the tooth-missing gear I2-2 is provided with half-circle teeth, the reference circle diameter of the tooth-missing gear I2-2 is twice of that of a power gear I2-4 and a power gear II 2-7, when the tooth-missing gear I2-2 is in meshing transmission with the power gear I2-4, the tooth-missing gear I2-2 is out of meshing transmission with the power gear II 2-7, when the tooth-missing gear I2-2 is out of meshing transmission with the power gear I2-4, the tooth-missing gear I2-2 and the power gear II 2-7, the power gear I2-4 is driven to rotate for one circle when the gear I2-2 rotates for one circle, the power gear II 2-7 is driven to rotate for one circle when the gear I2-2 rotates for one circle, the power gear I2-2 is driven to rotate the power gear I2-4, the power gear I2-4 is driven to drive the power shaft I2-3 to rotate by taking the axis of the power shaft I2-3 as the center, the power shaft I2-3 is driven to drive the power belt pulley I2-5 to rotate by taking the axis of the power shaft I2-3 as the center, the power belt pulley I2-5 is driven to drive the stamping belt pulley 3-8 to rotate by taking the axis of the stamping shaft II 3-7 as the center, the diameter of the power belt pulley I2-5 is twice that of the stamping belt pulley 3-8, and the power belt pulley I2-5 rotates for one circle to drive the stamping belt pulley 3, the punching belt wheel 3-8 drives the punching shaft II 3-7 to rotate for two circles by taking the axis of the punching shaft II 3-7 as the center, the punching shaft II 3-7 drives the tooth-lacking gear II 3-9 to rotate for two circles by taking the axis of the punching shaft II 3-7 as the center, the tooth-lacking gear II 3-9 rotates for two circles, the tooth-lacking gear II 3-9 is provided with half-circle teeth, the reference circle diameters of the tooth-lacking gear II 3-9 and the punching gear 3-6 are equal, the tooth-lacking gear II 3-9 drives the punching gear 3-6 to rotate for half a circle when rotating for one circle, the tooth-lacking gear II 3-9 drives the punching gear 3-6 to rotate for one circle, during installation, the punching sliding plate 3-10 is respectively positioned at the limit position of the upper end movement and the limit position of the lower end when the tooth-lacking gear II 3-9 and the punching gear 3-6 are engaged and disengaged, the extrusion die II 3-14 is stopped for a period of time at the upper limit position and the lower limit position through the tooth missing characteristic of the tooth missing gear II 3-9, so that the extrusion die II 3-14 has enough time to carry out hot pressing on the ceramics of the extrusion die I1-6; when the stamping sliding plate 3-10 is at the lower end limit position, the extrusion die II 3-14 is driven to be at the lower end limit position, the stamping sliding plate 3-10 drives the two stamping pushing plates 3-12 to respectively push the two discharging plates 5-1 to extrude the compression spring so that the two discharging plates 5-1 move downwards, the two stamping pushing plates 3-12 are firstly contacted with the two discharging plates 5-1, when the extrusion die II 3-14 is at the lower end limit position, the ceramic in the extrusion die I1-6 is subjected to hot-press molding, the hot-pressed ceramic is formed on the ceramic through the two die spigots 1-7 by the blocking of the stamping baffle plate 3-13 to form a spigot, when the extrusion die II 3-14 moves upwards, the extrusion die II 3-14 is firstly withdrawn from the extrusion die I1-6, the two stamping pushing plates 3-12 do not extrude the two discharging plates 5-1 any more, and the two discharging plates 5-1 push the formed seam allowance on the ceramic to push the formed ceramic out of the extrusion die I1-6; the downward movement limit position of the extrusion die II 3-14 can be adjusted by adjusting the sliding position of the stamping adjusting rod 3-4 in the two stamping adjusting holes 3-3 to meet more use requirements; the gear-lacking gear I2-2 drives the power gear II 2-7 to rotate by taking the axis of the power shaft II 2-6 as the center, the power gear II 2-7 drives the power shaft II 2-6 to rotate for one circle, the power shaft II 2-6 drives the push belt wheel 4-2 to rotate by taking the axis of the push shaft 4-1 as the center, the push belt wheel 4-2 rotates for one circle to drive the push shaft 4-1 to rotate by taking the axis of the push shaft 4-1 as the center, the push shaft 4-1 drives the two push sliding blocks 4-5 to reciprocate and slide once in the two horizontal waist holes 1-11, the discharge plate 5-1 and the push plate 4-6 are positioned at the same horizontal height, the pushing plates 4-6 push the ceramics on the two discharging plates 5-1 down to complete one-side hot pressing, and the high-efficiency hot-press molding of the ceramics is realized by repeated motion.
The second embodiment is as follows:
the embodiment is described below by combining with figures 1-8, and the embodiment is further described, wherein the gear I2-2 with the missing teeth is provided with a half circle of teeth, and the reference circle diameter of the gear I2-2 with the missing teeth is twice that of the power gear I2-4 and the power gear II 2-7; when the gear with missing teeth I2-2 rotates for a circle, the power gear I2-4 is driven to rotate for a circle, and when the gear with missing teeth I2-2 rotates for a circle, the power gear II 2-7 is driven to rotate for a circle.
The third concrete implementation mode:
the embodiment is described below with reference to fig. 1 to 8, and the embodiment further describes an embodiment two, the stamping mechanism 3 further includes stamping adjusting holes 3-3, stamping adjusting rods 3-4 and lock nuts 3-5, the eccentric positions of the two stamping cranks 3-2 are respectively provided with the stamping adjusting holes 3-3, two ends of the stamping adjusting rods 3-4 are respectively slidably connected in the two stamping adjusting holes 3-3, two ends of the stamping adjusting rods 3-4 are respectively connected with the lock nuts 3-5 through threads, and the inner sides of the two lock nuts 3-5 are respectively contacted with the two stamping cranks 3-2.
The fourth concrete implementation mode:
the third embodiment is further described with reference to fig. 1-8, the diameter of the power pulley i 2-5 is twice that of the punching pulley 3-8, the gear with missing teeth ii 3-9 is provided with half circle of teeth, and the reference circle diameters of the gear with missing teeth ii 3-9 and the punching pulley 3-6 are equal; when the power belt wheel I2-5 rotates for one circle, the stamping belt wheel 3-8 rotates for two circles, and when the tooth-lacking gear II 3-9 rotates for one circle, the stamping gear 3-6 is driven to rotate for half a circle.
The fifth concrete implementation mode:
the fourth embodiment is further described with reference to fig. 1-8, wherein the diameter of the power pulley ii 2-8 is equal to the diameter of the push pulley 4-2; when the power belt wheel II 2-8 rotates for one circle, the power belt wheel II drives the belt wheel 4-2 to rotate for one circle.
The sixth specific implementation mode:
the present embodiment is described below with reference to fig. 1 to 8, and the fifth embodiment is further described in the present embodiment, in which the two stamping pushing plates 3 to 12 are respectively located on the upper sides of the two discharging plates 5 to 1.
The seventh embodiment:
the present embodiment is described below with reference to fig. 1 to 8, and the present embodiment further describes an embodiment six, wherein the inner sides of the two discharging plates 5-1 are respectively attached to two sides of the extrusion die i 1-6, and the horizontal heights of the two discharging plates 5-1 are both higher than the horizontal height of the upper end of the extrusion die i 1-6.
The specific implementation mode is eight:
the present embodiment is described below with reference to fig. 1 to 8, and the seventh embodiment is further described in the present embodiment, in which the discharging plate 5-1 and the pushing plate 4-6 are located at the same horizontal level.
The invention relates to a full-automatic ceramic hot-pressing device, which has the working principle that:
when in use, the ceramic to be hot-pressed and formed is placed in an extrusion die I1-6, a motor 2-1 is started, an output shaft of the motor 2-1 starts to rotate, the output shaft of the motor 2-1 drives a tooth-missing gear I2-2 to rotate by taking the axis of the output shaft of the motor 2-1 as the center, the tooth-missing gear I2-2 is provided with half-circle teeth, the reference circle diameter of the tooth-missing gear I2-2 is twice of that of a power gear I2-4 and a power gear II 2-7, when the tooth-missing gear I2-2 is in meshing transmission with the power gear I2-4, the tooth-missing gear I2-2 is out of meshing transmission with the power gear II 2-7, when the tooth-missing gear I2-2 is out of meshing transmission with the power gear I2-4, the tooth-missing gear I2-2 and the power gear II 2-7, when the gear with missing teeth I2-2 rotates for one circle, the power gear I2-4 rotates for one circle, when the gear with missing teeth I2-2 rotates for one circle, the power gear II 2-7 rotates for one circle, the gear with missing teeth I2-2 drives the power gear I2-4 to rotate by taking the axis of the power shaft I2-3 as the center, the power gear I2-4 drives the power shaft I2-3 to rotate by taking the axis of the power shaft I2-3 as the center, the power shaft I2-3 drives the power belt pulley I2-5 to rotate by taking the axis of the power shaft I2-3 as the center, the power belt pulley I2-5 drives the stamping belt pulley 3-8 to rotate by taking the axis of the stamping shaft II 3-7 as the center, the diameter of the power belt pulley I2-5 is twice as that of the stamping belt pulley 3-8, the power belt wheel I2-5 rotates for one circle to drive the punching belt wheel 3-8 to rotate for two circles, the punching belt wheel 3-8 drives the punching shaft II 3-7 to rotate for two circles by taking the axis of the punching shaft II 3-7 as the center, the punching shaft II 3-7 drives the tooth-missing gear II 3-9 to rotate for two circles by taking the axis of the punching shaft II 3-7 as the center, the tooth-missing gear II 3-9 rotates for two circles, the tooth-missing gear II 3-9 is provided with half circle teeth, the reference circle diameters of the tooth-missing gear II 3-9 and the punching gear 3-6 are equal, the tooth-missing gear II 3-9 rotates for one circle to drive the punching gear 3-6 to rotate for one half circle, the tooth-missing gear II 3-9 rotates for two circles to drive the punching gear 3-6 to rotate, and during installation, when one circle of the tooth-missing gear II 3-9 and the punching gear 3-6 enter into meshing and exit from the meshing mode The extrusion dies II 3-14 are respectively positioned at the extreme position of the upper end movement and the extreme position of the lower end movement, and the extrusion dies II 3-14 are stopped for a period of time at the upper extreme position and the lower extreme position through the tooth missing characteristic of the tooth missing gears II 3-9, so that the extrusion dies II 3-14 have enough time to carry out hot pressing on the ceramics of the extrusion dies I1-6; when the stamping sliding plate 3-10 is at the lower end limit position, the extrusion die II 3-14 is driven to be at the lower end limit position, the stamping sliding plate 3-10 drives the two stamping pushing plates 3-12 to respectively push the two discharging plates 5-1 to extrude the compression spring so that the two discharging plates 5-1 move downwards, the two stamping pushing plates 3-12 are firstly contacted with the two discharging plates 5-1, when the extrusion die II 3-14 is at the lower end limit position, the ceramic in the extrusion die I1-6 is subjected to hot-press molding, the hot-pressed ceramic is formed on the ceramic through the two die spigots 1-7 by the blocking of the stamping baffle plate 3-13 to form a spigot, when the extrusion die II 3-14 moves upwards, the extrusion die II 3-14 is firstly withdrawn from the extrusion die I1-6, the two stamping pushing plates 3-12 do not extrude the two discharging plates 5-1 any more, and the two discharging plates 5-1 push the formed seam allowance on the ceramic to push the formed ceramic out of the extrusion die I1-6; the downward movement limit position of the extrusion die II 3-14 can be adjusted by adjusting the sliding position of the stamping adjusting rod 3-4 in the two stamping adjusting holes 3-3 to meet more use requirements; the gear-lacking gear I2-2 drives the power gear II 2-7 to rotate by taking the axis of the power shaft II 2-6 as the center, the power gear II 2-7 drives the power shaft II 2-6 to rotate for one circle, the power shaft II 2-6 drives the push belt wheel 4-2 to rotate by taking the axis of the push shaft 4-1 as the center, the push belt wheel 4-2 rotates for one circle to drive the push shaft 4-1 to rotate by taking the axis of the push shaft 4-1 as the center, the push shaft 4-1 drives the two push sliding blocks 4-5 to reciprocate and slide once in the two horizontal waist holes 1-11, the discharge plate 5-1 and the push plate 4-6 are positioned at the same horizontal height, the pushing plates 4-6 push the ceramics on the two discharging plates 5-1 down to complete one-side hot pressing, and the high-efficiency hot-press molding of the ceramics is realized by repeated motion.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.
Claims (8)
1. The utility model provides a full-automatic pottery hot press unit, includes complete machine support (1), power unit (2), punching press mechanism (3), pushing mechanism (4) and discharge mechanism (5), its characterized in that: the whole machine support (1) comprises support plates I (1-1), support legs (1-2), connecting plates I (1-3), bearing seats (1-4), connecting plates II (1-5), extrusion dies I (1-6), die rabbets (1-7), support plates II (1-8), vertical waist holes (1-9), sliding support plates (1-10) and horizontal waist holes (1-11), two support plates I (1-1) are arranged, the two ends of each support plate I (1-1) are fixedly connected with the support legs (1-2), the connecting plates I (1-3) are fixedly connected between the two support legs (1-2) on the two sides, the bearing seats (1-4) are fixedly connected to one side of each support plate I (1-1), the inner sides of the two support plates I (1-1) are fixedly connected with connecting plates II (1-5), the inner sides of the two connecting plates II (1-5) are fixedly connected to the extrusion die I (1-6), die rabbets (1-7) are arranged on two sides of the upper end of the extrusion die I (1-6), the middle ends of the two support plates I (1-1) are fixedly connected with support plates II (1-8), the two support plates II (1-8) are provided with vertical waist holes (1-9), the two support plates II (1-8) are fixedly connected with sliding support plates (1-10), and the two sliding support plates (1-10) are provided with horizontal waist holes (1-11);
the power mechanism (2) comprises a motor (2-1), a tooth-missing gear I (2-2), a power shaft I (2-3), a power gear I (2-4), a power belt wheel I (2-5), a power shaft II (2-6), a power gear II (2-7) and a power belt wheel II (2-8), the motor (2-1) is fixedly connected to one connecting plate I (1-3), an output shaft of the motor (2-1) is rotatably connected to the other connecting plate I (1-3), the tooth-missing gear I (2-2) is fixedly connected to the motor (2-1), two ends of the power shaft I (2-3) are respectively and fixedly connected to the two connecting plates I (1-3), the middle end of the power shaft I (2-3) is fixedly connected with the power gear I (2-4), the power gear I (2-4) is in meshing transmission with the gear I (2-2) with the missing teeth, one end of the power shaft I (2-3) is fixedly connected with a power belt pulley I (2-5), two ends of the power shaft II (2-6) are respectively and fixedly connected to the two connecting plates I (1-3), the middle end of the power shaft II (2-6) is fixedly connected with a power gear II (2-7), the power gear II (2-7) is in meshing transmission with the gear I (2-2) with the missing teeth, and one end of the power gear II (2-7) is fixedly connected with a power belt pulley II (2-8);
the stamping mechanism (3) comprises a stamping shaft I (3-1), stamping cranks (3-2), stamping gears (3-6), stamping shafts II (3-7), stamping belt wheels (3-8), tooth-missing gears II (3-9), stamping sliding plates (3-10), stamping sliding blocks (3-11), stamping push plates (3-12), stamping baffle plates (3-13), extrusion dies II (3-14) and extrusion connecting rods (3-15), the stamping shaft I (3-1) is provided with two stamping shafts I (3-1), the two stamping shafts I (3-1) are respectively and rotatably connected to the two supporting plates II (1-8), the inner sides of the two stamping shafts I (3-1) are respectively and fixedly connected with the stamping cranks (3-2), the stamping gears (3-6) are fixedly connected to one stamping shaft I (3-1), the punching shaft II (3-7) is rotationally connected to one of the support plates II (1-8), the punching shaft II (3-7) is fixedly connected with a punching belt wheel (3-8) and a tooth-lacking gear II (3-9), the tooth-lacking gear II (3-9) and the punching gear (3-6) are in meshing transmission, the punching belt wheel (3-8) and the power belt wheel I (2-5) are in belt transmission connection, both ends of the punching sliding plate (3-10) are fixedly connected with punching sliding blocks (3-11), the two punching sliding blocks (3-11) are respectively in sliding connection in the two vertical waist holes (1-9), both sides of the lower end of the punching sliding plate (3-10) are fixedly connected with punching push plates (3-12), and the middle end of the lower side of the punching sliding plate (3-10) is fixedly connected with punching baffle plates (3-13), the lower end of the stamping baffle (3-13) is fixedly connected with an extrusion die II (3-14), the extrusion die II (3-14) is positioned at the upper side of the extrusion die I (1-6), the upper end of an extrusion connecting rod (3-15) is hinged at an eccentric position between the two stamping cranks (3-2), and the lower end of the extrusion connecting rod (3-15) is hinged on a stamping sliding plate (3-10);
the pushing mechanism (4) comprises two pushing shafts (4-1), two pushing belt wheels (4-2), two pushing cranks (4-3), two pushing sliding plates (4-4), two pushing sliding blocks (4-5), two pushing plates (4-6) and two pushing connecting rods (4-7), the two pushing shafts (4-1) are respectively and rotatably connected to the two bearing blocks (1-4), the pushing belt wheel (4-2) is rotatably connected to one pushing shaft (4-1), the pushing belt wheels (4-2) and the power belt wheels (2-8) are connected through belt transmission, the pushing cranks (4-3) are fixedly connected to the inner sides of the two pushing shafts (4-1), the pushing sliding blocks (4-5) are fixedly connected to the two ends of the pushing sliding plates (4-4), the two pushing sliding blocks (4-5) are respectively connected in the two horizontal waist holes (1-11) in a sliding manner, the pushing sliding blocks (4-5) are fixedly connected with pushing plates (4-6), one end of a pushing connecting rod (4-7) is hinged at an eccentric position between the two pushing cranks (4-3), and the other end of the pushing connecting rod (4-7) is hinged on the pushing sliding plates (4-4);
the discharging mechanism (5) comprises a discharging plate (5-1) and two discharging sliding columns (5-2), the two discharging sliding columns (5-2) are fixedly connected to the discharging plate (5-1), the two discharging mechanisms (5) are arranged, the four discharging sliding columns (5-2) are respectively connected to the two connecting plates II (1-5) in a sliding mode, compression springs are sleeved on the four discharging sliding columns (5-2) and located between the connecting plates II (1-5) and the discharging plate (5-1).
2. The full-automatic ceramic hot-pressing device according to claim 1, characterized in that: the gear I (2-2) is provided with a half circle of teeth, and the reference circle diameter of the gear I (2-2) is twice that of the power gear I (2-4) and the power gear II (2-7).
3. The full-automatic ceramic hot-pressing device according to claim 2, characterized in that: the stamping mechanism (3) further comprises stamping adjusting holes (3-3), stamping adjusting rods (3-4) and locking nuts (3-5), the stamping adjusting holes (3-3) are formed in the eccentric positions of the two stamping cranks (3-2), the two ends of the stamping adjusting rods (3-4) are connected into the two stamping adjusting holes (3-3) in a sliding mode respectively, the two ends of the stamping adjusting rods (3-4) are connected with the locking nuts (3-5) through threads, and the inner sides of the two locking nuts (3-5) are in contact with the two stamping cranks (3-2) respectively.
4. The full-automatic ceramic hot-pressing device according to claim 3, characterized in that: the diameter of the power belt wheel I (2-5) is twice that of the stamping belt wheel (3-8), a half-circle of teeth are arranged on the gear II (3-9) with missing teeth, and the reference circle diameters of the gear II (3-9) with missing teeth and the stamping gear (3-6) are equal.
5. The full-automatic ceramic hot-pressing device according to claim 4, characterized in that: the diameter of the power belt wheel II (2-8) is equal to that of the pushing belt wheel (4-2).
6. The full-automatic ceramic hot-pressing device according to claim 5, characterized in that: the two stamping pushing plates (3-12) are respectively positioned at the upper sides of the two discharging plates (5-1).
7. The full-automatic ceramic hot-pressing device according to claim 6, characterized in that: the inner sides of the two discharging plates (5-1) are respectively attached to the two sides of the extrusion die I (1-6), and the horizontal heights of the two discharging plates (5-1) are higher than the horizontal height of the upper end of the extrusion die I (1-6).
8. The full-automatic ceramic hot-pressing device according to claim 7, characterized in that: the discharging plate (5-1) and the pushing plate (4-6) are positioned at the same horizontal height.
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| CN110524683B (en) * | 2019-07-03 | 2020-10-13 | 泰州市姜堰区新宇建材有限公司 | Building concrete brick forming device with function is emptyd in upset |
| CN110883165B (en) * | 2019-11-29 | 2020-06-16 | 哈尔滨学院 | Five-axis stamping robot |
| CN111689147A (en) * | 2020-05-21 | 2020-09-22 | 陈善兰 | Distribution line for mounting single-side colloidal particles of electric heating pipe |
| CN111745784A (en) * | 2020-06-22 | 2020-10-09 | 合肥科晶材料技术有限公司 | Ceramic sample ultrafast forming hot press |
| CN112249087B (en) * | 2020-10-17 | 2022-12-06 | 郑州铁路职业技术学院 | Auxiliary fixing device of railway signal machine |
| CN113858387A (en) * | 2021-08-26 | 2021-12-31 | 甘雅 | Ceramic manufacturing machine with purification and recovery functions |
| CN114378921A (en) * | 2021-12-11 | 2022-04-22 | 康姆罗拉有限公司 | Special ceramic product forming and processing equipment |
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| JP2648132B2 (en) * | 1995-05-17 | 1997-08-27 | 株式会社三石深井鐵工所 | Compression molding machine |
| JP4218509B2 (en) * | 2003-11-26 | 2009-02-04 | 富士ゼロックス株式会社 | Sheet material feeding device |
| CN101229656A (en) * | 2007-01-22 | 2008-07-30 | 魏金富 | Ceramics injection moulding automatic molding equipment |
| CN201291498Y (en) * | 2008-11-27 | 2009-08-19 | 孙旭锋 | Full-automatic ceramic heating press |
| CN102514081A (en) * | 2011-12-30 | 2012-06-27 | 宜兴市荣泰电器有限公司 | Fully-automatic ceramic hot press of dual-rotating cylinder |
| CN202878685U (en) * | 2012-10-12 | 2013-04-17 | 东莞钜升塑胶电子制品有限公司 | Automatic hot-melting and hot-pressing device |
| CN205325921U (en) * | 2016-01-11 | 2016-06-22 | 温州市瓯海梧田昌盛打火机配件厂 | Automatic carousel make -up machine is annotated in pottery hot pressing |
| CN206510554U (en) * | 2017-01-12 | 2017-09-22 | 江苏欧圣木业有限公司 | Hot press for work strengthening floor |
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