CN113858387A - Ceramic manufacturing machine with purification and recovery functions - Google Patents

Ceramic manufacturing machine with purification and recovery functions Download PDF

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Publication number
CN113858387A
CN113858387A CN202110988894.XA CN202110988894A CN113858387A CN 113858387 A CN113858387 A CN 113858387A CN 202110988894 A CN202110988894 A CN 202110988894A CN 113858387 A CN113858387 A CN 113858387A
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CN
China
Prior art keywords
stirring
cavity
purification
ceramic
machine
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CN202110988894.XA
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Chinese (zh)
Inventor
甘雅
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Individual
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Individual
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Priority to CN202110988894.XA priority Critical patent/CN113858387A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/04Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • B01D46/12Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces in multiple arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C1/00Crushing or disintegrating by reciprocating members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/02Conditioning the material prior to shaping
    • B28B17/026Conditioning ceramic materials

Abstract

The invention discloses a ceramic making machine with purification and recovery functions, which comprises a ceramic machine, wherein a purifier is fixedly arranged on the left side of the ceramic machine, a grinding machine is fixedly arranged on the right side of the ceramic machine, a purification mechanism is arranged in the purifier, a grinding mechanism is arranged in the grinding machine, a sintering furnace is fixedly arranged in the ceramic machine, a hot press is fixedly arranged on the lower side of the sintering furnace, a stirring mechanism is arranged on the lower side of the hot press, the original screw is upwards conveyed by the rotation of a stirring rod and a screw feeding disc through the reverse rotation of the stirring rod and the screw feeding disc, meanwhile, proper slurry can be formed in a short time through small holes arranged on the stirring rod, hot gas left after the working process of the stirring mechanism in an auxiliary heater enters the high-efficiency heater through the matching use of the auxiliary heater and the high-efficiency heater, the auxiliary heater is used for auxiliary heating, and the heat on the upper part of the auxiliary heater can also enter the sintering furnace through a pipeline, the preheating work of the porcelain is carried out, and the utilization rate of energy is improved.

Description

Ceramic manufacturing machine with purification and recovery functions
Technical Field
The invention relates to the technical field of ceramic manufacturing, in particular to a ceramic manufacturing machine with purification and recovery functions.
Background
Environmental pollution has become an important problem that faces jointly in all countries in the world, and the ceramic industry discharges a large amount of flue gas containing sulfur dioxide as the pollution industry in the production process, causes the pollution to the ecological environment, and in the use process of carrying out purifier, the generated desulfurization waste residue is low in utilization rate, causes secondary pollution, needs to retrieve and recycle.
In order to solve the problem, industrial ceramic technicians introduce desulfurization waste residues into the preparation of ceramic blanks for digestion, and due to the limitation of production process technology, the ceramic blank slurry after the desulfurization waste residues are introduced has the problems of poor slurry fluidity, large thixotropic property, high production control difficulty and the like.
Disclosure of Invention
The invention aims to provide a ceramic making machine with purification and recovery functions, which is used for overcoming the defects in the prior art.
The ceramic manufacturing machine with the purification and recovery functions comprises a ceramic machine, wherein a purifier is fixedly arranged on the left side of the ceramic machine, a grinding machine is fixedly arranged on the right side of the ceramic machine, a purification mechanism is arranged in the purifier and used for carrying out desulfurization work and containing reaction waste residues, a grinding mechanism is arranged in the grinding machine and used for grinding ceramic raw materials and the reaction waste residues, properly adding an adhesive and a wax block for mixing to process a ceramic rough blank, a sintering furnace is fixedly arranged in the ceramic machine, a sintering forming mechanism is arranged on the sintering furnace and used for cleaning protective powder and carrying out final fine repair treatment on ceramic, a hot press is fixedly arranged on the lower side of the sintering furnace and used for removing wax oil and carrying out primary forming on the ceramic, a stirrer is fixedly arranged on the lower side of the hot press, a stirring mechanism is arranged in the stirrer and used for stirring materials to produce ceramic slurry;
wherein, agitator motor has set firmly in the agitator, agitator motor's upper end power connection has the (mixing) shaft, two spouts have been seted up in the periphery of (mixing) shaft, be equipped with centrifugal mechanism on the (mixing) shaft, centrifugal mechanism is including setting up can pivoted centrifugal wheel in the epaxial spout of stirring, centrifugal wheel can follow the (mixing) shaft rotates, it is equipped with two bilateral symmetry's centrifugal bar to slide in the centrifugal wheel, two centrifugal bar with be connected with reset spring between the centrifugal wheel, two the one end that centrifugal bar kept away from each other is connected with the stay cord, the stay cord is connected on first sieve to can drive first sieve removes, extrudes thick liquids.
Preferably, the stirring mechanism comprises a screw feeding disc which is fixedly arranged on the periphery of the stirring shaft and spirally rises, stirring rods are rotatably arranged on the upper side of the screw feeding disc and positioned on the periphery of the stirring shaft, four through holes are distributed on the stirring rods, the stirring shaft is in power connection with the stirring rods through planetary gears, sun gears of the planetary gears are fixedly connected with the stirring shaft, planetary gears of the planetary gears are fixedly connected with the stirring rods, the planetary gears of the planetary gears are fixedly connected with the stirring machine, a stirring cavity is formed in the stirring machine, a second sieve plate is fixedly arranged on the lower side wall of the stirring cavity, a first sieve plate is arranged in the second sieve plate in a sliding manner, uniform small holes are uniformly formed in the circumferences of the first sieve plate and the second sieve plate, two groups of small holes are arranged in a staggered manner, and the left end and the right end of the first sieve plate are respectively connected with a thrust spring and a tension spring, the stay cord is connected the both ends of first sieve, the material pump has been set firmly on the left side wall in stirring chamber, the downside of first sieve has set firmly the conveying pipe, the conveying pipe can with stirring chamber intercommunication.
Preferably, grind the mechanism including setting firmly backup pad on the pottery machine right side, it fixes to grind the machine in the backup pad, it grinds the chamber to have seted up in the machine, it grinds the motor to have set firmly on the last lateral wall in chamber to grind, the lower extreme power connection of grinding motor has the grinding axle, grind epaxial helical gear that has set firmly, it is equipped with the grinding head to grind the intracavity, the upper end of grinding head is connected with two telescopic links, the telescopic link can the grinding intracavity slides, set up oblique ring gear in the grinding head, oblique ring gear with the helical gear meshing, oblique ring gear slope sets up, oblique ring gear is oval track, the filter screen has set firmly on the cliff side in grinding chamber, the lower extreme of filter screen is connected with the grog exit tube.
Preferably, the hot press comprises an oil cavity arranged in the hot press, a slurry box with an upward opening is fixedly arranged in the oil cavity, a slurry cavity is formed in the slurry box, a mold capable of being fixed on the hot press is arranged in the slurry cavity, a high-efficiency heater is fixedly arranged on the lower side wall of the oil cavity, auxiliary heaters are fixedly arranged at the left end and the right end of each high-efficiency heater, the high-efficiency heaters are connected with the two auxiliary heaters through mold cavities, the lower ends of the two auxiliary heaters are connected with the stirrer, the upper end of each auxiliary heater can be communicated with the sintering furnace, a support rod is fixedly arranged on the upper side surface of the hot press, a stamping pump is fixedly arranged on the support rod, a stamping rod is dynamically connected to the lower end of the stamping pump, a stamping head is connected to the lower end of the stamping rod through threads, and the mold can be communicated with the slurry cavity, and the high-efficiency heater works to convey the slurry into the oil cavity through the slurry cavity, and a channel between the slurry cavity and the mold is opened.
Preferably, the purification mechanism comprises a purification cavity arranged in the purifier, two filter plates capable of being taken out of the purifier in a sliding manner are arranged at the upper part of the purification cavity, the air passage in the filter plate is arranged in a C shape, the upper side surface of the purifier is fixedly provided with an air outlet pipe, the air outlet pipe is communicated with the purification cavity, the lower side wall of the purification cavity is provided with a purification box which can be taken out of the purifier, the purification box is opened up and down, a reaction box is arranged in the purification box, four reaction plates are sequentially arranged on the left side wall and the right side wall of the reaction box from top to bottom, wherein the left end of one reaction plate is fixedly provided with a first wire wheel, a reset torsion spring is connected between the first wire wheel and the purifier, the periphery of first line wheel has the winding to have the driving rope, every the right side of reaction plate is equipped with belt power and connects, the downside of purifying box slides and is equipped with the receiving box.
Preferably, a mixing box is fixedly arranged between the ceramic machine and the purifier, a fixed block is fixedly arranged at the lower end of the mixing box, a mixing rod is arranged in the mixing box in a rotating manner, a second wire wheel is arranged in the fixed block and positioned on the periphery of the mixing rod in a friction manner, the second wire wheel is connected with the first wire wheel through a transmission rope, a spiral mixing channel extending downwards is arranged on the periphery of the mixing rod, the mixing box is communicated with the purifier through an outlet pipeline, a poor liquid cavity is formed in the upper side of the sintering furnace, a pressure reducer is fixedly arranged on the left side wall of the poor liquid cavity, a spray head is fixedly arranged in the upper side wall of the purifying cavity, a water leakage hole is formed in the spray head, the left end of the pressure reducer is communicated with the spray head through a hose, and the lower side wall of the poor liquid cavity is communicated with the mixing box through an inlet pipeline, the right side surface of the mixing box is communicated with the sintering furnace through the waste gas pipeline.
Preferably, the sintering forming mechanism comprises a sintering cavity arranged in the sintering furnace, fixed boxes are fixedly arranged on the left side and the right side of the sintering furnace, hydraulic pumps are fixedly arranged at one ends, far away from each other, of the fixed boxes, hydraulic rods are connected to one ends, close to each other, of the hydraulic pumps in a power-driven mode, cleaning boxes are arranged at one ends, close to each other, of the hydraulic rods in a sliding mode, detachable grinding boxes are arranged at one ends, close to each other, of the cleaning boxes, two soft hair brushes which are uniformly distributed up and down are arranged on the cleaning boxes in a rotating mode, and springs are connected between the soft hair brushes and the cleaning boxes.
The invention has the beneficial effects that: the invention relates to a ceramic making machine with purification and recovery functions, which transports the original spiral upwards by the rotation of a stirring rod and a thread feeding plate through the reverse rotation of the stirring rod and the thread feeding plate, simultaneously the stirring rod rotates reversely to stir raw materials, simultaneously, proper slurry can be formed in a shorter time through a small hole arranged on the stirring rod, the production efficiency is accelerated, simultaneously, waste residues added in the ceramic raw materials can be fully and uniformly mixed, the mechanical property of ceramics is ensured, meanwhile, the stirrer can move previously by opening an opening at the front side of the stirrer, the outer side of the ceramic making machine is taken out for maintenance, a grinding head can be driven to move up and down and left and right through an inclined and oval inclined gear ring when the bevel gear is meshed with the inclined gear ring, so that the raw materials can be fully ground by the grinding head, and the auxiliary heater is matched with a high-efficiency heater for use, make high efficiency heater when the oil of work heating oil intracavity, can pass through the mould chamber, make remaining steam get into high efficiency heater behind the internal rabbling mechanism working process of auxiliary heater, carry out the auxiliary heating, shorten and heat long time, simultaneously when the oil pocket cools down the during operation, high efficiency heater absorbs in the heat of oil intracavity passes through mould chamber flow direction auxiliary heater, make the heat of auxiliary heater upper portion pass through in the pipeline gets into the sintering furnace, burn the preheating work of porcelain, can improve the utilization ratio of the energy, place the heat loss of the during operation of cooling down at the hot press, accelerate the forming process of ceramic coarse blank simultaneously.
Drawings
FIG. 1 is a schematic view of an external appearance of a ceramic making machine with purifying and recycling functions according to the present invention;
FIG. 2 is a schematic view of the overall structure of a ceramic making machine with purification and recovery functions according to the present invention;
FIG. 3 is an enlarged schematic view of the purging mechanism of FIG. 2 according to the present invention;
FIG. 4 is an enlarged view of the present invention at the anchor block of FIG. 2;
FIG. 5 is an enlarged partial schematic view of the sintering chamber of FIG. 2 in accordance with the present invention;
FIG. 6 is an enlarged schematic view of the agitation mechanism of FIG. 2 according to the present invention;
FIG. 7 is an enlarged schematic view of the centrifugal mechanism of FIG. 6 according to the present invention;
FIG. 8 is an enlarged schematic view of the upper portion of the hot press of FIG. 2 according to the present invention;
FIG. 9 is a schematic view of the lower portion of the hot press of FIG. 2 according to the present invention;
in the figure:
10. a ceramic machine; 11. a purifier; 12. a grinder; 13. a lean liquor chamber; 14. sintering furnace; 15. a sintering chamber; 16. a hot press; 17. a slurry tank; 18. an oil chamber; 19. a blender; 20. a stirring chamber; 21. a purification chamber; 22. a purification box; 24. a reaction box; 26. a return torsion spring; 27. a first reel; 28. a drive rope; 29. a reaction plate; 30. a belt; 31. a receiving box; 32. a fixed block; 33. a second reel; 34. a mixing box; 35. a mixing rod; 36. an outlet conduit; 37. filtering the plate; 38. an air outlet pipe; 39. a hose; 40. an inlet duct; 41. a spray head; 42. a spiral mixing channel; 43. a pressure reducer; 44. an exhaust gas conduit; 45. a hydraulic pump; 46. a fixed box; 47. a spring; 48. a soft brush; 49. a hydraulic lever; 50. grinding a box; 51. grinding the motor; 52. a grinding chamber; 53. a grinding head; 54. a bevel gear ring; 55. filtering with a screen; 56. a support plate; 57. discharging a clinker out of the pipe; 58. an auxiliary heater; 59. a stirring shaft; 60. a centrifugal wheel; 61. a centrifugal lever; 62. a return spring; 63. pulling a rope; 64. a stirring motor; 65. a centrifugal mechanism; 66. a second screen deck; 67. a first screen deck; 68. a thrust spring; 69. a tension spring; 70. a threaded feed tray; 71. a planetary gear; 72. a stirring rod; 73. a support bar; 74. a ram pump; 75. punching a head; 76 a punching rod; 77. a slurry chamber; 78. a mold; 79. a mold cavity; 80. a feed pipe; 81. a high efficiency heater; 82. grinding the shaft; 83. a helical gear; 84. a material pumping pump; 86. a cleaning tank; 100. a purification mechanism; 101. a grinding mechanism; 102. a sintering and forming mechanism; 103. and a stirring mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to the attached drawings, a ceramic manufacturing machine with purification and recovery functions according to an embodiment of the present invention includes a ceramic machine 10, a purifier 11 is fixedly disposed on the left side of the ceramic machine 10, a grinder 12 is fixedly disposed on the right side of the ceramic machine 10, a purification mechanism 100 is disposed in the purifier 11, the purification mechanism 100 is used for performing desulfurization work and storing reaction waste, a grinding mechanism 101 is disposed in the grinder 12, the grinding mechanism 101 is used for grinding ceramic raw materials and reaction waste, and properly adding a binder and wax blocks to mix and process ceramic rough blanks, a sintering furnace 14 is fixedly disposed in the ceramic machine 10, a sintering and forming mechanism 102 is disposed on the sintering furnace 14, the sintering and forming mechanism 102 is used for cleaning protective powder and performing final finishing treatment on ceramic, a hot press 16 is fixedly disposed on the lower side of the sintering furnace 14, and the hot press 16 is used for removing wax oil, performing primary molding on the ceramic, wherein a stirrer 19 is fixedly arranged on the lower side of the hot press 16, a stirring mechanism 103 is arranged in the stirrer 19, and the stirring mechanism 103 is used for stirring materials to produce ceramic slurry;
wherein, agitator 19 internal stability is equipped with agitator motor 64, agitator motor 64's upper end power connection has (mixing) shaft 59, set up two bilateral symmetry's spout in the periphery of (mixing) shaft 59, be equipped with centrifugal mechanism 65 on the (mixing) shaft 59, centrifugal mechanism 65 is including setting up centrifugal wheel 60 on the (mixing) shaft 59, centrifugal wheel 60 can follow the (mixing) shaft 59 rotates, it is equipped with two bilateral symmetry's centrifugal pole 61, two to slide in the centrifugal wheel 60 centrifugal pole 61, two respectively fixedly connected with reset spring 62 between centrifugal pole 61 and the centrifugal wheel 60, two the one end that centrifugal pole 61 kept away from each other is connected with stay cord 63, stay cord 63 is connected on first sieve 67 to can drive first sieve 67 removes, extrudes thick liquids.
Optionally, the stirring mechanism 103 includes a screw feeding tray 70 fixed on the periphery of the stirring shaft 59 and spirally rising, a stirring rod 72 is rotatably disposed on the upper side of the screw feeding tray 70 and on the periphery of the stirring shaft 59, four through holes are distributed on the stirring rod 72, the stirring shaft 59 is in power connection with the stirring rod 72 through a planetary gear 71, a sun gear of the planetary gear 71 is fixedly connected with the stirring shaft 59, a planetary gear of the planetary gear 71 is fixedly connected with the stirring rod 72, a planetary gear of the planetary gear 71 is fixedly connected with the stirring machine 19, a stirring cavity 20 is formed in the stirring machine 19, a second sieve plate 66 is fixed on the lower side wall of the stirring cavity 20, a first sieve plate 67 is slidably disposed in the second sieve plate 66, and uniform small holes are circumferentially formed on both the first sieve plate 67 and the second sieve plate 66, two groups of small holes are arranged in a staggered manner, a thrust spring 68 and a tension spring 69 are respectively connected to the left end and the right end of the first sieve plate 67, the pull rope 63 is connected to the two ends of the first sieve plate 67, a material pumping pump 84 is fixedly arranged on the left side wall of the stirring cavity 20, a feeding pipe 80 is fixedly arranged on the lower side of the first sieve plate 67, the feeding pipe 80 can be communicated with the stirring cavity 20, water is added into the stirring cavity 20, the stirring shaft 59 is driven to rotate through the operation of the stirring motor 64, the screw feeding plate 70 is driven to rotate, raw materials are driven to move upwards in a spiral manner, the sun gear is meshed with the planetary gear through the action of the planetary gear 71, the centrifugal wheel 60 and the stirring rod 72 rotate in opposite directions, the raw materials are stirred, the centrifugal rod 61 is driven to rotate through the rotation of the stirring shaft 59, and the centrifugal rod 61 is connected with the centrifugal wheel 60 in a sliding manner, the centrifugal wheel 60 is driven to rotate, when the stirring shaft 59 rotates, centrifugal force is generated on the centrifugal rods 61, two centrifugal rods 61 are pushed to slide outwards against the spring force applied by the return spring 62, so that the pulling rope 63 is driven to be loosened, meanwhile, when the centrifugal rods 61 slide out of the stirring shaft 59 due to centrifugal force, the centrifugal rods 61 lose power, the centrifugal wheel 60 stops rotating, the centrifugal rods 61 enter the stirring shaft 59 under the spring force of the return spring 62, the circulation is repeated, so that the first sieve plate 67 is moved in a reciprocating manner through the spring force of the thrust spring 68 and the tension spring 69, slurry in the stirring cavity 20 enters the feeding pipe 80, and the raw material is conveyed upwards in a spiral manner through the rotation of the stirring rod 72 and the screw feeding plate 70 in the opposite direction, simultaneously puddler 72 counter rotation stirs the raw materials, and the aperture through setting up on the puddler 72 simultaneously can form suitable thick liquids in the shorter time for production efficiency, simultaneously through opening the opening in agitator 19 front side, agitator 19 can move along, takes out the pottery 10 outside is maintained.
Optionally, the grinding mechanism 101 includes a supporting plate 56 fixedly disposed on the right side of the ceramic machine 10, the grinding machine 12 is fixed on the supporting plate 56, a grinding cavity 52 is formed in the grinding machine 12, a grinding motor 51 is fixedly disposed on the upper side wall of the grinding cavity 52, the lower end of the grinding motor 51 is dynamically connected to a grinding shaft 82, a helical gear 83 is fixedly disposed on the grinding shaft 82, a grinding head 53 is disposed in the grinding cavity 52, the upper end of the grinding head 53 is connected to two telescopic rods, the telescopic rods can slide in the grinding cavity 52, a helical gear 54 is disposed in the grinding head 53, the helical gear 54 is engaged with the helical gear 83, the helical gear 54 is disposed in an inclined manner, the helical gear 54 is in an elliptical track, a filter screen 55 is fixedly disposed on the inclined wall of the grinding cavity 52, and the lower end of the filter screen 55 is connected to a clinker outlet tube 57, the grinding motor 51 works to drive the grinding shaft 82 to rotate, so that the electric bevel gear 83 rotates, the grinding head 53 is driven to rotate through the engagement between the bevel gear 83 and the bevel gear ring 54, the grinding head 53 which is obliquely arranged drives the grinding head 53 to move up and down, meanwhile, the grinding head 53 is driven to move left and right through the oval bevel gear ring 54 to extrude the wall body of the grinding cavity 52 to grind the raw material in the grinding cavity 52, finally, the ground raw material enters the clinker outlet pipe 57 through the bevel gear ring 54, and the bevel gear ring 54 which is obliquely and oval can drive the grinding head 53 to move left and right and up when the bevel gear 83 is engaged with the bevel gear ring 54, so that the grinding head 53 can fully grind the raw material.
Optionally, the hot press 16 includes an oil chamber 18 provided in the hot press 16, a slurry tank 17 having an upward opening is fixedly provided in the oil chamber 18, a slurry chamber 77 is provided in the slurry tank 17, a mold 78 capable of being fixed on the hot press 16 is provided in the slurry chamber 77, a high-efficiency heater 81 is fixedly provided on a lower side wall of the oil chamber 18, auxiliary heaters 58 are fixedly provided at left and right ends of the high-efficiency heater 81, the high-efficiency heater 81 is connected to the two auxiliary heaters 58 through a mold chamber 79, lower ends of the two auxiliary heaters 58 are connected to the mixer 19, an upper end of the auxiliary heater 58 is communicated with the sintering furnace 14, a support rod 73 is fixedly provided on an upper side surface of the hot press 16, a stamping pump 74 is fixedly provided on the support rod 73, and a stamping rod 76 is dynamically connected to a lower end of the stamping pump 74, the lower end of the punching rod 76 is in threaded connection with a punching head 75, the die 78 and the slurry cavity 77 can be communicated, slurry is transported into the oil cavity 18 through the slurry cavity 77 by the operation of the high-efficiency heater 81, the slurry is filled into the die 78 by opening a channel between the slurry cavity 77 and the die 78, oil in the oil cavity 18 is heated by the operation of the high-efficiency heater 81, so that wax oil and redundant water in the slurry in the die 78 and the slurry cavity 77 are discharged out of the hot press 16, meanwhile, heat in the high-efficiency heater 81 flows to the auxiliary heaters 58 on two sides through the die cavity 79, heat at the lower end of the auxiliary heater 58 flows into the stirring cavity 20 to heat the raw material in the stirring cavity 20, and the temperature is kept between eighty degrees and one hundred twenty degrees, the raw materials and the wax oil can be better stirred, meanwhile, the auxiliary heater 58 works, the heat of the upper part of the auxiliary heater enters the sintering furnace 14 through a pipeline to be preheated and insulated, after the heating is finished, the high-efficiency heater 81 stops working, after a period of time, the stamping pump 74 works to drive the stamping rod 76 to move downwards, so that the stamping head 75 stamps the die 78 downwards, the hot press 16 is opened after the ceramic ligand in the die 78 is preliminarily formed, a rough blank is taken out to be put into the sintering furnace 14 for processing, and by using the auxiliary heater 58 and the high-efficiency heater 81 in a matching way, when the high-efficiency heater 81 works to heat the oil in the oil cavity 18, the residual hot air in the auxiliary heater 58 after the working process of the stirring mechanism 103 can enter the high-efficiency heater 81 through the die cavity 79, carry out the auxiliary heating, shorten and heat for a long time, simultaneously the oil pocket 18 is in the during operation of cooling down, high efficiency heater 81 absorbs heat in the oil pocket 18 passes through the flow direction of mould chamber 79 in the auxiliary heater 58, make the heat of auxiliary heater 58 upper portion passes through the pipeline and gets into in the fritting furnace 14, carry out the preheating work of burning porcelain, can improve the utilization ratio of the energy, place the hot press 16 is carried out the white loss of heat when cooling down the operation for the forming process of ceramic coarse blank simultaneously.
Optionally, the purification mechanism 100 includes a purification chamber 21 provided in the purifier 11, the upper portion of the purification chamber 21 is provided with two filter plates 37 capable of being taken out in the purifier 11 in a sliding manner, an air passage in the filter plates 37 is provided in a C shape, an air outlet pipe 38 is fixedly provided on the upper side surface of the purifier 11, the air outlet pipe 38 is communicated with the purification chamber 21, a purification box 22 capable of being taken out in the purifier 11 is provided on the lower side wall of the purification chamber 21, the purification box 22 is opened up and down, a reaction box 24 is provided in the purification box 22, four reaction plates 29 are sequentially provided on the left and right side walls of the reaction box 24 from top to bottom, one of the four reaction plates 29 is fixedly provided with a first wire wheel 27 at the left end of the reaction plate 29, a reset torsion spring 26 is connected between the first wire wheel 27 and the purifier 11, a rope 28 is wound around the first wire wheel 27, every the right side of reaction plate 29 is equipped with belt 30 power connection, the downside of purifying box 22 slides and is equipped with receiving box 31, through the driving rope 28 pulling drives first reel 27 overcomes the torsion rotation of reset torsion spring 26, through belt 30 drives every reaction plate 29 is rotatory to make waste gas pass through solution with reaction plate 29 reacts and forms the waste residue and fall into in the receiving box 31.
Optionally, a mixing box 34 is fixedly arranged between the ceramic machine 10 and the purifier 11, a fixed block 32 is fixedly arranged at the lower end of the mixing box 34, a mixing rod 35 is rotatably arranged in the mixing box 34, a second reel 33 is arranged in the fixed block 32 and positioned on the periphery of the mixing rod 35 in a friction manner, the second reel 33 is connected with the first reel 27 through the transmission rope 28, a spiral mixing channel 42 extending downwards in a spiral manner is arranged on the periphery of the mixing rod 35, the mixing box 34 is communicated with the purifier 11 through the outlet pipeline 36, a barren liquor cavity 13 is arranged at the upper side of the sintering furnace 14, a pressure reducer 43 is fixedly arranged on the left side wall of the barren liquor cavity 13, a spray head 41 is fixedly arranged in the upper side wall of the purifying cavity 21, a water leakage hole is arranged on the spray head 41, and the left end of the pressure reducer 43 is communicated with the spray head 41 through the hose 39, the lower side wall of the lean solution cavity 13 is communicated with the mixing box 34 through an inlet pipeline 40, the right side surface of the mixing box 34 is communicated with the sintering furnace 14 through a waste gas pipeline 44, the inlet pipeline 40 and the waste gas pipeline 44 are opened through the work of the decompressor 43, so that the solution in the lean solution cavity 13 enters the mixing box 34 and moves downwards along the spiral mixing channel 42 on the mixing rod 35 to drive the spiral mixing channel 42 to rotate, thereby driving the mixing rod 35 to rotate, controlling the second reel 33 to rotate, pulling the first reel 27 through the transmission rope 28, and then gradually increasing the torsion force provided by the reset torsion spring 26 to exceed the friction force between the second reel 33 and the mixing rod 35, the second reel 33 slides with the mixing box 34, and the reset torsion spring 26 drives the first reel 27 to rotate reversely, thereby performing a reset.
Optionally, the sintering forming mechanism 102 includes a sintering chamber 15 disposed in the sintering furnace 14, fixed boxes 46 are fixedly disposed on both left and right sides of the sintering furnace 14, hydraulic pumps 45 are fixedly disposed on both ends of the two fixed boxes 46 away from each other, hydraulic rods 49 are dynamically connected to both ends of the two hydraulic pumps 45 close to each other, cleaning boxes 86 are slidably disposed on both ends of the two hydraulic rods 49 close to each other, detachable polishing boxes 50 are disposed on both ends of the two cleaning boxes 86 close to each other, soft brushes 48 uniformly distributed up and down are rotatably disposed on both the two cleaning boxes 86, a spring 47 is connected between each soft brush 48 and the cleaning box 86, and when the sintering furnace 14 and the auxiliary heater 58 work, the temperature in the sintering chamber 15 is heated to a set value to fire ceramics, and during the heating process, the two hydraulic pumps 45 work, the two cleaning boxes 86 are driven to be close to each other through the hydraulic rods 49, the soft hairbrushes 48 work to clean the protective powder, meanwhile, the grinding boxes 50 extrude the coarse blanks, the rotating coarse blanks are further rotated and ground, and then the hydraulic pumps 45 work to control the cleaning boxes 86 to shrink.
The invention relates to a ceramic making machine with purification and recovery functions, which comprises the following working procedures:
when the slurry is mixed and stirred, water is added into the stirring cavity 20, the stirring shaft 59 is driven to rotate by the operation of the stirring motor 64, so that the thread feeding plate 70 is driven to rotate, the raw material is driven to move upwards spirally, the sun gear is meshed with the planet gear by the action of the planet gear 71, so that the centrifugal wheel 60 and the stirring rod 72 rotate reversely, the raw material is stirred, the centrifugal rod 61 is driven to rotate by the rotation of the stirring shaft 59, the centrifugal wheel 60 is driven to rotate by the sliding connection between the centrifugal rod 61 and the centrifugal wheel 60, the centrifugal rod 61 generates centrifugal force when the stirring shaft 59 rotates, the two centrifugal rods 61 are pushed to slide outwards by overcoming the spring force applied by the return spring 62, so that the pull rope 63 is driven to loosen, and when the centrifugal rod 61 slides out of the stirring shaft 59 due to the centrifugal force, the centrifugal rod 61 loses power, the centrifugal wheel 60 stops rotating, the centrifugal rod 61 enters the stirring shaft 59 under the spring force of the return spring 62, it is reciprocal so to circulate to spring force through thrust spring 68 and tension spring 69, make first sieve 67 reciprocating motion, make the thick liquids in the stirring chamber 20 get into the conveying pipe 80, through puddler 72 and screw thread feed table 70's antiport, rotate at screw thread feed table 70 and upwards transport the raw materials spiral, puddler 72 antiport simultaneously, stir the raw materials, the aperture that sets up on the puddler 72 is passed through simultaneously, can form suitable thick liquids in shorter time, accelerate production efficiency.
When ceramic raw material and the grinding of sulphur waste residue are carried out, through the work of grinding motor 51, drive grinding shaft 82 and rotate, thereby electronic helical gear 83 is rotatory, through the meshing between helical gear 83 and the skewed tooth circle 54, drive grinding head 53 and rotate, through the grinding head 53 that the slope set up, drive grinding head 53 reciprocates, simultaneously through oval skewed tooth circle 54, drive grinding head 53 and remove about, extrude the wall body in grinding chamber 52, grind the raw materials in grinding chamber 52, at last through skewed tooth circle 54, make the raw materials ground pass through skewed tooth circle 54 and get into in grog exit tube 57.
When ceramic rough blank forming is carried out, slurry is transported into the oil cavity 18 through the slurry cavity 77 by the work of the efficient heater 81, a channel between the slurry cavity 77 and the die 78 is opened, the slurry is filled into the die 78, oil in the oil cavity 18 is heated by the work of the efficient heater 81, wax oil and redundant water in the slurry in the die 78 and the slurry cavity 77 are discharged out of the hot press 16, meanwhile, heat in the efficient heater 81 flows to the auxiliary heaters 58 on two sides through the die cavity 79, heat at the lower ends of the auxiliary heaters 58 flows into the stirring cavity 20 to heat raw materials in the stirring cavity 20, the temperature is kept between eighty degrees and one hundred twenty degrees, the raw materials and the wax oil can be stirred better, meanwhile, the auxiliary heaters 58 work, partial heat on the raw materials enters the sintering furnace 14 through a pipeline to be preheated and kept warm, and after heating is finished, the efficient heater 81 stops working, after a period of time, the ram pump 74 operates to drive the ram rod 76 to move downward, so that the ram head 75 presses the die 78 downward, the ceramic ligand in the die 78 is initially formed, the hot press 16 is opened, and the blank is taken out and placed into the sintering furnace 14 for processing.
When the desulfurization recovery of the exhaust gas is carried out, the decompression machine 43 is operated, the inlet pipeline 40 and the exhaust gas pipeline 44 are opened, so that the solution in the barren solution cavity 13 enters the mixing box 34, moves downwards along the spiral mixing channel 42 on the mixing rod 35, drives the spiral mixing channel 42 to rotate, thereby driving the mixing rod 35 to rotate, controlling the second pulley 33 to rotate, pulling the first pulley 27 through the driving rope 28, then the torsion provided by the reset torsion spring 26 gradually increases to exceed the friction force between the second pulley 33 and the mixing rod 35, sliding between the second pulley 33 and the mixing box 34, the reset torsion spring 26 driving the first pulley 27 to rotate reversely, thereby resetting the state, the first wire wheel 27 is driven to rotate against the torsion of the reset torsion spring 26 by being pulled by the driving rope 28, each reaction plate 29 is driven to rotate by the belt 30, so that the waste gas is reacted with the reaction plate 29 through the solution to form waste slag, and the waste slag falls into the receiving box 31.
When carrying out the final firing of pottery, clearance and polishing, through sintering furnace 14 and auxiliary heater 58 work, the temperature in the heating sintering chamber 15 reaches the setting value, carry out the firing of pottery, simultaneously in the heating process, two hydraulic pump 45 work, drive two clean case 86 through hydraulic stem 49 and be close to each other, the work of pappus brush 48 carries out the clearance of protection powder, box 50 extrusion coarse embryo of polishing simultaneously, the coarse embryo of rotation further carries out further rotation and polishes, clean case 86 shrink of hydraulic pump 45 work control afterwards.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.

Claims (7)

1. The utility model provides a pottery processor with purify recovery function, includes the pottery machine, its characterized in that: the left side of the ceramic machine is fixedly provided with a purifier, the right side of the ceramic machine is fixedly provided with a grinder, the purifier is internally provided with a purifying mechanism, the purification mechanism is used for desulfurizing and storing reaction waste residue, a grinding mechanism is arranged in the grinding machine and is used for grinding ceramic raw materials and the reaction waste residue, and properly adding adhesive and wax block, mixing them and making them into ceramic coarse blank, in the described ceramic machine interior a sintering furnace is fixedly set, the sintering furnace is provided with a sintering forming mechanism which is used for cleaning the protective powder, and the final fine finishing treatment is carried out on the ceramics, a hot press is fixedly arranged at the lower side of the sintering furnace and used for removing wax oil, performing primary molding on the ceramic, wherein a stirrer is fixedly arranged on the lower side of the hot press, and a stirring mechanism is arranged in the stirrer and used for stirring materials to produce ceramic slurry;
wherein, agitator motor has set firmly in the agitator, agitator motor's upper end power connection has the (mixing) shaft, two spouts have been seted up in the periphery of (mixing) shaft, be equipped with centrifugal mechanism on the (mixing) shaft, centrifugal mechanism is including setting up can pivoted centrifugal wheel in the epaxial spout of stirring, centrifugal wheel can follow the (mixing) shaft rotates, it is equipped with two bilateral symmetry's centrifugal bar, two to slide in the centrifugal wheel centrifugal bar with be connected with reset spring, two between the centrifugal wheel the one end that centrifugal bar kept away from each other is connected with the stay cord, the stay cord is connected on first sieve.
2. The ceramic making machine with purification and recovery functions according to claim 1, characterized in that: the stirring mechanism comprises a screw feeding disc which is fixedly arranged on the periphery of the stirring shaft and spirally rises, stirring rods are rotatably arranged on the upper side of the screw feeding disc and positioned on the periphery of the stirring shaft, through holes are distributed on the stirring rods, the stirring shaft is in power connection with the stirring rods through planetary gears, sun gears of the planetary gears are fixedly connected with the stirring shaft, planetary gears of the planetary gears are fixedly connected with the stirring rods, the planetary gears of the planetary gears are fixedly connected with the stirring machine, a stirring cavity is formed in the stirring machine, a second sieve plate is fixedly arranged on the lower side wall of the stirring cavity, a first sieve plate is arranged in the second sieve plate in a sliding mode, uniform small holes are formed in the circumferences of the first sieve plate and the second sieve plate, two groups of small holes are arranged in a staggered mode, and the left end and the right end of the first sieve plate are respectively connected with a thrust spring and a tension spring, the stay cord is connected the both ends of first sieve, the material pump has been set firmly on the left side wall in stirring chamber, the downside of first sieve has set firmly the conveying pipe, the conveying pipe can with stirring chamber intercommunication.
3. The ceramic making machine with purification and recovery functions according to claim 1, characterized in that: grind mechanism including setting firmly backup pad on the pottery machine right side, it fixes to grind the machine in the backup pad, it grinds the chamber to have seted up in the machine, it grinds the motor to have set firmly on the last lateral wall in chamber to grind, the lower extreme power connection of grinding motor has the grinding axle, grind epaxial helical gear that has set firmly, it is equipped with the grinding head to grind the intracavity, the upper end of grinding head is connected with two telescopic links, the telescopic link can slide in grinding the chamber, set up oblique ring gear in the grinding head, oblique ring gear with the helical gear meshing, oblique ring gear slope sets up, oblique ring gear is oval track, the filter screen has set firmly on grinding the cliff side in chamber, the lower extreme of filter screen is connected with the grog exit tube.
4. The ceramic making machine with purification and recovery functions according to claim 1, characterized in that: the hot press comprises an oil cavity arranged in the hot press, a slurry box with an upward opening is fixedly arranged in the oil cavity, a slurry cavity is arranged in the slurry box, a mold which can be fixed on the hot press is arranged in the slurry cavity, the lower side wall of the oil cavity is fixedly provided with a high-efficiency heater, the left end and the right end of the high-efficiency heater are fixedly provided with auxiliary heaters, the high-efficiency heater is connected with the two auxiliary heaters through a mould cavity, the lower ends of the two auxiliary heaters are connected with the stirrer, the upper end of the auxiliary heater can be communicated with the sintering furnace, a support rod is fixedly arranged on the upper side surface of the hot press, the stamping die is characterized in that a stamping pump is fixedly arranged on the supporting rod, the lower end of the stamping pump is in power connection with a stamping rod, the lower end of the stamping rod is in threaded connection with a stamping head, and the die and the slurry cavity can be communicated.
5. The ceramic making machine with purification and recovery functions according to claim 1, characterized in that: the purification mechanism comprises a purification cavity arranged in the purifier, the upper part of the purification cavity is provided with two filter plates which can be taken out of the purifier in a sliding way, the air passage in the filter plate is arranged in a C shape, the upper side surface of the purifier is fixedly provided with an air outlet pipe, the air outlet pipe is communicated with the purification cavity, the lower side wall of the purification cavity is provided with a purification box which can be taken out of the purifier, the purification box is opened up and down, a reaction box is arranged in the purification box, corresponding reaction plates are sequentially arranged on the left side wall and the right side wall of the reaction box from top to bottom, wherein the left end of one reaction plate is fixedly provided with a first wire wheel, a reset torsion spring is connected between the first wire wheel and the purifier, the periphery of first line wheel has the winding to have the driving rope, every the right side of reaction plate is equipped with belt power and connects, the downside of purifying box slides and is equipped with the receiving box.
6. The ceramic making machine with purification and recovery functions according to claim 1, characterized in that: a mixing box is fixedly arranged between the ceramic machine and the purifier, a fixed block is fixedly arranged at the lower end of the mixing box, a mixing rod is arranged in the mixing box in a rotating manner, a second wire wheel is arranged in the fixed block and positioned on the periphery of the mixing rod in a friction manner, the second wire wheel is connected with the first wire wheel through a transmission rope, a spiral mixing channel which extends downwards in a spiral manner is arranged on the periphery of the mixing rod, the mixing box is communicated with the purifier through an outlet pipeline, a barren liquor cavity is arranged at the upper side of the sintering furnace, a pressure reducer is fixedly arranged on the left side wall of the barren liquor cavity, a spray head is fixedly arranged in the upper side wall of the purifying cavity, a water leakage hole is formed in the spray head, the left end of the pressure reducer is communicated with the spray head through a hose, and the lower side wall of the barren liquor cavity is communicated with the mixing box through an inlet pipeline, the right side surface of the mixing box is communicated with the sintering furnace through the waste gas pipeline.
7. The ceramic making machine with purification and recovery functions according to claim 1, characterized in that: sintering forming mechanism is including seting up sintering chamber in the sintering furnace, the left and right sides of sintering furnace all sets firmly the fixed case, two the one end that the fixed case was kept away from each other all sets firmly the hydraulic pump, two the equal power connection of one end that the hydraulic pump is close to each other has the hydraulic stem, two the one end that the hydraulic stem is close to each other all slides and is equipped with clean case, two the one end that the clean case is close to each other all is equipped with detachable case, two evenly distributed's pappus brush about all rotating on the clean case, every the pappus brush with all be connected with the spring between the clean case.
CN202110988894.XA 2021-08-26 2021-08-26 Ceramic manufacturing machine with purification and recovery functions Withdrawn CN113858387A (en)

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CN202110988894.XA CN113858387A (en) 2021-08-26 2021-08-26 Ceramic manufacturing machine with purification and recovery functions

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CN202110988894.XA CN113858387A (en) 2021-08-26 2021-08-26 Ceramic manufacturing machine with purification and recovery functions

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115851044B (en) * 2022-12-28 2023-12-08 龙牌涂料(北京)有限公司 Preparation method and preparation device of electromagnetic wave-absorbable texture interior wall coating

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109605540A (en) * 2018-12-10 2019-04-12 佛山迪骏自动化科技有限公司 A kind of fully-automatic ceramic hot-press arrangement
CN209364967U (en) * 2018-10-25 2019-09-10 景德镇学院 One kind is convenient for storage Ceramic manufacturing mold for a long time
JP2019196297A (en) * 2018-05-07 2019-11-14 張偉萍 Technical device for preparing superfine powder for pottery

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019196297A (en) * 2018-05-07 2019-11-14 張偉萍 Technical device for preparing superfine powder for pottery
CN209364967U (en) * 2018-10-25 2019-09-10 景德镇学院 One kind is convenient for storage Ceramic manufacturing mold for a long time
CN109605540A (en) * 2018-12-10 2019-04-12 佛山迪骏自动化科技有限公司 A kind of fully-automatic ceramic hot-press arrangement

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115851044B (en) * 2022-12-28 2023-12-08 龙牌涂料(北京)有限公司 Preparation method and preparation device of electromagnetic wave-absorbable texture interior wall coating

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