CN109604829A - Diesel engine of locomotive booster nozzle ring laser repair welding device and its repair welding method - Google Patents
Diesel engine of locomotive booster nozzle ring laser repair welding device and its repair welding method Download PDFInfo
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- CN109604829A CN109604829A CN201811588714.3A CN201811588714A CN109604829A CN 109604829 A CN109604829 A CN 109604829A CN 201811588714 A CN201811588714 A CN 201811588714A CN 109604829 A CN109604829 A CN 109604829A
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- nozzle ring
- laser
- repair welding
- melting coating
- coating head
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
- B23K26/24—Seam welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P6/00—Restoring or reconditioning objects
- B23P6/04—Repairing fractures or cracked metal parts or products, e.g. castings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Laser Beam Processing (AREA)
Abstract
The present invention relates to diesel pressure booster repair welding technical fields, especially a kind of diesel engine of locomotive booster nozzle ring laser repair welding device and its repair welding method, cutting grinding process is carried out to nozzle ring crackle and forms trapezoidal groove, use semiconductor laser and coaxial powder-feeding, send the laser melting coating head of protection gas, profile-followed copper billet is cooperated to carry out single side cladding forming, using flaw detection, polishing repairing type, make jet blade resile to continue to use, different parts crackle controls program using dedicated welding, originally it can will be reused after exceeded nozzle ring reparation, individually 10% or more booster repair cost can be reduced by repairing journey, delay in delivery caused by a variety of causes is avoided simultaneously, greatly reduce the wasting of resources, the technique also can be applied on the booster nozzle ring of other models, its repair cost is effectively reduced.
Description
Technical field
The present invention relates to diesel pressure booster repair welding technical field, especially a kind of diesel engine of locomotive booster nozzle ring swashs
Light repair welding device and its repair welding method.
Background technique
HXn5 type diesel engine of locomotive booster critical component whole import, price is high, the period is long, nozzle ring therein according to
Domestic locomotive pressure device inspection code, allow crack number must not exceed 2, length must not exceed 5mm, and actual conditions are
With extending with the time, the crackle that root of blade occurs also is greatly increased, it is specified that repairing the nozzle ring almost all crackle in journey
It transfinites, such as all replacement is all great cost pressure to our company and client, while being also the great wasting of resources, it is therefore desirable to
Restorative procedure appropriate is selected, realizes nozzle ring repairing and reusing.
The nozzle ring is whole centrifugal casting molding, and blade windward side is thick and solid and air outlet is frivolous, and central transition section is
The curved surface of gradient thickness, to realize wind-guiding and release effect, while both ends of the blade connects thick and solid inside and outside wall again to ensure entirety
Intensity, cause the variation of blade air outlet root thickness greatly, pressure-bearing greatly, be easy to appear crackle, and crackle can outside pars intramuralis prolong
It stretches.The material composition of the nozzle ring has iron, manganese, cobalt, tungsten, niobium, chromium, nickel, belongs to high temperature resistant iron-nickel alloy, and when reparation needs higher
Temperature could melt, and blade air outlet less than the thickness of 1.5mm require repair when calorific value must it is small, otherwise will appear heat
Crackle, in this regard, common argon arc welding even micro- arc welding cannot all be met the requirements.
And it is domestic at present many using the patent and report of laser melting and coating process progress part reparation, such as: Publication No.
In the Chinese invention patent " laser cladding repair technique for engine crankshaft " of CN101109083, Publication No. CN101204757
Chinese invention patent " the infiltration of state's patent of invention " a kind of logical laser melting and coating process built of thin-wall circular ", Publication No. CN101100746
Carbons overloading tooth component tooth surface laser cladding dusty material and restorative procedure " etc..These patents are all using laser repair welding technology
Local route repair is carried out to specific component, takes full advantage of the advantage that laser weld energy is concentrated, calorific value is small, but be used for locomotive bavin
The nozzle ring of oil machine booster has that global tolerance is big, crack number is more, crack position is not easy to weld, needs to carry out
Equipment, technique, material self-developing.
Summary of the invention
Existing above-mentioned in order to overcome the shortcomings of, the present invention provides a kind of diesel engine of locomotive booster nozzle ring Laser Weldings
Repair device and its repair welding method.
The technical solution adopted by the present invention to solve the technical problems is: a kind of diesel engine of locomotive booster nozzle ring laser
Repair welding device, including T-slot pedestal, two-way deflection machine, scroll chuck, linear robot, laser melting coating head and laser, clamping
There is the scroll chuck of nozzle ring to be fixedly mounted on T-slot pedestal by two-way deflection machine, passes through straight line machine above nozzle ring
People is provided with laser melting coating head, and the first end of laser melting coating passes through pipeline by optical fiber connecting laser, the laser melting coating head other end
It is connected separately with cooling-water machine, argon bottle group and powder feeding machine.
Further, laser is semiconductor laser, and power is that 200 ~ 2000W is adjustable.
Further, cooling-water machine provides the cooling water and circulating cooling of laser and laser melting coating head.
Further, argon bottle group provides power gas of the high purity argon as welding protection gas and metal powder conveying.
Further, powder feeding machine conveys nickelic cemented carbide powder using high-purity argon gas and does welding material.
Further, nickelic cemented carbide powder contains 50% or more hard metal, hard metal be nickel, chromium, tantalum, niobium,
Titanium and molybdenum.
A kind of repair welding method of diesel engine of locomotive booster nozzle ring laser repair welding device, including following repair welding step:
Step 1: bevelling: checking nozzle ring, find out the crackle of all nozzle rings, with standard caliper counterincision
Line is marked, then cuts, polishes, and all crackles are made into the groove of unified specification;
Step 2: light beam positions: nozzle ring being fixed on two-way deflection machine with scroll chuck, adjusts the angle of two-way deflection machine
Make the tilting suitable position of nozzle ring, then adjust the position of laser melting coating head, guiding light beam is located in nozzle ring opening, from
And determine the X of laser melting coating head, Y-axis orientation, the Z axis orientation of laser melting coating head is determined by height block, at this time laser melting coating head
Light orientation straight down, is open angled with nozzle ring, weld seam can be made sufficiently to merge with nozzle collar outer wall out;
Step 3: laser melting coating: the profile-followed copper billet on nozzle ring open bottom pad, it is ensured that copper billet is firm, and the copper billet shape is by spray
The shape of mouth ring is prepared, and powder can both have been reduced below opening by, which padding, is lost the shape it is also ensured that weld seam bottom, is then opened
Dynamic welding procedure, laser melting coating head first go out protection gas, again powder feeding, finally go out light, linear robot is pressed preset program simultaneously and is moved,
It merges metal powder in the molten bath that nozzle ring and copper billet are formed with the material of nozzle ring, solidify one layer of weld seam of formation, pass through
Suitable powder feed rate, laser power, robot movement speed, it can be ensured that weld seam has enough thickness that nozzle ring has been open
Full weldering is full, and after molten bath is filled up, program ends automatically out light, powder feeding, supplies gas, and laser melting coating head returns in situ standby;
Step 4: repeating soldering: two-way deflection machine turns an angle, and next place's nozzle ring opening is made to be moved to current location,
It repeats process third step and completes soldering, then repetitive operation is until the opening soldering of all nozzle ring crackles is completed;
Step 5: weld seam correction of the flank shape and inspection: it polishes weld seam, the weld seam warp to guarantee better bonding strength, after correction of the flank shape
Penetrant inspection checks that no crackle then repairs completion.
The invention has the advantages that carrying out cutting grinding process to nozzle ring crackle forms trapezoidal groove, using partly leading
Body laser and coaxial powder-feeding, the laser melting coating head for sending protection gas, cooperate profile-followed copper billet to carry out single side cladding forming, using spy
Wound, polishing repairing type, make jet blade resile and continue to use, and different parts crackle controls program using dedicated welding,
It can produce in batches and keep process stabilizing.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is structural schematic diagram of the invention.
1.T type groove pedestal in figure, 2. two-way deflection machines, 3. scroll chucks, 4. nozzle rings, 5. laser melting coating heads, 6. straight lines
Robot, 7. optical fiber, 8. lasers, 9. cooling-water machines, 10. argon bottle groups, 11. powder feeding machines, 12. pipelines.
Specific embodiment
If Fig. 1 is structural schematic diagram of the invention, a kind of diesel engine of locomotive booster nozzle ring laser repair welding device, including
T-slot pedestal 1, two-way deflection machine 2, scroll chuck 3, linear robot 6, laser melting coating head 5 and laser 8, clamping has nozzle
The scroll chuck 3 of ring 4 is fixedly mounted on T-slot pedestal 1 by two-way deflection machine 2, passes through linear robot above nozzle ring 4
6 are provided with laser melting coating head 5, and 5 one end of laser melting coating head is passed through by 7 connecting laser 8 of optical fiber, 5 other end of laser melting coating head
Pipeline 12 is connected separately with cooling-water machine 9, argon bottle group 10 and powder feeding machine 11, and laser 8 is semiconductor laser, and power is 200 ~
2000W is adjustable, and cooling-water machine 9 provides the cooling water and circulating cooling of laser 8 and laser melting coating head 5, and argon bottle group 10 provides
Power gas of the high purity argon as welding protection gas and metal powder conveying, powder feeding machine 11 are conveyed nickelic hard using high-purity argon gas
Matter alloy powder does welding material, and nickelic cemented carbide powder contains 50% or more hard metal, hard metal be nickel, chromium,
Tantalum, niobium, titanium and molybdenum.Wherein, T-slot pedestal 1 is used as support platform, is fixed with two-way deflection machine 2 thereon, can (gravity about the z axis
Direction) and Y-axis (base width direction) rotation;Scroll chuck 3 is installed, the part nozzle ring 4 to repair welding is solid on two-way deflection machine 2
It is scheduled on scroll chuck 3, three axis linear robots 6 provide high-precision locomotivity, and cantilevered head secures laser melting coating
First 5, laser melting coating head 5 connects semiconductor laser 8 by optical fiber 7, connects cooling-water machine 9,10 and of argon bottle group by pipeline 12
Powder feeding machine 11, its own light harvesting, powder, gas and water ensure that the stability and precision of welding in one.Semiconductor laser 8
Power is that 200 ~ 2000W is adjustable, and cooling-water machine 9 provides the cooling water and circulating cooling of laser 8 and laser melting coating head 5, argon gas
Bottle group 10 provides power gas of the high purity argon as welding protection gas and metal powder conveying, and powder feeding machine 11 uses high-purity argon gas
Convey nickelic cemented carbide powder and do welding material, the nickelic cemented carbide powder contain 50% or more nickel and chromium, tantalum, niobium,
The hard metals such as titanium, molybdenum, high temperature resistant are unlikely to deform, and the material than nozzle ring 4 is more excellent.
A kind of repair welding method of diesel engine of locomotive booster nozzle ring laser repair welding device, including following repair welding step: the
One step: bevelling: checking nozzle ring, finds out the crackle of all nozzle rings, is carried out with standard caliper to crackle
Label, then cut, polish, all crackles are made into the groove of unified specification;Step 2: light beam positions: by nozzle ring three-jaw
Chuck is fixed on two-way deflection machine, and the angle for adjusting two-way deflection machine makes the tilting suitable position of nozzle ring, then adjusts laser
Guiding light beam is located in nozzle ring opening, so that it is determined that the X of laser melting coating head, Y-axis orientation, pass through by the position of cladding head
Height block determines the Z axis orientation of laser melting coating head, and laser melting coating head goes out light orientation straight down at this time, is open with nozzle ring at one
Determine angle, weld seam can be made sufficiently to merge with nozzle collar outer wall;Step 3: laser melting coating: on nozzle ring open bottom pad with
Shape copper billet, it is ensured that copper billet is firm, which is prepared by the shape of nozzle ring, and pad can both reduce powder stream below opening
Lose the shape it is also ensured that weld seam bottom, subsequent start-up welding procedure, laser melting coating head first goes out protection gas, again powder feeding, last
Light out, linear robot press preset program movement simultaneously, make metal powder in the molten bath that nozzle ring and copper billet are formed and nozzle
Material fusion, the solidification of ring form one layer of weld seam, can be with by suitable powder feed rate, laser power, robot movement speed
Ensure that weld seam has enough thickness that nozzle ring is open and welds completely completely, after molten bath is filled up, program ends automatically out light, powder feeding, send
Gas, laser melting coating head return in situ standby;Step 4: repeating soldering: two-way deflection machine turns an angle, and makes next place's nozzle
Ring opening is moved to current location, repeats process third step and completes soldering, and then repetitive operation is until all nozzle ring crackles are opened
Mouth soldering is completed;Step 5: weld seam correction of the flank shape and inspection: polishing weld seam, to guarantee better bonding strength, after correction of the flank shape
Weld seam checks that no crackle then repairs completion through penetrant inspection.
By taking blade air outlet root crack at one as an example, the repair welding method of this repair welding device is as follows: the process first step is out
Welding groove: checking nozzle ring 4, finds out all blade air outlet root cracks, is carried out with standard caliper to crackle
Label, then cut, polish, all crackles are made into the groove of unified specification, blade stays bevel edge, outer wall to stay straight flange;Process second
Step is light beam positioning: the scroll chuck 3 of nozzle ring 4 being fixed on two-way deflection machine 2, adjusting two-way 2 angle of deflection machine makes to spray
The tilting suitable position of mouth ring 4, then the position of laser melting coating head 5 is adjusted, guiding light beam is located in 4 blade openings of nozzle ring
On, so that it is determined that the X of laser melting coating head 5, Y-axis orientation, the Z axis orientation of laser melting coating head 5 are determined by height block, at this time laser
Cladding head 5 goes out light orientation straight down, angled with blade openings, and weld seam can be made sufficiently to merge with outer wall;Process
Three steps are laser melting coatings: padding upper profile-followed copper billet in blade openings bottom, it is ensured that copper billet is firm, which presses between blade
Shape is prepared, and powder can both have been reduced below opening by, which padding, is lost the shape it is also ensured that weld seam bottom, starts welding procedure,
Laser melting coating head 5 first go out protection gas, again powder feeding, finally go out light, linear robot 6 simultaneously by preset program move, make metal powder
End merges with the material of blade, outer wall in the molten bath that blade, outer wall and copper billet are formed, solidifies one layer of weld seam of formation, passes through conjunction
Suitable powder feed rate, laser power, robot movement speed, it can be ensured that weld seam has enough thickness that blade openings are welded completely
Full, after molten bath is filled up, program ends automatically out light, powder feeding, supplies gas, and laser melting coating head 5 returns in situ standby;The 4th step of process is
Repeat soldering: two-way deflection machine 2 turns an angle, and next place's blade openings is made to be moved to current location, repeats process third
Step completes soldering, and then repetitive operation is until the opening soldering of all blade cracks is completed;The 5th step of process is weld seam correction of the flank shape and inspection
It looks into: polishing weld seam, comply with blade original shape but slightly protrude, local fillet is more bigger than original, better to guarantee
Bonding strength.Weld seam after correction of the flank shape checks that no crackle then repairs completion through penetrant inspection.If blade air outlet crack growth
Into outer wall, the polishing of circular shape is carried out to outer wall in the process first step, forming one completely removes crackle root,
On the basis of four steps, according to third step in one layer of weld seam of angle heap of weld seam and outer wall, the part of outer wall missing is filled up,
It repeats the 4th step trimming weld seam and detects a flaw.Program Solidification is convenient for operation, it may be necessary to the entire nozzle ring of continuous automatic welding
All blades, and the thermal deformation welded is small, weld seam is secured, intensity increases, and the nozzle ring after reparation meets the use of booster
It is required that.
Described above to be merely exemplary for the purpose of the present invention, and not restrictive, those of ordinary skill in the art understand,
In the case where not departing from spirit and scope as defined in the appended claims, many modifications, variation or equivalent can be made, but all
It will fall within the scope of protection of the present invention.
Claims (7)
1. a kind of diesel engine of locomotive booster nozzle ring laser repair welding device, characterized in that including T-slot pedestal (1), two-way change
Position device (2), scroll chuck (3), linear robot (6), laser melting coating head (5) and laser (8), clamping have nozzle ring (4)
Scroll chuck (3) is fixedly mounted on T-slot pedestal (1) by two-way deflection machine (2), passes through line straightening machine above nozzle ring (4)
Device people (6) is provided with laser melting coating head (5), and laser melting coating head (5) one end passes through optical fiber (7) connecting laser (8), laser melting coating
Head (5) other end is connected separately with cooling-water machine (9), argon bottle group (10) and powder feeding machine (11) by pipeline (12).
2. diesel engine of locomotive booster nozzle ring laser repair welding device according to claim 1, characterized in that the laser
Device (8) is semiconductor laser, and power is that 200 ~ 2000W is adjustable.
3. diesel engine of locomotive booster nozzle ring laser repair welding device according to claim 1, characterized in that the cold water
Machine (9) provides the cooling water and circulating cooling of laser (8) and laser melting coating head (5).
4. diesel engine of locomotive booster nozzle ring laser repair welding device according to claim 1, characterized in that the argon gas
Bottle group (10) provides power gas of the high purity argon as welding protection gas and metal powder conveying.
5. diesel engine of locomotive booster nozzle ring laser repair welding device according to claim 1, characterized in that the powder feeding
Machine (11) conveys nickelic cemented carbide powder using high-purity argon gas and does welding material.
6. diesel engine of locomotive booster nozzle ring laser repair welding device according to claim 5, characterized in that described nickelic
Cemented carbide powder contains 50% or more hard metal, and hard metal is nickel, chromium, tantalum, niobium, titanium and molybdenum.
7. the repair welding method of diesel engine of locomotive booster nozzle ring laser repair welding device according to claim 1, feature
It is, including following repair welding step:
Step 1: bevelling: checking nozzle ring, find out all crackles, marked with standard caliper to crackle
Note, then cut, polish, all crackles are made into the groove of unified specification;
Step 2: light beam positions: nozzle ring being fixed on two-way deflection machine with scroll chuck, adjusts the angle of two-way deflection machine
Make the tilting suitable position of nozzle ring, then adjust the position of laser melting coating head, guiding light beam is located in nozzle ring opening, from
And determine the X of laser melting coating head, Y-axis orientation, the Z axis orientation of laser melting coating head is determined by height block, at this time laser melting coating head
Light orientation straight down, is open angled with nozzle ring, weld seam can be made sufficiently to merge with nozzle collar outer wall out;
Step 3: laser melting coating: the profile-followed copper billet on nozzle ring open bottom pad, it is ensured that copper billet is firm, and the copper billet shape is by spray
The shape of mouth ring is prepared, and powder can both have been reduced below opening by, which padding, is lost the shape it is also ensured that weld seam bottom, is then opened
Dynamic welding procedure, laser melting coating head first go out protection gas, again powder feeding, finally go out light, linear robot is pressed preset program simultaneously and is moved,
It merges metal powder in the molten bath that nozzle ring and copper billet are formed with the material of nozzle ring, solidify one layer of weld seam of formation, pass through
Suitable powder feed rate, laser power, robot movement speed, it can be ensured that weld seam has enough thickness that nozzle ring has been open
Full weldering is full, and after molten bath is filled up, program ends automatically out light, powder feeding, supplies gas, and laser melting coating head returns in situ standby;
Step 4: repeating soldering: two-way deflection machine turns an angle, and next place's nozzle ring opening is made to be moved to current location,
It repeats process third step and completes soldering, then repetitive operation is until the opening soldering of all nozzle ring crackles is completed;
Step 5: weld seam correction of the flank shape and inspection: it polishes weld seam, the weld seam warp to guarantee better bonding strength, after correction of the flank shape
Penetrant inspection checks that no crackle then repairs completion.
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CN110227896A (en) * | 2019-06-27 | 2019-09-13 | 北京航天新风机械设备有限责任公司 | A kind of annular titanium alloy weld seam welding protecting tool set-up |
CN110842466A (en) * | 2019-11-30 | 2020-02-28 | 中车大连机车车辆有限公司 | Repairing process for deformation of locomotive bogie frame |
CN111215829A (en) * | 2020-03-27 | 2020-06-02 | 重庆工商大学 | Repair method for friction stir welding assisted laser cladding pump impeller blade |
CN111730285A (en) * | 2020-06-22 | 2020-10-02 | 哈尔滨汽轮机厂有限责任公司 | 400 MW-level heavy gas turbine nozzle bellows assembly damage repair method |
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CN110227896A (en) * | 2019-06-27 | 2019-09-13 | 北京航天新风机械设备有限责任公司 | A kind of annular titanium alloy weld seam welding protecting tool set-up |
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CN111730285A (en) * | 2020-06-22 | 2020-10-02 | 哈尔滨汽轮机厂有限责任公司 | 400 MW-level heavy gas turbine nozzle bellows assembly damage repair method |
CN111730285B (en) * | 2020-06-22 | 2021-10-26 | 哈尔滨汽轮机厂有限责任公司 | 400 MW-level heavy gas turbine nozzle bellows assembly damage repair method |
CN112199787A (en) * | 2020-09-24 | 2021-01-08 | 北京航空航天大学 | Elliptical partition plate nozzle shaping method for increasing acoustic energy dissipation |
CN115070305A (en) * | 2022-06-21 | 2022-09-20 | 无锡发那特机械科技有限公司 | A welded platform for nozzle ring subassembly production |
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