CN109604689A - Cylinder track processing tool - Google Patents
Cylinder track processing tool Download PDFInfo
- Publication number
- CN109604689A CN109604689A CN201910008420.7A CN201910008420A CN109604689A CN 109604689 A CN109604689 A CN 109604689A CN 201910008420 A CN201910008420 A CN 201910008420A CN 109604689 A CN109604689 A CN 109604689A
- Authority
- CN
- China
- Prior art keywords
- motor
- processing tool
- cylinder track
- track processing
- bull gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/002—Milling elongated workpieces
- B23C3/005—Rails
Abstract
The invention discloses cylinder track processing tools.The cylinder track processing tool includes turning unit, milling unit.Turning unit includes motor one, retarder, gearbox, pinion gear, several supporting legs, lower flange, bull gear, center support；Milling unit includes power head, crossbeam, column, motor two.Motor one drives pinion rotation by gearbox, pinion gear drives the bull gear rotation being engaged with, bull gear drives the cylindrical structure rotation being placed on it, and is slideably positioned in the Working position of the crossbeam motivation of adjustment head on column, to realize the processing to cylindrical structure.The configuration of the present invention is simple, Relatively orientation is more independent between each component of tooling, adjusts strong flexibility, movement easy to disassemble, have the advantages that high in machining efficiency, precision is high, it is at low cost, facilitate adjustment.
Description
Technical field
The present invention relates to processing equipment fields, and in particular to a kind of cylinder track processing tool.
Background technique
With China rise heavy manufacturing industry and harbour foundation construction equipment development, the components for needing to process no matter weight,
Outer dimension, which has, significantly to be increased, and processing request is also higher and higher.Lufeng nuclear power 900t fixing rotary crane
Swing mechanism rotor upper rail radius be 12m, lower railway radius be 12.78m.To swing-around trajectory is worked into processing
Technique requirement, and within limits control errors, general lathe milling machine can not be processed.It processes this kind of big straight
Mainly there are two restriction conditions for diameter annular surface, and on the one hand some company's this kind of product production quantities are few, and essentially single-piece makes,
Therefore unnecessary cost substantial contribution buys large-scale production miller process equipment；On the other hand, consider traffic condition, cylinder production
Tonnage reaches 150t after molding, and bulk is about 13.1m × 13.1m × 1.6m, external coordination transport difficult and handling is with high costs, no
It is readily transported cooperation processing.Therefore, it in view of existing process equipment and condition, is filled using suitable method and economic and practical processing
It is standby, the tooling of the processing for such workpiece is designed, by formulating reasonable technique, efficiently solves large slewing parts
Processing problems.
Summary of the invention
The technical problem to be solved in the present invention is that providing cylinder track processing work for the above-mentioned deficiency of the prior art
Dress.
The present invention is through the following technical solutions to achieve the above objectives: a kind of cylinder track processing tool, in which: the circle
Cylinder track processing tool includes turning unit, milling unit, and the milling unit, the turning unit are fixed on ground, and
The milling unit is set to the outside of the turning unit；
The turning unit include motor one, retarder, gearbox, pinion gear, several supporting legs, lower flange, bull gear, in
Heart support, supporting leg, center support are fixed on ground, and supporting leg is arranged centered on center support around center support；
The power intake of the shaft connection retarder of motor one, the power of the power output end connection gearbox of retarder
Input terminal, pinion gear is installed on the power output end of gearbox, and pinion gear is meshed with bull gear, and bull gear is installed on laxative remedy
Blue top, lower flange are mounted on supporting leg；
Bull gear and lower flange are by passing through center support and being positioned on center support, in connecing for lower flange and bull gear
Contacting surface is equipped with raceway, and several balls are equipped in the raceway, and cylindrical structure is placed in above bull gear；
The milling unit includes power head, crossbeam, column, motor two, and column is fixed on ground, crossbeam sliding setting
In on column, power head is rotatablely installed in one end of crossbeam, and motor two is installed on the opposite other end of crossbeam, the shaft of motor two
Connect power head.
As a further optimization solution of the present invention, the milling unit is fixed on ground by screw with the turning unit
On face.
As a further optimization solution of the present invention, the angle of power head rotation is 180 °.
As a further optimization solution of the present invention, the depth of the raceway is less than the diameter of the ball.
As a further optimization solution of the present invention, the diameter of the ball is 50mm.
As a further optimization solution of the present invention, cylindrical structure support is equipped between bull gear and cylindrical structure.
As a further optimization solution of the present invention, it is horizontal to be less than or equal to crossbeam for the ring width of the processing planar annular of cylindrical structure
To mobile length.
As a further optimization solution of the present invention, one end of power head is equipped with motor three, power head it is relatively another
End is equipped with facing cutter, and the shaft of motor three connects facing cutter.
The beneficial effects of the present invention are:
(1) it is easy to adjust, is moved easily.Cylinder track processing tool each unit Relatively orientation is independent, adjusts
Whole flexibility is high, and also completely detachable separation, conveniently moving occupy little space all parts in unit.
(2) high in machining efficiency, precision is high.It is required after being installed according to Fixture Design, in process, facing cutter
Degree of jitter is small, can satisfy the requirement on machining accuracy of cylinder track.
(3) at low cost.In the cylinder track processing tool, need the device of outsourcing less, general device can be mentioned voluntarily
Cost of the invention is purchased far below cooperation processing compared to entirety for perhaps oneself production or buys special processing equipment
Expense.
Detailed description of the invention
Fig. 1 is cylinder track tool structure for processing schematic diagram of the present invention；
Fig. 2 is the machining sketch chart of cylinder track processing tool of the present invention；
1- motor one, 2- retarder, 3- gearbox, 4- pinion gear, 5- supporting leg, 6- lower flange, 7- bull gear, the center 8- branch
Seat, 9- cylindrical structure, 10- cylindrical structure support, 11- power head, 12- crossbeam, 13- column, 14- motor two, 91- cylinder upper rail
Road, 92- cylinder lower railway, 111- motor three, 112- facing cutter.
Specific embodiment
The application is described in further detail with reference to the accompanying drawing, it is necessary to it is indicated herein to be, implement in detail below
Mode is served only for that the application is further detailed, and should not be understood as the limitation to the application protection scope, the field
Technical staff can make some nonessential modifications and adaptations to the application according to above-mentioned application content.
Embodiment 1
A kind of cylinder track processing tool as shown in Figure 1, including turning unit, milling unit, milling unit, described time
Turning unit can be fixed on ground by screw, facilitated subsequent movement and carried, and milling unit is set to turning unit
Outside.
Turning unit includes motor 1, retarder 2, gearbox 3, pinion gear 4, several supporting legs 5, lower flange 6, bull gear
7, center support 8, supporting leg 5, center support 8 are fixed on ground, and supporting leg 5 is centered on center support 8, around center support 8
Setting, center support 8 facilitates the fitting of lower flange 6 Yu bull gear 7, and plays a supporting role simultaneously with supporting leg 5.
The power intake of the shaft connection retarder 2 of motor 1, the power output end connection gearbox 3 of retarder 2
Power intake, pinion gear 4 is installed on the power output end of gearbox 3, and pinion gear 4 is meshed with bull gear 7.Bull gear 7
It is installed on 6 top of lower flange, lower flange 6 is mounted on supporting leg 5, and the center of bull gear 7 and lower flange 6 passes through center support
8, and lower flange 6 is positioned on center support 8, bull gear 7 is fixed by lower flange 6, and cylindrical structure 9 is placed on bull gear 7
Side.
It is equipped with raceway on the contact surface of lower flange 6 and bull gear 7, several balls are equipped in the raceway, ball is convenient
Relative rotation between lower flange 6 and bull gear 7.
Milling unit includes power head 11, crossbeam 12, column 13, motor 2 14, and column 13 is fixed on ground.Crossbeam 12
It is slideably positioned on column 13, crossbeam 12 can realize transverse shifting on column 13, and longitudinal shifting can also be realized on column 13
It is dynamic.Power head 11 is rotatablely installed in one end of crossbeam 12, and motor 2 14 is installed on the opposite other end of crossbeam 12, motor 2 14
Shaft connects power head 11.Motor 3 131 is installed in one end of power head 11, the opposite other end of power head 11 is equipped with milling
Cutterhead 132, the shaft of motor 3 131 connect facing cutter 132, and motor 3 131 drives facing cutter 132 to rotate, and realize to cylinder knot
The processing of structure 9.
Motor 1 drives pinion gear 4 to rotate by 2 gearbox 3 of retarder, and pinion gear 4 drives the bull gear 7 being engaged with
Rotation, bull gear 7 drive the cylindrical structure 9 of side placed thereon to rotate, as shown in Figure 2.The column 13 of milling unit is fixed on
On ground, the position for the crossbeam 12 being set on column 13 is adjusted, the rotation of cylindrical structure 9 provides the feeding fortune of Milling Process
Dynamic, the moving horizontally on crossbeam 12 of power head 11 provides the upper rail of cylindrical structure 9 91 and the radial feed of lower railway 92 moves.
Start motor 1, motor 3 131 after meeting the requirements, can be processed.
When installation, the pedestal of motor 1, retarder 2, supporting leg 5, center support 8, milling unit is fixed on ground first
On, then lower flange 6 is installed, and correct level, ball is installed in raceway, then bull gear 7 is installed on 6 top of lower flange,
Constitute a revolving body.Motor 1, retarder 2, gearbox 3, pinion gear 4 are installed, sideshake is less than or equal to 1mm therebetween, and coats profit
Consistent lubricant, the interior gear oil that certain purity is added of retarder 2；Turning unit carries out unloaded test run after being installed, in commissioning process
Lubricating grease is coated in the flank of tooth of bull gear 7.After the completion of test run, cylindrical structure 9 is installed, and keeps the center of cylindrical structure 9 as far as possible
It is overlapped with the center of bull gear 7, by the level for adjusting 10 calibrated cylinder structure 9 of cylindrical structure support.Again to turning unit
Loading test is carried out, formal processing is entered after without exception.
Cylinder track processing tool of the invention is easy to adjust, and is moved easily, tooling each unit Relatively orientation is only
Vertical, adjustment flexibility is high, and also completely detachable separation, conveniently moving occupy little space all parts in unit.Processing efficiency
Height, precision is high, requires after being installed according to Fixture Design, in process, the degree of jitter of facing cutter is small, can satisfy
The requirement on machining accuracy of cylinder track.It is at low cost, without the equipment that purchase is excessive.Compared with prior art, there is conveniently moving,
Low cost, the high advantage of machining accuracy.
Embodiment 2
As described in Example 1, difference only exists, and the angle that power head 11 rotates is 180 °, when lower railway 92 needs to process,
12,180 ° of rotational power heads of crossbeam are moved down, make facing cutter 112 towards upward, processing of the realization to lower railway 92.
Embodiment 3
As described in Example 1, difference only exists, and the depth of the raceway is less than the diameter of the ball, it is preferable that described
The diameter of ball is 50mm, and quantity is 150, effectively prevents causing bull gear 7 that can not rotate because groove depth is too deep
Problem.
Embodiment 4
As described in Example 1, difference only exists, and cylindrical structure support 10, circle are equipped between bull gear 7 and cylindrical structure 9
Barrel structure support 10 can be used for adjusting the degree of balance of cylindrical structure 9, prevent the processing non-uniform phenomenon of track depth.
Embodiment 5
As described in Example 1, difference only exists, and the ring width of the processing planar annular of cylindrical structure 9 is less than or equal to crossbeam 12
The length of transverse shifting.
The above-described embodiments are merely illustrative of preferred embodiments of the present invention, not to structure of the invention
Think and range is defined.Without departing from the design concept of the invention, ordinary people in the field is to technology of the invention
The all variations and modifications that scheme is made, should all drop into protection scope of the present invention, the claimed technology contents of the present invention,
It is all described in the claims.
Claims (8)
1. a kind of cylinder track processing tool, it is characterised in that: the cylinder track processing tool includes turning unit, milling list
Member, the milling unit, the turning unit are fixed on ground, and the milling unit is set to the outer of the turning unit
Side；
The turning unit includes motor one (1), retarder (2), gearbox (3), pinion gear (4), several supporting legs (5), laxative remedy
Blue (6), bull gear (7), center support (8), supporting leg (5), center support (8) are fixed on ground, and supporting leg (5) is with center support
(8) centered on, it is arranged around center support (8)；
The power output end of the power intake of shaft connection retarder (2) of motor one (1), retarder (2) connects gearbox
(3) power intake, pinion gear (4) are installed on the power output end of gearbox (3), and pinion gear (4) and bull gear (7) phase
Engagement, bull gear (7) are installed on above lower flange (6), and lower flange (6) is mounted on supporting leg (5)；
Bull gear (7) and lower flange (6) pass through center support (8) and are positioned on center support (8), lower flange (6) and big
The contact surface of gear ring (7) is equipped with raceway, is equipped with several balls in the raceway, cylindrical structure (9) is placed on bull gear (7)
Side；
The milling unit includes power head (11), crossbeam (12), column (13), motor two (14), and column (13) is fixed on ground
On face, crossbeam (12) is slideably positioned on column (13), and power head (11) is rotatablely installed in one end of crossbeam (12), motor two
(14) it is installed on the opposite other end of crossbeam (12), the shaft of motor two (14) connects power head (11).
2. cylinder track processing tool according to claim 1, it is characterised in that: the milling unit and the revolution are single
Member is fixed on ground by screw.
3. cylinder track processing tool according to claim 1, it is characterised in that: power head (11) rotation angle be
180°。
4. cylinder track processing tool according to claim 1, it is characterised in that: the depth of the raceway is less than the rolling
The diameter of pearl.
5. cylinder track processing tool according to claim 1, it is characterised in that: the diameter of the ball is 50mm.
6. cylinder track processing tool according to claim 1, it is characterised in that: bull gear (7) and cylindrical structure (9) it
Between be equipped with cylindrical structure support (10).
7. cylinder track processing tool according to claim 1, it is characterised in that: the processing annular flat of cylindrical structure (9)
The ring width in face is less than or equal to the length of crossbeam (12) transverse shifting.
8. cylinder track processing tool according to claim 1, it is characterised in that: one end of power head (11) is equipped with electricity
Machine three (131), the opposite other end of power head (11) are equipped with facing cutter (132), and the shaft of motor three (131) connects facing cutter
(132)。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910008420.7A CN109604689A (en) | 2019-01-04 | 2019-01-04 | Cylinder track processing tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910008420.7A CN109604689A (en) | 2019-01-04 | 2019-01-04 | Cylinder track processing tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109604689A true CN109604689A (en) | 2019-04-12 |
Family
ID=66016717
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910008420.7A Pending CN109604689A (en) | 2019-01-04 | 2019-01-04 | Cylinder track processing tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109604689A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202007012450U1 (en) * | 2007-09-05 | 2007-11-08 | Schiess Gmbh | Vertical machining center in two-post version |
| CN201183192Y (en) * | 2008-03-17 | 2009-01-21 | 张忠林 | Multifunctional vertical machine tool |
| CN201677069U (en) * | 2010-03-13 | 2010-12-22 | 山东高密高锻机械有限公司 | Milling and carving machine tool for surface of workpiece |
| CN202199810U (en) * | 2011-07-12 | 2012-04-25 | 江苏赛富隆重工有限公司 | Special processing tool for rotation supporting planes of hoists |
| CN202824779U (en) * | 2012-09-26 | 2013-03-27 | 无锡隆宝铣边机有限公司 | Non-standard multi-edge combined milling machine |
| CN203843320U (en) * | 2014-04-03 | 2014-09-24 | 吴秀春 | Universal thread tapping machine |
| CN204770859U (en) * | 2015-07-10 | 2015-11-18 | 四川工程职业技术学院 | Processingequipment in sealed annular groove of major diameter work piece |
| CN107127380A (en) * | 2017-05-09 | 2017-09-05 | 南通鑫圣数控机床有限公司 | A kind of planer-type milling machine |
| CN209681252U (en) * | 2019-01-04 | 2019-11-26 | 浙江海重重工有限公司 | A kind of cylinder track processing tool |
-
2019
- 2019-01-04 CN CN201910008420.7A patent/CN109604689A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202007012450U1 (en) * | 2007-09-05 | 2007-11-08 | Schiess Gmbh | Vertical machining center in two-post version |
| CN201183192Y (en) * | 2008-03-17 | 2009-01-21 | 张忠林 | Multifunctional vertical machine tool |
| CN201677069U (en) * | 2010-03-13 | 2010-12-22 | 山东高密高锻机械有限公司 | Milling and carving machine tool for surface of workpiece |
| CN202199810U (en) * | 2011-07-12 | 2012-04-25 | 江苏赛富隆重工有限公司 | Special processing tool for rotation supporting planes of hoists |
| CN202824779U (en) * | 2012-09-26 | 2013-03-27 | 无锡隆宝铣边机有限公司 | Non-standard multi-edge combined milling machine |
| CN203843320U (en) * | 2014-04-03 | 2014-09-24 | 吴秀春 | Universal thread tapping machine |
| CN204770859U (en) * | 2015-07-10 | 2015-11-18 | 四川工程职业技术学院 | Processingequipment in sealed annular groove of major diameter work piece |
| CN107127380A (en) * | 2017-05-09 | 2017-09-05 | 南通鑫圣数控机床有限公司 | A kind of planer-type milling machine |
| CN209681252U (en) * | 2019-01-04 | 2019-11-26 | 浙江海重重工有限公司 | A kind of cylinder track processing tool |
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