CN109604217A - A kind of method and system of adjust automatically cleaning roller spacing - Google Patents
A kind of method and system of adjust automatically cleaning roller spacing Download PDFInfo
- Publication number
- CN109604217A CN109604217A CN201811563840.3A CN201811563840A CN109604217A CN 109604217 A CN109604217 A CN 109604217A CN 201811563840 A CN201811563840 A CN 201811563840A CN 109604217 A CN109604217 A CN 109604217A
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- Prior art keywords
- cleaning roller
- roller
- lower roll
- cleaning
- distance
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Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 185
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000005299 abrasion Methods 0.000 claims abstract description 46
- 230000007423 decrease Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000001514 detection method Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Classifications
-
- B08B1/32—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
Abstract
The present invention provides a kind of method and system of adjust automatically cleaning roller spacing, the described method includes: the distance H1 before obtaining cleaning roller upper roller and the abrasion of cleaning roller lower roll respectively and after abrasion, D1, H2, D2 and preceding the distance between cleaning roller upper roller and cleaning roller the lower roll L0 of abrasion；Calculate the abrasion loss L1 of cleaning roller；Judge whether L1 is more than preset range；If it is greater than preset range lower limit but be not above the upper limit of preset range, then moving cleaning roller upper roller and/or cleaning roller lower roll makes the distance between its be best pre-determined distance.The spacing between cleaning roller can be calculated in real time by method provided by the present application, does not need stop work to whole production line detection, adjustment, therefore improve work efficiency, simultaneously because adjustment in real time, ensure that the cleaning degree of plate, and then ensure that the quality of part.Along with the plate for unlike material different-thickness can modify parameter, compared with the adjustment encoder position of the prior art, improve work efficiency.
Description
Technical field
The present invention relates to automation press lines to clean field, the method for especially a kind of adjust automatically cleaning roller spacing and is
System.
Background technique
The cleaning machine that automation press line uses, cleaning roller are separately mounted on lower upright, the rising of cleaning roller up-down rollers
It is driven with independent mechanical system is descended through, passes through motor and worm and gear elevator is driven to carry out height adjustment.
Deeply now with production, the abrasion loss of cleaning machine cleaning roller also can increasingly increase, between existing adjustment cleaning roller
Away from method be just to stop work at regular intervals to automatic production line, periodically between cleaning machine cleaning roller spacing carry out
It checks, needing to stop work check therefore reduce working efficiency.Meanwhile if the spacing in cleaning between cleaning roller is excessive
To the cleaning of plate with regard to not in place, cleaning effect is deteriorated, and will lead to subsequent parts, there are mass defect risks.
When needing replacing the plate of different-thickness, existing method is to carry out position by bus type absolute position encoder
Set detection and operation control cleaning roller height and position.The position of this method be it is absolute, as the variation of abrasion loss needs to adjust
The position of whole encoder.
Summary of the invention
Goal of the invention of the invention is: needing to stop sliver for of the existing technology and check that adjustment is clear
The spacing washed between roller and it is existing the problem of adjusting encoder position, is needed according to different plates, the present invention provides one kind
The method and system of adjust automatically cleaning roller spacing.
To achieve the goals above, on the one hand, the present invention provides a kind of method of adjust automatically cleaning roller spacing, packets
It includes:
Step S1, the distance of sensor is arrived before acquisition cleaning roller upper roller and cleaning roller lower roll are worn respectively and after abrasion
H1, D1, H2, D2 and preceding the distance between cleaning roller upper roller and cleaning roller the lower roll L0 of abrasion；
Step S2, the abrasion loss L1 of cleaning roller is calculated by H1, D1, H2, D2, L0；
Step S3, judge whether the abrasion loss L1 is more than preset range；
If step S4, L1 is greater than the lower limit of preset range but is not above the upper limit of preset range, then cleaning roller is moved
Upper roller and/or cleaning roller lower roll make in cleaning roller that the distance between roller surface is best pre-determined distance under roller surface and cleaning roller.
As a preferred solution of the present invention, in the step S2, it is calculated by the following formula the abrasion loss of cleaning roller
L1:
M0=H1-D1 (1)
N0=H2-D2 (2)
L1=M0+N0+L0 (3)
Wherein, M0 is the amount that cleaning roller upper roller needs to adjust, and N0 is the amount that cleaning roller lower roll needs to adjust；Cleaning before abrasion
The distance between roller upper roller and cleaning roller lower roll L0 is different according to the thickness of plate, grinds between cleaning roller upper roller and cleaning roller lower roll
Distance before damage is different.
As a preferred solution of the present invention, if the method also includes the upper limit that step S5, L1 is greater than preset range,
It is replaced and cleaned roller upper roller or cleaning roller lower roll, specifically includes the following steps:
Step S51, whether judge the amount M0 that cleaning roller upper roller needs the adjust and/or amount N0 that cleaning roller lower roll needs to adjust
More than the upper limit of preset range；
If step S52, M0 > L2, cleaning roller upper roller is needed replacing；
If step S53, N0 > L2, cleaning roller lower roll is needed replacing.
On the other hand, the present invention provides a kind of system of adjust automatically cleaning roller spacing, the system comprises cleaning rollers
Upper roller, cleaning roller lower roll, first motor, the second motor, first sensor, second sensor, computing module, first judge mould
Block, controller；
The first motor is connect with the cleaning roller upper roller, for receive controller instruction adjustment cleaning roller upper roller with
The adjustment of cleaning roller lower roll distance；
Second motor is connect with the cleaning roller lower roll, for receive controller instruction adjustment cleaning roller lower roll with
The adjustment of cleaning roller upper roller distance；
The first sensor, for detecting the value D1 before cleaning roller upper roller is worn and the value H1 after abrasion；
The second sensor, for detecting the value D2 before cleaning roller lower roll is worn and the value H2 after abrasion；
The computing module, for calculating the abrasion loss L1 of cleaning roller；
The first judgment module is for judging whether the abrasion loss L1 is more than preset critical value L；
The controller is connect with the first motor and the second motor, is risen for controlling first motor and the second motor
And/or decline.
As a preferred solution of the present invention, the system also includes the second judgment module, second judgment module is used for
Judge that cleaning roller upper roller needs the amount M0 adjusted and/or cleaning roller lower roll to need whether the amount N0 adjusted is more than the upper of preset range
Limit.
In conclusion by adopting the above-described technical solution, the beneficial effects of the present invention are:
1, the application can calculate the spacing between cleaning roller in real time, and it is electric accordingly then to control cleaning roller by controller
Machine adjusts the spacing between cleaning roller, and computing module calculates the amount for needing to adjust automatically, does not need right to production line downtime
After checked, saved manpower and material resources, greatly improved work efficiency.
2, during cleaning roller cleans plate, if the spacing for calculating between cleaning roller variation has occurred can be to clear
It washes the distance between roller and carries out implementation adjustment, avoid that sheet cleaning is not in place, computing module calculates the amount for needing to adjust automatically,
Guarantee cleaning roller to the cleaning of plate in place, to reduce probability of the part there are quality risk.
If 3, replacement whole production line replaces different plates and does not also need to alternate coding the position of device, directly according to not
The plate of stack pile, adjusting parameter L0, L1 and preset range, the method for the prior art need the plate according to different-thickness
The position of encoder is adjusted, method provided by the present application saves adjustment time, improves work efficiency.
Detailed description of the invention
Fig. 1 is a kind of flow chart of the method for adjust automatically cleaning roller spacing provided by the invention；
Fig. 2 is the specific flow chart of step S5 in Fig. 1；
Fig. 3 is a kind of structural schematic diagram of the system of adjust automatically cleaning roller spacing provided by the invention；
Fig. 4 is a kind of partial structure diagram of the system of adjust automatically cleaning roller spacing provided by the invention.
Marked in the figure: 1- first sensor, 2- cleaning roller upper roller, 3- cleaning roller lower roll, 4- second sensor.
Specific embodiment
With reference to the accompanying drawing, the present invention is described in detail.
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not
For limiting the present invention.
As depicted in figs. 1 and 2, the present invention provides a kind of methods of adjust automatically cleaning roller spacing, comprising:
Step S1, the distance of sensor is arrived before acquisition cleaning roller upper roller 2 and cleaning roller lower roll 3 are worn respectively and after abrasion
H1, D1, H2, D2 and the distance between the preceding cleaning roller upper roller 2 of abrasion and cleaning roller lower roll 3 L0.With the progress of production, cleaning roller
It will appear different degrees of abrasion after a protracted use, the present invention is by obtaining cleaning roller upper roller 2 and cleaning roller lower roll 3
Abrasion loss cleaning roller is adjusted.
Step S2, the present invention specifically calculates the abrasion loss L1 of cleaning roller by following steps:
The distance H1 after abrasion of the distance D1 before cleaning roller upper roller 2 is worn is obtained, D2 and mill before cleaning roller lower roll 3 is worn
Distance H2 after damage, the distance between cleaning roller upper roller 2 and cleaning roller lower roll 3 L0 before wearing.As shown in figure 4, the cleaning roller
Distance D1 before the abrasion of upper roller 2, to install the distance that the cleaning roller upper roller 2 measured after new cleaning roller upper roller 2 arrives sensor,
Distance H1 after the abrasion of cleaning roller upper roller 2, with the use of cleaning roller, cleaning roller upper roller 2 can be worn, and H1 is real-time
The cleaning roller upper roller 2 measured arrives the distance of first sensor 1, similarly measures the value D2, H2 of the abrasion of cleaning roller lower roll 3 front and back.It will
Value D1 and D2 before the abrasion measured are saved in controller, and then the value measured in real time is transferred in controller.
Obtained data are transferred to the abrasion loss L1 for calculating cleaning roller in computing module according to the following formula by controller:
M0=H1-D1 (1)
N0=H2-D2 (2)
L1=M0+N0+L0 (3)
Wherein, M0 is the amount that cleaning roller upper roller 2 needs to adjust, and N0 is the amount that cleaning roller lower roll 3 needs to adjust；It is clear before abrasion
It is different according to the thickness of plate to wash the distance between roller upper roller 2 and cleaning roller lower roll 3 L0, cleaning roller upper roller 2 and cleaning roller lower roll 3
Between wear before distance it is different.
Step S3, the data being calculated are transferred to controller by computing module, and controller is then passed to judgment module, are sentenced
Disconnected module judges whether the abrasion loss L1 is more than preset range.According to the plate of unlike material and the plate of different-thickness
Material, set preset range is different.
If step S4, L1 is greater than the lower limit of preset range but is not above the upper limit of preset range, then cleaning roller is adjusted
The distance between upper roller 2 and cleaning roller lower roll 3, controller controls the first motor connecting with cleaning roller upper roller 2, according to formula (1)
It is being calculated as a result, first motor control cleaning roller upper roller 2 moves down M0, or according to formula (2) be calculated as a result,
Second motor control cleaning roller lower roll 3 moves up N0.
If step S5, the abrasion loss L1 of cleaning roller be greater than preset range, then it represents that be replaced and cleaned roller upper roller 2 or
Cleaning roller lower roll 3.Specifically judgement is replaced and cleaned roller upper roller 2 or is replaced and cleaned roller lower roll 3 or two according to the following formula
It is a all to replace:
Step S51, judge the amount M0 that the needs of cleaning roller upper roller 2 adjust and/or the amount N0 that the needs of cleaning roller lower roll 3 adjust is
The no upper limit more than preset range.If the abrasion loss L1 of cleaning roller is greater than the upper limit of preset range, then it represents that need replacing
Cleaning roller.If the excessive cleaning effect that will affect plate of the abrasion loss of cleaning roller causes subsequent parts defective, in order to
Guarantee therefore the quality of part needs replacing cleaning roller.
If step S52, M0 > L2, cleaning roller upper roller 2 is needed replacing.
If step S53, N0 > L2, cleaning roller lower roll 3 is needed replacing.
On the other hand, as shown in Figure 3 and Figure 4, it is present invention also provides a kind of adjust automatically cleaning roller spacing
System, the system comprises cleaning roller upper roller 2, cleaning roller lower roll 3, first motor, the second motor, first sensors 1, second to sense
Device 4, first judgment module, controller and computing module.The first motor, the second motor, first sensor 1, second sense
Device 4, first judgment module, computing module are connect with the controller, and the cleaning roller upper roller 2 is connect with first motor, institute
Cleaning roller lower roll 3 is stated to connect with second motor.The plate for needing to clean be placed in cleaning roller upper roller 2, cleaning roller lower roll 3 it
Between, the two sides of plate is cleaned by cleaning roller upper roller 2, cleaning roller lower roll 3, is processed so as to subsequent with plate.The
One motor and cleaning roller upper roller 2, connection type and first motor between the second motor and cleaning roller lower roll 3, the second motor with
Details are not described herein for event as existing scheme for connection type between controller.
The first motor is connect with the cleaning roller upper roller 2, for receiving controller instruction adjustment cleaning roller upper roller 2
With the adjustment of 3 distance of cleaning roller lower roll.
Second motor is connect with the cleaning roller lower roll 3, for receiving controller instruction adjustment cleaning roller lower roll 3
With the adjustment of 2 distance of cleaning roller upper roller.
The first sensor 1 is used to detect the value D1 before cleaning roller upper roller 2 the is worn and value H1 after abrasion；Described second
Sensor 4 is used to detect the value D2 before cleaning roller lower roll 3 the is worn and value H2 after abrasion.
The first judgment module is for judging whether the abrasion loss L1 is more than preset range；The controller and institute
It states first motor to connect with the second motor, rises and/or decline for controlling first motor and the second motor.
The computing module calculates the amount M0 that cleaning roller upper roller 2 needs to adjust, cleaning roller upper roller 2 according to preset algorithm
The amount N0 for needing to adjust, the abrasion loss L1 of cleaning roller.
The abrasion of cleaning roller upper roller 2 and cleaning roller lower roll 3 can be calculated in real time by system provided herein
Amount, carries out inspection adjustment after not needing power failure whole production line again, greatly improves work efficiency.
The system also includes the second judgment module, for judging amount M0 and/or cleaning that cleaning roller upper roller 2 needs to adjust
Roller lower roll 3 need the amount N0 that adjusts whether be more than preset range the upper limit, the second judgment module connect with controller.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (5)
1. a kind of method of adjust automatically cleaning roller spacing characterized by comprising
Step S1, distance H1, the D1 of sensor are arrived before acquisition cleaning roller upper roller and cleaning roller lower roll are worn respectively and after abrasion,
H2, D2 and preceding the distance between cleaning roller upper roller and cleaning roller the lower roll L0 of abrasion；
Step S2, the abrasion loss L1 of cleaning roller is calculated by H1, D1, H2, D2, L0；
Step S3, judge whether the abrasion loss L1 is more than preset range；
If step S4, L1 is greater than the lower limit of preset range but is not above the upper limit of preset range, then cleaning roller upper roller is moved
And/or cleaning roller lower roll makes in cleaning roller that the distance between roller surface is best pre-determined distance under roller surface and cleaning roller.
2. the method for adjust automatically cleaning roller spacing according to claim 1, which is characterized in that in the step S2,
It is calculated by the following formula the abrasion loss L1 of cleaning roller:
M0=H1-D1 (1)
N0=H2-D2 (2)
L1=M0+N0+L0 (3)
Wherein, M0 is the amount that cleaning roller upper roller needs to adjust, and N0 is the amount that cleaning roller lower roll needs to adjust；Before wearing in cleaning roller
The distance between roller and cleaning roller lower roll L0 is different according to the thickness of plate, before wearing between cleaning roller upper roller and cleaning roller lower roll
Distance it is different.
3. the method for adjust automatically cleaning roller spacing according to claim 1, which is characterized in that the method also includes steps
If rapid S5, L1 are greater than the upper limit of preset range, it is replaced and cleaned roller upper roller or cleaning roller lower roll, specifically includes following step
It is rapid:
Step S51, judge cleaning roller upper roller need the amount M0 that adjusts and/or cleaning roller lower roll need the amount N0 adjusted whether be more than
The upper limit of preset range；
If step S52, M0 > L2, cleaning roller upper roller is needed replacing；
If step S53, N0 > L2, cleaning roller lower roll is needed replacing.
4. a kind of system of adjust automatically cleaning roller spacing, which is characterized in that the system comprises under cleaning roller upper roller, cleaning roller
Roller, first motor, the second motor, first sensor, second sensor, computing module, first judgment module, controller；
The first motor is connect with the cleaning roller upper roller, for receive controller instruction adjustment cleaning roller upper roller with cleaning
The adjustment of roller lower roll distance；
Second motor is connect with the cleaning roller lower roll, for receive controller instruction adjustment cleaning roller lower roll with cleaning
The adjustment of roller upper roller distance；
The first sensor, for detecting the value D1 before cleaning roller upper roller is worn and the value H1 after abrasion；
The second sensor, for detecting the value D2 before cleaning roller lower roll is worn and the value H2 after abrasion；
The computing module, for calculating the abrasion loss L1 of cleaning roller；
The first judgment module is for judging whether the abrasion loss L1 is more than preset critical value L；
The controller is connect with the first motor and the second motor, for control first motor and the second motor rise and/
Or decline.
5. the system of adjust automatically cleaning roller spacing according to claim 4, which is characterized in that the system also includes
Two judgment modules, second judgment module are used to judge that the amount M0 that cleaning roller upper roller needs to adjust and/or cleaning roller lower roll to be needed
The amount N0 to be adjusted whether be more than preset range the upper limit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811563840.3A CN109604217B (en) | 2018-12-20 | 2018-12-20 | Method and system for automatically adjusting cleaning roller spacing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811563840.3A CN109604217B (en) | 2018-12-20 | 2018-12-20 | Method and system for automatically adjusting cleaning roller spacing |
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| Publication Number | Publication Date |
|---|---|
| CN109604217A true CN109604217A (en) | 2019-04-12 |
| CN109604217B CN109604217B (en) | 2022-02-15 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811563840.3A Active CN109604217B (en) | 2018-12-20 | 2018-12-20 | Method and system for automatically adjusting cleaning roller spacing |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111659486A (en) * | 2020-06-11 | 2020-09-15 | 武汉轻工大学 | Rice huller rubber roll diameter measuring device |
| CN112974342A (en) * | 2021-02-09 | 2021-06-18 | 连智(大连)智能科技有限公司 | Crystal bar supporting plate cleaning equipment |
| CN114674268A (en) * | 2022-03-24 | 2022-06-28 | 中冶长天(长沙)智能科技有限公司 | Roller spacing detection device and detection method for crushing roller and control device |
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| CN114674268A (en) * | 2022-03-24 | 2022-06-28 | 中冶长天(长沙)智能科技有限公司 | Roller spacing detection device and detection method for crushing roller and control device |
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| Publication number | Publication date |
|---|---|
| CN109604217B (en) | 2022-02-15 |
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