CN109603352A - A kind of novel SILICA FUME dedusting molding integrated device - Google Patents
A kind of novel SILICA FUME dedusting molding integrated device Download PDFInfo
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- CN109603352A CN109603352A CN201811570792.0A CN201811570792A CN109603352A CN 109603352 A CN109603352 A CN 109603352A CN 201811570792 A CN201811570792 A CN 201811570792A CN 109603352 A CN109603352 A CN 109603352A
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- motor
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- dust
- extraction unit
- refractory metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/26—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies rotatable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/56—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
- B01D46/62—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in series
- B01D46/64—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in series arranged concentrically or coaxially
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/66—Regeneration of the filtering material or filter elements inside the filter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/20—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
The present invention relates to a kind of novel SILICA FUME dedustings to form integrated device.The technical solution adopted is that: including dust-extraction unit, air inlet, exhaust passage, cleaning device, disposal box, control device, agitating device, dehydration forming device, dry-ice machine, column, fixed plate, fixation hole, bolt.The cooling treatment of exhaust gas can be saved using rotary-type refractory metal basket strainer, one；Two can make basket strainer have the advantages that resistant to damage corrosion, save a large amount of replacement costs；Third is that secondary filter can be carried out when wind is discharged since metal mesh in air inlet and outlet air says rotation.Periodic cleaning is carried out to metal mesh using dry ice, prevents mesh blocking from influencing dust removing effects.SILICA FUME is added water and stirred after dedusting, improves its cohesive force, and being moulded after extrusion dehydration using vacuum-extruder is strip or bulk, facilitates carrying and transport.
Description
Technical field
The invention belongs to dust removal fields, are related to a kind of novel SILICA FUME dedusting molding integrated device.
Background technique
SILICA FUME is also silicon ash or cohesion silicon ash, is ferroalloy in smelting duriron and industrial silicon, produces in ore-smelting electric furnace
The very strong SiO2 and Si gas of a large amount of volatility is born, is precipitated after gas discharge with the condensation of air rapid oxidation.It is big
By-product in industry smelting, whole process need to be recycled with dedusting environment friendly equipment.Generally use bag filter collection
SILICA FUME, dust-removal cloth-bag can be rated as the heart of sack cleaner, commonly referred to as dust-removal cloth-bag or dedusting filtering bag, and dust-removal cloth-bag is
Key component in sack cleaner operational process, usual cylinder type filter bag are vertically hung in deduster.It is useless due to being discharged
The temperature of gas is higher, needs ability dedusting after cooling, and dust-removal cloth-bag is easy to wear, corrosion, influences dust removing effects, long-time service is made
Keep resistance excessively high at clogging, needs often to remove cleaning or replacement, it is time-consuming and laborious.SILICA FUME dust after dedusting still needs
It is collected into sack, secondary pollution is still had during collecting, and powdery dust is more inconvenient during transportation, easily goes out
Existing dust raising phenomenon.
Summary of the invention
In view of the problems of in the prior art, the invention discloses a kind of novel SILICA FUME dedusting molding one dresses
It sets, the technical solution adopted is that: including dust-extraction unit, air inlet, exhaust passage, cleaning device, disposal box, control device, stirring
Device, dehydration forming device, dry-ice machine, column, fixed plate, fixation hole, bolt；Wherein dust-extraction unit be disposed vertically it is hollow
Six face cylinders, air inlet are located on the left of dust-extraction unit and are deep into inside dust-extraction unit；Exhaust passage is located at the top of dust-extraction unit simultaneously
It is communicated with dust-extraction unit；Cleaning device is trapezoidal and is mounted on dust-extraction unit inside bottom；Disposal box is mounted under dust-extraction unit
Fang Bingyu dust-extraction unit communicates, and control device is equipped on the right side of disposal box；Dust lower box part is connected with agitating device；It is dehydrated into
Type device is mounted on agitating device lower part；Dry-ice machine is located at dust-extraction unit side；The angle of dust-extraction unit bottom four is separately installed with
Column, column are cuboid, and each column bottom is equipped with a fixed plate；Waveform protrusion is arranged at fixed plate bottom, and middle part is provided with
Fixation hole fixes fixed plate on the ground using bolt.
The dust-extraction unit includes steel shell, air intake filter, exhaust air filter, shaft, Y type support frame, high temperature resistant
Metal Intranet, refractory metal outer net, fixed frame, support rod, support post, motor I, shield bearing, refractory fibre suede unload ash
Road；Wherein air intake filter is hollow and is connected with air inlet, unloads grey-way and is hollow and is mounted on air intake filter lower part, unloads ash
Road lower end is extend into disposal box；Exhaust air filter is hollow and is connected with exhaust passage；Refractory metal Intranet and high temperature resistant gold
Belong to outer net and surround circle, edge is equipped with fixed frame, in refractory metal Intranet and refractory metal outer net wire side every
40cm is equipped with the support rod perpendicular to fixed frame, and the support rod between refractory metal Intranet and refractory metal outer net is mutual
It is corresponding, it is located in the middle part of support rod between support rod and is welded with support post；It is solid that four Y type support frames are spaced apart from each other 90 degree of angles
It is scheduled on the fixed frame of refractory metal Intranet；Y type support frame is connected in the shaft of dust-extraction unit inside center；Shaft
One end is connected with the motor I being located at outside dust-extraction unit, and the other end is connected with the shield bearing for being fixed on dust-extraction unit inner wall；Into
Two sides and the exhaust air filter left and right sides are provided with I-shaped opening to wind filter up and down, and open edge is equipped with refractory fibre
Suede, I-shaped opening wear refractory metal Intranet and refractory metal outer net from air intake filter and exhaust air filter respectively
It crosses, motor I is connected with control device.
The refractory metal Intranet and the material of refractory metal outer net are stainless steel, and mesh number is 10000 mesh.
The cleaning device includes nozzle support frame, nozzle, fistulae, intake interface；Wherein nozzle support frame is located at cleaning
In the middle part of device, 3-5 nozzle is installed in nozzle support frame, fistulae is located at cleaning device bottom and extend into disposal box；Into
Gas interface is mounted on cleaning device side and is connected with nozzle.
The disposal box includes dirt filtrating screen, electric folding door I, pressure sensor；Wherein dirt filtrating screen is layered on dust-extraction unit bottom
Portion is located at cleaning device two sides of the bottom, disposal box top；Electric folding door I is mounted on disposal box bottom；Pressure sensor installation
In I inner surface of electric folding door；Electric folding door I and pressure sensor are connected with control device.
The control device includes STM32 single-chip microcontroller, master switch, emergency stop switch, and motor I starts switch, and motor I stops
It only switchs, motor II starts switch, and II shutdown switch of motor, motor III starts switch, III shutdown switch of motor, and motor IV starts
Switch, IV shutdown switch of motor, motor V start switch, and V shutdown switch of motor, motor VI starts switch, and the stopping of motor VI is opened
It closes；Wherein STM32 single-chip microcontroller is located at lower left side inside control device；Master switch is located on the downside of control device external right；Promptly stop
Only switch is located at below master switch；Motor I starts switch, I shutdown switch of motor, motor II start switch, the stopping of motor II is opened
It closes, motor III starts switch, III shutdown switch of motor, motor IV start switch, the starting of IV shutdown switch of motor, motor V is opened
Pass, V shutdown switch of motor, motor VI start switch, VI shutdown switch of motor arrays from left to right outside control device
Upper right side is simultaneously connect with STM32 single-chip microcontroller；Master switch and emergency stop switch are connected with STM32 single-chip microcontroller；In dust-extraction unit
Electric folding door I and pressure sensor in motor I, disposal box are connect with STM32 single-chip microcontroller.
The agitating device includes motor II, and transmission shaft, umbrella gear I, umbrella gear II, rotating bar, blade, annular is not
Become rusty molten steel pipe, apopore, water filling port, water pump, water pipe, electric folding door II, discharge nozzle；Wherein motor II is located at outside agitating device
Portion side；Transmission shaft is located inside agitating device, and one end is connect with motor II, and the other end is connect with umbrella gear I；Umbrella gear
II it is vertical with umbrella gear I be engaged, the middle part of umbrella gear II is connect with the rotating bar perpendicular to agitating device；Rotating bar is equipped with
4-6 group blade；Ring stainless steel water pipe is mounted on agitating device inner wall and rounds, and is provided with 18 on ring stainless steel water pipe
A apopore；Water filling port is mounted on 7 outside side of agitating device, and one end is connected with ring stainless steel water pipe, the other end and water pipe
It is connected；The other end of water pipe is connected with water pump；Electric folding door II be mounted on agitating device bottom and with the discharge nozzle phase under it
Even；Discharge nozzle lower end is extend into inside dehydration forming device；Motor II, water pump, electric folding door II and control device STM32
Single-chip microcontroller 601 is connected.
The dehydration forming device includes motor III, the axis of rolling, grid belt, crushing block, pressure block, baffle, telescopic rod,
Crankshaft, runner, round riveting parts I, round riveting parts II, belt, motor IV, small-sized runner, rhone, sewage draining exit, molding machine
Cabinet, upper cover I, vacuum-extruder, feed inlet, extrusion, soil-shifting door, crankcase；Wherein motor III is mounted on dehydration forming dress
Front outsides are set, and are connected with internal grid belt, the 5-8 axis of rolling is installed between grid belt and forms conveyer belt, is passed
It send the angle being upturned with rear end to be 40 degree and be deep into the molding machine cabinet on right side, pressure-bearing is installed on the left of grid belt
Block, pressure block top are equipped with baffle, and pressure block and baffle are stainless steel material；Crushing block is installed on the left of grid belt,
Crushing block is stainless steel cuboid, and lateral length is consistent with pressure block, is highly lower than height of baffle plate 1cm, the connection of crushing block rear portion
There is telescopic rod；Crankcase is mounted on dehydration forming device rear outside, and the telescopic rod other end is located inside crankcase and and crankshaft
It is connected by round riveting parts I；The crankshaft other end passes through round riveting parts II with runner outer rim and connect；Motor IV is located at crankcase
Right side, small-sized runner connect with motor IV and drive runner by belt；Rhone is mounted on grid belt bottom, rhone bottom
Portion is ramp-like；Rhone right end is provided with sewage draining exit；Vacuum-extruder is located at molding machine cabinet inside, grid strap end
Right side, feed inlet are located on the right side of grid belt highest point；Molding machine cabinet front left is equipped with soil-shifting door, and top is equipped with
Openable upper cover I；Motor III, motor IV, motor V are connected with the STM32 single-chip microcontroller of control device.
The dry-ice machine includes cabinet, lid on the rocks, support beam, articles holding table, netted case, electric cylinders, motor VI, fixed horizontal
Beam, water ice grinding wheel, storage chamber, air pump interface, ice mouth, tee tube, puff prot, tracheae, switch, reset button；Wherein cabinet
For hollow cube, top of the box is equipped with lid on the rocks；Two support beams are mounted in cabinet on the left of middle and upper part, and articles holding table is solid
It is scheduled in the middle part of support beam；Metal net shaped case is fixed on articles holding table at square, and netted case right side opening facilitates placement dry
Ice cube；Two electric cylinders are installed on the right side of middle and upper part in cabinet, motor VI is fixed between two electric cylinders by fixed cross beam；Water ice
Grinding wheel is connected with motor VI, and height is consistent with netted case, and diameter is less than netted case side length 1.5cm；Storage chamber is at cylindrical shape, position
Below support beam and electric cylinders, ice mouth is mounted on storage chamber bottom；Air pump interface installation casing lower right-hand side, one end and gas
Pump is connected, and the other end is connected with the tee tube being located at below ice mouth；Tee tube upper port is connected with ice mouth, left side port
It is connected with the puff prot for being located at lower section on the left of cabinet；Tracheae one end is connected with puff prot, the air inlet connecting of the other end and cleaning device
Mouth connection；Switch is located on the upside of cabinet external left, and reset button is located at switch lower section；Switch is connected with electric cylinders, motor VI；It resets
Button is connected with electric cylinders.
Beneficial effects of the present invention: rotary-type refractory metal basket strainer is used, one can save the cooling treatment of exhaust gas；
Two can make basket strainer have the advantages that resistant to damage corrosion, save a large amount of replacement costs；Third is that since metal mesh in air inlet and goes out
Air duct goes out to rotate, and secondary filter can be carried out when wind is discharged.Periodic cleaning is carried out to metal mesh using dry ice, prevents mesh from blocking
Influence dust removing effects.SILICA FUME is added water and stirred after dedusting, improves its cohesive force, and vacuum-extruder is utilized after extrusion dehydration
Being moulded is strip or bulk, facilitates carrying and transport.
Detailed description of the invention
Fig. 1 is overall structure figure of the invention；
Fig. 2 is refractory metal Intranet face upwarding assumption diagram of the invention；
Fig. 3 is dust-extraction unit construction profile of the invention；
Fig. 4 is exhaust air filter construction profile of the invention；
Fig. 5 is control device structure chart of the invention；
Fig. 6 connection structure diagram between double layer of metal net of the invention；
Fig. 7 is dehydration forming device dehydration equipment sectional structure chart of the invention；
Fig. 8 is dry-ice machine overlooking structure figure of the invention；
Fig. 9 is dry-ice machine construction profile of the invention；
In figure: 1- dust-extraction unit, 101- steel shell, 102- air intake filter, 103- exhaust air filter, 104- shaft,
105-Y type support frame, 106- refractory metal Intranet, 107- refractory metal outer net, 108- fixed frame, 109- support rod,
110- support post, 111- motor I, 112- shield bearing, 113- refractory fibre suede, 114- unload grey-way, 2- air inlet, 3- outlet air
Road, 4- cleaning device, 401- nozzle support frame, 402- nozzle, 403- fistulae, 404- intake interface, 5- disposal box, 501- dust filtering
Net, 502- electric folding door I, 503- pressure sensor, 6- control device, 601-STM32 single-chip microcontroller, 602- master switch, 603-
Emergency stop switch, 604- motor I start switch, and I shutdown switch of 605- motor, 606- motor II starts switch, 607- motor
II shutdown switch, 608- motor III start switch, and III shutdown switch of 609- motor, 610- motor IV starts switch, 611- motor
IV shutdown switch, 612- motor V start switch, and V shutdown switch of 613- motor, 614- motor VI starts switch, 615- motor
VI shutdown switch, 7- agitating device, 701- motor II, 702- transmission shaft, 703- umbrella gear I, 704- umbrella gear II, 705-
Rotating bar, 706- blade, 707- ring stainless steel water pipe, 708- apopore, 709- water filling port, 710- water pump, 711- water pipe,
712- electric folding door II, 713- discharge nozzle, 8- dehydration forming device 8,801- motor III, the 802- axis of rolling, 803- grid skin
Band, 804- crushing block, 805- pressure block, 806- baffle, 807- telescopic rod, 808- crankshaft, 809- runner, 810- circle riveting parts
I, 811- circle riveting parts II, 812- belt, 813- motor IV, the small-sized runner of 814-, 815- rhone, 816- sewage draining exit,
817- molding machine cabinet, 818- upper cover I, 819- vacuum-extruder, 820- feed inlet, 821- extrusion, 822- soil-shifting door, 823-
Crankcase, 9- dry-ice machine, 901- cabinet, 902- lid on the rocks, 903- support beam, 904- articles holding table, the netted case of 905-, 906- electricity
Cylinder, 907- motor VI, 908- fixed cross beam, 909- water ice grinding wheel, 910- storage chamber, 911- air pump interface, 912- ice mouth,
913- tee tube, 914- puff prot, 915- tracheae, 916- switch, 917- reset button, 10- column, 11- fixed plate, 12- are solid
Determine hole, 13- bolt.
Specific embodiment
Embodiment 1
As shown in Figures 1 to 9, a kind of novel SILICA FUME dedusting of the present invention forms integrated device, including dedusting dress
Set 1, air inlet 2, exhaust passage 3, cleaning device 4, disposal box 5, control device 6, agitating device 7, dehydration forming device 8, dry ice
Machine 9, column 10, fixed plate 11, fixation hole 12, bolt 13；Wherein dust-extraction unit 1 is hollow six face cylinder being disposed vertically, into
Air port 2 is located at 1 left side of dust-extraction unit and is deep into inside dust-extraction unit 1；Exhaust passage 3 is located at 1 top of dust-extraction unit and and dedusting
Device 1 communicates；Cleaning device 4 is trapezoidal and is mounted on 1 inside bottom of dust-extraction unit；Disposal box 5 is mounted on 1 lower section of dust-extraction unit
And communicated with dust-extraction unit 1, the right side of disposal box 5 is equipped with control device 6；5 lower part of disposal box is connected with agitating device 7；It is de-
Water molding machine 8 is mounted on 7 lower part of agitating device；Dry-ice machine 9 is located at 1 side of dust-extraction unit；The dust-extraction unit angle of 1 bottom four point
Column 10 is not installed, column 10 is cuboid, and 10 bottom of each column is equipped with 4 fixed plates 11；11 bottom of fixed plate has
Waveform protrusion, middle part are provided with fixation hole 12, fix fixed plate 11 on the ground using bolt 13.
The dust-extraction unit 1 includes steel shell 101, air intake filter 102, exhaust air filter 103, shaft 104, Y type
Support frame 105, refractory metal Intranet 106, refractory metal outer net 107, fixed frame 108, support rod 109, support post
110, motor I 111, shield bearing 112, refractory fibre suede 113 unloads grey-way 114；Wherein air intake filter 102 be it is hollow and with
Air inlet 2 is connected, and unloads grey-way 114 and is hollow and is mounted on 102 lower part of air intake filter, unloads 114 lower end of grey-way and extend into dust
In case 5；Exhaust air filter 103 is hollow and is connected with exhaust passage 3；Refractory metal Intranet 106 and refractory metal outer net 107
Surround circle, edge is equipped with fixed frame 108, in refractory metal Intranet 106 and 107 wire side of refractory metal outer net every
40cm is equipped with the support rod 109 perpendicular to fixed frame 108, between refractory metal Intranet 106 and refractory metal outer net
Support rod 109 corresponds to each other, and is located in the middle part of support rod 109 between support rod 109 and is welded with support post 110；Four Y type branch
Support 105 is spaced apart from each other 90 degree of angles and is fixed on the fixed frame 108 of refractory metal Intranet 106；Y type support frame 105 connects
In the shaft 104 for being located at 1 inside center of dust-extraction unit；104 one end of shaft and I 111 phase of motor being located at outside dust-extraction unit 1
Even, the other end is connected with the shield bearing 112 for being fixed on 1 inner wall of dust-extraction unit；About 102 two sides of air intake filter and outlet air
I-shaped opening is provided at left and right sides of filter 103, open edge is equipped with refractory fibre suede 113, and I-shaped opening makes
Refractory metal Intranet 106 and refractory metal outer net 107 are passed through from air intake filter 102 and exhaust air filter 103 respectively, electricity
Machine I 111 is connected with control device 6.
The refractory metal Intranet 106 and the material of refractory metal outer net 107 are stainless steel, and mesh number is 10000 mesh.
The cleaning device 4 includes nozzle support frame 401, nozzle 402, fistulae 403, intake interface 404；Wherein nozzle branch
Support 401 is located at 4 middle part of cleaning device, and 3-5 nozzle 402 is equipped in nozzle support frame 401, and fistulae 403 is located at cleaning dress
It sets 4 bottoms and extend into disposal box 5；Intake interface 404 is mounted on 4 side of cleaning device and is connected with nozzle 402.
The disposal box 5 includes dirt filtrating screen 501, electric folding door I 502, pressure sensor 503；Wherein dirt filtrating screen 501 is spread
In 1 bottom of dust-extraction unit, it is located at 4 two sides of the bottom of cleaning device, 5 top of disposal box；Electric folding door I 502 is mounted on disposal box 5
Bottom；Pressure sensor 503 is mounted on I 502 inner surface of electric folding door；Electric folding door I 502 and pressure sensor 503 with
Control device 6 is connected.
The control device 6 includes STM32 single-chip microcontroller 601, and master switch 602, emergency stop switch 603, motor I, which starts, to be opened
604 are closed, I shutdown switch 605 of motor, motor II starts switch 606, and II shutdown switch 607 of motor, motor III starts switch 608,
III shutdown switch 609 of motor, motor IV start switch 610, and IV shutdown switch 611 of motor, motor V starts switch 612, motor
V shutdown switch 613, motor VI start switch 614, VI shutdown switch 615 of motor；Wherein STM32 single-chip microcontroller 601 is located at control
6 inside lower left side of device；Master switch 602 is located on the downside of 6 external right of control device；Emergency stop switch 603 is located at master switch 602
Lower section；Motor I starts switch 604, motor, I shutdown switch 605, motor II starts switch 606, motor, II shutdown switch 607, electricity
Machine III starts switch 608, motor, III shutdown switch 609, motor IV starts switch 610, motor, IV shutdown switch 611, motor V
Start switch 612, motor, V shutdown switch 613, motor VI starts switch 614, motor, VI shutdown switch 615 from left to right successively
It is arranged on the upside of 6 external right of control device and is connect with STM32 single-chip microcontroller 601；Master switch 602 and emergency stop switch 603 are same
STM32 single-chip microcontroller 601 connects；The electric folding door I 502 and pressure sensing in motor I 111, disposal box 5 in dust-extraction unit 1
Device 503 is connect with STM32 single-chip microcontroller 601.
The agitating device 7 includes motor II 701, transmission shaft 702, umbrella gear I 703, umbrella gear II 704, rotation
Bar 705, blade 706, ring stainless steel water pipe 707, apopore 708, water filling port 709, water pump 710, water pipe 711, electric folding
Door II 712, discharge nozzle 713；Wherein motor II 701 is located at 7 outside side of agitating device；Transmission shaft 702 is located in agitating device 7
Portion, one end are connect with motor II 701, and the other end is connect with umbrella gear I 703；Umbrella gear II 704 and umbrella gear I 703 hang down
Straight occlusion, II 704 middle part of umbrella gear are connect with the rotating bar 705 perpendicular to agitating device 7；Rotating bar 705 is equipped with 4-6 group
Blade 706；Ring stainless steel water pipe 707 is mounted on 7 inner wall of agitating device and rounds, on ring stainless steel water pipe 707
It is provided with 18 apopores 708；Water filling port 709 is mounted on 7 outside side of agitating device, one end and 707 phase of ring stainless steel water pipe
Even, the other end is connected with water pipe 711；The other end of water pipe 711 is connected with water pump 710；Electric folding door II 712 is mounted on stirring
7 bottom of device is simultaneously connected with the discharge nozzle 713 under it；713 lower end of discharge nozzle is extend into inside dehydration forming device 8；Motor II
701, water pump 710, electric folding door II 712 are connected with the STM32 single-chip microcontroller 601 of control device 6.
The dehydration forming device 8 includes motor III 801, the axis of rolling 802, grid belt 803, crushing block 804, pressure block
805, baffle 806, telescopic rod 807, crankshaft 808, runner 809, round riveting parts I 810, round riveting parts II 811, belt 812,
Motor IV 813, small-sized runner 814, rhone 815, sewage draining exit 816, molding machine cabinet 817, upper cover I 818, vacuum-extruder
819, feed inlet 820, extrusion 821, soil-shifting door 822, crankcase 823；Wherein motor III 801 is mounted on dehydration forming device 8
Front outsides, and be connected with internal grid belt 803,5-8 axis of rolling 802 is installed between grid belt 803 and forms biography
Band is sent, the angle that conveyor belt back end is upturned is 40 degree and is deep into the molding machine cabinet 817 on right side, grid belt 803
Left side is equipped with pressure block 805, and 805 top of pressure block is equipped with baffle 806, and pressure block 805 and baffle 806 are stainless steel
Material；Crushing block 804 is installed, crushing block 804 is stainless steel cuboid, lateral length and pressure block 805 on the left of grid belt 803
Unanimously, highly it is lower than 806 height 1cm of baffle, 804 rear portion of crushing block is connected with telescopic rod 807；Crankcase 823 is mounted on dehydration
8 rear outside of molding machine, 807 other end of telescopic rod are located at 823 inside of crankcase and pass through round riveting parts I with crankshaft 808
810 connections；808 other end of crankshaft passes through round riveting parts II 811 with 809 outer rim of runner and connect；Motor IV 813 is located at crankcase
823 right sides, small-sized runner 814 connect with motor IV 813 and drive runner 809 by belt；Rhone 815 is mounted on grid skin
803 bottom of band, 815 bottom of rhone are ramp-like；815 right end of rhone is provided with sewage draining exit 816；Vacuum-extruder 819
Inside molding machine cabinet 817,803 right side of grid strap end, it is right that feed inlet 820 is located at 803 highest point of grid belt
Side；817 front left of molding machine cabinet is equipped with soil-shifting door 822, and top is equipped with openable upper cover I 818；Motor III 801,
Motor IV 813, motor V 819 are connected with the STM32 single-chip microcontroller 601 of control device 6；
The dry-ice machine 9 includes cabinet 901, lid 902 on the rocks, support beam 903, articles holding table 904, netted case 905, electric cylinders
906, motor VI 907, fixed cross beam 908, water ice grinding wheel 909, storage chamber 910, air pump interface 911, ice mouth 912, tee tube
913, puff prot 914, tracheae 915, switch 916, reset button 917；Wherein cabinet 901 is hollow cube, 901 top of cabinet
Lid 902 on the rocks is installed；Two support beams 903 are mounted in cabinet 901 on the left of middle and upper part, and articles holding table 904 is fixed on support
903 middle part of crossbeam；Metal net shaped case 905 is fixed on articles holding table 904 at square, and netted 905 right side of case opening is conveniently put
Set dry ice lumps；Two electric cylinders 906 are installed, motor VI 907 is fixed on by fixed cross beam 908 in cabinet 901 on the right side of middle and upper part
Between two electric cylinders 906；Water ice grinding wheel 909 is connected with motor VI 907, and height is consistent with netted case 905, and diameter is less than netted
Case side length 1.5cm；Storage chamber 910 is located at 906 lower section of support beam 903 and electric cylinders at cylindrical shape, and ice mouth 912 is mounted on storage
910 bottom of icehouse；911 installation casing of air pump interface, 901 lower right-hand side, one end are connected with air pump, the other end be located at ice mouth
The tee tube 913 of 912 lower sections is connected；913 upper port of tee tube is connected with ice mouth 912, left side port be located at cabinet 901
Puff prot 914 below left side is connected；915 one end of tracheae is connected with puff prot 914, the air inlet connecting of the other end and cleaning device 4
Mouth 404 connects；Switch 916 is located on the upside of 901 external left of cabinet, and reset button 917 is located at 916 lower section of switch；Switch 916 and electricity
Cylinder 906, motor VI 907 are connected；Reset button 917 is connected with electric cylinders 906.
The working principle of the invention
Master switch 602 is pressed when use first, STM32 single-chip microcontroller 601 controls motor I 111 and shaft 104 is driven to rotate, turns
Y type support frame 105 on axis 104 props up refractory metal Intranet 106 and refractory metal outer net 107,106- refractory metal
Intranet is all made of stainless steel with 107- refractory metal outer net and is made, fire resistant anticorrosive, and the edge of double layer of metal net is using admittedly
Determine the reinforcing of frame 108, support post 110 connects double layer of metal net；Metal mesh passes through the exhaust air filter at top during rotation
103, the cleaning device 4 of the air intake filter 102 in left side and bottom；Exhaust air filter 103, air intake filter 102 and cleaning
On the one hand the I-shaped opening of device 4 passes through metal mesh, the refractory fibre on another aspect I-shaped opening inward flange
Suede 113 can wipe metal net surface and prevent the SILICA FUME dust inside dust-extraction unit from entering from exhaust air filter 103
In air duct 3.
Dust-laden exhaust gas from air intake filter 102 enter rear SILICA FUME by metal mesh instantly, wind enter in dust-extraction unit 1 from go out
Wind filter 103 enters exhaust passage 3 and excludes.Instantly SILICA FUME is sent into dust by the grey-way 114 of unloading of 102 lower part of air intake filter
In case 5；Since SILICA FUME granular size is indefinite, the refractory metal outer net 107 that passes through of smaller particle enters double layer of metal net
It in interlayer, is rotated into inside dust-extraction unit 1 with metal mesh, or enters inside dust-extraction unit 1 directly through double layer of metal net,
Its major part is settled down to 1 bottom of dust-extraction unit, is entered in disposal box 5 by dirt filtrating screen 501, and entrance is blown by wind in few part
Exhaust passage 3；When double layer of metal net when used for a long time, SILICA FUME absorption be bonded on metal mesh, cause aperture to become smaller, it is especially resistance to
The dust collection capacity after aperture becomes smaller of high-temperature metal outer net 107 is substantially improved, but is used for a long time necessarily to result in blockage to make to enter the wind and filter
102 internal drag of device is excessive, it is therefore desirable to be cleaned.
There is 3-5 nozzle 403 in the cleaning device 4 of 1 bottom of dust-extraction unit, the external dry-ice machine 9 of nozzle 403 uses dry ice
Double layer of metal net is cleaned, mainly for refractory metal outer net 107, prevents its blocking.It is opened on dry-ice machine 9 when use
Lid on the rocks 902, dry ice lumps are put into netted case 905, air pump interface 911 connects upper air pump, puff prot 914 and tracheae 915
After connection, 916 are turned on the switch, two electric cylinders 906 stretch out and the water ice grinding wheel 909 on motor VI 907 is driven to enter netted case
In 905, dry ice lumps are ground, the dry ice pellet ground is fallen into the storage chamber 910 of lower section, passes through the port at 913 top of tee tube
Into in tracheae, to be cleaned by the ejection of nozzle 403, the dirt after cleaning enters in disposal box 5 through fistulae 403；If
Again on the rocks, it can press after reset button 917 withdraws electric cylinders 906 and place dry ice lumps again.
Pressure sensor 503 is installed on the electric folding door I 502 of 5 bottom of disposal box, when the SILICA FUME weight of collection reaches
When to preset value, the agitating device 7 that SILICA FUME is discharged into its underpart by electric folding door I 502 is opened；It is mono- by STM32 at this time
The control of piece machine 601, starts motor II 701, and motor II 701 drives transmission shaft 802 and passes through umbrella gear I 703, umbrella gear
II 704 make rotating bar 705 work, and blade 706 thereon starts to stir.While starting motor II 701, water pump 710 also starts
Work feeds the water into ring stainless steel water pipe 707 and is added by the water filling port 709 on apopore 708 into agitating device 7
Water, upon agitation between when reaching preset value, electric folding door II 712, which is opened, is sent into the ash material being stirred by discharge nozzle 713
In dehydration forming device 8.
Feed belt is installed in dehydration forming device 8, is made of motor III 801, the axis of rolling 802, grid belt 803,
Feed belt rear end, which is upturned, send ash material to eminence.Motor III 801 starts running after electric folding door II 712 is opened, ash
Material is transmitted through grid belt 803；Pressure-bearing fast 805 is fixed on the left of grid belt 803, upper part has baffle 806, prevents ash material from squeezing
Out, there is the crushing block 804 with fast 805 equal length of pressure-bearing on right side, and height connects than the low 1cm of baffle 806,804 rear portion of crushing block
It is connected to the telescopic rod 807 being mounted in crankcase 823, the motor IV 813 in crankcase 823 starts together with motor III 801, leads to
It crosses small-sized runner 814 and belt 812 drives runner 809 to rotate, 809 outer rim of runner, which has, utilizes the round connection of riveting parts II 811
Crankshaft 808, crankshaft 808 pass through round riveting parts I 810 and are connected with telescopic rod 807, the reciprocating motion of crushing block 804 are realized, by net
Ash material on lattice belt 803 squeezes out, and the moisture of extrusion is flowed by grid in the rhone 815 of bottom, and 815 bottom of rhone is in
Ramp shaped is tilted, sewage can be flowed out from sewage draining exit 816, and due to containing large quantity of moisture, the SILICA FUME in sewage not will cause
Secondary pollution；Dewatered ash material rises with feed belt to be entered in the molding machine cabinet 817 on the right side of it, molding machine cabinet 817
In vacuum-extruder 819 is installed, ash material, which enters in the feed inlet 820 of vacuum-extruder 819 and by extrusion, becomes strip
Or it is blocky；It is inevitably fallen during entering feed inlet 820 due to ash material, 817 side of molding machine cabinet is provided with clearly
Dirty door 822, the ash material that openable soil-shifting door 822 will fall off collect, and open upper cover I 818 and rejoin in feed inlet 820.
The concrete model of STM32 single-chip microcontroller 601 is STM32F108, and those skilled in the art can be by inquiring chip technology
Handbook can be readily available interface implication and the connection method of STM32F108, belong to the prior art that easy can be obtained；Control
The meaning of each motor control switch is to be activated individually or stop motor in device 6, is convenient for troubleshooting and maintenance, circuit side connector
Method uses routine techniques.
(Zhu Guiguo, Wang Dang " Design of DC Motor Speed-Adjustment based on STM32 single-chip microcontroller ", digital technology and application,
2013 (5)) in point out: " control core using STM32 single-chip microcontroller as system can control direct current generator ", (Zhang Binbin,
" design of the AC induction motor control system based on STM32 ", Shanghai Communications University's Master's thesis, 2015) in point out: " adopt
Variable frequency regulating speed control is carried out to AC induction motor with STM32 microcontroller ".By above-mentioned it is found that using STM32 single-chip microcontroller
601 pairs of DC/AC motors carry out control and belong to the widely used prior art.
Runner 809 moves forward and backward telescopic rod 807 using connecting rod principle with dynamic crankshaft 808, which is wide
The general common knowledge used, belongs to the prior art.
Unspecified component herein is the prior art.
Although above-mentioned be explained in detail specific embodiments of the present invention, the present invention is not limited to above-mentioned implementations
Example, within the knowledge of a person skilled in the art, can also do without departing from the purpose of the present invention
Various change out, without having the modification of creative work or deformation still within protection scope of the present invention.
Claims (9)
1. a kind of novel SILICA FUME dedusting forms integrated device, it is characterised in that: including dust-extraction unit (1), air inlet (2), out
Air duct (3), cleaning device (4), disposal box (5), control device (6), agitating device (7), dehydration forming device (8), dry-ice machine
(9), column (10), fixed plate (11), fixation hole (12), bolt (13)；Wherein dust-extraction unit (1) is hollow six be disposed vertically
Face cylinder, air inlet (2) are located on the left of dust-extraction unit (1) and are deep into dust-extraction unit (1) inside；Exhaust passage (3) is located at dedusting
It is communicated at the top of device (1) and with dust-extraction unit (1)；Cleaning device (4) is trapezoidal and is mounted on dust-extraction unit (1) inside bottom；
Disposal box (5) is mounted below dust-extraction unit (1) and communicates with dust-extraction unit (1), and control dress is equipped on the right side of disposal box (5)
Set (6)；Disposal box (5) lower part is connected with agitating device (7)；Dehydration forming device (8) is mounted on agitating device (7) lower part；It is dry
Ice maker (9) is located at dust-extraction unit (1) side；Dust-extraction unit (1) bottom four angle is separately installed with column (10), and column (10) is
Cuboid, each column (10) bottom are equipped with 4 fixed plates (11)；Waveform protrusion is arranged at fixed plate (11) bottom, and middle part is opened
There are fixation hole (12), fixes fixed plate (11) on the ground using bolt (13).
2. a kind of novel SILICA FUME dedusting according to claim 1 forms integrated device, it is characterised in that: the dedusting dress
Setting (1) includes steel shell (101), air intake filter (102), exhaust air filter (103), shaft (104), Y type support frame
(105), refractory metal Intranet (106), refractory metal outer net (107), fixed frame (108), support rod (109), support are vertical
Column (110), motor I (111), shield bearing (112), refractory fibre suede (113) unload grey-way (114)；Wherein air intake filter
(102) it is hollow and is connected with air inlet (2), unloads grey-way (114) and be hollow and be mounted on air intake filter (102) lower part, unload
Grey-way (114) lower end is extend into disposal box (5)；Exhaust air filter (103) is hollow and is connected with exhaust passage (3)；High temperature resistant
Metal Intranet (106) and refractory metal outer net (107) surround circle, and edge is equipped with fixed frame (108), refractory metal
The support rod perpendicular to fixed frame (108) is installed every 40cm in Intranet (106) and refractory metal outer net (107) wire side
(109), the support rod (109) between refractory metal Intranet (106) and refractory metal outer net corresponds to each other, in support rod
(109) it is located in the middle part of support rod (109) between and is welded with support post (110)；Four Y type support frames (105) are spaced apart from each other 90
Degree angle is fixed on the fixed frame (108) of refractory metal Intranet (106)；Y type support frame (105) is connected to be filled positioned at dedusting
It sets in the shaft (104) of (1) inside center；Shaft (104) one end motor I (111) phase external with dust-extraction unit (1) is located at
Even, the other end is connected with the shield bearing (112) for being fixed on dust-extraction unit (1) inner wall；Air intake filter (102) up and down two sides with
And I-shaped opening is provided at left and right sides of exhaust air filter (103), open edge is equipped with refractory fibre suede (113), " work "
Font opening makes refractory metal Intranet (106) and refractory metal outer net (107) respectively from air intake filter (102) and outlet air
Filter (103) passes through, and motor I (111) is connected with control device (6).
3. a kind of novel SILICA FUME dedusting according to claim 2 forms integrated device, it is characterised in that: the high temperature resistant
Metal Intranet (106) and the material of refractory metal outer net (107) are stainless steel, and mesh number is 10000 mesh.
4. a kind of novel SILICA FUME dedusting according to claim 1 forms integrated device, it is characterised in that: the cleaning dress
Setting (4) includes nozzle support frame (401), nozzle (402), fistulae (403), intake interface (404)；Wherein nozzle support frame
(401) it is located in the middle part of cleaning device (4), is equipped with 3-5 nozzle (402) in nozzle support frame (401), fistulae (403) is located at
Cleaning device (4) bottom is simultaneously extend into disposal box (5)；Intake interface (404) is mounted on cleaning device (4) side and and nozzle
(402) it is connected.
5. a kind of novel SILICA FUME dedusting according to claim 1 forms integrated device, it is characterised in that: the disposal box
It (5) include dirt filtrating screen (501), electric folding door I (502), pressure sensor (503)；Wherein dirt filtrating screen (501) is layered on dedusting dress
(1) bottom is set, cleaning device (4) two sides of the bottom, disposal box (5) top are located at；Electric folding door I (502) is mounted on disposal box
(5) bottom；Pressure sensor (503) is mounted on electric folding door I (502) inner surface；Electric folding door I (502) and pressure pass
Sensor (503) is connected with control device (6).
6. a kind of novel SILICA FUME dedusting according to claim 1 forms integrated device, it is characterised in that: the control dress
Setting (6) includes STM32 single-chip microcontroller (601), and master switch (602), emergency stop switch (603), motor I starts switch (604), electric
I shutdown switch of machine (605), motor II start switch (606), and II shutdown switch of motor (607), motor III starts switch (608),
III shutdown switch of motor (609), motor IV start switch (610), and IV shutdown switch of motor (611), motor V starts switch
(612), V shutdown switch of motor (613), motor VI start switch (614), VI shutdown switch of motor (615)；Wherein STM32 is mono-
Piece machine (601) is located at the internal lower left side of control device (6)；Master switch (602) is located on the downside of control device (6) external right；Promptly
Shutdown switch (603) is located at below master switch (602)；Motor I starts switch (604), I shutdown switch of motor (605), motor II
Start switch (606), II shutdown switch of motor (607), motor III start switch (608), III shutdown switch of motor (609), electricity
Machine IV starts switch (610), IV shutdown switch of motor (611), motor V start switch (612), V shutdown switch of motor
(613), motor VI start switch (614), VI shutdown switch of motor (615) array from left to right control device (6) outside
Portion upper right side is simultaneously connect with STM32 single-chip microcontroller (601)；Master switch (602) and emergency stop switch (603) are the same as STM32 single-chip microcontroller
(601) it connects；Motor I (111) in dust-extraction unit (1), electric folding door I (502) and pressure sensor in disposal box (5)
(503) it is connect with STM32 single-chip microcontroller (601).
7. a kind of novel SILICA FUME dedusting according to claim 1 forms integrated device, it is characterised in that: the stirring dress
Setting (7) includes motor II (701), transmission shaft (702), umbrella gear I (703), umbrella gear II (704), rotating bar (705),
Blade (706), ring stainless steel water pipe (707), apopore (708), water filling port (709), water pump (710), water pipe (711), electricity
Dynamic switching door II (712), discharge nozzle (713)；Wherein motor II (701) is located at the external side of agitating device (7)；Transmission shaft
(702) it is located at agitating device (7) inside, one end is connect with motor II (701), and the other end is connect with umbrella gear I (703)；Umbrella
Shape gear II (704) is vertical with umbrella gear I (703) to be engaged, in the middle part of umbrella gear II (704) and perpendicular to agitating device (7)
Rotating bar (705) connection；Rotating bar (705) is equipped with 4-6 group blade (706)；Ring stainless steel water pipe (707), which is mounted on, to be stirred
It mixes on device (7) inner wall and rounds, 18 apopores (708) are provided on ring stainless steel water pipe (707)；Water filling port
(709) it is mounted on the external side of agitating device (7), one end is connected with ring stainless steel water pipe (707), the other end and water pipe
(711) it is connected；The other end of water pipe (711) is connected with water pump (710)；Electric folding door II (712) is mounted on agitating device (7)
Bottom is simultaneously connected with the discharge nozzle (713) under it；It is internal that discharge nozzle (713) lower end extend into dehydration forming device (8)；Motor II
(701), water pump (710), electric folding door II (712) are connected with the STM32 single-chip microcontroller (601) of control device (6).
8. a kind of novel SILICA FUME dedusting according to claim 1 forms integrated device, it is characterised in that: described to be dehydrated into
Type device (8) includes motor III (801), the axis of rolling (802), grid belt (803), crushing block (804), pressure block (805), gear
Plate (806), telescopic rod (807), crankshaft (808), runner (809), round riveting parts I (810), round riveting parts II (811), skin
Band (812), motor IV (813), small-sized runner (814), rhone (815), sewage draining exit (816), molding machine cabinet (817), on
Lid I (818), vacuum-extruder (819), feed inlet (820), extrusion (821), soil-shifting door (822), crankcase (823)；Wherein
Motor III (801) is mounted on dehydration forming device (8) front outsides, and is connected with internal grid belt (803), grid belt
(803) the 5-8 axis of rolling (802) are installed between and form conveyer belt, the angle that conveyor belt back end is upturned is for 40 degree and deep
Enter into the molding machine cabinet (817) on right side, is equipped with pressure block (805) on the left of grid belt (803), on pressure block (805)
Portion is equipped with baffle (806), and pressure block (805) and baffle (806) are stainless steel material；Installation on the left of grid belt (803)
Have crushing block (804), crushing block (804) is stainless steel cuboid, and lateral length and pressure block (805) unanimously, are highly lower than gear
Plate (806) height 1cm, crushing block (804) rear portion are connected with telescopic rod (807)；Crankcase (823) is mounted on dehydration forming device
(8) rear outside, telescopic rod (807) other end are located at crankcase (823) inside and pass through round riveting parts I with crankshaft (808)
(810) it connects；Crankshaft (808) other end passes through round riveting parts II (811) with runner (809) outer rim and connect；Motor IV
(813) it is located on the right side of crankcase (823), small-sized runner (814) connect with motor IV (813) and drives runner by belt
(809)；Rhone (815) is mounted on grid belt (803) bottom, and rhone (815) bottom is ramp-like；Rhone (815)
Right end is provided with sewage draining exit (816)；Vacuum-extruder (819) is located at molding machine cabinet (817) inside, grid strap end
(803) right side, feed inlet (820) are located on the right side of grid belt (803) highest point；Molding machine cabinet (817) front left peace
Equipped with soil-shifting door (822), top is equipped with openable upper cover I (818)；Motor III (801), motor IV (813), motor V
(819) it is connected with the STM32 single-chip microcontroller (601) of control device (6).
9. a kind of novel SILICA FUME dedusting according to claim 1 forms integrated device, it is characterised in that: the dry-ice machine
It (9) include cabinet (901), lid (902) on the rocks, support beam (903), articles holding table (904), netted case (905), electric cylinders (906),
Motor VI (907), fixed cross beam (908), water ice grinding wheel (909), storage chamber (910), air pump interface (911), ice mouth
(912), tee tube (913), puff prot (914), tracheae (915) switch (916), reset button (917)；Wherein cabinet (901)
For hollow cube, cabinet (901) top is equipped with lid (902) on the rocks；Two support beams (903) are mounted on cabinet (901)
On the left of interior middle and upper part, articles holding table (904) is fixed in the middle part of support beam (903)；Metal net shaped case (905) is fixed at square
On articles holding table (904), netted case (905) right side opening facilitates placement dry ice lumps；Installation on the right side of the interior middle and upper part of cabinet (901)
There are two electric cylinders (906), motor VI (907) is fixed between two electric cylinders (906) by fixed cross beam (908)；Water ice grinding wheel
(909) it is connected with motor VI (907), unanimously with netted case (905), diameter is less than netted case side length 1.5cm to height；Storage chamber
(910) at cylindrical shape, it is located at below support beam (903) and electric cylinders (906), ice mouth (912) is mounted on storage chamber (910) bottom
Portion；Air pump interface (911) installation casing (901) lower right-hand side, one end are connected with air pump, the other end be located at ice mouth (912)
The tee tube (913) of lower section is connected；Tee tube (913) upper port is connected with ice mouth (912), left side port be located at cabinet
(901) puff prot (914) of left side lower section is connected；Tracheae (915) one end is connected with puff prot (914), and the other end and cleaning fill
Set intake interface (404) connection of (4)；Switch (916) is located on the upside of cabinet (901) external left, and reset button (917), which is located at, to be opened
It closes below (916)；Switch (916) is connected with electric cylinders (906), motor VI (907)；Reset button (917) and electric cylinders (906) phase
Even.
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| CN2018108909133 | 2018-08-07 | ||
| CN201810890913 | 2018-08-07 |
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