CN109597390A - Motion control method, movement failure analysis methods and the Biochemical Analyzer of carrier - Google Patents

Motion control method, movement failure analysis methods and the Biochemical Analyzer of carrier Download PDF

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Publication number
CN109597390A
CN109597390A CN201710923127.4A CN201710923127A CN109597390A CN 109597390 A CN109597390 A CN 109597390A CN 201710923127 A CN201710923127 A CN 201710923127A CN 109597390 A CN109597390 A CN 109597390A
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CN
China
Prior art keywords
carrier
stepper motor
control method
speed
motion control
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Pending
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CN201710923127.4A
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Chinese (zh)
Inventor
黄海斌
陈永茂
周洋
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Shenzhen Mindray Bio Medical Electronics Co Ltd
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Shenzhen Mindray Bio Medical Electronics Co Ltd
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Priority to CN201710923127.4A priority Critical patent/CN109597390A/en
Publication of CN109597390A publication Critical patent/CN109597390A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0243Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults model based detection method, e.g. first-principles knowledge model
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24065Real time diagnostics

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Automatic Analysis And Handling Materials Therefor (AREA)

Abstract

The present invention relates to biochemical analysis technical fields, more particularly to a kind of Biochemical Analyzer and its motion control method and movement failure analysis methods of carrier.A kind of motion control method of carrier, the accommodating cavity for loaded reagent bottle or sample container is provided on the carrier, the carrier rotates under stepper motor driving, and the control method includes the following steps: to obtain the current revolving speed Y of the carrier when receiving carrier halt instruction;Every step speed of service X is determined according to the revolving speed Y that preset stepper motor stops step number N and current carrierM, wherein 0 < M≤N;According to every step speed of service XMThe stepper motor is controlled to stop.

Description

Motion control method, movement failure analysis methods and the Biochemical Analyzer of carrier
Technical field
The present invention relates to biochemical analysis technical fields, more particularly to the movement control of a kind of Biochemical Analyzer and its carrier System and failure analysis methods.
Background technique
In the operation of automatic biochemistry analyzer complete machine, some special circumstances need emergent stopping, such as, 1) artificial point Hit the emergent stopping of operation interface stop button;2) in automatic running, position or running state information are judged according to sensor, Emergent stopping when automatic discovery operation troubles.
Usual automatic biochemistry analyzer is driven using stepper motor, the driver for stepper motor at present on the market Two kinds of emergency stop modes are only provided: 1) cutting off potential energy, motor power-off freely stops;2) stop sending pulse, motor keeps electric current, tightly Anxious locking stops.
Both modes have drawback to Biochemical Analyzer:
1) using when freely stopping, component biggish for inertia, such as rotation carrier, overshoot are slided farther out, position Deviate uncontrollable, destroy position location relationship, larger interference is generated to subsequent accident analysis.
2) when being stopped using locking, impact noise is very big, for the component compared with large inertia, it is also possible to generate union piece Blastic deformation or loosening.
Summary of the invention
Based on this, it is necessary to for current the problems of the two kinds of shutdown modes of Biochemical Analyzer, provide a kind of energy Enough slow reductions of speed shut down the motion control method apart from controllable carrier, and the fortune realized based on above-mentioned motion control method Dynamic failure analysis methods, and can be realized the motion control method of above-mentioned carrier and the biochemistry point of movement failure analysis methods Analyzer.
Above-mentioned purpose is achieved through the following technical solutions:
A kind of motion control method of carrier is provided on the carrier for loaded reagent bottle or sample container Accommodating cavity, the carrier rotate under stepper motor driving, and the control method includes the following steps:
The current revolving speed Y of the carrier is obtained when receiving carrier halt instruction;
Every step speed of service X is determined according to the revolving speed Y that preset stepper motor stops step number N and current carrierM, In 0 < M≤N;
According to every step speed of service XM
The stepper motor is controlled to stop.
Every step speed of service X in one of the embodiments,MLinearly successively decrease.
It is described according to every step speed of service X in one of the embodiments,MIt controls the stepper motor and stops step Specifically comprise the following steps:
According to every step speed of service XMGenerate the driving pulse frequency f for driving the every step operation of the stepper motorM
It is described in one of the embodiments, to obtain the current revolving speed of the carrier when receiving carrier halt instruction The step of Y, specifically includes step:
The stepper motor current driving pulse frequency f is read when carrier halt instruction receiving;
The current revolving speed Y of the carrier is calculated according to the current driving pulse frequency f of the stepper motor.
In one of the embodiments, as every step speed of service XMWhen for linear decrease, run according to every step Speed XMGenerate the driving pulse frequency f that driving stepper motor runs every stepM=f* (N+1-M)/(N+1).
The carrier halt instruction includes that carrier failure is automatically stopped instruction and carrying in one of the embodiments, The artificial halt instruction of disk.
It is used according to the rotation of the carrier to stop step number N for the preset stepper motor in one of the embodiments, Amount, maximum (top) speed and the setting of stepper motor maximum moment.
The present invention also provides a kind of movement failure analysis methods of carrier, the failure analysis methods include following step It is rapid:
When movement failure occurs for carrier, run the carrier to stopping according to above-mentioned motion control method;
After carrier stopping, control stepper motor drives the carrier to turn to predeterminated position;
Record stepper motor drives the carrier to turn to the reset step number P that predeterminated position is run;
Stop step number N according to the reset step number P and preset stepper motor, determines that movement failure occurs for the carrier When more specific location information.
The predeterminated position is the initial position of the stepper motor in one of the embodiments,.
The present invention also provides a kind of Biochemical Analyzers, comprising:
With the carrier of stepper motor transmission connection, the carrier rotates under stepper motor driving;
Memory, for storing computer program;
Processor realizes the motion control method or failure point of above-mentioned carrier for executing the computer program The step of analysis method.
The beneficial effects of the present invention are:
The motion control method of carrier of the present invention stops step number by default stepper motor, when control system is being stopped According to the slow reduction of speed of preset stopping step number to stopping after only instructing, keep the range ability in stopping process controllable, brake force is small, It is small to driving and transmission component impact, noise is reduced, safety and service life all increase.
Meanwhile it can be combined with reset process using above-mentioned motion control method and fast and accurately searching out generation event The movement node of barrier or position, convenient for analyzing the reason of generating failure.
Detailed description of the invention
Fig. 1 is the control flow chart of the motion control method of carrier of the present invention;
Fig. 2 is a kind of flow chart of embodiment of motion control method of carrier of the present invention;
Fig. 3 is the structural schematic diagram of Biochemical Analyzer of the present invention.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, by the following examples, it and combines attached Figure, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only to explain this hair It is bright, it is not intended to limit the present invention.
The motion control method of rotation carrier provided by the invention is directed to the biochemical analysis with rotation carrier Instrument is provided with the accommodating cavity for loaded reagent bottle or sample container on carrier, and carrier rotates under stepper motor driving, The reagent bottle placed in accommodating cavity or sample container are transported at corresponding position by the rotation by controlling carrier, make biochemistry Reagent needle or sampling needle on analyzer can draw reagent or sample from reagent bottle or sample container, and reagent or sample are turned Shifting, which is injected into reaction cup, carries out response analysis.
As shown in Figure 1, the motion control method of carrier of the present invention includes the method for controlling stopping to carrier, for pair The stopped process of carrier is controlled, and method for controlling stopping includes the following steps:
S100: the current revolving speed Y of carrier is obtained when receiving carrier halt instruction;
S200: every step speed of service is determined according to the revolving speed Y that preset stepper motor stops step number N and current carrier XM, wherein 0 < M≤N;
S300: according to every step speed of service XMStepper motor is controlled to stop.
Stop step number N dependent on preset stepper motor in the implementation of motion control method of the invention, it is possible to understand that It is that N is greater than 0 (the case where as locking stops as N=0).No matter current rotating speed Y of the carrier when obtaining halt instruction is How much, stepper motor all can control carrier according to preset stopping step number N and gradually be decelerated to stopping, being decelerated to and stop in carrier During only, stepper motor is moved under the instruction of driving control signal always, is being decelerated to stopping as stepper motor Every step needs the speed for driving carrier to run is how many in the process, works as forward when needing to receive halt instruction according to carrier Fast Y and preset stepper motor stop step number N and combine determination.The speed of service of every step can be to be also possible to by calculating The value of the experience setting of technical staff.
Wherein, the speed of service X that stepper motor stops every step in step number N is reasonably distributedM, carrier can be enable to compare More stable reduction of speed is to stopping, as a preferred embodiment, every step speed of service XMFor linear decrease, i.e., adjacent two Walk speed of service XMDifference be it is identical.
As another optional embodiment, the speed of service of each step, every step speed of service X can be presetMIt can also Think that decreases in non-linear, such as the difference of adjacent two steps speed of service X are gradually increased.
Since the drive control to stepper motor is realized by applying the pulse signal of certain frequency, for step S300 is according to every step speed of service XMThe stepper motor stopping is controlled to specifically refer to:
According to every step speed of service XMGenerate the driving pulse frequency f of the every step operation of driving stepper motorM
That is, when obtaining every step speed of service X by calculatingMAfterwards, so that it may generate the every step fortune of driving stepper motor Capable driving pulse frequency fM, the drive control device of stepper motor according to generation driving pulse frequency control stepper motor fortune It is dynamic.
Carrier current revolving speed Y is obtained when specifically, receiving carrier halt instruction in step s 200 to specifically refer to:
The current driving pulse frequency f of stepper motor is read when receiving carrier halt instruction;
The current revolving speed Y of carrier is calculated according to the current driving pulse frequency f of stepper motor.
Since the driving speed of stepper motor and the driving pulse frequency of acquisition are related, then when need to obtain carrier and When the velocity of rotation Y of stepper motor, current revolving speed Y can be conversed by the current driving pulse frequency f of stepper motor.Tool Body, current rotating speed Y is positively correlated with current PRF frequency f.For determining stepper motor, current rotating speed Y and current The corresponding relationship of pulse frequency f is certain.
As shown in Fig. 2, with every step speed of service XMFor linear decrease, to carrier motion control side of the invention Method is described in detail.When carrier receives halt instruction, the driving pulse frequency f of current stepper motor is read;The step It sets operation N into motor to walk to stopping, current step number M=1, every step speed of service is XM;It is run according to every step of linear decrease Speed XMThe driving pulse frequency f that driving stepper motor runs every step is generated with preset stopping step number NM=f* (N+1-M)/(N+ 1).Since stepper motor walk receiving halt instruction to the complete operation N altogether that stops, and the driving pulse frequency of the first step of operation is f1=f*N/ (N+1), the driving pulse frequency of second step are f2The drive of=f* (N-1)/(N+1) ... ... N step (final step) Moving pulse frequency is fN=f*1/ (N+1).As can be seen that per the driving pulse frequency difference between adjacent two step be it is identical, It is all f*1/ (N+1) that the generation comparison for calculation methods of driving frequency is simple.
Specifically, carrier halt instruction includes that carrier failure is automatically stopped instruction and the artificial halt instruction of carrier. The generation that wherein failure is automatically stopped instruction is potentially based on but is not limited to following fault condition: 1) reagent needle is in reagent carrier Collision caused by deviations;2) reagent needle caused by reagent carrier self poisoning deviation collides;3) reagent bottle is not put into position, Scratch clamping stagnation step-out or collision;4) passage when putting reagent bottle, caused step-out or collision;5) reagent carrier disk cover is not put well, Scratch clamping stagnation step-out or collision;6) step-out caused by driving belt loosens;7) step-out caused by the loosening of drive pulley;8) motor Wire rod loosens, the failures such as corrosion, caused alarm step-out;9) sensor wire loosens, corrosion, the failures such as dust, caused report Alert step-out;10) matte collision displacement, collision displacement of sensor etc., caused position deviation, collision;11) pine of transmission shaft It is dynamic, abrasion, corrosion etc., caused clamping stagnation step-out.
Specifically, after Biochemical Analyzer monitors artificial halt instruction preset trigger event, then the instruction is executed. Wherein, artificial halt instruction can be with are as follows: operation that default physical button is clicked, default entity button is rotated to it is specified Position, the operation that virtual key on default interface is clicked, it is not limited here.
For the carrier in the different bearer disk in same Biochemical Analyzer, or Biochemical Analyzer not of the same race, use It may also be different in the preset stopping step number N of stepper motor of driving carrier, specifically, can be turned according to carrier Dynamic inertia, maximum (top) speed and stepper motor maximum moment are set.Or according to the rotary inertia of carrier, maximum (top) speed and Stepper motor maximum moment obtains big probable value after COMPREHENSIVE CALCULATING, using actual test, verifies noise and overshoot step-out feelings Condition, then it is modified determination.
Based on above motion control method, the present invention also provides a kind of movement failure analysis methods for rotating carrier, Include the following steps:
When carrier occur movement failure when, make carrier according to the motion control method in above embodiment run to Stop;
After carrier stopping, control stepper motor driving carrier turns to predeterminated position;
Record stepper motor driving carrier turns to the reset step number P that predeterminated position is run;
Compare and resets step number P and preset stepper motor and stop step number N, it is specific when movement failure occurs for analysis carrier Location information.
Since the stopping step number N of stepper motor is default step number, that is to say, that position when carrier breaks down with stop The distance that position difference when only is run by stepper motor operation N step carrier, then default by turning to carrier Position simultaneously records the reset step number P of stepper motor operation, so that it may the anti-position released when carrier stops, and then counter push away Position when carrier breaks down out.Location information when being broken down by analyzing carrier, to the investigation of failure and Very big help is played in maintenance.
Wherein, when the rotation direction of carrier to predeterminated position is identical as the rotation direction when stopping of carrier, from It is exactly the position for issuing halt instruction that the coordinate position of predeterminated position, which subtracts reset step number P and stops the coordinate position of step number N,;When When the rotation direction of carrier to predeterminated position is opposite with the rotation direction when stopping of carrier, from the coordinate bit of predeterminated position It sets after subtracting reset step number P along with the coordinate position for stopping step number N is exactly the position for issuing halt instruction.
Step number is resetted for the ease of record, it can be using the initial position of stepper motor as predeterminated position.
The present invention also provides a kind of Biochemical Analyzer, the Biochemical Analyzer referring to provided by Fig. 3 embodiment of the present invention Structural block diagram, the Biochemical Analyzer specifically include:
Memory 1, for storing computer program;
Processor 2 realizes the motion control method or failure point of above-mentioned carrier for executing the computer program The step of analysis method.
It is understood that the Biochemical Analyzer can also include: that display 3 and above-mentioned be driven with stepper motor 4 connect The rotation carrier 5 connect, display 3 are used to show the human-computer interaction interface for receiving input instruction.
It is understood that the function of each functional module of the Biochemical Analyzer of the present embodiment can be implemented according to the above method Method specific implementation in example, specific implementation process are referred to the associated description of above method embodiment, no longer superfluous herein It states.
The step of method described in conjunction with the examples disclosed in this document or algorithm, can directly be held with hardware, processor The combination of capable software module or the two is implemented.Software module can be placed in random access memory (RAM), memory, read-only Memory (ROM), electrically programmable ROM, electrically erasable ROM, register, hard disk, moveable magnetic disc, CD-ROM or skill In any other form of storage medium well known in art field.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously Limitations on the scope of the patent of the present invention therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to guarantor of the invention Protect range.Therefore, the scope of protection of the patent of the invention shall be subject to the appended claims.

Claims (10)

1. a kind of motion control method of carrier, the appearance for loaded reagent bottle or sample container is provided on the carrier Chamber is set, the carrier rotates under stepper motor driving, which is characterized in that described method includes following steps:
The current revolving speed Y of the carrier is obtained when receiving carrier halt instruction;
Every step speed of service X is determined according to the revolving speed Y that preset stepper motor stops step number N and current carrierM, wherein 0 < M ≤N;
According to every step speed of service XMThe stepper motor is controlled to stop.
2. motion control method according to claim 1, which is characterized in that every step speed of service XMLinearly successively decrease.
3. motion control method according to claim 1, which is characterized in that described according to every step speed of service XMControl The stepper motor stopping step being made to specifically comprise the following steps:
According to every step speed of service XMGenerate the driving pulse frequency f for driving the every step operation of the stepper motorM
4. motion control method according to claim 1-3, which is characterized in that described to receive carrier stopping The step of carrier current revolving speed Y is obtained when instruction specifically includes step:
The stepper motor current driving pulse frequency f is read when carrier halt instruction receiving;
The current revolving speed Y of the carrier is calculated according to the current driving pulse frequency f of the stepper motor.
5. motion control method according to claim 4, which is characterized in that as every step speed of service XMLinearly to pass When subtracting, according to every step speed of service XMGenerate the driving pulse frequency f that driving stepper motor runs every stepM=f* (N+1- M)/(N+1)。
6. motion control method according to claim 1, which is characterized in that the carrier halt instruction includes carrier Failure is automatically stopped instruction and the artificial halt instruction of carrier.
7. motion control method according to claim 1, which is characterized in that the preset stepper motor stops step number N It is set according to the rotary inertia of the carrier, maximum (top) speed and stepper motor maximum moment.
8. a kind of movement failure analysis methods of carrier, which is characterized in that the failure analysis methods include the following steps:
When movement failure occurs for carrier, make the carrier according to any one of claim 1 to 7 motion control method Operation extremely stops;
After carrier stopping, control stepper motor drives the carrier to turn to predeterminated position;
Record stepper motor drives the carrier to turn to the reset step number P that predeterminated position is run;
Stop step number N according to the reset step number P and preset stepper motor, determines when movement failure occurs for the carrier More specific location information.
9. movement failure analysis methods according to claim 8, which is characterized in that the predeterminated position is the stepping electricity The initial position of machine.
10. a kind of Biochemical Analyzer characterized by comprising
With the carrier of stepper motor transmission connection, the carrier rotates under stepper motor driving;
Memory, for storing computer program;
Processor, for executing the computer program to realize the movement of carrier as described in any one of claim 1 to 9 The step of control method or failure analysis methods.
CN201710923127.4A 2017-09-30 2017-09-30 Motion control method, movement failure analysis methods and the Biochemical Analyzer of carrier Pending CN109597390A (en)

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CN201710923127.4A CN109597390A (en) 2017-09-30 2017-09-30 Motion control method, movement failure analysis methods and the Biochemical Analyzer of carrier

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Application Number Priority Date Filing Date Title
CN201710923127.4A CN109597390A (en) 2017-09-30 2017-09-30 Motion control method, movement failure analysis methods and the Biochemical Analyzer of carrier

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