CN109592487B - Line winding and arranging mechanism for layered diamond electroplating line - Google Patents
Line winding and arranging mechanism for layered diamond electroplating line Download PDFInfo
- Publication number
- CN109592487B CN109592487B CN201811566853.6A CN201811566853A CN109592487B CN 109592487 B CN109592487 B CN 109592487B CN 201811566853 A CN201811566853 A CN 201811566853A CN 109592487 B CN109592487 B CN 109592487B
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- CN
- China
- Prior art keywords
- winding
- unwinding
- frame
- wire
- layered
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2818—Traversing devices driven by rod
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/46—Package drive drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/35—Ropes, lines
Abstract
The invention discloses a layered diamond electroplating wire winding and unwinding mechanism, which comprises a layered rack, a plurality of winding and unwinding devices and a plurality of winding and unwinding devices, wherein the layered rack is provided with a plurality of winding and unwinding devices; the winding and winding devices and the winding and arranging devices are arranged in the layered rack. The layered diamond plating wire winding and unwinding mechanism adopts a winding and unwinding split design, the winding and unwinding device is fixed on the mounting rack, only a high-precision winding wheel is required to be driven to complete winding, the winding and unwinding device adopts a high-precision winding module manufactured by a high-precision ball transmission screw rod and a linear guide rail to drive a wire guide wheel mounted on a sliding table to complete axial winding and unwinding actions of the winding wheel, the winding and unwinding precision can reach 0.01mm, re-winding of a rewinder is not required, the precision requirement of direct winding and unwinding is met, the production efficiency is improved, and the production cost is reduced.
Description
Technical Field
The invention relates to the technical field of electroplating diamond wire control, in particular to a layered diamond electroplating wire winding and unwinding mechanism.
Background
The diamond wire is a cutting tool which is made by using electroplating metal as a bonding agent and firmly fixing diamond grinding materials with high hardness and high wear resistance on a steel wire substrate through the electro-crystallization effect of the electroplating metal so that the steel wire has diamond micro saw teeth. The manufacturing process of the electroplated diamond wire generally comprises the following steps: the diamond wire is continuously discharged from the wire releasing wheel and is received on the wire collecting wheel through a cleaning process, a pre-plating process, a sanding process and a thickening process. The traditional winding and unwinding device is integrally designed, and the winding and unwinding device uses a transmission ball screw, a linear guide rail and a winding wheel with common precision grade, so that the produced wire coil and winding are large in distance error, the requirement of direct winding and unwinding use cannot be met, and the use requirement is met by rewinding of a rewinding machine again. Therefore, the prior art needs to design the rewinder separately, and has the technical problems of complex process, long winding time, large equipment size and high cost.
Disclosure of Invention
In order to solve the technical problems of complex working procedure, long winding time, large equipment size and high cost of a winding and unwinding mechanism in the prior art, the technical scheme of the invention is as follows:
the layered diamond plating line winding and arranging mechanism comprises a layered rack, a plurality of winding and winding devices and a plurality of winding and arranging devices; the winding and winding devices and the winding and arranging devices are arranged in the layered rack.
Further, the layered rack comprises a rack cover plate, a welding rack body, a winding and unwinding device mounting plate and a rack adjusting support; the welding machine frame comprises a frame sealing plate, a plurality of welding machine frame bodies, a winding and unwinding device mounting plate, a frame adjusting support and a winding and unwinding device mounting plate, wherein the frame sealing plate is assembled into a frame structure, the welding machine frame bodies are transversely and uniformly arranged on the inner side of the frame sealing plate, four layers of mounting surfaces are arranged in the frame structure, winding and unwinding device mounting plates are arranged on two layers of mounting surfaces to form a winding and unwinding device mounting surface, winding and unwinding device mounting surfaces are arranged on the remaining two layers of mounting surfaces to form a winding and unwinding device mounting surface, the.
Furthermore, the winding and unwinding device comprises a winding bearing seat bottom plate, a winding bearing seat, a winding servo motor, a coupler and a winding wheel; the utility model discloses a reel, including coiling servo motor, coiling bearing frame, coiling servo motor, coiling wheel bearing frame, coiling servo motor, coiling.
Furthermore, the winding and unwinding device comprises a device frame, a winding and unwinding sliding table, a free wire guide wheel, a winding and unwinding servo motor, a position sensor, a transmission screw, a wire guide wheel mounting plate and a fixed winding and unwinding guide wheel; the utility model discloses a winding displacement device, including device frame, winding displacement device mounting panel, position sensor, wire wheel mounting panel, winding displacement servo motor, drive screw, position sensor, winding displacement sliding table are located the outside of device frame, and with drive screw's nut is connected, wire wheel mounting panel is installed to the winding displacement sliding table, the both ends of wire wheel mounting panel are free wire wheel and fixed winding displacement leading wheel respectively, winding displacement servo motor installs in one side of device frame, and its output shaft passes through the coupling joint with drive screw of drive screw, drive screw drives the winding displacement sliding.
Further, the number of the winding and winding devices and the number of the winding and arranging devices are 6-10.
Further, the reels are MB50 type, SJ80 type reels.
Compared with the prior art, the layered diamond plating line winding and arranging mechanism has the beneficial effects that:
the layered diamond plating wire winding and unwinding mechanism adopts a winding and unwinding split design, the winding and unwinding device is fixed on the mounting rack, only a high-precision winding wheel is required to be driven to complete winding, the winding and unwinding device adopts a high-precision winding module manufactured by a high-precision ball transmission screw rod and a linear guide rail to drive a wire guide wheel mounted on a sliding table to complete axial winding and unwinding actions of the winding wheel, the winding and unwinding precision can reach 0.01mm, re-winding of a rewinder is not required, the precision requirement of direct winding and unwinding is met, the production efficiency is improved, and the production cost is reduced.
Drawings
FIG. 1 is a schematic view of a layered diamond plating line winding and unwinding mechanism according to the present invention;
FIG. 2 is a schematic view of the AA side of FIG. 1;
FIG. 3 is a perspective view of a layered diamond plating line retracting and arranging mechanism according to the present invention;
FIG. 4 is a perspective view of a layered framework of the present invention;
FIG. 5 is a perspective view of the take-up and winding device of the present invention;
FIG. 6 is a perspective view of the winding and unwinding device of the present invention;
fig. 7 is a side view of the take-up and routing device of the present invention.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-3, the layered diamond plating line winding and unwinding mechanism of the present invention comprises a layered rack 1, 8 winding and unwinding devices 2 and 8 winding and unwinding devices 3; 8 winding devices 2 and 8 winding and arranging devices 3 are arranged inside the layered rack 1.
As shown in fig. 4, the layered rack 1 includes a rack cover plate 11, a welding machine frame body 12, a winding and unwinding device 3 mounting plate 13, a winding and unwinding device mounting plate 14, and a rack adjusting support 15; the frame sealing cover plates 11 are assembled into a frame structure, a plurality of welding frame bodies 12 are transversely and uniformly arranged on the inner side of the frame sealing cover plates 11, four layers of mounting surfaces are arranged in the frame structure, winding and unwinding device mounting plates 13 are arranged on two layers of the mounting surfaces to form a winding and unwinding device mounting surface, winding and unwinding device mounting plates 14 are arranged on the remaining two layers of the mounting surfaces to form a winding and unwinding device mounting surface, the winding and unwinding device mounting surfaces and the winding and unwinding device mounting surfaces are distributed in a staggered mode, and frame adjusting supports 15 are mounted on the bottom surface of the layered frame 1 and used for adjusting the level of the frame. The layered design adopted by the mechanism can effectively save the occupied space of the equipment and is beneficial to the arrangement of the equipment in a production workshop.
As shown in fig. 5, the winding device 2 includes a winding bearing base plate 21, a winding bearing base 22, a winding servo motor 23, a coupling 24, and a reel 25; winding bearing frame 22 is installed in coiling device mounting panel 14 through winding bearing frame bottom plate 21, and winding bearing frame 22's internally mounted shaft coupling 24, winding servo motor 23's output shaft and reel 25's input shaft pass through shaft coupling 24 and are connected, and winding servo motor 23 drives reel 25 and accomplishes the axial wire winding action, and the line wheel is dismantled the seat and is connected with winding bearing frame 22, and the dish spring gland sets up in reel 25 tip.
As shown in fig. 6-7, the winding and unwinding device 3 includes a device frame 31, a winding and unwinding sliding table 32, a free wire guide wheel 33, a winding and unwinding servo motor 34, a position sensor 35, a driving screw 36, a wire guide wheel mounting plate 37 and a fixed winding and unwinding guide wheel 38; the bottom surface of the device rack 31 is arranged on the mounting plate 13 of the winding and unwinding device 3, the position sensor 35 is arranged on the winding and unwinding sliding table 32, the winding and unwinding sliding table 32 is positioned outside the device rack 31 and connected with a nut of a transmission screw 36, the winding and unwinding sliding table 32 is provided with a guide wheel mounting plate 37, two ends of the guide wheel mounting plate 37 are respectively provided with a free guide wheel 33 and a fixed winding and unwinding guide wheel 38, the winding and unwinding servo motor 34 is arranged on one side of the device rack 31, an output shaft of the winding and unwinding servo motor is connected with a screw of the transmission screw 36 through a coupler 24, and the transmission screw 36 drives the winding and unwinding.
The number of the winding and unwinding devices 2 and 3 can also be 6-10.
The reels 25 are MB50 type and SJ80 type reels 25.
The working process of the invention is as follows: the electroplated eight diamond wires enter the wire winding and unwinding mechanism from the wire inlet on the left side of the wire winding and unwinding mechanism after passing through the drying and tension mechanism, and are wound on the reel 25 by passing through the corresponding free wire guide wheel 33 and the fixed wire winding guide wheel 38, each wire of the eight diamond wires has a certain height difference and is at the same height with the horizontal tangent direction of the wire groove high point of the corresponding free wire guide wheel 33, so that the diamond wires are not interfered with each other, the wire winding servo motor 23 of the wire winding and unwinding device 2 drives the reel 25 to complete the wire winding action of the diamond wires on the reel 25 during the operation, the control system controls the wire winding servo motor 34 to drive the sliding table 32, the free wire guide wheel 33 and the fixed wire winding guide wheel 38 to complete the axial wire winding action of the reel 25 by driving the ball transmission screw 36 according to the feedback wire winding speed of the wire winding servo motor 23, the position sensor 35 controls, when the winding wheel 25 finishes winding of one layer, the position sensor 35 on the winding displacement sliding table 32 gives a signal to the control system, the control system controls the winding displacement servo motor 34 to finish reversing action, and the winding wheel 25 enters the next layer of winding.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (3)
1. The layered diamond electroplating wire winding and arranging mechanism is characterized by comprising a layered rack, a plurality of winding and winding devices and a plurality of winding and arranging devices; the winding and unwinding devices and the winding and unwinding devices are arranged in the layered rack;
the layered rack comprises a rack sealing cover plate, a welding rack body, a winding and unwinding device mounting plate and a rack adjusting support; the welding machine frame comprises a frame-type structure, a plurality of frame sealing plates, a plurality of welding machine frame bodies, a winding and unwinding device mounting plate, a frame adjusting support and a frame adjusting support, wherein the frame-type structure is assembled into a frame-type structure;
the winding and unwinding device comprises a winding bearing seat bottom plate, a winding bearing seat, a winding servo motor, a coupler and a winding wheel; the winding bearing seat is arranged on a winding device mounting plate through a winding bearing seat bottom plate, a coupler is arranged inside the winding bearing seat, an output shaft of the winding servo motor is connected with an input shaft of the winding wheel through the coupler, and the winding servo motor drives the winding wheel to complete axial winding;
the winding and unwinding device comprises a device frame, a winding and unwinding sliding table, a free wire guide wheel, a winding and unwinding servo motor, a position sensor, a transmission screw, a wire guide wheel mounting plate and a fixed winding and unwinding guide wheel; the utility model discloses a winding displacement device, including device frame, winding displacement device mounting panel, position sensor, wire wheel mounting panel, winding displacement servo motor, drive screw, position sensor, winding displacement sliding table are located the outside of device frame, and with drive screw's nut is connected, wire wheel mounting panel is installed to the winding displacement sliding table, the both ends of wire wheel mounting panel are free wire wheel and fixed winding displacement leading wheel respectively, winding displacement servo motor installs in one side of device frame, and its output shaft passes through the coupling joint with drive screw of drive screw, drive screw drives the winding displacement sliding.
2. The layered diamond electroplating wire winding and unwinding mechanism according to claim 1, wherein the number of the winding and unwinding devices is 6-10.
3. The layered diamond electroplated wire winding and unwinding mechanism of claim 2, wherein the reels are MB50 type, SJ80 type reels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811566853.6A CN109592487B (en) | 2018-12-19 | 2018-12-19 | Line winding and arranging mechanism for layered diamond electroplating line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811566853.6A CN109592487B (en) | 2018-12-19 | 2018-12-19 | Line winding and arranging mechanism for layered diamond electroplating line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109592487A CN109592487A (en) | 2019-04-09 |
| CN109592487B true CN109592487B (en) | 2019-12-20 |
Family
ID=65963250
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811566853.6A Expired - Fee Related CN109592487B (en) | 2018-12-19 | 2018-12-19 | Line winding and arranging mechanism for layered diamond electroplating line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109592487B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112830332B (en) * | 2021-01-19 | 2022-11-15 | 东莞市维赛实业有限公司 | Winding equipment and winding method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20090010772A (en) * | 2007-07-24 | 2009-01-30 | 코오롱글로텍주식회사 | Winder capabel of taking off beam easily |
| KR20100021727A (en) * | 2008-08-18 | 2010-02-26 | 쌍영방적 주식회사 | Winder for paper tape |
| CN201534731U (en) * | 2009-07-15 | 2010-07-28 | 四平市科学技术研究院 | Multiple-spindle winding machine |
| CN206569822U (en) * | 2017-03-24 | 2017-10-20 | 深圳市超晋达超声工程设备有限公司 | The servo winding displacement admission machine of backend application in diamond electroplating equipment |
| CN108750793A (en) * | 2018-06-27 | 2018-11-06 | 长沙跃奇节能电气设备有限公司 | Take-up and lead drying system |
-
2018
- 2018-12-19 CN CN201811566853.6A patent/CN109592487B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20090010772A (en) * | 2007-07-24 | 2009-01-30 | 코오롱글로텍주식회사 | Winder capabel of taking off beam easily |
| KR20100021727A (en) * | 2008-08-18 | 2010-02-26 | 쌍영방적 주식회사 | Winder for paper tape |
| CN201534731U (en) * | 2009-07-15 | 2010-07-28 | 四平市科学技术研究院 | Multiple-spindle winding machine |
| CN206569822U (en) * | 2017-03-24 | 2017-10-20 | 深圳市超晋达超声工程设备有限公司 | The servo winding displacement admission machine of backend application in diamond electroplating equipment |
| CN108750793A (en) * | 2018-06-27 | 2018-11-06 | 长沙跃奇节能电气设备有限公司 | Take-up and lead drying system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109592487A (en) | 2019-04-09 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191220 Termination date: 20211219 |
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| CF01 | Termination of patent right due to non-payment of annual fee |