CN109592242A - Boxlike polyurethane ceramic lining plate preparation method and its liner plate of manufacture - Google Patents

Boxlike polyurethane ceramic lining plate preparation method and its liner plate of manufacture Download PDF

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Publication number
CN109592242A
CN109592242A CN201811550145.3A CN201811550145A CN109592242A CN 109592242 A CN109592242 A CN 109592242A CN 201811550145 A CN201811550145 A CN 201811550145A CN 109592242 A CN109592242 A CN 109592242A
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CN
China
Prior art keywords
polyurethane
ceramic block
outer steel
steel shell
plate
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Pending
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CN201811550145.3A
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Chinese (zh)
Inventor
余博
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Individual
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Individual
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Priority to CN201811550145.3A priority Critical patent/CN109592242A/en
Publication of CN109592242A publication Critical patent/CN109592242A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D90/00Component parts, details or accessories for large containers
    • B65D90/02Wall construction
    • B65D90/04Linings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B11/00Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding

Abstract

The present invention provides the liner plate of a kind of boxlike polyurethane ceramic lining plate preparation method and its manufacture, the liner plate includes outer steel shell, offered on the bottom surface steel plate of the outer steel shell hole for injecting glue with, the hole for injecting glue is provided on the steel plate of bottom surface, the upper surface of the outer steel shell is equidistantly closely placed with corundum ceramic block, and the urethane material corundum ceramic block and outer steel shell to be fixedly connected is filled in the cavity between the bottom and bottom surface steel plate inner sidewall of the corundum ceramic block.Manufacturing process of the present invention is simple, structurally reasonable, and wearability is strong, can bear brute force attack for a long time, and production cost is low, and comprehensive cost of use can be reduced for user.

Description

Boxlike polyurethane ceramic lining plate preparation method and its liner plate of manufacture
Technical field
The present invention relates to Material Field, more particularly to a kind of boxlike polyurethane ceramic lining plate preparation method and its manufacture Liner plate.
Background technique
In the material-transporting system of the industries such as electric power, metallurgy, steel, bulk cargo terminals, certain positions such as: hopper, feed bin Deng, the material that about 10 centimetres of diameter is fallen from the height more than 3 meters, impact strength it is very big, currently, the position mostly uses steel The metalwork being processed into is as carrier is born, since the wearability of these materials is limited, so the positions such as feed bin, hopper hold very much It is easy to wear worn out, so that the service lifes such as feed bin, hopper are short, replacement is frequent, production cost is not only increased in this way, but also aggravated work The labor intensity of people.Liner plate good there is an urgent need to a kind of wearability and that brute force attack can be born for a long time in actual production.
The Patent No. 200820192141.8 that applicant applies on November 6th, 2008 in Patent Office of the People's Republic of China, invention name The referred to as utility model patent of boxlike anti compact wear resistant ceramic lining board, which disclose a kind of impact liner plates of boxlike, should Liner plate is that multiple potsherds are embedded in can, has overcome the not wear-resisting disadvantage of metalwork by potsherd, but this is specially Benefit does not limit the shape of potsherd, since the thickness of potsherd is generally little, so directly being connected with common potsherd It connects, the side of potsherd and the contact surface of adhesive rubber are smaller, and bonding is not that very securely, will affect its resistance property, if made Vulcanized rubber is more, and the gap between two potsherds will be very big, and the effect of such impact resistance is not very good, and Influence the wearability of backing surface;In addition to this since the liner plate outer box in the patent are cans, bottom surface directly with hopper, Feed bin etc. connection, between there is no any buffering, also will affect the impact resistance of liner plate.
Summary of the invention
In view of the above-mentioned problems, the present invention is intended to provide a kind of boxlike polyurethane ceramic lining plate preparation method and its lining of manufacture Plate is mounted in the equipment such as hopper, feed bin, to the material for bearing to have large impact power.
Technical solution of the present invention:
A kind of boxlike polyurethane ceramic lining plate preparation method, comprising the following specific steps
Steel plate: being cut into the shape of shell expansion using laser cutting machine by step 1, corresponding on the bottom plate of outer steel shell It needs to install the position of bolt and cuts out bolt hole for installing bolt with laser cutting machine, while opening hole for injecting glue, then with folding The gap that side is touched in bending is finally carried out welding and forms outer steel shell by its bending and molding by bender, the welding installation spiral shell in bolt hole Bolt;
Step 2: preparing horizonal base plate, clean to the surface of horizonal base plate, and the horizonal base plate surface after cleaning applies de- Mould agent;
Step 3: uniform close is well placed corundum ceramic block, corundum ceramic block on the horizonal base plate for be coated with release agent Put into rectangle corresponding with outer steel shell shape;
Step 4: clasping the ceramic block being well placed with outer steel shell, with two-component glue-injection machine, infuses from hole for injecting glue into outer steel shell Enter polyurethane material;
Step 5: polyurethane material stops injection polyurethane material after filling, and removes after urethane cures are cooling horizontal Bottom plate, to obtain polyurethane lining board product.
The polyurethane material is that component A is mixed with B component, and component A and B component mass ratio are 1:1, wherein
Component A composition are as follows: methyl diphenylene diisocyanate, polyether polyol PPG N3030, phthalic acid two are pungent Ester, mass parts ratio 55:222:56;
B component composition are as follows: polyetherdiol 2000, polyether polyol 3050, dioctyl phthalate, lead octoate, carbonic acid Calcium, titanium dioxide, carbon black, stabilizer, mass parts ratio are as follows: 187:47:108:34:557:41:1:5.
A kind of boxlike polyurethane ceramic lining plate, the liner plate include outer steel shell, are opened up on the bottom surface steel plate of the outer steel shell There are bolt hole and hole for injecting glue, bolt passing through bolt hole is welded on outer steel shell, and the hole for injecting glue is provided on the steel plate of bottom surface, The upper surface of the outer steel shell is equidistantly closely placed with corundum ceramic block, the bottom of the corundum ceramic block and bottom surface steel plate The urethane material corundum ceramic block to be fixedly connected with outer steel shell is filled in cavity between inner sidewall.
The weld of the bolt and outer steel shell is triangle weld seam.
The corundum ceramic block is rounded trapezoidal, in order to which polyurethane injection is formed between any two on corundum ceramic block bottom Gap.
The cross section of the corundum ceramic block is the vertical interconnecting piece on top and the circular arc bottom of lower part, the corundum ceramic The vertical interconnecting piece of block between any two fits closely together, and the circular arc bottom of corundum ceramic block between any two forms gap convenient for poly- The filling of urethane material layer.
Alumina content is 95% in the corundum ceramic block;Corundum ceramic block density is 3.6g/cm3;Hardness is Rockwell HRA83。
Compared with prior art, the beneficial effects of the present invention are:
(1) present invention is a kind of shock resistance for being mounted in material transfer equipment and capable of bearing strike and the abrasion of bulk materials Type abrasion-resistant ceramic lining plate, the layer of polyurethane between steel plate and corundum ceramic block effectively slow down strength suffered by ceramic plane Impact;
(2) it is trapezoidal corundum ceramic block that corundum ceramic block of the present invention, which is section, and in inversion and box body, compared with Big is face-up, due to the section of corundum ceramic block be it is trapezoidal, increase the area of lower part and rubber contact, be bonded more firm Gu and the urethane material between two corundum ceramic block connecting portions is all deposited in lower part, passes through the polyurethane material of lower part Layer can be completely embedded, and it greatly reduces the gaps of surface connection, increase the wearability of liner plate, and lower part accumulation is poly- Urethane quantity of material increases while also increasing the urethane material thickness between corundum ceramic block and outer steel shell, and then increases The elasticity of liner plate;
(3) it is urethane material below outer steel shell, certain buffer function can be played, reduces can and material is defeated Send the impact between equipment.
Manufacturing process of the present invention is simple, structurally reasonable, and wearability is strong, can bear brute force attack for a long time, greatly reduce Production cost.
Detailed description of the invention
Fig. 1 is lining plate structure schematic diagram of the invention;
Fig. 2 is outer steel shell bottom surface steel plate structure schematic diagram of the invention;
Fig. 3 is corundum ceramic block structure schematic diagram of the invention.
Figure label respectively indicates: 1-outer steel shell, 2-hole for injecting glue, 3-bolts hole, 4-corundum ceramic blocks, 5-bolts, 6-urethane materials, 7-weld seams, 41-circular arc bottoms, 42-vertical interconnecting pieces.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Fig. 1-Fig. 3 is please referred to, the present invention provides a kind of technical solution:
A kind of boxlike polyurethane ceramic lining plate preparation method, comprising the following specific steps
Steel plate: being cut into the shape of shell expansion using laser cutting machine by step 1, corresponding on the bottom plate of outer steel shell It needs to install the position of bolt and cuts out bolt hole for installing bolt with laser cutting machine, while opening hole for injecting glue, then with folding The gap that side is touched in bending is finally carried out welding and forms outer steel shell by its bending and molding by bender, the welding installation spiral shell in bolt hole Bolt;
Step 2: preparing horizonal base plate, clean to the surface of horizonal base plate, and the horizonal base plate surface after cleaning applies de- Mould agent;
Step 3: uniform close is well placed corundum ceramic block, corundum ceramic block on the horizonal base plate for be coated with release agent Put into rectangle corresponding with outer steel shell shape;
Step 4: clasping the ceramic block being well placed with outer steel shell, with two-component glue-injection machine, infuses from hole for injecting glue into outer steel shell Enter polyurethane material;
Step 5: polyurethane material stops injection polyurethane material after filling, and removes after urethane cures are cooling horizontal Bottom plate, to obtain polyurethane lining board product.
The polyurethane material is that component A is mixed with B component, and component A and B component mass ratio are 1:1, wherein
Component A composition are as follows: methyl diphenylene diisocyanate, polyether polyol PPG N3030, phthalic acid two are pungent Ester, mass parts ratio 55:222:56;
B component composition are as follows: polyetherdiol 2000, polyether polyol 3050, dioctyl phthalate, lead octoate, carbonic acid Calcium, titanium dioxide, carbon black, stabilizer, mass parts ratio are as follows: 187:47:108:34:557:41:1:5.
A kind of boxlike polyurethane ceramic lining plate, the liner plate include outer steel shell 1, are opened on the bottom surface steel plate of the outer steel shell 1 Equipped with bolt hole 3 and hole for injecting glue 2, bolt 5 passes through bolt hole 3 and is welded on outer steel shell 1, and the hole for injecting glue 2 is provided with the bottom of at On the steel plate of face, the upper surface of the outer steel shell 1 is equidistantly closely placed with corundum ceramic block 4, the bottom of the corundum ceramic block 4 The polyurethane corundum ceramic block 4 and outer steel shell 1 to be fixedly connected is filled in cavity between portion and bottom surface steel plate inner sidewall Material layer 6.
The weld of the bolt 5 and outer steel shell 1 is triangle weld seam 7.
The corundum ceramic block 4 is rounded trapezoidal, in order to which polyurethane injection is formed between any two on 4 bottom of corundum ceramic block Gap.
The cross section of the corundum ceramic block 4 be top vertical interconnecting piece 42 and lower part circular arc bottom 41, it is described just The vertical interconnecting piece 42 of beautiful ceramic block 4 between any two fits closely together, 41 shape of circular arc bottom of corundum ceramic block 4 between any two At gap convenient for the filling of urethane material 6.
Alumina content is 95% in the corundum ceramic block 4;4 density of corundum ceramic block is 3.6g/cm3;Hardness is Lip river Family name HRA83.
The present invention is a kind of shock resistance type for being mounted in material transfer equipment and capable of bearing strike and the abrasion of bulk materials Abrasion-resistant ceramic lining plate, the rubber layer between steel plate and corundum ceramic block effectively slow down the punching of strength suffered by ceramic plane It hits;
Corundum ceramic block of the present invention is trapezoidal corundum ceramic block for section, and in inversion and box body, larger It is face-up, due to the section of corundum ceramic block be it is trapezoidal, increase the area of lower part and rubber contact, be bonded it is stronger, And two urethane materials between corundum ceramic block connecting portion is all deposited in lower part, just by the urethane material of lower part It can connect close, it greatly reduces the gap of surface connection, increase the wearability of liner plate, and the polyurethane of lower part accumulation Quantity of material increases while also increasing the urethane material thickness between corundum ceramic block and outer steel shell, and then increases liner plate Elasticity;
It is urethane material below outer steel shell, certain buffer function can be played, reduces can and material conveys Friction between equipment.
Manufacturing process of the present invention is simple, structurally reasonable, and wearability is strong, can bear brute force attack for a long time, greatly reduce Production cost.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (7)

1. a kind of boxlike polyurethane ceramic lining plate preparation method, it is characterised in that: comprising the following specific steps
Step 1: using laser cutting machine by steel plate cut into shell expansion shape, on the bottom plate of outer steel shell in requisition for The position of installation bolt cuts out the bolt hole for installing bolt with laser cutting machine, while opening hole for injecting glue, then use bending machine By its bending and molding, the gap that side is touched in bending is finally subjected to welding and forms outer steel shell, the welding installation bolt in bolt hole;
Step 2: preparing horizonal base plate, clean to the surface of horizonal base plate, and the horizonal base plate surface after cleaning applies demoulding Agent;
Step 3: uniform close is well placed corundum ceramic block on the horizonal base plate for be coated with release agent, and corundum ceramic block puts At rectangle corresponding with outer steel shell shape;
Step 4: clasping the ceramic block being well placed with outer steel shell, with two-component glue-injection machine, injects from hole for injecting glue into outer steel shell poly- Urethane material;
Step 5: polyurethane material stops injection polyurethane material after filling, and removes horizonal base plate after urethane cures are cooling, To obtain polyurethane lining board product.
2. a kind of polyurethane lining board preparation method according to claim 1, it is characterised in that: the polyurethane material is A Component is mixed with B component, and component A and B component mass ratio are 1:1, wherein
Component A composition are as follows: methyl diphenylene diisocyanate, polyether polyol PPG N3030, dioctyl phthalate, Mass parts ratio is 55:222:56;
B component composition are as follows: polyetherdiol 2000, polyether polyol 3050, dioctyl phthalate, lead octoate, calcium carbonate, two Titanium oxide, carbon black, stabilizer, mass parts ratio are as follows: 187:47:108:34:557:41:1:5.
3. a kind of boxlike polyurethane ceramic lining plate, it is characterised in that: the liner plate includes outer steel shell (1), the outer steel shell (1) Bolt hole (3) and hole for injecting glue (2) are offered on the steel plate of bottom surface, bolt (5) passes through bolt hole (3) and is welded on outer steel shell (1), The hole for injecting glue (2) is provided on the steel plate of bottom surface, and the upper surface of the outer steel shell (1) is equidistantly closely placed with corundum pottery Porcelain block (4), filling is to by corundum ceramic in cavity between the bottom and bottom surface steel plate inner sidewall of the corundum ceramic block (4) The urethane material (6) that block (4) is fixedly connected with outer steel shell (1).
4. a kind of boxlike polyurethane ceramic lining plate according to claim 3, it is characterised in that: outside the bolt (5) and steel The weld of shell (1) is triangle weld seam (7).
5. a kind of boxlike polyurethane ceramic lining plate according to claim 3, it is characterised in that: the corundum ceramic block (4) It is rounded trapezoidal, in order to which the gap of polyurethane injection is formed between any two on corundum ceramic block (4) bottom.
6. a kind of boxlike polyurethane ceramic lining plate according to claim 3, it is characterised in that: the corundum ceramic block (4) Cross section be top vertical interconnecting piece (42) and lower part circular arc bottom (41), the corundum ceramic block (4) is between any two Vertical interconnecting piece (42) fit closely together, corundum ceramic block (4) circular arc bottom (41) between any two forms gap and is convenient for Urethane material (6) filling.
7. a kind of boxlike polyurethane ceramic lining plate according to claim 3, it is characterised in that: the corundum ceramic block (4) Middle alumina content is 95%;Corundum ceramic block (4) density is 3.6g/cm3;Hardness is Rockwell HRA83.
CN201811550145.3A 2018-12-18 2018-12-18 Boxlike polyurethane ceramic lining plate preparation method and its liner plate of manufacture Pending CN109592242A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112208190A (en) * 2020-09-23 2021-01-12 湖南精城特种陶瓷有限公司 Forming die and method for ceramic rubber steel three-in-one lining plate

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201158527Y (en) * 2007-11-29 2008-12-03 上海锦琪金属耐磨材料有限公司 Impact-resistant abrasion-proof lining board
CN101429012A (en) * 2008-12-24 2009-05-13 沈阳爱尔创新材料有限公司 Method for manufacturing ceramic metallic halogen lamp inner container and manufacturing mould thereof
CN102212326A (en) * 2011-05-10 2011-10-12 东莞市普赛达密封粘胶有限公司 Bi-component polyurethane adhesive as well as preparation method and application thereof
CN202200604U (en) * 2011-08-23 2012-04-25 洪潮荣 Composite wear-resistant ceramic liner plate
CN203946464U (en) * 2013-12-31 2014-11-19 余博 Novel box-type anti compact wear resistant ceramic lining board
CN204657399U (en) * 2015-04-30 2015-09-23 济南铸造锻压机械研究所有限公司 For the anti-long-pending tamper plate of sand mill basin enclosure inwall

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201158527Y (en) * 2007-11-29 2008-12-03 上海锦琪金属耐磨材料有限公司 Impact-resistant abrasion-proof lining board
CN101429012A (en) * 2008-12-24 2009-05-13 沈阳爱尔创新材料有限公司 Method for manufacturing ceramic metallic halogen lamp inner container and manufacturing mould thereof
CN102212326A (en) * 2011-05-10 2011-10-12 东莞市普赛达密封粘胶有限公司 Bi-component polyurethane adhesive as well as preparation method and application thereof
CN202200604U (en) * 2011-08-23 2012-04-25 洪潮荣 Composite wear-resistant ceramic liner plate
CN203946464U (en) * 2013-12-31 2014-11-19 余博 Novel box-type anti compact wear resistant ceramic lining board
CN204657399U (en) * 2015-04-30 2015-09-23 济南铸造锻压机械研究所有限公司 For the anti-long-pending tamper plate of sand mill basin enclosure inwall

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112208190A (en) * 2020-09-23 2021-01-12 湖南精城特种陶瓷有限公司 Forming die and method for ceramic rubber steel three-in-one lining plate
CN112208190B (en) * 2020-09-23 2023-03-14 湖南精城特种陶瓷有限公司 Forming die and method for ceramic rubber steel three-in-one lining plate

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Application publication date: 20190409