CN109590927A - It is a kind of for producing the safety-type processing unit (plant) and processing method of cylinder head - Google Patents

It is a kind of for producing the safety-type processing unit (plant) and processing method of cylinder head Download PDF

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Publication number
CN109590927A
CN109590927A CN201811540800.7A CN201811540800A CN109590927A CN 109590927 A CN109590927 A CN 109590927A CN 201811540800 A CN201811540800 A CN 201811540800A CN 109590927 A CN109590927 A CN 109590927A
Authority
CN
China
Prior art keywords
cylinder head
fixture
pressing plate
pressure
safety
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811540800.7A
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Chinese (zh)
Inventor
蒋禄新
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHONGQING YUDA LIUXING POWER PLANT Co Ltd
Original Assignee
CHONGQING YUDA LIUXING POWER PLANT Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CHONGQING YUDA LIUXING POWER PLANT Co Ltd filed Critical CHONGQING YUDA LIUXING POWER PLANT Co Ltd
Priority to CN201811540800.7A priority Critical patent/CN109590927A/en
Publication of CN109590927A publication Critical patent/CN109590927A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders

Abstract

The invention discloses a kind of for producing the safety-type processing unit (plant) of cylinder head, including stationary fixture, and the stationary fixture includes fixing seat, the first fixture and the second fixture, and fixing seat is equipped with fixing lug boss, sets that there are two locating rods in fixing lug boss;Mounting groove is additionally provided in fixing seat, the first fixture and the second fixture are located in the mounting groove;The present apparatus further includes the first valve system switch and the second valve system switch, and the first fixture is switched through the first valve system to be connected with gas source, and the second fixture is switched through the second valve system to be connected with gas source, and the pipeline between the first fixture and gas source is equipped with pressure reducing valve;First fixture is connected with the first pressing plate, and the second fixture is connected with the second pressing plate, and the first pressing plate is between fixing lug boss and the second pressing plate.The present invention can effectively fix engine cylinder head, and have reasonable operating mechanism, will not crush operator, safety coefficient is higher.Meanwhile the invention also discloses the processing methods using the device.

Description

It is a kind of for producing the safety-type processing unit (plant) and processing method of cylinder head
Technical field
The present invention relates to a kind of for producing the safety-type processing unit (plant) and processing method of cylinder head, belongs to engine cylinder head and adds Construction equipment technical field.
Background technique
Cylinder head is mounted on the upper surface of cylinder body, from top seal cylinder and constitutes combustion chamber.It is often and high-temperature high-pressure fuel gas It is in contact, therefore bears very big thermic load and mechanical load.Cooling jacket, cylinder cap are formed with inside the cylinder head of water-cooled engine The cooling water hole of lower end surface is communicated with the cooling water hole of cylinder body.The high-temperature parts such as combustion chamber are cooled down using recirculated water.Cylinder head is The important component of engine needs effectively to be fixed to cylinder head semifinished product in production, processing engine cylinder head, Gu Engine cylinder head is processed after fixed firm, be all under normal circumstances engine cylinder head is fixed by fixture, but Be fixture chucking power it is very big, once misoperation is easy to crush operator.
Summary of the invention
The object of the present invention is to provide a kind of for producing the safety-type processing unit (plant) of cylinder head, can be to engine cylinder Head is effectively fixed, and has reasonable operating mechanism, will not crush operator, safety coefficient is higher.Meanwhile this Invention also discloses the processing method using the device.
In order to solve the above technical problems, the present invention adopts the following technical scheme that:
It is a kind of for producing the safety-type processing unit (plant) of cylinder head, including stationary fixture, the stationary fixture include fixing seat, First fixture and the second fixture, fixing seat are equipped with fixing lug boss, set that there are two locating rods in fixing lug boss;It is also set in fixing seat There is mounting groove, the first fixture and the second fixture are located in the mounting groove;The present apparatus further includes the first valve system switch and the second valve System's switch, the first fixture is switched through the first valve system to be connected with gas source, and the second fixture is switched through the second valve system to be connected with gas source, and first Pipeline between fixture and gas source is equipped with pressure reducing valve;First fixture is connected with the first pressing plate, and the second fixture is connected with the second pressure Plate, the first pressing plate is between fixing lug boss and the second pressing plate.
It is a kind of for producing the safety-type processing method of cylinder head, using it is above-described for produce cylinder head safety-type plus Tooling, which is set, is fixed cylinder head, and this method includes fixing means and processing method, and the fixing means includes the following steps: to walk The structure of hole location there are two setting on rapid S1, cylinder head, the structure of the hole location and the locating rod is adapted, by manually by cylinder head It is placed in fixing lug boss, protrudes into two locating rods in the hole location, living cylinder head with hand rest prevents cylinder head from fixing lug boss It falls;Step S2, the first valve system switch is pressed, gas source air pressure leads to the first fixture, the first clamp strap after reducing by pressure reducing valve Dynamic first pressing plate is carried out and is clamped to cylinder head, and cylinder head is clamped between the first pressing plate and fixing lug boss, hand is moved up from cylinder head It opens;Step S3, the second valve system switch is pressed, the second fixture drives the second pressing plate to clamp cylinder head.The processing method refers to Be that this method is suitable for as long as needing the process that cylinder head is fixed to skilled worker's method of cylinder head.
Since the impetus of cylinder head is limited, so in a kind of safety-type processing unit (plant) for producing cylinder head above-mentioned, institute Stating step S3 further includes following methods: the second pressing plate is extruded on the first pressing plate, and the extruding force of the second pressing plate passes through the first pressing plate Pass to cylinder head.
In a kind of safety-type processing unit (plant) for producing cylinder head above-mentioned, the step S2 further includes following methods: logical Decompression the first pressing plate of valve regulation is overregulated to the pressure of cylinder head, and the first pressing plate is made to be more than or equal to 300Pa to the pressure of cylinder head, And it is less than or equal to 1000Pa.
In a kind of safety-type processing unit (plant) for producing cylinder head above-mentioned, the step S3 further includes following methods: logical It overregulates bleed pressure and adjusts the second pressing plate to the pressure of cylinder head, be more than or equal to the second pressing plate to the pressure of cylinder head 5000Pa。
Compared with prior art, the present invention can effectively fix engine cylinder head, and have reasonable fortune Row mechanism, will not crush operator, and safety coefficient is higher.Meanwhile the invention also discloses the processing methods using the device. After cylinder head is fixed, cylinder head is fitted in fixing lug boss, and there are gaps between cylinder head and fixing seat, in order to which operator is hand-held Cylinder head is placed in fixing lug boss.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of embodiment of the invention.
Appended drawing reference: 1- locating rod, 2- fixing lug boss, 3- fixing seat, 4- mounting groove, the second fixture of 5-, the first fixture of 6-, 7- the second valve system switch, 8- gas source, the first pressing plate of 9-, the second pressing plate of 10-, 11- the first valve system switch, 12- pressure reducing valve.
The present invention is further illustrated with reference to the accompanying drawings and detailed description.
Specific embodiment
It is a kind of for producing the safety-type processing unit (plant) of cylinder head, including stationary fixture, the stationary fixture includes fixing seat 3, the first fixture 6 and the second fixture 5, fixing seat 3 are equipped with fixing lug boss 2, set that there are two locating rods 1 in fixing lug boss 2;It is fixed It is additionally provided with mounting groove 4 on seat 3, the first fixture 6 and the second fixture 5 are located in the mounting groove 4;The present apparatus further includes the first valve system Switch 11 and the second valve system switch 7, the first fixture 6 are connected through the first valve system switch 11 with gas source 8, and the second fixture 5 is through the second valve System's switch 7 is connected with gas source 8, and the pipeline between the first fixture 6 and gas source 8 is equipped with pressure reducing valve 12;First fixture 6 is connected with One pressing plate 9, the second fixture 5 are connected with the second pressing plate 10, and the first pressing plate 9 is located between fixing lug boss 2 and the second pressing plate 10.
Processing method embodiment 1: it is a kind of for producing the safety-type processing method of cylinder head, using described in above embodiments Cylinder head is fixed in safety-type processing unit (plant) for producing cylinder head, and this method includes fixing means and processing method, described Fixing means includes the following steps:
Step S1, the structure of hole location there are two setting on cylinder head, the structure of the hole location and the locating rod 1 is adapted, and is led to It crosses and cylinder head is placed in fixing lug boss 2 manually, protrude into two locating rods 1 in the hole location, living cylinder head with hand rest prevents cylinder Head is fallen from fixing lug boss 2;
Step S2, the first valve system switch 11 is pressed, the first fixture 6 is led in 8 air pressure of gas source after reducing by pressure reducing valve 12, the One fixture 6 drives the first pressing plate 9 to carry out and clamp cylinder head, and cylinder head is clamped between the first pressing plate 9 and fixing lug boss 2, will Hand is removed from cylinder head;The first pressing plate 9 is adjusted to the pressure of cylinder head by adjusting pressure reducing valve 12, makes the first pressing plate 9 to cylinder head Pressure is equal to 300Pa.
Step S3, the second valve system switch 7 is pressed, the second fixture 5 drives the second pressing plate 10 to clamp cylinder head, the second pressure Plate 10 is extruded on the first pressing plate 9, and the extruding force of the second pressing plate 10 passes to cylinder head by the first pressing plate 9.By adjusting gas source 8 Pressure adjusts the second pressing plate 10 to the pressure of cylinder head, and the second pressing plate 10 is made to be equal to 5000Pa to the pressure of cylinder head.
Processing method embodiment 2: it is a kind of for producing the safety-type processing method of cylinder head, using described in above embodiments Cylinder head is fixed in safety-type processing unit (plant) for producing cylinder head, and this method includes fixing means and processing method, described Fixing means includes the following steps:
Step S1, the structure of hole location there are two setting on cylinder head, the structure of the hole location and the locating rod 1 is adapted, and is led to It crosses and cylinder head is placed in fixing lug boss 2 manually, protrude into two locating rods 1 in the hole location, living cylinder head with hand rest prevents cylinder Head is fallen from fixing lug boss 2;
Step S2, the first valve system switch 11 is pressed, the first fixture 6 is led in 8 air pressure of gas source after reducing by pressure reducing valve 12, the One fixture 6 drives the first pressing plate 9 to carry out and clamp cylinder head, and cylinder head is clamped between the first pressing plate 9 and fixing lug boss 2, will Hand is removed from cylinder head;The first pressing plate 9 is adjusted to the pressure of cylinder head by adjusting pressure reducing valve 12, makes the first pressing plate 9 to cylinder head Pressure is equal to 500Pa.
Step S3, the second valve system switch 7 is pressed, the second fixture 5 drives the second pressing plate 10 to clamp cylinder head, the second pressure Plate 10 is extruded on the first pressing plate 9, and the extruding force of the second pressing plate 10 passes to cylinder head by the first pressing plate 9.By adjusting gas source 8 Pressure adjusts the second pressing plate 10 to the pressure of cylinder head, and the second pressing plate 10 is made to be equal to 6000Pa to the pressure of cylinder head.
Processing method embodiment 3: it is a kind of for producing the safety-type processing method of cylinder head, using described in above embodiments Cylinder head is fixed in safety-type processing unit (plant) for producing cylinder head, and this method includes fixing means and processing method, described Fixing means includes the following steps:
Step S1, the structure of hole location there are two setting on cylinder head, the structure of the hole location and the locating rod 1 is adapted, and is led to It crosses and cylinder head is placed in fixing lug boss 2 manually, protrude into two locating rods 1 in the hole location, living cylinder head with hand rest prevents cylinder Head is fallen from fixing lug boss 2;
Step S2, the first valve system switch 11 is pressed, the first fixture 6 is led in 8 air pressure of gas source after reducing by pressure reducing valve 12, the One fixture 6 drives the first pressing plate 9 to carry out and clamp cylinder head, and cylinder head is clamped between the first pressing plate 9 and fixing lug boss 2, will Hand is removed from cylinder head;The first pressing plate 9 is adjusted to the pressure of cylinder head by adjusting pressure reducing valve 12, makes the first pressing plate 9 to cylinder head Pressure is equal to 1000Pa.
Step S3, the second valve system switch 7 is pressed, the second fixture 5 drives the second pressing plate 10 to clamp cylinder head, the second pressure Plate 10 is extruded on the first pressing plate 9, and the extruding force of the second pressing plate 10 passes to cylinder head by the first pressing plate 9.By adjusting gas source 8 Pressure adjusts the second pressing plate 10 to the pressure of cylinder head, makes the second pressing plate 10 to the pressure 7000Pa of cylinder head.
It can substantially reduce using safety-type processing unit (plant) provided by the invention and be pressed from both sides due to employee's operation error by fixture Wound, since more just process equipments of factory use this programme, operator is never crushed by fixture, to ensure that operator The life safety of member, more colleagues indicate to wish visiting and learning.

Claims (5)

1. a kind of for producing the safety-type processing unit (plant) of cylinder head, which is characterized in that including stationary fixture, the stationary fixture packet Fixing seat (3), the first fixture (6) and the second fixture (5) are included, fixing seat (3) is equipped with fixing lug boss (2), in fixing lug boss (2) If there are two locating rod (1);It is additionally provided in fixing seat (3) mounting groove (4), the first fixture (6) and the second fixture (5) are positioned at described In mounting groove (4);The present apparatus further includes the first valve system switch (11) and the second valve system switch (7), and the first fixture (6) is through the first valve System's switch (11) is connected with gas source (8), and the second fixture (5) switchs (7) through the second valve system and is connected with gas source (8), the first fixture (6) Pipeline between gas source (8) is equipped with pressure reducing valve (12);First fixture (6) is connected with the first pressing plate (9), the second fixture (5) It is connected with the second pressing plate (10), the first pressing plate (9) is located between fixing lug boss (2) and the second pressing plate (10).
2. a kind of for producing the safety-type processing method of cylinder head, which is characterized in that using described in claim 1 for producing Cylinder head is fixed in the safety-type processing unit (plant) of cylinder head, and this method includes fixing means and processing method, the fixing means Include the following steps: step S1, set that there are two hole location, the structure phases of the structure of the hole location and the locating rod (1) on cylinder head It adapts to, by the way that cylinder head is placed on fixing lug boss (2) manually, protrudes into two locating rods (1) in the hole location, lived with hand rest Cylinder head prevents cylinder head from falling from fixing lug boss (2);Step S2, the first valve system switch (11) is pressed, gas source (8) air pressure is by subtracting Pressure valve (12) leads to the first fixture (6) after reducing, and the first fixture (6) drives the first pressing plate (9) to carry out and clamp, cylinder head to cylinder head It is clamped between the first pressing plate (9) and fixing lug boss (2), hand is removed from cylinder head;Step S3, the second valve system switch is pressed (7), the second fixture (5) drives the second pressing plate (10) to clamp cylinder head.
3. according to claim 2 a kind of for producing the safety-type processing unit (plant) of cylinder head, which is characterized in that the step S3 further includes following methods: the second pressing plate (10) is extruded on the first pressing plate (9), and the extruding force of the second pressing plate (10) passes through first Pressing plate (9) passes to cylinder head.
4. according to claim 3 a kind of for producing the safety-type processing unit (plant) of cylinder head, which is characterized in that the step S2 further includes following methods: adjusting the first pressing plate (9) to the pressure of cylinder head by adjusting pressure reducing valve (12), makes the first pressing plate (9) 300Pa is more than or equal to the pressure of cylinder head, and is less than or equal to 1000Pa.
5. according to claim 4 a kind of for producing the safety-type processing unit (plant) of cylinder head, which is characterized in that the step S3 further includes following methods: adjusting the second pressing plate (10) to the pressure of cylinder head by adjusting gas source (8) pressure, makes the second pressing plate (10) 5000Pa is more than or equal to the pressure of cylinder head.
CN201811540800.7A 2018-12-17 2018-12-17 It is a kind of for producing the safety-type processing unit (plant) and processing method of cylinder head Pending CN109590927A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811540800.7A CN109590927A (en) 2018-12-17 2018-12-17 It is a kind of for producing the safety-type processing unit (plant) and processing method of cylinder head

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811540800.7A CN109590927A (en) 2018-12-17 2018-12-17 It is a kind of for producing the safety-type processing unit (plant) and processing method of cylinder head

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CN109590927A true CN109590927A (en) 2019-04-09

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008039206B3 (en) * 2008-08-22 2009-12-03 Svq Gmbh Clamping device for cylinder head, comprises lower part for fitting cylinder head, where upper part is arranged on cylinder head, and tool guide is arranged on upper part for guiding rotationally driven cutting tool
CN201579713U (en) * 2009-12-02 2010-09-15 齐齐哈尔轨道交通装备有限责任公司 Clamping device
CN102729066A (en) * 2012-06-15 2012-10-17 芜湖永裕汽车工业有限公司 Clamp for processing positioning hole on engine cylinder cover
CN203712356U (en) * 2013-12-16 2014-07-16 浙江华鑫实业有限公司 Motor shell clamp
CN104625812A (en) * 2013-11-14 2015-05-20 安徽省恒泰动力科技有限公司 Pneumatic clamping mechanism for machining cylinder cover
CN105382575A (en) * 2014-09-05 2016-03-09 天津市盟特电气仪表配件制造有限公司 Cutting clamp for cable bridge
CN207606556U (en) * 2017-12-28 2018-07-13 南京隆尼精密机械有限公司 A kind of fixture of accurate processing automobile engine cylinder head
CN207629609U (en) * 2017-11-20 2018-07-20 新昌县嘉德科技发展有限公司 A kind of spindle processing fixture that can adjust clamping force

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008039206B3 (en) * 2008-08-22 2009-12-03 Svq Gmbh Clamping device for cylinder head, comprises lower part for fitting cylinder head, where upper part is arranged on cylinder head, and tool guide is arranged on upper part for guiding rotationally driven cutting tool
CN201579713U (en) * 2009-12-02 2010-09-15 齐齐哈尔轨道交通装备有限责任公司 Clamping device
CN102729066A (en) * 2012-06-15 2012-10-17 芜湖永裕汽车工业有限公司 Clamp for processing positioning hole on engine cylinder cover
CN104625812A (en) * 2013-11-14 2015-05-20 安徽省恒泰动力科技有限公司 Pneumatic clamping mechanism for machining cylinder cover
CN203712356U (en) * 2013-12-16 2014-07-16 浙江华鑫实业有限公司 Motor shell clamp
CN105382575A (en) * 2014-09-05 2016-03-09 天津市盟特电气仪表配件制造有限公司 Cutting clamp for cable bridge
CN207629609U (en) * 2017-11-20 2018-07-20 新昌县嘉德科技发展有限公司 A kind of spindle processing fixture that can adjust clamping force
CN207606556U (en) * 2017-12-28 2018-07-13 南京隆尼精密机械有限公司 A kind of fixture of accurate processing automobile engine cylinder head

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Application publication date: 20190409

RJ01 Rejection of invention patent application after publication