CN109590413A - A kind of armature flat copper thread elements knife edge die tool - Google Patents
A kind of armature flat copper thread elements knife edge die tool Download PDFInfo
- Publication number
- CN109590413A CN109590413A CN201810343148.3A CN201810343148A CN109590413A CN 109590413 A CN109590413 A CN 109590413A CN 201810343148 A CN201810343148 A CN 201810343148A CN 109590413 A CN109590413 A CN 109590413A
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- Prior art keywords
- cutoff tool
- cutting edge
- forming surface
- tool
- cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
- Shearing Machines (AREA)
Abstract
A kind of armature flat copper thread elements knife edge die tool, including nine upper cutoff tool, upper mounting plate, postive stop baffle, lower cutoff tool, lower installation board, mounting seat, guide post, guide sleeve and spring guide pillar parts.Without remaining wall thickness in addition to forming chamfering, discharge port direction has extra wall thickness to guarantee cutting edge roundness intensity in upper cutoff tool feed inlet direction；Upper and lower cutoff tool is arranged by special cutting edge structure, guarantees that shear sectional plane forms chamfering；Postive stop baffle is equipped with the blocking material wall cooperated with upper cutoff tool along line sending direction；Using this mould structure, solving flat copper thread elements shear sectional plane burr causes greatly armature puncture short, element elbow to block up the problems such as stopping line caused by line, have the characteristics that the high-quality and high-efficiency high life, be simple to manufacture low in cost, the intensity service life greatly improves, and element is offline up to 1,200,000 or more.
Description
Technical field
The present invention relates to mould applications, especially a kind of to have for all kinds of armature flat copper thread elements knife edge dies.
Background technique
Currently, well known armature element is divided into two class of circular copper wire and flat type copper wire more, circular copper wire sectional area is smaller, processing
Conveniently, technological forming is good, is chiefly used in small power electric armature；Flat copper cross-sectional area is larger, but processing and technological forming are difficult,
It is chiefly used in heavy-duty motor armature.For the market demand for meeting heavy-duty motor, when carrying out research and development manufacture to such motor, motor
Armature component mostly uses the relatively large flat type copper wire in section.When cutting off to flat type copper wire, on the one hand to guarantee shear sectional plane
Impulse- free robustness prevents the excessive armature insulation that punctures of element burr from causing armature puncture short；On the other hand to guarantee armature component without curved
Head (song) deformation, prevent element forward line sending when cause the stifled line of equipment to cause to stop production.
But in the actual production process, with the abrasion of cutting edge roundness, section burr becomes larger, and section inconvenience embedding is made
Slot insulation is punctured or released at element when embedding, armature puncture short is caused to be scrapped.There is element elbow (song) change after element cutting
The problem of shape, causes equipment to block up line after element elbow (song) deformation in line sending, so as to cause halt production, component loss, production effect
The problems such as rate is low.
Summary of the invention
In order to overcome armature flat copper thread elements in cutting, the breakdown of the armature due to caused by section burr is big and elbow is short
Road and equipment are blocked up the problems such as line stops production, and a kind of present invention high-quality and high-efficiency high life, to be simple to manufacture low-cost armature flat
Copper wire element cuts off mold.
The technical scheme adopted by the invention is that: including upper cutoff tool, lower cutoff tool, it is set to upper cutoff tool and lower cutting
Postive stop baffle between knife, upper cutoff tool loaded in the mounting groove of upper mounting plate lower surface, install loaded on lower installation board by lower cutoff tool
In slot, for lower installation board loaded in mounting seat, mounting seat is equipped with guide post, and upper mounting plate is equipped with guide sleeve, guide post and guide sleeve
It cooperates, upper mounting plate is equipped with spring guide pillar straight down, and spring guide pillar lower end is plugged on postive stop baffle；The upper cutting
Knife includes upper slitter portions, the upper knife body portion in the middle part of upper slitter portions, and there are upper cutoff tool cutting edge, upper cutoff tool in the upper knife body portion
Cutting edge bottom is upper forming surface, and upper cutoff tool cutting edge two sides are side forming surface, and limit is equipped at left and right sides of upper cutoff tool cutting edge
For position baffle by bit space, the upper forming surface at discharge port direction is also connected with the thickening for guaranteeing upper cutoff tool cutting edge strength
Portion, in feed inlet direction without remaining wall thickness in addition to upper forming surface, there are also certain wall thickness to come in addition to upper forming surface in discharge port direction
Guarantee cutting edge strength；The postive stop baffle includes two blocking material walls, and blocking material wall two sides have the upper knife body portion of upper cutoff tool to allow bit space,
There are upper cutoff tool cutting edge resigning space, the length of blocking material wall and upper cutoff tool cutting edge length adaptation between two blocking material walls, steps down empty
Between make cutoff tool completely into postive stop baffle with lower cutoff tool cooperate complete cutting；The lower cutoff tool includes lower tool apron
Portion, positioned at the lower knife body portion cut in the middle part of portions, lower knife body portion upper surface is equipped with line sending slot, and lower knife body portion has and upper cutting
The compatible two lower cutoff tool cutting edges of edge, lower cutoff tool cutting edge have lower forming surface, are equipped between two lower cutoff tool cutting edges
Upper cutoff tool cutting edge resigning space；When work, the upper cutoff tool cutting edge of upper cutoff tool and the lower cutoff tool cutting edge group of lower cutoff tool
At one for cutting off the complete cutting edge of copper wire to be processed, upper forming surface, lower forming surface are used to form copper wire top and bottom to be processed
Chamfering, upper cutoff tool side forming surface forms copper wire the right and left chamfering to be processed；The upper I-shaped cutting edge of cutoff tool and lower cutting
Element cutting is completed in edge cooperation.
The upper forming surface, lower forming surface are inclined-plane, and the shape on inclined-plane is trapezoidal.
The horizontal cross-section of the upper cutoff tool cutting edge is that class is I-shaped.
The upper forming surface of upper cutoff tool at line sending slot is shorter than the upper forming surface far from the upper cutoff tool at line sending slot.
Blocking material wall at line sending slot is longer than far from the blocking material wall at line sending slot.
Inventive die completes the cutting of armature flat copper thread elements by upper and lower cutoff tool, and discharging part is cut off by upper cutoff tool
When push chip breaking from lower cutoff tool cutting edge vacate part release, complete chip breaking unloading work；Lower cutoff tool cutting edge keeps sharp side knot
Structure, cutting edge is sharp when cutting, and burr big problem in section is resolved；Upper and lower cutoff tool passes through four chamfers of setting,
Element makes when cutting off with chamfering at element contoured cross-section, convenient for embedding；Postive stop baffle is equipped with and upper cutting along line sending direction
The blocking material wall of edge cooperation is prevented because elbow blocks up line caused by taking up element when upper cutoff tool return；Upper cutoff tool feed inlet side
To, without remaining wall thickness, upper cutoff tool discharge port direction is equipped with thickening part in addition to forming chamfering, guarantee cutting edge strength, effectively enhancing knife
Has service life.Upper mounting plate is equipped with spring guide pillar straight down and postive stop baffle cooperates, both for guarantee upper cutoff tool with
The depth of parallelism of postive stop baffle, and the impact force of upper lower cutter when cutting off can be reduced by return spring, increase cutter life,
Spring guide pillar clamping element can also be made by compressed spring, prevent armature component when cutting from loosening.The present invention has high-quality and high-efficiency
High life is simple to manufacture feature low in cost, and the intensity service life greatly improves, and element is offline up to 1,200,000 or more.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the structural schematic diagram of upper cutoff tool.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is the rearview of Fig. 2.
Fig. 5 is the A-A cross-sectional view of Fig. 2.
Fig. 6 is the structural schematic diagram of lower cutoff tool.
Fig. 7 is the B-B cross-sectional view of Fig. 6.
Fig. 8 is the C-C cross-sectional view of Fig. 6.
Fig. 9 is the structural schematic diagram of postive stop baffle.
Figure 10 is the D-D cross-sectional view of Fig. 9.
Figure 11 is the E-E cross-sectional view of Fig. 9.
Figure 12 is the schematic cross-section after the cutting of copper wire element.
In figure, 1 is upper mounting plate, and 2 be upper cutoff tool, and 3 be postive stop baffle, and 4 be lower cutoff tool, and 5 be lower installation board, and 6 are
Mounting seat, 7 be spring guide pillar, and 8 be guide post, and 9 be guide sleeve, 10, thickening part, 11, postive stop baffle is by bit space, 12, long backgauge
Wall, 13, short blocking material wall, 14, line sending slot, 15, threaded hole, 16, pinhole, 17, spring guide pillar mounting hole, 18, copper wire element cuts
The section having no progeny, 19, forming surface on right side, 20, forming surface on left side, 21, lower cutoff tool cutting edge.
Specific embodiment
In Fig. 1, a kind of armature flat copper thread elements knife edge die tool, comprising: upper mounting plate 1, upper cutoff tool 2, limiting block
Plate 3, lower cutoff tool 4, lower installation board 5, mounting seat 6, spring guide pillar 7, guide post 8, guide sleeve 9.Upper cutoff tool 2 passes through four bolts
It is fastened on 1 lower surface of upper mounting plate, has a postive stop baffle by bit space 11 at left and right sides of upper cutoff tool cutting edge, upper mounting plate is logical
It crosses bolt and equipment pressure head fastens, upper cutoff tool is driven to vertically move up and down in the presence of cylinder.Lower cutoff tool 4 and limiting block
Plate 3 is fixed on lower installation board 5 by positioning pin and screw, fixed, and flat copper thread elements passes through lower cutoff tool and limiting block
Line sending slot 14 between plate carries out line sending.Lower installation board 5 is fixed by positioning pin and screw and mounting seat 6, and mounting seat 6 passes through
Bolt and positioning pin are fixed on equipment work top, and the guide post 8 in mounting seat 6 is matched with the guide sleeve 9 on upper mounting plate 1,
To guarantee the depth of parallelism of two mounting plates.Spring guide pillar 7, upper mounting plate 1 and spring guide pillar are equipped on upper mounting plate 1 straight down
7 are fastened by bolts with the cooperation of postive stop baffle 3, are not only used to guarantee the depth of parallelism of upper cutoff tool 2 and postive stop baffle 3, but also can pass through
Return spring reduces the impact force of upper cutoff tool 2, lower cutoff tool 4 when cutting, can also try spring guide pillar by compressed spring and compress
Element prevents element from loosening.Upper cutoff tool 2 has upper cutoff tool cutting edge, forming surface 19 and left side on the right side of upper cutoff tool cutting edge
Upper forming surface 20 is asymmetric, and forming surface 19 is outer without remaining wall thickness for forming chamfering on the right side in feed inlet direction, separate
Forming surface 20 has thickening part 10 on the left side of feed inlet, and thickening part 10 increases cutting edge strength, tool life.Lower cutting
The lower cutoff tool cutting edge 21 of knife 4 keeps sharp side, and cutting edge is sharp when cutting, for solving the problems, such as that shear sectional plane burr is big；Upper cutting
Knife 2, lower cutoff tool 4 are by special structure setting, and four side of element cross-section generates chamfering when cutting, for solving flat copper thread elements
It is not easy the problem of embedding the wire.
When cutting off mold work: armature component is sent by feed device from line sending slot 14, and upper cutoff tool 1 is with cylinder pressure
Head moves down, and cooperates with lower cutoff tool 4 and completes element cutting, and then upper cutoff tool 1 moves up reset, between upper cutoff tool 1 and element
Frictional force moved up with element, cause element elbow (song) deform, under the action of 3 blocking material wall 12,13 of postive stop baffle,
Effective blocking element moves up, and solves the problems, such as that element elbow blocks up line.
In Fig. 2,3,4,5, upper cutoff tool 2 includes upper slitter portions, the upper knife body portion in the middle part of upper slitter portions, upper knife body portion
There is the upper cutoff tool cutting edge that class is I-shaped, has a postive stop baffle by bit space 11, two limits at left and right sides of upper cutoff tool cutting edge
Baffle is oppositely arranged by bit space 11, and upper cutoff tool cutting edge bottom surface (i.e. upper 2 cutting edge root of cutoff tool) has upper forming surface, upper molding
Face includes that forming surface 20, upper cutoff tool cutting edge two sides are side forming surface, upper forming surface, side on forming surface 19 and left side on right side
Forming surface is inclined ladder shape, guarantees the copper section formation chamfering to be processed in cutting.
In Fig. 6,7,8, lower cutoff tool 4 includes cutting portions, in the lower knife body portion cut in the middle part of portions, lower knife body portion
There is line sending slot 14 on surface, and there are two lower cutoff tool cutting edge compatible with upper cutoff tool cutting edge, incisions in lower 4 lower knife body portion of cutoff tool
There is lower forming surface in breaking cutting edge upper surface, and lower forming surface is inclined ladder shape, and lower 4 cutting edge of cutoff tool keeps sharp side, and cutting edge is sharp, guarantees
Section impulse- free robustness, inclined ladder shape structure and the cooperation of upper cutoff tool guarantee that section surrounding forms chamfering, and element is facilitated to embed the wire.It is lower at
The small head of the inclined ladder shape in type face tilts upwards, the small head tilted down of the inclined ladder shape of upper forming surface, upper forming surface, lower molding
Face and side forming surface surround the type chamber for making the section surrounding chamfering for cutting material.
In Fig. 9,10,11, postive stop baffle 3 is equipped with two blocking material walls, blocking material wall size and upper 2 cutter groove of cutoff tool along line sending direction
The upper forming surface size of bottom surface matches, and long blocking material wall 12 is corresponding with forming surface 19 on right side, on short blocking material wall 13 and left side
Forming surface 20 is corresponding, far from the short blocking material wall 13 at line sending slot 14, has long blocking material wall 12, long blocking material wall at line sending slot 14
12 can effectively solve the problems, such as because element elbow blocks up line caused by taking up the element at line sending slot when upper cutoff tool return.Limiting block
3 one side of plate plays a part of to be mounted to upper and lower cutoff tool, on the other hand along the blocking material wall in line sending direction to upper cutoff tool
Play barrier element in return and moves up elbow.Postive stop baffle 3 is equipped with the threaded hole 15 assembled with screw fit,
With pinhole 16, the spring guide pillar mounting hole 17 of detent fit assembly.
In Figure 12, the section 18 after the cutting of copper wire element is tetrapyamid shape, four angle chamferings.
Claims (5)
1. a kind of armature flat copper thread elements knife edge die tool, it is characterised in that: including upper cutoff tool (2), lower cutoff tool (4),
The postive stop baffle (3) being set between cutoff tool (2) and lower cutoff tool (4), upper cutoff tool (2) are loaded under upper mounting plate (1)
In the mounting groove of surface, loaded in lower installation board (5) mounting groove, lower installation board (5) is loaded on mounting seat (6) lower cutoff tool (4),
Mounting seat (6) is equipped with guide post (8), and upper mounting plate (1) is equipped with guide sleeve (9), and guide post (8) and guide sleeve (9) cooperate, on
Mounting plate (1) is equipped with spring guide pillar (7) straight down, and spring guide pillar (7) lower end is plugged on postive stop baffle (3)；
The upper cutoff tool (2) includes upper slitter portions, the upper knife body portion in the middle part of upper slitter portions, the upper knife body portion have on cut
Breaking cutting edge, upper cutoff tool cutting edge bottom are upper forming surface, and upper cutoff tool cutting edge two sides are side forming surface, in upper cutting blade
Postive stop baffle is equipped at left and right sides of mouthful by bit space (11), the upper forming surface at discharge port direction is also connected with for guaranteeing
The thickening part (10) of cutoff tool cutting edge strength；
The postive stop baffle (3) includes two blocking material walls, and blocking material wall two sides have the upper knife body portion of upper cutoff tool to allow bit space, two backgauges
There are upper cutoff tool cutting edge resigning space, the length of blocking material wall and upper cutoff tool cutting edge length adaptation between wall；
The lower cutoff tool (4) includes cutting portions, positioned at the lower knife body portion cut in the middle part of portions, lower knife body portion upper surface
Equipped with line sending slot (14), there are two lower cutoff tool cutting edges (21) compatible with upper cutoff tool cutting edge, lower cutoff tool in lower knife body portion
Cutting edge has lower forming surface, is equipped with upper cutoff tool cutting edge resigning space between two lower cutoff tool cutting edges；
When work, the upper cutoff tool cutting edge of upper cutoff tool and the lower cutoff tool cutting edge composition one of lower cutoff tool are to be processed for cutting off
The complete cutting edge of copper wire, upper forming surface, lower forming surface are used to form the chamfering of copper wire top and bottom to be processed, upper cutoff tool side at
Type face forms copper wire the right and left chamfering to be processed.
2. armature flat copper thread elements knife edge die tool according to claim 1, it is characterised in that: the upper forming surface,
Lower forming surface is inclined-plane, and the shape on inclined-plane is trapezoidal.
3. armature flat copper thread elements knife edge die tool according to claim 1, it is characterised in that: the upper cutting blade
The horizontal cross-section of mouth is that class is I-shaped.
4. armature flat copper thread elements knife edge die tool according to claim 1, it is characterised in that: close to line sending slot (14)
The upper forming surface of the upper cutoff tool at place is shorter than the upper forming surface far from the upper cutoff tool at line sending slot (14).
5. armature flat copper thread elements knife edge die tool according to claim 1, it is characterised in that: close to line sending slot (14)
The blocking material wall at place is longer than far from the blocking material wall at line sending slot (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810343148.3A CN109590413B (en) | 2018-04-17 | 2018-04-17 | Motor armature flat copper wire element cutting die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810343148.3A CN109590413B (en) | 2018-04-17 | 2018-04-17 | Motor armature flat copper wire element cutting die |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109590413A true CN109590413A (en) | 2019-04-09 |
| CN109590413B CN109590413B (en) | 2023-08-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810343148.3A Active CN109590413B (en) | 2018-04-17 | 2018-04-17 | Motor armature flat copper wire element cutting die |
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| Country | Link |
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| CN (1) | CN109590413B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116073603A (en) * | 2023-03-13 | 2023-05-05 | 邦迪智能装备(河南)有限公司 | Coil end sharp angle forming device of flat wire motor |
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| JPS62220236A (en) * | 1986-03-19 | 1987-09-28 | Alps Electric Co Ltd | Working method for wire rod |
| CN202210741U (en) * | 2011-09-15 | 2012-05-02 | 姚伟 | Automatic armature flat copper wire forming machine |
| CN103084463A (en) * | 2013-02-05 | 2013-05-08 | 华一精密机械(昆山)有限公司 | Lock pad punching blanking die |
| CN106655656A (en) * | 2016-12-29 | 2017-05-10 | 重庆市爱华机电有限公司双福分公司 | Flat copper wire torsion mechanism for armature winding |
| JP2017087371A (en) * | 2015-11-13 | 2017-05-25 | トヨタ自動車株式会社 | Shearing device |
| CN208178329U (en) * | 2018-04-17 | 2018-12-04 | 东风汽车电气有限公司 | A kind of armature flat copper thread elements knife edge die tool |
-
2018
- 2018-04-17 CN CN201810343148.3A patent/CN109590413B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62220236A (en) * | 1986-03-19 | 1987-09-28 | Alps Electric Co Ltd | Working method for wire rod |
| CN202210741U (en) * | 2011-09-15 | 2012-05-02 | 姚伟 | Automatic armature flat copper wire forming machine |
| CN103084463A (en) * | 2013-02-05 | 2013-05-08 | 华一精密机械(昆山)有限公司 | Lock pad punching blanking die |
| JP2017087371A (en) * | 2015-11-13 | 2017-05-25 | トヨタ自動車株式会社 | Shearing device |
| CN106655656A (en) * | 2016-12-29 | 2017-05-10 | 重庆市爱华机电有限公司双福分公司 | Flat copper wire torsion mechanism for armature winding |
| CN208178329U (en) * | 2018-04-17 | 2018-12-04 | 东风汽车电气有限公司 | A kind of armature flat copper thread elements knife edge die tool |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116073603A (en) * | 2023-03-13 | 2023-05-05 | 邦迪智能装备(河南)有限公司 | Coil end sharp angle forming device of flat wire motor |
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| Publication number | Publication date |
|---|---|
| CN109590413B (en) | 2023-08-22 |
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Address after: 441106 Changshan Road, Dongjin New Area (Economic Development Zone), Xiangyang City, Hubei Province Applicant after: Dongfeng Power Drive System Co.,Ltd. Address before: No. 2, Chunyuan Road, High tech Zone, Xiangyang City, Hubei Province 441000 Applicant before: DONGFENG MOTOR ELECTRIC CO.,LTD. |
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