CN109588747A - A kind of sucking pig son feed preparation system and its proportioning process - Google Patents
A kind of sucking pig son feed preparation system and its proportioning process Download PDFInfo
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- CN109588747A CN109588747A CN201811500078.4A CN201811500078A CN109588747A CN 109588747 A CN109588747 A CN 109588747A CN 201811500078 A CN201811500078 A CN 201811500078A CN 109588747 A CN109588747 A CN 109588747A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/007—Apparatus specially adapted for preparing animal feeding-stuffs for mixing feeding-stuff components
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/10—Animal feeding-stuffs obtained by microbiological or biochemical processes
- A23K10/12—Animal feeding-stuffs obtained by microbiological or biochemical processes by fermentation of natural products, e.g. of vegetable material, animal waste material or biomass
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/20—Animal feeding-stuffs from material of animal origin
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K10/00—Animal feeding-stuffs
- A23K10/30—Animal feeding-stuffs from material of plant origin, e.g. roots, seeds or hay; from material of fungal origin, e.g. mushrooms
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/10—Organic substances
- A23K20/105—Aliphatic or alicyclic compounds
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/10—Organic substances
- A23K20/142—Amino acids; Derivatives thereof
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/10—Organic substances
- A23K20/142—Amino acids; Derivatives thereof
- A23K20/147—Polymeric derivatives, e.g. peptides or proteins
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/10—Organic substances
- A23K20/158—Fatty acids; Fats; Products containing oils or fats
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K20/00—Accessory food factors for animal feeding-stuffs
- A23K20/10—Organic substances
- A23K20/163—Sugars; Polysaccharides
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K50/00—Feeding-stuffs specially adapted for particular animals
- A23K50/30—Feeding-stuffs specially adapted for particular animals for swines
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/001—Apparatus specially adapted for preparing animal feeding-stuffs by treating with chemicals, e.g. ammoniac, sodium hydroxide
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Abstract
The invention discloses a kind of sucking pig son feed preparation systems, including fruit glucose syrup stirring container, insoluble ingredient premixing cell, fermenation raw liquid configuration unit and fermentation unit;The operation of premix transport motor of the invention makes motor Self generating oscillations phenomenon, the vibration for premixing transport motor in turn passes the biography vibration ring that vibration bracket passes to suspension status by motor, and then it passes vibration ring and is respectively allocated to vibration on three insoluble ingredient feed pipes by three biographies vibration columns, and then three insoluble ingredient feed pipes is made to be in continuous vibration state, it is in the powder in three insoluble ingredient feed pipes and continues dither state, and then the powder in insoluble ingredient feed pipe is promoted to slide into premix Transfer pipe.
Description
Technical field
The invention belongs to agriculture field more particularly to a kind of sucking pig son feed preparation systems and its proportioning process.
Background technique
Suckling piglet hobby is gelatinized feed paste, although fruit glucose slurries contained energy is high, nutrient is single,
Soluble ingredient and insoluble ingredient need to be added in its high fructose corn syrup toward contact;Soluble ingredient can be with high fructose corn syrup
Whole stirring is carried out in a mixing bowl and is able to achieve dissolution, but when insoluble ingredient stirs in a mixing bowl, insoluble ingredient is very
Difficulty is uniformly dispersed in high fructose corn syrup, partially be will appear precipitating or rising phenomenon, or integrated paste group, is finally discharged
Feed product will appear insoluble ingredient and disperse non-uniform phenomenon;
It is divided into corn flour, dehulled soybeans powder and wheat in insoluble ingredient and goes miscellaneous powder, these raw materials also needs to carry out pre-
It is mixed, the problem of there is also undercompoundings in existing premixing process.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the present invention provides a kind of a kind of uniformly mixed cream
Porkling feed preparation system and its proportioning process.
Technical solution: to achieve the above object, a kind of sucking pig son feed preparation system of the invention, including fruit glucose syrup
Stirring container, insoluble ingredient premixing cell, fermenation raw liquid configuration unit and fermentation unit;
The paste liquid liquid feeding end of fermenation raw liquid configuration unit is located in the stir chamber of the glucose syrup stirring container;It is described
The discharge end of insoluble ingredient premixing cell connects the insoluble ingredient feed pipe in the fermenation raw liquid configuration unit;The hair
The cream liquid outlet end of ferment stoste configuration unit connects the feed end of the fermentation unit by discharge nozzle.
Further, the insoluble ingredient premixing cell includes vertical mixing transmission cylinder, in the mixing transmission cylinder
Concentric to be provided with premix Transfer pipe, the lower end of the premix Transfer pipe is provided with discharging flaring, the discharging flaring pair
It should be right above the loading hopper of the insoluble ingredient feed pipe;
Concentric rotation is provided with premix transmission axle in the premix Transfer pipe, is on the axial wall of the premix transmission axle
Helical spiral is provided with premix transmission blade;The rotation of premix transmission axle and premix transmission blade makes to premix in Transfer pipe
The continuously rolling feeding downwards of insoluble ingredients mixture;It is provided with premix transport motor above the mixing transmission cylinder, it is described
It premixes transport motor and the premix transmission axle is drivingly connected.
It further, further include three insoluble ingredient feed pipes being obliquely installed, the three insoluble ingredient feed pipes
Along the mixing transmission cylinder axis circumferentially array distribution;And the lower end of each insoluble ingredient feed pipe be connected to it is described pre-
The upper end of mixed Transfer pipe;The top of the three insoluble ingredient feed pipes is connected separately with corn flour funnel, dehulled soybeans powder
Funnel and wheat remove miscellaneous powder funnel;
Biography vibration ring is provided with below the three insoluble ingredient feed pipes, the biography vibration ring is concentric to be passed in the mixing
On the outside of defeated cylinder;Also integration is connected with three biography vibration columns on the biography vibration ring, and three upper ends for passing vibration column are fixed respectively to be connected
Connect the middle part of three insoluble ingredient feed pipes;It further include that motor passes vibration bracket, the motor passes the upper of vibration bracket
End, which supports, connects the premix transport motor, and the lower end integration that the motor passes vibration bracket connects the biography vibration ring.
Further, material feeding tube, the fruit glucose syrup stirring are provided in the fruit glucose syrup stirring container
Container is column shape container structure.
Further, the fermenation raw liquid configuration unit includes transmission outer cylinder, and the transmission outer cylinder is concentric to be connected to institute
The upper reservoir wall of fruit glucose syrup stirring container is stated, concentric rotation is provided with hollow transmission axle in the transmission outer cylinder, described
The lower end of hollow transmission axle can be rotated by the first sealing bearing across the upper reservoir wall, and protrude into the fruit glucose syrup
In the stir chamber of stirring container;Circumferentially array distribution has several be laterally extended for hollow transmission axle outer wall in stir chamber
Teeter column;
It is formed between the transmission outer cylinder and the hollow transmission axle and declines transmission channel, in the decline transmission channel
It spirals in the shape of a spiral on hollow transmission axle outer wall and is provided with decline screw conveyor blade, the lower end bypass of the decline transmission channel
Connect the discharge nozzle;The inside of the hollow transmission axle is concentric to be provided with rising transmission channel, the rising transmission channel
Interior concentric rotation is provided with solid transmission sharf, spirals in the shape of a spiral on the solid transmission sharf and is provided with promotion spiral shell
Rotation transmission blade;If circumferentially array is evenly equipped with dry cream liquid extrusion cavities on the upper end side wall of the hollow transmission axle, if dry cream liquid
The upper end for rising transmission channel is connected to by extrusion cavities with the upper end of the decline transmission channel, rises the upper end of transmission channel
If cream liquid by dry cream liquid extrusion cavities uniformly squeezes out to decline transmission channel in;The lower end of the solid transmission sharf extends
Described in being immersed to the blade lower end of the agitation feed inlet of the low hollow transmission axle lower end out, and the promotion screw conveyor blade
In stir chamber;The promotion screw conveyor blade can continuously twist the paste liquid in stir chamber in the agitation feed inlet, and
Make paste liquid along the upward direction continuous feed for rising transmission channel;It further include insoluble ingredient feed pipe, it is described insoluble
Property ingredient feed pipe discharge end be connected to it is described decline transmission channel upper end;
The top integrated coaxial heart of the hollow transmission axle is provided with solid cylinder, the solid cylinder and the transmission
The cylinder inner wall of outer cylinder passes through the second sealing bearing rotation connection;Unofficial biography are provided at the axle center of the top wall body of the transmission outer cylinder
Moving axis passes through hole, further includes outer transmission shaft, and the outer transmission shaft is concentric to pass through hole, and the unofficial biography across the outer transmission shaft
The concentric integration in the lower end of moving axis connects the solid cylinder, the rotational energy of the outer transmission shaft drive the solid cylinder and
Hollow transmission axle synchronous rotary;Synchronized links have synchronizing wheel on the top axial wall of the outer transmission shaft, further include synchronous translator,
The output shaft of the synchronous translator passes through synchronous tape cell and the synchronizing wheel is sequentially connected;
The inside of the outer transmission shaft is concentric to be provided with intermediate solid drive shaft channel, the intermediate solid drive shaft channel up and down
Lower end extend to the connection rising transmission channel;The upper end of the solid transmission sharf is concentric to pass through the interior transmission
The lower end inner wall of axis channel, the intermediate solid drive shaft channel seal bearing by third and the solid transmission sharf rotation connects
It connects;It further include the output end drive connection solid transmission sharf of solid spindle motor described in solid spindle motor;
The transmission outer cylinder upper end is additionally provided with electric machine support, and the solid spindle motor is fixedly mounted with synchronous translator
On the electric machine support.
Further, a kind of preparation method of sucking pig son feed preparation system:
The premixing method of insoluble ingredient premixing cell: starting premix transport motor, and then drive premix transmission axle and pre-
The rotation of mixed transmission blade;The operation for premixing transport motor at the same time makes motor Self generating oscillations phenomenon, and then premixes and pass
The vibration of power transmission machine passes vibration bracket by motor and passes to the biography vibration ring of suspension status, and then passes vibration ring and vibration is passed through three
It passes vibration column to be respectively allocated on three insoluble ingredient feed pipes, and then three insoluble ingredient feed pipes is made to be in continuous vibration
State is in the powder in three insoluble ingredient feed pipes and continues dither state, and then promotes insoluble ingredient feed pipe
Interior powder slides into premix Transfer pipe;At the same time respectively to corn flour funnel, dehulled soybeans powder funnel and wheat impurity elimination
Continuous blanking corn flour, dehulled soybeans powder and wheat go miscellaneous powder in powder funnel;And then corn flour, dehulled soybeans powder and wheat impurity elimination
Powder is persistently imported respectively by three insoluble ingredient feed pipes under vibrating state in premix Transfer pipe, is transmitted into premix
Material corn flour, dehulled soybeans powder and the wheat in channel go miscellaneous powder continuously to feed down under the agitation of premix transmission blade, and
Into premix Transfer pipe material corn flour, dehulled soybeans powder and wheat go miscellaneous powder premix transmission blade it is continuous stir under by
It is gradually uniformly mixed to form insoluble ingredients mixture, final insoluble ingredients mixture, which is exported by the flaring that discharges to insoluble, matches
In the loading hopper for expecting feed pipe;
Whole technological process is as follows:
Step 1 first passes through material feeding tube and injects high fructose corn syrup paste into stir chamber, then starts synchronous belt
Motor, and then drive hollow transmission axle to rotate in the forward direction, and then drive several teeter columns in stir chamber continuously in stir chamber
High fructose corn syrup is continuously stirred;
Step 2 maintains to inject dissolution into stir chamber to by material feeding tube in the case where stirring in stir chamber
Property ingredient, the dissolubility ingredient Ingredients Weight proportion are as follows: whey powder 45-56%, plasma protein 14-17%, fatty powder 13-
18%, calcium formate 6-8%, amino acid 7-9%, citric acid 7-9%, lactic acid probiotics 3-4%, until dissolubility ingredient is stirring
It is intracavitary to be substantially dissolved in high fructose corn syrup;
Step 3, the solid spindle motor of starting after property ingredient to be dissolved is substantially dissolved in high fructose corn syrup, and then solid shafting
The solid transmission sharf rotation of motor driven, and the direction of rotation for controlling the solid transmission sharf and hollow transmission axle at this time
Direction of rotation is conversely, because the blade lower end for promoting screw conveyor blade is immersed in the stir chamber, and then is passed promoting spiral
The paste liquid in stir chamber is continuously twisted in the agitation feed inlet under the action of defeated blade, and makes paste liquid along the rising
The upward direction continuous feed of transmission channel, in paste liquid along the process of the upward direction continuous feed for rising transmission channel
In, since the direction of rotation of solid transmission sharf leads to the direction of rotation of hollow transmission axle at this time on the contrary, rising transmission in turn
The paste liquid that the agitation of screw conveyor blade forward direction is elevated in road also suffers from the reversed grinding effect of hollow transmission axle inner wall, into
And make rise transmission channel in paste liquid it is finer and smoother homogenize, if the paste liquid wait rise in transmission channel rises to dry cream
When liquid extrusion cavities position, if the cream liquid for rising the upper end of transmission channel is squeezed out by dry cream liquid extrusion cavities uniformly continuous under
It drops in transmission channel;
Step 4, if being squeezed out by dry cream liquid extrusion cavities to decline biography wait rise the paste liquid being polished in transmission channel
While defeated channel, insoluble ingredient is continuously introduced into the upper end of decline transmission channel by insoluble ingredient feed pipe, at this time
Insoluble ingredient and the cream liquid that squeezes out from cream liquid extrusion cavities persistently meet in the upper end of decline transmission channel and merge resulting mixture,
And under the action of declining screw conveyor blade, the mixture of insoluble ingredient and paste liquid along decline transmission channel continue to
Lower feeding also receives during insoluble ingredient and the mixture of paste liquid are persistently fed down along decline transmission channel
Decline the prolonged agitation of screw conveyor blade, and then the mixture for making to decline insoluble ingredient and paste liquid in transmission channel fills
Divide mixing, and then is dispersed in insoluble ingredients in paste liquid;
The mixture of step 5, the final insoluble ingredient declined in transmission channel and paste liquid is discharged by discharge nozzle;
From the paste liquid that discharge nozzle is discharged, the high fructose corn syrup finer and smoother compared to raw material, and dissolubility ingredients are generated
It is dissolved in high fructose corn syrup, and insoluble ingredient is also dispersed in the high fructose corn syrup;
Step, it is fermenation raw liquid that paste liquid, which is discharged, in discharge nozzle, and then the fermenation raw liquid imports in fermentation unit, then ferments
Unit ferments to its stoste, ultimately forms feed product.
The utility model has the advantages that the operation of premix transport motor of the invention makes motor Self generating oscillations phenomenon, and then premixes and pass
The vibration of power transmission machine passes vibration bracket by motor and passes to the biography vibration ring of suspension status, and then passes vibration ring and vibration is passed through three
It passes vibration column to be respectively allocated on three insoluble ingredient feed pipes, and then three insoluble ingredient feed pipes is made to be in continuous vibration
State is in the powder in three insoluble ingredient feed pipes and continues dither state, and then promotes insoluble ingredient feed pipe
Interior powder slides into premix Transfer pipe.
Detailed description of the invention
Attached drawing 1 is the overall structure diagram of this programme;
Attached drawing 2 is insoluble ingredient premixing cell first structure diagram;
Attached drawing 3 is insoluble the second structural schematic diagram of ingredient premixing cell;
Attached drawing 4 is that insoluble ingredient premixing cell splits structural schematic diagram;
Attached drawing 5 is that fermenation raw liquid configuration unit splits structural schematic diagram;
Attached drawing 6 is the enlarged diagram at the label 16 of attached drawing 5;
Attached drawing 7 is the enlarged diagram at the label 5 of attached drawing 5.
Specific embodiment
The present invention will be further explained with reference to the accompanying drawing.
A kind of sucking pig son feed preparation system as described in attached drawing 1 to 7, including it is fruit glucose syrup stirring container 18, insoluble
Property ingredient premixing cell 58, fermenation raw liquid configuration unit 57 and fermentation unit 41;
The paste liquid liquid feeding end of fermenation raw liquid configuration unit 57 is located at the stir chamber 19 of the glucose syrup stirring container 18
It is interior;The discharge end of the insoluble ingredient premixing cell 58 connect the insoluble ingredient in the fermenation raw liquid configuration unit 57 into
Expects pipe 12;The cream liquid outlet end of the fermenation raw liquid configuration unit 57 connects the charging of the fermentation unit 41 by discharge nozzle 10
End.
The insoluble ingredient premixing cell 58 includes vertical mixing transmission cylinder 42, in the mixings transmission cylinder 42 coaxially
The heart is provided with premix Transfer pipe 54, and the lower end of the premix Transfer pipe 54 is provided with discharging flaring 43, the discharging flaring
43 is corresponding right above the loading hopper 0 of the insoluble ingredient feed pipe 12;
Concentric rotation is provided with premix transmission axle 53, the axis of the premix transmission axle 53 in the premix Transfer pipe 54
It spirals in the shape of a spiral on wall and is provided with premix transmission blade 55;The rotation of premix transmission axle 53 and premix transmission blade 55 makes to premix
Insoluble ingredients mixture continuously rolling feeding downwards in Transfer pipe 54;The top for mixing transmission cylinder 42 is provided with pre-
Mixed transport motor 44, the premix transport motor 44 are drivingly connected with the premix transmission axle 53.
It further include three insoluble ingredient feed pipes 48 being obliquely installed, the three insoluble ingredient feed pipes 48 are along described
Mix 42 axis of transmission cylinder circumferentially array distribution;And the lower end of each insoluble ingredient feed pipe 48 is connected to the premix
The upper end of Transfer pipe 54;The top of the three insoluble ingredient feed pipes 48 is connected separately with corn flour funnel 55.1, decortication
Soy meal funnel 55.2 and wheat remove miscellaneous powder funnel 55.3;
The lower section of the three insoluble ingredient feed pipes 48 is provided with biography vibration ring 46, and the biography vibration ring 46 is concentric in described
Mix 42 outside of transmission cylinder;Also integration is connected with three biography vibration columns 47 on biography vibration ring 46, and three described to pass the column 47 that shakes
Upper end is respectively fixedly connected with the middle part of three insoluble ingredient feed pipes 48;It further include that motor passes vibration bracket 50, it is described
The upper end support that motor passes vibration bracket 50 connects the premix transport motor 44, and the motor passes the lower end one of vibration bracket 50
Bodyization connects the biography vibration ring 46.
Material feeding tube 17, the fruit glucose syrup stirring container 18 are provided in the fruit glucose syrup stirring container 18
For column shape container structure.
The fermenation raw liquid configuration unit 57 includes transmission outer cylinder 8, and the transmission outer cylinder 8 is concentric to be connected to the fruit Portugal
The upper reservoir wall 18.1 of grape syrup stirring container 18, concentric rotation is provided with hollow transmission axle 14, institute in the transmission outer cylinder 8
The lower end for stating hollow transmission axle 14 can be rotated by the first sealing bearing 21 across the upper reservoir wall 18.1, and protrude into the fruit
In the stir chamber 19 of glucose syrup stirring container 18;14 outer wall of hollow transmission axle in stir chamber 19 circumferentially array distribution
There are several teeter columns 20 being laterally extended;
Decline transmission channel 7, the decline transmission channel are formed between the transmission outer cylinder 8 and the hollow transmission axle 14
It spirals in the shape of a spiral on 14 outer wall of hollow transmission axle in 7 and is provided with decline screw conveyor blade 9, the decline transmission channel 7
Lower end bypass connect the discharge nozzle 10;Concentric be provided in the inside of the hollow transmission axle 14 rises transmission channel 15,
Concentric rotation is provided with solid transmission sharf 13 in the rising transmission channel 15, is on the solid transmission sharf 13
Helical spiral, which is provided with, promotes screw conveyor blade 6;Circumferentially array is uniformly distributed on the upper end side wall of the hollow transmission axle 14
If there are dry cream liquid extrusion cavities 24, lead to if dry cream liquid extrusion cavities 24 transmit the upper end for rising transmission channel 15 and the decline
The upper end in road 7 is connected to, and is passed if the cream liquid for rising the upper end of transmission channel 15 is uniformly squeezed out to decline by dry cream liquid extrusion cavities 24
In defeated channel 7;The lower end of the solid transmission sharf 13 extends to the agitation charging of low hollow 14 lower end of transmission axle out
Mouth 22, and the blade lower end for promoting screw conveyor blade 6 is immersed in the stir chamber 19;The promotion screw conveyor blade
6 can continuously twist the paste liquid in stir chamber 19 in the agitation feed inlet 22, and keep paste liquid logical along rising transmission
The upward direction continuous feed in road 15;It further include insoluble ingredient feed pipe 12, the discharging of the insoluble ingredient feed pipe 12
The upper end of the end connection decline transmission channel 7;
The top integrated coaxial heart of the hollow transmission axle 14 is provided with solid cylinder 26, the solid cylinder 26 and institute
The cylinder inner wall for stating transmission outer cylinder 8 is rotatablely connected by the second sealing bearing 23;The axle center of the top wall body 28 of the transmission outer cylinder 8
Place is provided with outer transmission shaft across hole 29, further includes outer transmission shaft 27, and the outer transmission shaft 27 is concentric to pass through the outer transmission
Axis passes through hole 29, and the concentric integration in lower end of the outer transmission shaft 27 connects the solid cylinder 26, the outer transmission shaft
27 rotational energy drives the solid cylinder 26 and 14 synchronous rotary of hollow transmission axle;On the top axial wall of the outer transmission shaft 27
Synchronized links have synchronizing wheel 20, further include synchronous translator 2, the output shaft of the synchronous translator 2 pass through synchronous tape cell 4 with
The synchronizing wheel 20 is sequentially connected;
The inside of the outer transmission shaft 27 is concentric to be provided with intermediate solid drive shaft channel 13.1, the intermediate solid drive shaft up and down
The lower end in channel 13.1 extends to the connection rising transmission channel 15;The upper end of the solid transmission sharf 13 is concentric to wear
Cross the intermediate solid drive shaft channel 13.1, the lower end inner wall in the intermediate solid drive shaft channel 13.1 by third seal bearing 25 with it is described
Solid transmission sharf 13 is rotatablely connected;It further include described in the output end drive connection of solid spindle motor 3 described in solid spindle motor 3
Solid transmission sharf 13;
8 upper end of transmission outer cylinder is additionally provided with electric machine support 1, and the solid spindle motor 3 is fixed with synchronous translator 2
It is mounted on the electric machine support 1.
The method of this programme, technical process and technological progress arrange as follows:
The premixing method of insoluble ingredient premixing cell 58: starting premix transport motor 44, and then drive premix transmission axle
53 transmit the rotation of blade 55 with premix;The operation for premixing transport motor 44 at the same time makes motor Self generating oscillations phenomenon,
The vibration for premixing transport motor 44 in turn passes vibration bracket 50 by motor and passes to the biography vibration ring 46 of suspension status, and then passes vibration
Vibration is respectively allocated on three insoluble ingredient feed pipes 48 by ring 46 by three biography vibration columns 47, so make three it is insoluble
Ingredient feed pipe 48 is in continuous vibration state, is in the powder in three insoluble ingredient feed pipes 48 and persistently shakes shape
State, and then the powder in insoluble ingredient feed pipe 48 is promoted to slide into premix Transfer pipe 54;At the same time respectively to corn
Powder funnel 55.1, dehulled soybeans powder funnel 55.2 and wheat remove continuous blanking corn flour, dehulled soybeans powder in miscellaneous powder funnel 55.3
Miscellaneous powder is gone with wheat;And then corn flour, dehulled soybeans powder and wheat go miscellaneous powder insoluble by three under vibrating state respectively
Ingredient feed pipe 48 persistently imports in premix Transfer pipe 54, into material corn flour, the dehulled soybeans powder of premix Transfer pipe 54
Miscellaneous powder is gone continuously to feed down under the agitation of premix transmission blade 55 with wheat, and the material for entering premix Transfer pipe 54 is beautiful
It is insoluble that rice flour, dehulled soybeans powder and wheat go miscellaneous powder to be gradually uniformly mixed to form under the continuous agitation of premix transmission blade 55
Ingredients mixture, final insoluble ingredients mixture are exported by discharging flaring 43 to the charging leakage of insoluble ingredient feed pipe 12
In bucket 0;
Whole technological process is as follows:
Step 1 first passes through material feeding tube 17 and injects high fructose corn syrup 19 paste into stir chamber 19, then starts
Synchronous translator 2, and then drive hollow transmission axle 14 to rotate in the forward direction, and then drive several teeter columns 20 in stir chamber 19 continuous
High fructose corn syrup 19 in stir chamber 19 is continuously stirred;
Step 2 maintains to infuse to by material feeding tube 17 into stir chamber 19 in the case where stirring in stir chamber 19
Enter dissolubility ingredient, the Ingredients Weight proportion of the dissolubility ingredient are as follows: whey powder 45-56%, plasma protein 14-17%, rouge
Fat powder 13-18%, calcium formate 6-8%, amino acid 7-9%, citric acid 7-9%, lactic acid probiotics 3-4%, until dissolubility is matched
Material is substantially dissolved in high fructose corn syrup 19 in stir chamber 19;
Step 3, the solid spindle motor 3 of starting after property ingredient to be dissolved is substantially dissolved in high fructose corn syrup 19, so that it is solid
Spindle motor 3 drives solid transmission sharf 13 to rotate, and control direction of rotation of the solid transmission sharf 13 with it is hollow at this time
The direction of rotation of transmission axle 14 is conversely, because the blade lower end for promoting screw conveyor blade 6 is immersed in the stir chamber 19, in turn
The paste liquid in stir chamber 19 is continuously twisted in the agitation feed inlet 22 under the action of promoting screw conveyor blade 6, and
Make paste liquid along the upward direction continuous feed for rising transmission channel 15, in paste liquid along the rising transmission channel 15
Direction of rotation and the rotation of hollow transmission axle 14 at this time during upward direction continuous feed, due to solid transmission sharf 13
Turn contrary, and then the paste liquid that the positive agitation of screw conveyor blade 6 is elevated in rising transmission channel 15 also suffers from sky
The reversed grinding effect of 14 inner wall of heart transmission axle, and then make the paste liquid in rising transmission channel 15 is finer and smoother to homogenize, to
If the paste liquid in rising transmission channel 15 rises to dry cream liquid 24 position of extrusion cavities, rise the upper end of transmission channel 15
If cream liquid by 24 uniformly continuous of dry cream liquid extrusion cavities squeeze out to decline transmission channel 7 in;
Step 4, if the paste liquid being polished in transmission channel to be risen 15 is squeezed out by dry cream liquid extrusion cavities 24 under
While dropping transmission channel 7, insoluble match is continuously introduced into the upper end of decline transmission channel 7 by insoluble ingredient feed pipe 12
Material, insoluble ingredient is persistently met and is melted in the upper end of decline transmission channel 7 with the cream liquid squeezed out from cream liquid extrusion cavities 24 at this time
Synthetic mixture, and under the action of declining screw conveyor blade 9, the mixture of insoluble ingredient and paste liquid is passed along decline
Defeated channel 7 is persistently fed down, and is persistently fed down in the mixture of insoluble ingredient and paste liquid along decline transmission channel 7
Also receive in the process decline screw conveyor blade 9 prolonged agitation, and then make decline transmission channel 7 in insoluble ingredient with
The mixture of paste liquid is sufficiently mixed, and then is dispersed in insoluble ingredients in paste liquid;
The mixture of step 5, the final insoluble ingredient declined in transmission channel 7 and paste liquid passes through 10 row of discharge nozzle
Out;From the paste liquid that discharge nozzle 10 is discharged, the high fructose corn syrup finer and smoother compared to raw material, and dissolubility ingredient are generated
It solves homogeneously in high fructose corn syrup, and insoluble ingredient is also dispersed in the high fructose corn syrup;
Step 6, it is fermenation raw liquid that paste liquid, which is discharged, in discharge nozzle 10, and then the fermenation raw liquid imports in fermentation unit 41, so
Post-fermentation unit ferments to its stoste, ultimately forms feed product.
The above is only a preferred embodiment of the present invention, it should be pointed out that: for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (6)
1. a kind of sucking pig son feed preparation system, it is characterised in that: including fruit glucose syrup stirring container (18), insoluble ingredient
Premixing cell (58), fermenation raw liquid configuration unit (57) and fermentation unit (41);
The paste liquid liquid feeding end of fermenation raw liquid configuration unit (57) is located at the stir chamber of the glucose syrup stirring container (18)
(19) in;The discharge end of the insoluble ingredient premixing cell (58) connects insoluble on the fermenation raw liquid configuration unit (57)
Property ingredient feed pipe (12);The cream liquid outlet end of the fermenation raw liquid configuration unit (57) connects the hair by discharge nozzle (10)
The feed end of ferment unit (41).
2. a kind of sucking pig son feed preparation system according to claim 1, it is characterised in that: the insoluble ingredient premix
Unit (58) includes vertical mixing transmission cylinder (42), concentric in the mixing transmission cylinder (42) to be provided with premix Transfer pipe
(54), the lower end of premix Transfer pipe (54) is provided with discharging flaring (43), and the discharging flaring (43) is corresponding described
Right above the loading hopper (0) of insoluble ingredient feed pipe (12);
Concentric rotation is provided with premix transmission axle (53) in the premix Transfer pipe (54), premix transmission axle (53)
It spirals in the shape of a spiral on axial wall and is provided with premix transmission blade (55);Premix the rotation of transmission axle (53) and premix transmission blade (55)
Turn the insoluble ingredients mixture made premix in Transfer pipe (54) continuously rolling feeding downwards;Mixing transmission cylinder (42)
Top is provided with premix transport motor (44), and the premix transport motor (44) and the premix transmission axle (53) are drivingly connected.
3. a kind of sucking pig son feed preparation system according to claim 2, it is characterised in that: further include three and be obliquely installed
Insoluble ingredient feed pipe (48), the three insoluble ingredient feed pipes (48) along mixing transmission cylinder (42) axis in circle
All array distributions;And the lower end of each insoluble ingredient feed pipe (48) is connected to the upper of premix Transfer pipe (54)
End;The top of the three insoluble ingredient feed pipes (48) is connected separately with corn flour funnel (55.1), dehulled soybeans powder funnel
(55.2) and wheat goes to miscellaneous powder funnel (55.3);
Biography vibration ring (46) is provided with below the three insoluble ingredient feed pipes (48), biography vibration ring (46) is concentric in institute
It states and mixes on the outside of transmission cylinder (42);Also integration is connected with three biography vibrations column (47), three biographies on biography vibration ring (46)
The upper end of vibration column (47) is respectively fixedly connected with the middle part of three insoluble ingredient feed pipes (48);It further include that motor passes vibration
Bracket (50), the upper end support that the motor passes vibration bracket (50) connect the premix transport motor (44), the motor
The lower end integration for passing vibration bracket (50) connects biography vibration ring (46).
4. a kind of sucking pig son feed preparation system according to claim 3, it is characterised in that: the fruit glucose syrup stirring
It is provided with material feeding tube (17) in container (18), the fruit glucose syrup stirring container (18) is column shape container structure.
5. a kind of sucking pig son feed preparation system according to claim 4, it is characterised in that: the fermenation raw liquid configuration is single
First (57) include transmission outer cylinder (8), and transmission outer cylinder (8) is concentric to be connected to the fruit glucose syrup stirring container (18)
Upper reservoir wall (18.1), concentric rotation is provided with hollow transmission axle (14) in the transmission outer cylinder (8), the hollow transmission axle
(14) lower end can be rotated by the first sealing bearing (21) across the upper reservoir wall (18.1), and protrude into the fruit glucose
In the stir chamber (19) for starching stirring container (18);Circumferentially array divides hollow transmission axle (14) outer wall in stir chamber (19)
It is furnished with several teeter columns (20) being laterally extended;
Decline transmission channel (7) is formed between the transmission outer cylinder (8) and the hollow transmission axle (14), the decline transmission is logical
It spirals in the shape of a spiral on hollow transmission axle (14) outer wall in road (7) and is provided with decline screw conveyor blade (9), the decline passes
The lower end bypass of defeated channel (7) connects the discharge nozzle (10);The inside of the hollow transmission axle (14) is concentric to be provided with
It rises transmission channel (15), concentric rotation is provided with solid transmission sharf (13) in the rising transmission channel (15), described
It spirals to be provided in the shape of a spiral on solid transmission sharf (13) and promotes screw conveyor blade (6);The hollow transmission axle (14)
If upper end side wall on circumferentially array be evenly equipped with dry cream liquid extrusion cavities (24), if dry cream liquid extrusion cavities (24) pass the rising
The upper end of defeated channel (15) is connected to the upper end of decline transmission channel (7), rises the cream liquid of the upper end of transmission channel (15)
If uniformly being squeezed out into decline transmission channel (7) by dry cream liquid extrusion cavities (24);Under the solid transmission sharf (13)
End extends to the agitation feed inlet (22) of low hollow transmission axle (14) lower end out, and the promotion screw conveyor blade (6)
Blade lower end immerse in the stir chamber (19);Promotion screw conveyor blade (6) can be by the paste in stir chamber (19)
Liquid continuously twists in the agitation feed inlet (22), and keeps paste liquid continuous along the upward direction for rising transmission channel (15)
Feeding;It further include insoluble ingredient feed pipe (12), the discharge end of the insoluble ingredient feed pipe (12) is connected to the decline
The upper end of transmission channel (7);
The top integrated coaxial heart of the hollow transmission axle (14) is provided with solid cylinder (26), the solid cylinder (26) with
The cylinder inner wall of transmission outer cylinder (8) passes through the second sealing bearing (23) rotation connection;The top wall body of transmission outer cylinder (8)
(28) it is provided with outer transmission shaft at axle center across hole (29), further includes outer transmission shaft (27), the outer transmission shaft (27) is coaxial
The heart passes through the outer transmission shaft and passes through hole (29), and the concentric integration connection in lower end of the outer transmission shaft (27) is described solid
Cylinder (26), the rotational energy of the outer transmission shaft (27) drive the solid cylinder (26) rotation synchronous with hollow transmission axle (14)
Turn;Synchronized links have synchronizing wheel (20) on the top axial wall of the outer transmission shaft (27), further include synchronous translator (2), described
The output shaft of synchronous translator (2) passes through synchronous tape cell (4) and the synchronizing wheel (20) and is sequentially connected;
The inside of the outer transmission shaft (27) is concentric to be provided with intermediate solid drive shaft channel (13.1), the intermediate solid drive shaft up and down
The lower end in channel (13.1) extends to the connection rising transmission channel (15);The upper end of solid transmission sharf (13) is same
Axle center passes through the intermediate solid drive shaft channel (13.1), and the lower end inner wall of the intermediate solid drive shaft channel (13.1) seals axis by third
It holds (25) and the solid transmission sharf (13) is rotatablely connected;It further include solid spindle motor (3) the solid spindle motor (3)
Output end is drivingly connected the solid transmission sharf (13);
Transmission outer cylinder (8) upper end is additionally provided with electric machine support (1), and the solid spindle motor (3) is equal with synchronous translator (2)
It is fixedly mounted on the electric machine support (1).
6. a kind of preparation method of sucking pig son feed preparation system according to claim 1, it is characterised in that:
The premixing method of insoluble ingredient premixing cell (58): starting premix transport motor (44), and then drive premix transmission axle
(53) and premix transmission blade (55) rotation;The operation for premixing transport motor (44) at the same time makes motor Self generating oscillations
Phenomenon, and then the vibration for premixing transport motor (44) passes the biography vibration ring that vibration bracket (50) passes to suspension status by motor
(46), and then vibration is passed through three biographies vibrations column (47) and is respectively allocated to three insoluble ingredient feed pipes (48) by biography vibration ring (46)
On, and then three insoluble ingredient feed pipes (48) is made to be in continuous vibration state, make three insoluble ingredient feed pipes (48)
Interior powder, which is in, continues dither state, and then the powder in insoluble ingredient feed pipe (48) is promoted to slide into premix Transfer pipe
(54) in;Miscellaneous powder funnel is removed to corn flour funnel (55.1), dehulled soybeans powder funnel (55.2) and wheat respectively at the same time
(55.3) continuous blanking corn flour, dehulled soybeans powder and wheat go miscellaneous powder in;And then corn flour, dehulled soybeans powder and wheat impurity elimination
Powder is persistently imported in premix Transfer pipe (54) by three insoluble ingredient feed pipes (48) under vibrating state respectively, is entered
Material corn flour, dehulled soybeans powder and the wheat of premix Transfer pipe (54) go miscellaneous powder to connect under the agitation of premix transmission blade (55)
It is continuous to feed down, and material corn flour, dehulled soybeans powder and the wheat for entering premix Transfer pipe (54) go miscellaneous powder to pass in premix
It send and is gradually uniformly mixed to form insoluble ingredients mixture under the continuous agitation of blade (55), final insoluble ingredients mixture is logical
Discharging flaring (43) is crossed to export into the loading hopper (0) of insoluble ingredient feed pipe (12);
Whole technological process is as follows:
Step 1 first passes through material feeding tube (17) injection high fructose corn syrup (19) paste into stir chamber (19), then opens
Dynamic synchronous translator (2), and then drive hollow transmission axle (14) to rotate in the forward direction, and then drive several stirrings in stir chamber (19)
Column (20) continuously continuously stirs the high fructose corn syrup (19) in stir chamber (19);
Step 2, maintain in the case where stir chamber (19) interior stirring to by material feeding tube (17) in stir chamber (19)
Inject dissolubility ingredient, the dissolubility ingredient Ingredients Weight proportion are as follows: whey powder 45-56%, plasma protein 14-17%,
Fatty powder 13-18%, calcium formate 6-8%, amino acid 7-9%, citric acid 7-9%, lactic acid probiotics 3-4%, until dissolubility
Ingredient is substantially dissolved in high fructose corn syrup (19) in stir chamber (19);
Step 3, the solid spindle motor (3) of starting after property ingredient to be dissolved is substantially dissolved in high fructose corn syrup (19), so that it is solid
Spindle motor (3) drives solid transmission sharf (13) rotation, and controls the solid direction of rotation for transmitting sharf (13) and this
When hollow transmission axle (14) direction of rotation conversely, because the stirring is immersed in the blade lower end for promoting screw conveyor blade (6)
In chamber (19), and then the paste liquid in stir chamber (19) is continuously twisted into described under the action of promoting screw conveyor blade (6)
It stirs in feed inlet (22), and makes paste liquid along the upward direction continuous feed for rising transmission channel (15), in paste liquid
During the upward direction continuous feed for rising transmission channel (15), due to the rotation of solid transmission sharf (13)
Direction and the direction of rotation of hollow transmission axle (14) at this time are elevated screw conveyor leaf on the contrary, rising in transmission channel (15) in turn
The paste liquid of the positive agitation of piece (6) also suffers from the reversed grinding effect of hollow transmission axle (14) inner wall, and then makes to rise and transmit
Paste liquid in channel (15) is finer and smoother to homogenize, transmission channel (15) to be risen if in paste liquid rise to dry cream liquid and squeeze
Portal (24) position when, rise transmission channel (15) if upper end cream liquid pass through dry cream liquid extrusion cavities (24) uniformly continuous
It squeezes out into decline transmission channel (7);
Step 4, transmission channel (15) to be risen if in the paste liquid that is polished squeezed out by dry cream liquid extrusion cavities (24) under
While dropping transmission channel (7), it is continuously introduced into not by insoluble ingredient feed pipe (12) to the upper end of decline transmission channel (7)
Dissolubility ingredient, insoluble ingredient supports in decline transmission channel (7) with from the cream liquid that cream liquid extrusion cavities (24) squeeze out at this time
It is continuous to meet and merge resulting mixture, and under the action of declining screw conveyor blade (9), insoluble ingredient is mixed with paste liquid
It closes object persistently to feed down along decline transmission channel (7), in the mixture of insoluble ingredient and paste liquid along decline transmission channel
(7) prolonged agitation of decline screw conveyor blade (9) is also received during persistently feeding down, and then keeps decline transmission logical
The mixture of insoluble ingredient and paste liquid in road (7) is sufficiently mixed, and then insoluble ingredients is made to be dispersed in paste liquid
In;
Step 5, the mixture for finally declining insoluble ingredient and paste liquid in transmission channel (7) are arranged by discharge nozzle (10)
Out;From the paste liquid that discharge nozzle (10) are discharged, the high fructose corn syrup finer and smoother compared to raw material is generated, and dissolubility is matched
Material solves homogeneously in high fructose corn syrup, and insoluble ingredient is also dispersed in the high fructose corn syrup;
Step 6, discharge nozzle (10) discharge paste liquid is fermenation raw liquid, and then the fermenation raw liquid imports in fermentation unit (41), so
Post-fermentation unit ferments to its stoste, ultimately forms feed product.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110574841A (en) * | 2019-09-30 | 2019-12-17 | 胡伟峰 | Piglet feed processing system, piglet feed processing technology and piglet feed components |
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CN108372942A (en) * | 2018-03-21 | 2018-08-07 | 南通劲凌智能科技有限公司 | A kind of filling and package device and method thereof |
CN108423623A (en) * | 2018-03-21 | 2018-08-21 | 南通劲凌智能科技有限公司 | A kind of liquid food processing filling apparatus and its method |
CN108479540A (en) * | 2018-05-29 | 2018-09-04 | 南通劲凌智能科技有限公司 | A kind of food Hybrid Heating device and method thereof |
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DE3150766A1 (en) * | 1980-12-09 | 1983-06-30 | Hermann Berstorff Maschinenbau Gmbh, 3000 Hannover | Pressing-out and disintegrating device |
CN201403485Y (en) * | 2009-05-12 | 2010-02-17 | 河南工业大学 | Novel turning plate type cake fermentation tower |
CN102178332A (en) * | 2011-04-28 | 2011-09-14 | 中国水产科学研究院渔业机械仪器研究所 | Equipment for preparing bean pulp solid-state fermentation substrate material and use method thereof |
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