CN109576711A - A kind of 360 degree of smooth surface polishing processes - Google Patents
A kind of 360 degree of smooth surface polishing processes Download PDFInfo
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- CN109576711A CN109576711A CN201811305524.6A CN201811305524A CN109576711A CN 109576711 A CN109576711 A CN 109576711A CN 201811305524 A CN201811305524 A CN 201811305524A CN 109576711 A CN109576711 A CN 109576711A
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F3/00—Brightening metals by chemical means
- C23F3/04—Heavy metals
- C23F3/06—Heavy metals with acidic solutions
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Abstract
The invention discloses a kind of 360 degree of smooth surface polishing processes, the following steps are included: polished stainless steel products is added in ultrasonic cleaning pond, after impregnating 15-20 minutes, using ultrasonication 4-6 minutes, the surface of stainless steel products is cleaned using ionized water after taking-up；Stainless steel products after ultrasonic cleaning is placed in activating tank under dustless environment, and is activated after the activated solution in pond is completely soaked 50-60 minutes, is rinsed well after stainless steel products is taken out with clear water；Stainless steel products is put into polishing fluid and is impregnated 2-4 minutes, is then taken out, is put into resistance furnace and is heated to 280-320 DEG C, and heating rate be 30 DEG C per minute, after keeping the temperature 30min after rising to 280-320 DEG C, take out cooling in natural wind down toward room temperature to get.The present invention, which can be realized, carries out comprehensive polishing to the surface of stainless steel products, and then improves the glossiness of surface of stainless steel product entirety.
Description
Technical field
The present invention relates to smooth surface polishing technology fields, more particularly to a kind of 360 degree of smooth surface polishing processes.
Background technique
With the development of society, continuous improvement of people's living standards, so that occurring in our life more and more
Stainless steel products, stainless steel products during use in order to keep its more beautiful and precision raising, therefore need
The surface of stainless steel products is processed by shot blasting.
But due to the construction of stainless steel products complexity, so that the structure situation on its surface is complicated, therefore passing through
When traditional mechanical grinding polishes its surface, can not Surface Structures complexity stainless steel products carry out it is comprehensive
Sanding and polishing, so that the glossiness for causing surface of stainless steel product entirety after mechanical grinding is poor.For this purpose, we have proposed
A kind of 360 degree of smooth surface polishing processes.
Summary of the invention
The purpose of the present invention is to solve disadvantages existing in the prior art, and 360 degree of smooth surface polishings of the one kind proposed
Technique.
To achieve the goals above, present invention employs following technical solutions:
A kind of 360 degree of smooth surface polishing processes, comprising the following steps:
S1 ultrasonic cleaning: polished stainless steel products is added in ultrasonic cleaning pond, and keeps stainless steel products complete
The cleaning solution being ultrasonically cleaned in pond is impregnated, right after taking-up using ultrasonication 4-6 minutes after impregnating 15-20 minutes
The surface of stainless steel products is cleaned using ionized water, carries out comprehensive drying and extremely perseverance to stainless steel products after cleaning
Weight；
S2 is activated: the stainless steel products after ultrasonic cleaning being placed in activating tank under dustless environment, and is lived
After activated solution in change pond is completely soaked 50-60 minutes, rinsed well after stainless steel products is taken out with clear water；
S3 chemical polishing: stainless steel products is put into polishing fluid and is impregnated 2-4 minutes, then takes out, is put into resistance furnace
It is heated to 280-320 DEG C, and heating rate is 30 DEG C per minute, after keeping the temperature 30min after rising to 280-320 DEG C, is taken out certainly
The cooling of right wind down toward room temperature to get.
Preferably, the cleaning solution described in the step S1 is sodium sulfite solution or dehydrated alcohol, and in ultrasonication
During, the power of ultrasonic wave is 1600kw, frequency 25HZ.
Preferably, when the cleaning solution in step S1 is specially sodium sulfite solution, the concentration of sodium sulfite solution is
1.6-1.8%, during impregnating and ultrasonication, the temperature of solution is 65-68 degrees Celsius.
Preferably, when the cleaning solution in step S1 is specially dehydrated alcohol, during impregnating and ultrasonication,
The temperature of dehydrated alcohol is 32-34 degrees Celsius.
Preferably, the activating solution described in the step S2 is made of following component by weight: 14-18 parts of alanine, third
50-60 parts of triol, 3-5 parts of sodium phosphate, 30-50 parts of cocoanut fatty acid diethanolamide, ricinoleic acid butyl ester sodium sulphate 20-40
Part, 25-35 parts of glyceryl monostearate, 1000 parts of water.
Preferably, the waste liquid after cleaning in step s 2 is emitted into river after handling by treatment tank again.
Preferably, polishing fluid is made of following component by weight in step s3: 4 parts of the concentrated sulfuric acid, 5 parts of nitric acid, hydrogen
3 parts of fluoric acid, 6 parts of tartaric acid, 2 parts of hydrogen peroxide, 4 parts of aluminum stearate, 3 parts of ammonium pyrophosphate, 8 parts of phosphoric acid, 1000 parts of water.
A kind of 360 degree of smooth surface polishing processes proposed by the present invention, beneficial effect are: this programme is being directed to stainless steel products
Surface when being polished, just used chemical method, and be specially first pass through cleaning solution the surface of stainless steel products is carried out it is clear
It washes, is then activated again with surface of the activated solution to stainless steel products, and eventually by polishing fluid to stainless steel products
Surface is polished, and during the polishing process, and cleaning solution, activated solution and polishing fluid are liquid, therefore stainless steel products
When being dipped in liquid, surface can be wrapped up by liquid completely, and then can be realized the surface to stainless steel products
Comprehensive polishing is carried out, and the glossiness of surface of stainless steel product after polishing is also improved by this method, and then improve
The glossiness of surface of stainless steel product entirety.
Specific embodiment
Illustrate the present invention with specific embodiment below, but is not limitation of the present invention.
Embodiment 1
A kind of 360 degree of smooth surface polishing processes, comprising the following steps:
S1 ultrasonic cleaning: polished stainless steel products is added in ultrasonic cleaning pond, and keeps stainless steel products complete
The cleaning solution being ultrasonically cleaned in pond is impregnated, after impregnating 15 minutes, using ultrasonication 4 minutes, to stainless after taking-up
The surface of steel part is cleaned using ionized water, carries out comprehensive drying to stainless steel products after cleaning and to constant weight；
S2 is activated: the stainless steel products after ultrasonic cleaning being placed in activating tank under dustless environment, and is lived
After activated solution in change pond is completely soaked 50 minutes, rinsed well after stainless steel products is taken out with clear water；
S3 chemical polishing: stainless steel products being put into polishing fluid and is impregnated 2 minutes, is then taken out, and is put into resistance furnace and is added
Heat is to 280 DEG C, and heating rate is 30 DEG C per minute, after keeping the temperature 30min after rising to 280 DEG C, takes out the cooling in natural wind
Down toward room temperature to get.
The cleaning solution described in the step S1 is sodium sulfite solution, and the concentration of sodium sulfite solution is 1.6%, is being impregnated
During ultrasonication, the temperature of solution is 65 degrees Celsius, and the power of ultrasonic wave is 1600kw, frequency 25HZ.
The activating solution described in the step S2 is made of following component by weight: 14 parts of alanine, 50 parts of glycerine, phosphorus
3 parts of sour sodium, 30 parts of cocoanut fatty acid diethanolamide, 20 parts of ricinoleic acid butyl ester sodium sulphate, 25 parts of glyceryl monostearate,
1000 parts of water.
Waste liquid after cleaning in step s 2 is emitted into river after handling by treatment tank again.
Polishing fluid is made of following component by weight in step s3: 4 parts of the concentrated sulfuric acid, 5 parts of nitric acid, 3 parts of hydrofluoric acid,
6 parts of tartaric acid, 2 parts of hydrogen peroxide, 4 parts of aluminum stearate, 3 parts of ammonium pyrophosphate, 8 parts of phosphoric acid, 1000 parts of water.
Embodiment 2
A kind of 360 degree of smooth surface polishing processes, comprising the following steps:
S1 ultrasonic cleaning: polished stainless steel products is added in ultrasonic cleaning pond, and keeps stainless steel products complete
The cleaning solution being ultrasonically cleaned in pond is impregnated, and is being impregnated after twenty minutes, using ultrasonication 6 minutes, to stainless after taking-up
The surface of steel part is cleaned using ionized water, carries out comprehensive drying to stainless steel products after cleaning and to constant weight；
S2 is activated: the stainless steel products after ultrasonic cleaning being placed in activating tank under dustless environment, and is lived
The activated solution changed in pond is completely soaked after sixty minutes, is rinsed well after stainless steel products is taken out with clear water；
S3 chemical polishing: stainless steel products being put into polishing fluid and is impregnated 4 minutes, is then taken out, and is put into resistance furnace and is added
Heat is to 320 DEG C, and heating rate is 30 DEG C per minute, after keeping the temperature 30min after rising to 320 DEG C, takes out the cooling in natural wind
Down toward room temperature to get.
The cleaning solution described in the step S1 is sodium sulfite solution, and the concentration of sodium sulfite solution is 1.8%, is being impregnated
During ultrasonication, the temperature of solution is 68 degrees Celsius, and the power of ultrasonic wave is 1600kw, frequency 25HZ.
The activating solution described in the step S2 is made of following component by weight: 18 parts of alanine, 60 parts of glycerine, phosphorus
5 parts of sour sodium, 50 parts of cocoanut fatty acid diethanolamide, 40 parts of ricinoleic acid butyl ester sodium sulphate, 35 parts of glyceryl monostearate,
1000 parts of water.
Waste liquid after cleaning in step s 2 is emitted into river after handling by treatment tank again.
Polishing fluid is made of following component by weight in step s3: 4 parts of the concentrated sulfuric acid, 5 parts of nitric acid, 3 parts of hydrofluoric acid,
6 parts of tartaric acid, 2 parts of hydrogen peroxide, 4 parts of aluminum stearate, 3 parts of ammonium pyrophosphate, 8 parts of phosphoric acid, 1000 parts of water.
Embodiment 3
A kind of 360 degree of smooth surface polishing processes, comprising the following steps:
S1 ultrasonic cleaning: polished stainless steel products is added in ultrasonic cleaning pond, and keeps stainless steel products complete
The cleaning solution being ultrasonically cleaned in pond is impregnated, after impregnating 15 minutes, using ultrasonication 4 minutes, to stainless after taking-up
The surface of steel part is cleaned using ionized water, carries out comprehensive drying to stainless steel products after cleaning and to constant weight；
S2 is activated: the stainless steel products after ultrasonic cleaning being placed in activating tank under dustless environment, and is lived
After activated solution in change pond is completely soaked 50 minutes, rinsed well after stainless steel products is taken out with clear water；
S3 chemical polishing: stainless steel products being put into polishing fluid and is impregnated 2 minutes, is then taken out, and is put into resistance furnace and is added
Heat is to 280 DEG C, and heating rate is 30 DEG C per minute, after keeping the temperature 30min after rising to 280 DEG C, takes out the cooling in natural wind
Down toward room temperature to get.
The cleaning solution described in the step S1 is dehydrated alcohol, during impregnating and ultrasonication, dehydrated alcohol
Temperature be 32 degrees Celsius, the power of ultrasonic wave is 1600kw, frequency 25HZ.
The activating solution described in the step S2 is made of following component by weight: 14 parts of alanine, 50 parts of glycerine, phosphorus
3 parts of sour sodium, 30 parts of cocoanut fatty acid diethanolamide, 20 parts of ricinoleic acid butyl ester sodium sulphate, 25 parts of glyceryl monostearate,
1000 parts of water.
Waste liquid after cleaning in step s 2 is emitted into river after handling by treatment tank again.
Polishing fluid is made of following component by weight in step s3: 4 parts of the concentrated sulfuric acid, 5 parts of nitric acid, 3 parts of hydrofluoric acid,
6 parts of tartaric acid, 2 parts of hydrogen peroxide, 4 parts of aluminum stearate, 3 parts of ammonium pyrophosphate, 8 parts of phosphoric acid, 1000 parts of water.
Embodiment 4
A kind of 360 degree of smooth surface polishing processes, comprising the following steps:
S1 ultrasonic cleaning: polished stainless steel products is added in ultrasonic cleaning pond, and keeps stainless steel products complete
The cleaning solution being ultrasonically cleaned in pond is impregnated, and is being impregnated after twenty minutes, using ultrasonication 6 minutes, to stainless after taking-up
The surface of steel part is cleaned using ionized water, carries out comprehensive drying to stainless steel products after cleaning and to constant weight；
S2 is activated: the stainless steel products after ultrasonic cleaning being placed in activating tank under dustless environment, and is lived
The activated solution changed in pond is completely soaked after sixty minutes, is rinsed well after stainless steel products is taken out with clear water；
S3 chemical polishing: stainless steel products being put into polishing fluid and is impregnated 4 minutes, is then taken out, and is put into resistance furnace and is added
Heat is to 320 DEG C, and heating rate is 30 DEG C per minute, after keeping the temperature 30min after rising to 320 DEG C, takes out the cooling in natural wind
Down toward room temperature to get.
The cleaning solution described in the step S1 is dehydrated alcohol, during impregnating and ultrasonication, dehydrated alcohol
Temperature be 34 degrees Celsius, the power of ultrasonic wave is 1600kw, frequency 25HZ.
The activating solution described in the step S2 is made of following component by weight: 18 parts of alanine, 60 parts of glycerine, phosphorus
5 parts of sour sodium, 50 parts of cocoanut fatty acid diethanolamide, 40 parts of ricinoleic acid butyl ester sodium sulphate, 35 parts of glyceryl monostearate,
1000 parts of water.
Waste liquid after cleaning in step s 2 is emitted into river after handling by treatment tank again.
Polishing fluid is made of following component by weight in step s3: 4 parts of the concentrated sulfuric acid, 5 parts of nitric acid, 3 parts of hydrofluoric acid,
6 parts of tartaric acid, 2 parts of hydrogen peroxide, 4 parts of aluminum stearate, 3 parts of ammonium pyrophosphate, 8 parts of phosphoric acid, 1000 parts of water.
Experimental example
Table 1: embodiment 1-4, comparative example (only with the glossiness of the entire surface of the stainless steel products of mechanical polishing)
| Project (stainless steel products) | Embodiment 1 | Embodiment 2 | Embodiment 3 | Comparative example | Comparative example |
| Surface gloss (entirety) | 70 | 71 | 71 | 69 | 50 |
After being polished as seen from Table 1 by this method to stainless steel products, the glossiness of overall surface is with respect to machine
Higher glossiness can be presented in tool polishing.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (7)
1. a kind of 360 degree of smooth surface polishing processes, which comprises the following steps:
S1 ultrasonic cleaning: polished stainless steel products is added in ultrasonic cleaning pond, and surpasses stainless steel products completely
Cleaning solution in sound service sink is impregnated, after impregnating 15-20 minutes, using ultrasonication 4-6 minutes, to stainless after taking-up
The surface of steel part is cleaned using ionized water, carries out comprehensive drying to stainless steel products after cleaning and to constant weight；
S2 is activated: the stainless steel products after ultrasonic cleaning being placed in activating tank under dustless environment, and is activated pond
After interior activated solution is completely soaked 50-60 minutes, rinsed well after stainless steel products is taken out with clear water；
S3 chemical polishing: stainless steel products is put into polishing fluid and is impregnated 2-4 minutes, is then taken out, is put into resistance furnace and heats
To 280-320 DEG C, and heating rate is 30 DEG C per minute, after keeping the temperature 30min after rising to 280-320 DEG C, is taken out in natural wind
Cooling down toward room temperature to get.
2. a kind of 360 degree of smooth surface polishing processes according to claim 1, which is characterized in that clear described in the step S1
Washing lotion is sodium sulfite solution or dehydrated alcohol, and during ultrasonication, and the power of ultrasonic wave is 1600kw, frequency
For 25HZ.
3. a kind of 360 degree of smooth surface polishing processes according to claim 2, which is characterized in that the cleaning solution in step S1
Specially sodium sulfite solution when, the concentration of sodium sulfite solution is 1.6-1.8%, is being impregnated and the process of ultrasonication
In, the temperature of solution is 65-68 degrees Celsius.
4. a kind of 360 degree of smooth surface polishing processes according to claim 2, which is characterized in that the cleaning solution in step S1
Specially dehydrated alcohol when, impregnating and during ultrasonication, the temperature of dehydrated alcohol is 32-34 degrees Celsius.
5. a kind of 360 degree of smooth surface polishing processes according to claim 1, which is characterized in that activate described in the step S2
Liquid is made of following component by weight: 14-18 parts of alanine, 50-60 parts of glycerine, 3-5 parts of sodium phosphate, coconut oil fat
Sour diglycollic amide 30-50 parts, 20-40 parts of ricinoleic acid butyl ester sodium sulphate, 25-35 parts of glyceryl monostearate, 1000 parts of water.
6. a kind of 360 degree of smooth surface polishing processes according to claim 1, which is characterized in that after cleaning in step s 2
Waste liquid is emitted into river after handling by treatment tank again.
7. a kind of 360 degree of smooth surface polishing processes according to claim 1, which is characterized in that polishing fluid is pressed in step s3
Parts by weight meter is made of following component: 4 parts of the concentrated sulfuric acid, 5 parts of nitric acid, 3 parts of hydrofluoric acid, 6 parts of tartaric acid, 2 parts of hydrogen peroxide, tristearin
4 parts of sour aluminium, 3 parts of ammonium pyrophosphate, 8 parts of phosphoric acid, 1000 parts of water.
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| CN201811305524.6A CN109576711A (en) | 2018-11-05 | 2018-11-05 | A kind of 360 degree of smooth surface polishing processes |
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| CN201811305524.6A CN109576711A (en) | 2018-11-05 | 2018-11-05 | A kind of 360 degree of smooth surface polishing processes |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110539210A (en) * | 2019-08-30 | 2019-12-06 | 江苏如非轴承科技有限公司 | Method for machining and polishing outer ring of high-strength needle bearing |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108067945A (en) * | 2017-11-30 | 2018-05-25 | 马鞍山市宝奕金属制品工贸有限公司 | A kind of stainless steel polishing technique |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108067945A (en) * | 2017-11-30 | 2018-05-25 | 马鞍山市宝奕金属制品工贸有限公司 | A kind of stainless steel polishing technique |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110539210A (en) * | 2019-08-30 | 2019-12-06 | 江苏如非轴承科技有限公司 | Method for machining and polishing outer ring of high-strength needle bearing |
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Application publication date: 20190405 |