CN109570234A - A kind of production method of aluminum laminate Heat transmission composite material - Google Patents

A kind of production method of aluminum laminate Heat transmission composite material Download PDF

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Publication number
CN109570234A
CN109570234A CN201811550677.7A CN201811550677A CN109570234A CN 109570234 A CN109570234 A CN 109570234A CN 201811550677 A CN201811550677 A CN 201811550677A CN 109570234 A CN109570234 A CN 109570234A
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CN
China
Prior art keywords
casting
hot
production method
rolling mill
steel band
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811550677.7A
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Chinese (zh)
Inventor
高勇进
翟雪芳
王永强
刘耿
汪传鹏
李辉
张闯
祈洪岩
杨超
梁斌
阳志
陈金森
姜立峰
沈金明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Huafeng Aluminum Co Ltd
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Shanghai Huafeng Aluminum Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Huafeng Aluminum Co Ltd filed Critical Shanghai Huafeng Aluminum Co Ltd
Priority to CN201811550677.7A priority Critical patent/CN109570234A/en
Publication of CN109570234A publication Critical patent/CN109570234A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/38Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling sheets of limited length, e.g. folded sheets, superimposed sheets, pack rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B3/00Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/38Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling sheets of limited length, e.g. folded sheets, superimposed sheets, pack rolling
    • B21B2001/383Cladded or coated products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B3/00Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
    • B21B2003/001Aluminium or its alloys

Abstract

The present invention provides a kind of production methods of aluminum laminate Heat transmission composite material, each layer alloy material after stacking is banded together by the way of steel band packing, it is sent into heating furnace and is heated to predetermined temperature, steel band is removed after coming out of the stove, it is then fed into hot-rolling mill and carries out automatic hot calendering bonding, it is normally rolled again, aluminum laminate Heat transmission composite material can be obtained.The production method that the present invention is combined due to having used steel band to tie up with automatic hot calendering bonding can not only save a large amount of manpower and material resources, improve production efficiency;Continuous production can guarantee the quality stability of product;Moreover, because not needing to weld, therefore poisonous fume and waste residue will not be generated;In addition, layer and interlayer do not have soldering closing, and the air in gap is easy to be discharged, and can also improve product quality due to using automatic hot calendering bonding.

Description

A kind of production method of aluminum laminate Heat transmission composite material
Technical field
The present invention relates to a kind of production methods of aluminum laminate Heat transmission composite material.
Background technique
Low-carbon economy and sustainable development require automobile industry more energy efficient, more environmentally friendly, safer.And automotive light weight technology technology It is the effective means for reducing oil consumption, improving fuel economy, reducing exhaust gas discharge.As a kind of important stratiform aluminium alloy compound Material, it is wide as substrate (core material), macrocomposite that 4343Al and 7072Al alloy is coating using 3003Al alloy It is general to be applied to car heat exchanger.Due to 3003Al alloy there is also intensity in heat sink applications low, complex process, in vacuum It can be deformed, the disadvantages of amount of deflection is big, ineffective to the anode loss protection of tube body, therefore pass through in the heating process of soldering Alloying Design can develop high-strength, high-ductility, highly resistance corrosion aluminothermy transmission composite material, and such high-performance aluminum Heat transmission is multiple Condensation material (use of substitution copper) is for realizing that the targets such as energy conservation and environmental protection, automotive light weight technology have great importance.
Aluminothermy transmission composite material is not only widely used in automobile and engineering machinery field of heat exchange, such as: radiator of water tank, Intercooler, oil cooler and air-conditioning system condenser, evaporator, warm-air drier etc.;And in civilian and business air conditioner field, micro- logical It gets in the fields markets such as road condenser, micro-channel evaporator, power station air cooling field, power station cooling device, air separation plant cooling device To be applied more.
Aluminothermy transmission composite material is exactly to be combined by two or more aluminum alloy materials by the method for physics Together, it is then heated to certain temperature, is sent to hot-rolling mill, rolls lower certain drafts back and forth at a slow speed according to specific process, Make to bond between composite layer and core material, forms a kind of material with new capability.Such as: Chinese patent CN104626674A is disclosed Production process are as follows: (1) by mill ofves such as the oxide layer Lao Pi of ingot casting surface needed for composite material, by the slab hot-rolling of skin material at Required thickness, and the removing surface of each layer is clean;(2) by each layer skin material and core material, according to the lamination order and layer of setting Number, which stacks, to be integrated, and stacking material is synthesized casting (referred to as: soldering) by welding;(3) casting is heated to provide After temperature, carrying out hot rolling makes composite material reach specific thickness, then carries out being cold-rolled to finished product required thickness;(4) to step (3) Product annealing, obtain finished product aluminum alloy materials.
But in the production method of the prior art, soldering process is not only very time-consuming and laborious, and low efficiency is at high cost, reaches Less than the demand of output;And thering is welding poisonous fume and waste residue to generate in welding process, exhaust emission air is serious to damage Operator's health;Sometimes waste residue tightly depends on the surface of aluminium parts, is difficult to clear up completely, influences the use of aluminum alloy materials Effect;In addition, because the head of casting of soldering has been welded, bubble when hot rolling between layers is difficult to drive away, is easy to make It falls off at composite layer, influences final product quality.
Summary of the invention
The object of the present invention is to provide a kind of productions for not needing soldering and continuous production aluminum laminate Heat transmission composite material Method, to overcome deficiency in the prior art.
The production method of a kind of aluminum laminate Heat transmission composite material of the invention, which is characterized in that be packaged using steel band Mode bands together each layer alloy material after stacking, is sent into heating furnace and is heated to predetermined temperature, removes steel band after coming out of the stove, It is then fed into hot-rolling mill and carries out automatic hot calendering bonding, then normally rolled, aluminum laminate Heat transmission composite material can be obtained.
Further, the production method of a kind of aluminum laminate Heat transmission composite material of the invention, which is characterized in that including such as Lower step:
(1) by surface polish clean layers of material according to setting lamination order and stacking thickness stack neatly;(2) steel is used It bands together each layer alloy material after stacking to obtain casting A with packing manner;(3) casting A is sent into heating stove heating, It is heated to predetermined temperature, dismounting steel band on hot rolling roller-way is sent into after coming out of the stove and obtains casting B;(4) casting B is sent into hot-rolling mill, led to The layers of material of casting B is adhesively-bonded together to form ingot casting C by the automatic hot calendering bonding for crossing hot-rolling mill;(5) casting C is carried out again Normal rolling, obtains final products.
Further, in the step (1), the layers of material includes core material aluminium alloy and composite layer aluminium alloy; The composite layer aluminium alloy can have 1~5 layer according to the difference of ingredient;The core material aluminium alloy and the composite layer aluminium Alloy is stacked according to the sequence that client needs.
Further, in the step (2), the steel band packing manner are as follows: using 4~8 elongated steel bands, It symmetrically ties up the two sides of casting A.
Further, in the step (4), the automatic hot rolling adhesion process are as follows: the middle position of casting B, It is parked at the Roll-gap position of hot-rolling mill, after hot-rolling mill closes roll gap, presses automatic bonding start button, it is automatic first to be rolled to side, Stop to the tail portion of casting B, reversely stops again to the head that casting B is rolled in the other side, then reversely roll to middle position and stop automatically Only, the first passage terminates;The second passage and subsequent passage are carried out according still further to regulation sequence, until the layers of material of casting B It is adhesively-bonded together to form new ingot casting C;The automatic calender bonding temperature is 430~520 DEG C.
Further, in the step (5), the described normal rolling includes: that ingot casting C is carried out multi-pass by hot-rolling mill Hot rolling reaches specific thickness and forms aluminium volume;After aluminium volume is cooling, into cold rolling mill process, including annealing process.
Using the production method of aluminum laminate Heat transmission composite material of the invention, due to having used steel band to tie up and automatic heating The production method that bonding combines is rolled, a large amount of manpower and material resources can be not only saved, production efficiency is improved, with prior art phase Than the product of every same batch of production can save for 60% or more time;Continuous production can guarantee that the quality of product is stablized Property;Moreover, because do not need to weld, therefore toxic exhaust emission will not be generated influence air quality in air, not have weldering The waste residue connect, which remains in, influences product quality in material;In addition, due to using automatic hot calendering bonding, layer and interlayer do not have soldering envelope It closes, the air in gap is easy to be discharged, and can also improve product quality.
Detailed description of the invention
Fig. 1 is the passage schematic diagram of automatic hot calendering bonding.
Specific embodiment
The present invention is further illustrated below by the mode of embodiment, but does not therefore limit the present invention to the reality It applies among a range, unmentioned part is handled by common sense and general technology in embodiment.
Two layers of embodiment 1- compound
4 line aluminium alloy skin materials (composite layer 1) of the 50mm thickness that surface is polished clean and 3 line aluminium alloys (core material) of 300mm thickness, According to composite layer 1, above, core material is stacked neatly in following sequence;It is packaged using 4 steel bands and closes the above layers after stacking Golden material bands together to obtain casting A;Casting A is sent into heating stove heating, comes out of the stove after being heated to 460 DEG C, transports hot rolling On roller-way, steel band is removed, casting B is obtained;Casting B is entered into hot-rolling mill, automatic hot calendering bonding is carried out at 450 DEG C: casting B Middle position, stop at the Roll-gap position of hot-rolling mill, after hot-rolling mill closes roll gap, press automatic bonding start button, from Dynamic elder generation rolls to the right, stops (material cannot go out roll gap) to tail portion, reversely rolls to head (material cannot go out roll gap) and stops to the left again, reversely It rolls to middle position to the right and is automatically stopped again, the first passage terminates;The 2nd~5 passage is carried out by specified process, until casting B Layers of material be adhesively-bonded together to form casting C.Casting C goes out roll gap, and ingot casting C is carried out the pair rolling of multi-pass by hot-rolling mill, Aluminium volume is formed until reaching specific thickness;After aluminium volume is cooling, into cold rolling mill process, including annealing process, obtain two layers Stratiform Al alloy composite.
Tri- layers of embodiment 2- compound
4 line aluminium alloy skin materials (composite layer 1) of the 20mm thickness that surface is polished clean and 3 line aluminium alloys (core material) of 380mm thickness, 4 line aluminium alloy skin materials (composite layer 2) of 20mm thickness;According to composite layer 1 topmost, core material is in centre, and composite layer 2 is in bottom Sequence stack neatly;It is packaged using 6 steel bands and bands together the above layers alloy material after stacking to obtain casting A; Casting A is sent into heating stove heating, comes out of the stove, is transported on hot rolling roller-way after being heated to 470 DEG C, remove steel band, obtain casting B; Casting B is entered into hot-rolling mill, automatic hot calendering bonding is carried out at 460 DEG C: the middle position of casting B, stopping at hot-rolling mill At Roll-gap position, after hot-rolling mill closes roll gap, automatic bonding start button is pressed, it is automatic first to roll to the right, stop (expecting not to tail portion Roll gap can be gone out), it reversely rolls to head (material cannot go out roll gap) and stops to the left again, reversely roll to the right to middle position and stop automatically again Only, the first passage terminates;The 2nd~6 passage is carried out by specified process, until the layers of material of casting B is adhesively-bonded together to form Casting C.Casting C goes out roll gap, and ingot casting C is carried out the pair rolling of multi-pass by hot-rolling mill, forms aluminium volume until reaching specific thickness; After aluminium volume is cooling, into cold rolling mill process, including annealing process, two layers of stratiform Al alloy composite is obtained.
Tetra- layers of embodiment 3- compound
4 line aluminium alloy skin materials (composite layer 1), the 3 line aluminium alloy skin materials of 30mm thickness for the 30mm thickness for polishing clean by surface are (compound Layer 3) and 4 line aluminium alloy skin materials (composite layer 2) of 3 line aluminium alloys (core material) of 300mm thickness and 40mm thickness, according to composite layer 2 stack in third layer, composite layer 1 in the sequence of the 4th layer (topmost one layer) in lowest level, core material in the second layer, composite layer 3 Neatly;It is packaged using 6 steel bands and bands together the above layers alloy material after stacking to obtain casting A;Casting A is sent into Stove heating is heated, comes out of the stove, is transported on hot rolling roller-way after being heated to 490 DEG C, steel band is removed, obtains casting B;Casting B is entered Hot-rolling mill carries out automatic hot calendering bonding at 480 DEG C: the middle position of casting B, stops at the Roll-gap position of hot-rolling mill, After hot-rolling mill closes roll gap, automatic bonding start button is pressed, it is automatic first to roll to the right, stop (material cannot go out roll gap) to tail portion, It reversely rolls to head (material cannot go out roll gap) and stops to the left again, reversely roll to middle position to the right and be automatically stopped again, the first passage Terminate;The 2nd~8 passage is carried out by specified process, until the layers of material of casting B is adhesively-bonded together to form casting C.Casting C Ingot casting C is carried out the pair rolling of multi-pass by roll gap out, hot-rolling mill, forms aluminium volume until reaching specific thickness;After aluminium volume is cooling, Into cold rolling mill process, including annealing process, two layers of stratiform Al alloy composite is obtained.
Five layers of embodiment 4- compound
4 line aluminium alloy skin materials (composite layer 1), the 4 line aluminium alloy skin materials of 30mm thickness for the 30mm thickness for polishing clean by surface are (compound Layer 3) and 3 line aluminium alloys (core material) of 300mm thickness, 4 line aluminium alloy skin materials (composite layer 4) of 40mm thickness, 40mm thickness 4 be aluminium conjunction Golden skin material (composite layer 2), according to: composite layer 2 is in lowest level, and composite layer 4 is in the second layer, and core material is in third layer, and composite layer 3 is four Layer, composite layer 1 stack neatly in the sequence of first layer (top layer);It is packaged using 8 steel bands and closes the above layers after stacking Golden material bands together to obtain casting A;Casting A is sent into heating stove heating, comes out of the stove after being heated to 520 DEG C, transports hot rolling On roller-way, steel band is removed, casting B is obtained;Casting B is entered into hot-rolling mill, automatic hot calendering bonding is carried out at 500 DEG C: casting B Middle position, stop at the Roll-gap position of hot-rolling mill, after hot-rolling mill closes roll gap, press automatic bonding start button, from Dynamic elder generation rolls to the right, stops (material cannot go out roll gap) to tail portion, reversely rolls to head (material cannot go out roll gap) and stops to the left again, reversely It rolls to middle position to the right and is automatically stopped again, the first passage terminates;The 2nd~5 passage is carried out by specified process, until casting B Layers of material be adhesively-bonded together to form casting C.Casting C goes out roll gap, and ingot casting C is carried out the pair rolling of multi-pass by hot-rolling mill, Aluminium volume is formed until reaching specific thickness;After aluminium volume is cooling, into cold rolling mill process, including annealing process, obtain two layers Stratiform Al alloy composite.

Claims (7)

1. a kind of production method of aluminum laminate Heat transmission composite material, which is characterized in that will stacking by the way of steel band packing Each layer alloy material afterwards bands together, and is sent into heating furnace and is heated to predetermined temperature, removes steel band after coming out of the stove, be then fed into heat Milling train carries out automatic hot calendering bonding, then is normally rolled, and aluminum laminate Heat transmission composite material can be obtained.
2. production method according to claim 1, which comprises the steps of:
(1) by surface polish clean layers of material according to setting lamination order and stacking thickness stack neatly;(2) steel is used It bands together each layer alloy material after stacking to obtain casting A with packing manner;(3) casting A is sent into heating stove heating, It is heated to predetermined temperature, dismounting steel band on hot rolling roller-way is sent into after coming out of the stove and obtains casting B;(4) casting B is sent into hot-rolling mill, led to The layers of material of casting B is adhesively-bonded together to form ingot casting C by the automatic hot calendering bonding for crossing hot-rolling mill;(5) casting C is carried out again Normal rolling, obtains final products.
3. production method according to claim 2, which is characterized in that in the step (1), the layers of material packet Include core material aluminium alloy and composite layer aluminium alloy.
4. production method according to claim 3, which is characterized in that the composite layer aluminium alloy is according to the difference of ingredient There can be 1~5 layer.
5. production method according to claim 2, which is characterized in that in the step (2), the steel band packing side Formula are as follows: using 4~8 elongated steel bands, symmetrically tied up in the two sides of casting A.
6. production method according to claim 2, which is characterized in that in the step (4), the automatic hot rolling is viscous Conjunction process are as follows: the middle position of casting B, be parked at the Roll-gap position of hot-rolling mill, after hot-rolling mill closes roll gap, press automatic viscous Start button is closed, it is automatic first to be rolled to side, stop to the tail portion of casting B, reversely stops again to the head that casting B is rolled in the other side Only, it then reversely rolls to middle position and is automatically stopped, the first passage terminates;The second passage and subsequent is carried out according still further to regulation sequence Passage, until the layers of material of casting B is adhesively-bonded together to form new ingot casting C;The automatic calender bonding temperature is 430 ~520 DEG C.
7. production method according to claim 2, which is characterized in that in the step (5), the normal rolling packet Include: ingot casting C is carried out the hot rolling of multi-pass by hot-rolling mill, is reached specific thickness and is formed aluminium volume;After aluminium volume is cooling, rolled into cold-rolling mill Process processed, including annealing process.
CN201811550677.7A 2018-12-18 2018-12-18 A kind of production method of aluminum laminate Heat transmission composite material Pending CN109570234A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110756584A (en) * 2019-09-16 2020-02-07 上海华峰铝业股份有限公司 Production method for automatic heat bonding rolling of aluminum alloy

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1916222A (en) * 2005-08-16 2007-02-21 无锡银邦铝业有限公司 Method for producing composite material of aluminum alloy
CN101972926A (en) * 2010-09-30 2011-02-16 无锡银邦铝业有限公司 Multilayer composite belt for brazing type heat exchanger and manufacturing method thereof
CN103752612A (en) * 2014-01-26 2014-04-30 美铝(昆山)铝业有限公司 Production method for five-layer aluminum alloy composite board strip blanks
US9743566B2 (en) * 2013-11-29 2017-08-22 Metal Industries Research & Development Centre Clad type electromagnetic shielding material and method for manufacturing the same
CN108188179A (en) * 2018-02-05 2018-06-22 奥科宁克(昆山)铝业有限公司 A kind of clad aluminium manufacturing process

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1916222A (en) * 2005-08-16 2007-02-21 无锡银邦铝业有限公司 Method for producing composite material of aluminum alloy
CN101972926A (en) * 2010-09-30 2011-02-16 无锡银邦铝业有限公司 Multilayer composite belt for brazing type heat exchanger and manufacturing method thereof
US9743566B2 (en) * 2013-11-29 2017-08-22 Metal Industries Research & Development Centre Clad type electromagnetic shielding material and method for manufacturing the same
CN103752612A (en) * 2014-01-26 2014-04-30 美铝(昆山)铝业有限公司 Production method for five-layer aluminum alloy composite board strip blanks
CN108188179A (en) * 2018-02-05 2018-06-22 奥科宁克(昆山)铝业有限公司 A kind of clad aluminium manufacturing process

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110756584A (en) * 2019-09-16 2020-02-07 上海华峰铝业股份有限公司 Production method for automatic heat bonding rolling of aluminum alloy

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