CN109569737B - Preparation method of molecular sieve photocatalyst for ceramic ink - Google Patents

Preparation method of molecular sieve photocatalyst for ceramic ink Download PDF

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CN109569737B
CN109569737B CN201811606076.3A CN201811606076A CN109569737B CN 109569737 B CN109569737 B CN 109569737B CN 201811606076 A CN201811606076 A CN 201811606076A CN 109569737 B CN109569737 B CN 109569737B
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molecular sieve
mixture
photocatalyst
lanthanum
ceramic ink
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刘来君
何霞凤
郑贤德
周硕
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Foshan City Lidejia Ceramic Glaze Co ltd
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Guilin University of Technology
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Abstract

The invention belongs to the technical field of preparation of photocatalyst materials, and particularly relates to a preparation method of a molecular sieve photocatalyst for ceramic ink. The invention is applied to ceramic ink, can endow the ceramic ink with photocatalytic performance, and can effectively degrade organic pollutants on the surface of the ceramic and decompose organic harmful gases in the air; in addition, the coloring agent can stably develop color, and the color vividness of red and yellow is improved.

Description

Preparation method of molecular sieve photocatalyst for ceramic ink
[ technical field ] A method for producing a semiconductor device
The invention belongs to the technical field of preparation of photocatalyst materials, and particularly relates to a preparation method of a molecular sieve photocatalyst for ceramic ink.
[ background of the invention ]
With the development of science and technology and the modernization of industry, the living standard of people is obviously improved, but simultaneously, people are harmed by the environmental pollution. Water pollution, air pollution, indoor harmful gas and the like have caused serious harm to human health. Sewage treatment and air purification are therefore important research contents for researchers in various countries. How to effectively remove toxic substances such as surfactants, dyes, heavy metal ions and the like in industrial wastewater, and organic waste gas and toxic gas in the atmosphere becomes a hot topic in various research fields. Photocatalytic oxidation is an advanced oxidation technology, and is rapidly developed in the fields of sewage treatment and organic waste gas and toxic gas removal.
Ink jet printing is one of the most prominent plateless digital printing technologies at present, and the basic principle is to directly eject ink from a fine nozzle to a designated position on a printing material according to the instruction of a computer, so as to form a pre-designed pattern. The photocatalytic performance of the ink-jet printing ceramic ink for manufacturing decorative ceramics is disclosed, but the photocatalytic performance of the ink-jet printing ceramic ink is still to be improved; in addition, the colorant of the ceramic ink mainly comprises organic metal salt which can be dissolved in a solvent, and after the ceramic ink is printed and baked, part of the colorant undergoes chemical change under high temperature, so that the colorant becomes dark or even does not develop color, especially red and yellow.
[ summary of the invention ]
In view of the above, there is a need for a method for preparing a molecular sieve photocatalyst for ceramic ink, which can provide the ceramic ink with photocatalytic performance and can also improve the color vividness of red and yellow.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a preparation method of a molecular sieve photocatalyst for ceramic ink comprises the following steps:
(1) respectively taking a lanthanum source, a vanadium source and a solvent according to the mass volume ratio of the lanthanum source to the vanadium source to the solvent of 3-5g:4-6g:5-8ml, and mixing the materials to obtain a system I; slowly dripping the obtained system I into a nitric acid solution with the pH of 4-6 and the temperature of 50-80 ℃ for hydrolysis under the vigorous stirring with the stirring speed of 1700-1900r/min to obtain a system II, keeping the volume ratio of the total mass of the lanthanum source and the vanadium source to the water in the system II at 1:15-30, and carrying out hydrothermal reaction in a high-pressure kettle with the temperature of 120-150 ℃ for 3-24h to obtain lanthanum vanadate nano-particles;
(2) mixing the obtained lanthanum vanadate nanoparticles and furan at a molar ratio of 1:5-12 at 10-60 ℃, realizing oxidative polymerization by adopting a chemical oxidation method, wherein the molar ratio of an oxidant to furan is 1:1-3, continuously reacting for 20-25h at 30-80 ℃, filtering and drying until the water content is less than 10%, thus obtaining a polyfuran-lanthanum vanadate compound;
(3) mixing the polyfuran-lanthanum vanadate compound obtained in the step (2) with a molecular sieve according to the weight ratio of 1:2-7 to obtain a mixture A, and then adding a grinding aid into the mixture A to obtain a mixture B, wherein the mass ratio of the grinding aid to the mixture A is 5-15: 1; then ball milling the mixture B to 100-300nm to obtain a mixture C;
(4) and washing and drying the mixture C to obtain the molecular sieve photocatalyst.
In the invention, it is further explained that the lanthanum source in the step (1) is one or a mixture of several of lanthanum nitrate, lanthanum chloride and lanthanum acetate mixed in any proportion; the vanadium source is one of vanadium tetrachloride and vanadium oxalate or a mixture mixed in any proportion.
In the present invention, the solvent in step (1) is water or an aqueous solution of an organic acid.
In the invention, it is further specified that in the step (2), the oxidizing agent is one or a mixture of several of ferric chloride, potassium persulfate and potassium permanganate mixed in any proportion.
In this invention, it is further specified that in step (3) the molecular sieve is selected from at least one of ZSM-5, beta or Y zeolite molecular sieves.
In the invention, the grinding aid in the step (3) is one of NaCl and sucrose or a mixture mixed in any proportion.
In the present invention, further, in the step (3), the mixture B is ball-milled by a sand mill.
In the present invention, it is further explained that, in the step (3), the rotation speed of the ball mill is 2000-3000 r/min.
In the invention, further, in the step (4), the mixture C is washed for 2-3 times by using distilled water as a detergent, and then is dried in an oven at 25-60 ℃ until the water content is less than 7%.
The molecular sieve photocatalyst prepared by the method is applied to the preparation of ceramic ink.
In the invention, lanthanum vanadate is a vanadate photocatalyst and can generate active species such as hydroxyl radicals, superoxide radicals and the like under the irradiation of sunlight, so that the lanthanum vanadate has the effects of antibiosis, deodorization, oil stain decomposition, mildew and algae prevention and air purification; the polyfuran has strong absorption in a visible light area and a near red light area, and lanthanum vanadate is modified by a certain amount to enhance the light absorption of the lanthanum vanadate in the visible light area, so that the catalytic performance of the lanthanum vanadate can be improved.
In addition, the colorant of the ceramic ink mainly comprises organic metal salt which can be dissolved in a solvent, the colorant is baked after being printed by an ink-jet printer, the colorant is converted into metal oxide which can present colors at high temperature to form patterns, however, in the baking process of the ceramic tile, the metal oxide can generate a series of chemical reactions, so that the color development of the metal oxide is unstable, even the color development of the metal oxide can not be realized, particularly red and yellow.
The invention has the following beneficial effects:
1. the invention is applied to ceramic ink, can lead the ceramic ink to have photocatalysis performance, and can effectively degrade organic pollutants on the surface of the ceramic and decompose organic harmful gases in the air.
2. The invention is applied to ceramic ink, can stabilize the color development of the colorant and improve the color vividness of red and yellow.
[ detailed description ] embodiments
The invention provides a preparation method of a molecular sieve photocatalyst for ceramic ink, and the invention is further described in detail below in order to make the purpose, technical scheme and effect of the invention clearer and clearer. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1
The molecular sieve photocatalyst for ceramic ink provided in this example was prepared as follows:
a preparation method of a molecular sieve photocatalyst for ceramic ink comprises the following steps:
(1) respectively taking a lanthanum source, a vanadium source and a solvent according to the mass-volume ratio of the lanthanum source to the vanadium source to the solvent of 3g:4g:5ml, and mixing the lanthanum source, the vanadium source and the solvent to obtain a system I, wherein the lanthanum source is lanthanum nitrate, the vanadium source is vanadium tetrachloride, and the solvent is water; slowly dropwise adding the obtained system I into a nitric acid solution with pH of 4 and temperature of 50 ℃ to hydrolyze under the vigorous stirring at the stirring speed of 1700r/min to obtain a system II, keeping the volume ratio of the total mass of a lanthanum source and a vanadium source to water in the system II at 1:15, and carrying out hydrothermal reaction in a high-pressure kettle at 120 ℃ for 3 hours to obtain lanthanum vanadate nanoparticles;
(2) mixing the obtained lanthanum vanadate nanoparticles and furan according to a molar ratio of 1:5 at 10 ℃, realizing oxidative polymerization by adopting a chemical oxidation method, adopting acetonitrile as a solvent, enabling the molar ratio of an oxidant to the furan to be 1:1, continuously reacting for 20 hours at 30 ℃, filtering and drying until the water content is less than 10%, and obtaining a polyfuran-lanthanum vanadate compound, wherein the oxidant is ferric chloride;
(3) mixing the polyfuran-lanthanum vanadate compound obtained in the step (2) with a molecular sieve according to the weight part ratio of 1:2 to obtain a mixture A, wherein the molecular sieve is selected from ZSM-5, then adding a grinding aid into the mixture A to obtain a mixture B, wherein the mass ratio of the grinding aid to the mixture A is 5:1, and the grinding aid is NaCl; then, ball milling the mixture B to 100-180nm by using a sand mill, wherein the rotating speed of the ball mill is 2000r/min, and obtaining a mixture C;
(4) and (3) washing the mixture C for 2 times by using distilled water as a washing agent, and then putting the mixture C into a drying oven at 25 ℃ for drying until the water content is less than 7%, thus obtaining the molecular sieve photocatalyst.
The molecular sieve photocatalyst prepared by the method is applied to the preparation of ceramic ink.
Example 2
The molecular sieve photocatalyst for ceramic ink provided in this example was prepared as follows:
a preparation method of a molecular sieve photocatalyst for ceramic ink comprises the following steps:
(1) respectively taking a lanthanum source, a vanadium source and a solvent according to the mass-volume ratio of the lanthanum source to the vanadium source to the solvent of 4g:5g:7ml, and mixing the lanthanum source, the vanadium source and the solvent to obtain a system I, wherein the lanthanum source is a mixture of lanthanum chloride and lanthanum acetate which are mixed in any proportion, the vanadium source is in vanadium oxalate, and the solvent is an organic acid aqueous solution; slowly dropwise adding the obtained system I into a nitric acid solution with pH of 5 and temperature of 65 ℃ to hydrolyze under the vigorous stirring at the stirring speed of 1800r/min to obtain a system II, keeping the volume ratio of the total mass of a lanthanum source and a vanadium source to water in the system II at 1:24, and carrying out hydrothermal reaction in a high-pressure kettle at 135 ℃ for 10 hours to obtain lanthanum vanadate nanoparticles;
(2) mixing the obtained lanthanum vanadate nanoparticles and furan according to a molar ratio of 1:8 at 40 ℃, realizing oxidative polymerization by adopting a chemical oxidation method, adopting acetonitrile as a solvent, enabling the molar ratio of an oxidant to the furan to be 1:2, continuously reacting for 23 hours at 40 ℃, filtering and drying until the water content is less than 10%, and obtaining a polyfuran-lanthanum vanadate compound, wherein the oxidant is a mixture of potassium persulfate and potassium permanganate which are mixed according to any ratio;
(3) mixing the polyfuran-lanthanum vanadate compound obtained in the step (2) with a molecular sieve according to the weight part ratio of 1:5 to obtain a mixture A, wherein the molecular sieve is selected from a mixture of ZSM-5 and beta mixed in any ratio, and then adding a grinding aid into the mixture A to obtain a mixture B, wherein the mass ratio of the grinding aid to the mixture A is 10:1, and the grinding aid is sucrose; then, ball milling the mixture B to 220nm at the rotation speed of 2500r/min by using a sand mill to obtain a mixture C;
(4) and (3) washing the mixture C for 2 times by using distilled water as a washing agent, and then putting the mixture C into a 45 ℃ oven to be dried until the water content is less than 7%, thus obtaining the molecular sieve photocatalyst.
The molecular sieve photocatalyst prepared by the method is applied to the preparation of ceramic ink.
Example 3
The molecular sieve photocatalyst for ceramic ink provided in this example was prepared as follows:
a preparation method of a molecular sieve photocatalyst for ceramic ink comprises the following steps:
(1) respectively taking a lanthanum source, a vanadium source and a solvent according to the mass-volume ratio of the lanthanum source to the solvent of 5g:6g:8ml, and mixing the lanthanum source, the vanadium source and the solvent to obtain a system I, wherein the lanthanum source is a mixture of lanthanum nitrate, lanthanum chloride and lanthanum acetate which are mixed in any proportion, the vanadium source is a mixture of vanadium tetrachloride and vanadium oxalate which are mixed in any proportion, and the solvent is an organic acid aqueous solution; slowly dropwise adding the obtained system I into a nitric acid solution with the pH value of 6 and the temperature of 80 ℃ to hydrolyze under the vigorous stirring with the stirring speed of 1900r/min to obtain a system II, keeping the volume ratio of the total mass of a lanthanum source and a vanadium source to water in the system II to be 1:30, and carrying out hydrothermal reaction in a high-pressure kettle at the temperature of 150 ℃ for 24 hours to obtain lanthanum vanadate nanoparticles;
(2) mixing the obtained lanthanum vanadate nanoparticles and furan according to a molar ratio of 1:12 at 60 ℃, realizing oxidative polymerization by adopting a chemical oxidation method, adopting acetonitrile as a solvent, enabling the molar ratio of an oxidant to the furan to be 1:3, continuously reacting for 25 hours at 80 ℃, filtering and drying until the water content is less than 10%, and obtaining a polyfuran-lanthanum vanadate compound, wherein the oxidant is a mixture of ferric chloride, potassium persulfate and potassium permanganate which are mixed according to any ratio;
(3) mixing the polyfuran-lanthanum vanadate compound obtained in the step (2) with a molecular sieve according to the weight part ratio of 1:7 to obtain a mixture A, wherein the molecular sieve is a mixture of ZSM-5, beta and Y zeolite molecular sieves in any ratio, and then adding a grinding aid into the mixture A to obtain a mixture B, wherein the mass ratio of the grinding aid to the mixture A is 15:1, and the grinding aid is a mixture of NaCl and sucrose in any ratio; then, ball milling the mixture B to 220-300nm by using a sand mill, wherein the rotating speed of the ball mill is 3000r/min, so as to obtain a mixture C;
(4) and (3) washing the mixture C for 3 times by using distilled water as a washing agent, and then putting the mixture C into a 60 ℃ oven to be dried until the water content is less than 7%, thus obtaining the molecular sieve photocatalyst.
The molecular sieve photocatalyst prepared by the method is applied to the preparation of ceramic ink.
Comparative example 1
The molecular sieve photocatalyst for ceramic ink provided in this example was prepared as follows:
a method for preparing a molecular sieve photocatalyst for ceramic ink, wherein the molecular sieve is not modified with polyfuran, and the rest is the same as in example 1.
The molecular sieve photocatalyst prepared by the method is applied to the preparation of ceramic ink.
Comparative example 2
The molecular sieve photocatalyst for ceramic ink provided in this example was prepared as follows:
a method for preparing a molecular sieve photocatalyst for ceramic ink, wherein the molecular sieve is not modified with polyfuran, and the rest is the same as in example 2.
The molecular sieve photocatalyst prepared by the method is applied to the preparation of ceramic ink.
Comparative example 3
The molecular sieve photocatalyst for ceramic ink provided in this example was prepared as follows:
a method for preparing a molecular sieve photocatalyst for ceramic ink, wherein the molecular sieve is not modified with polyfuran, and the rest is the same as in example 3.
The molecular sieve photocatalyst prepared by the method is applied to the preparation of ceramic ink.
Effect verification
(I) photocatalytic assay
After the finished products of examples 1-3 and comparative examples 1-3 are prepared, the finished products are used as 6 test finished products and are respectively applied to the manufacture of ceramic ink, the preparation method, the amount of the test finished products and the types and the amounts of other reagents of each group of ceramic ink are the same, wherein the formula of the ceramic ink comprises 25% of pigment, 8% of photocatalyst, 2% of magnesium carbonate, 30% of D100 solvent oil and 10% of propylene glycol monomethyl ether; 3% of hyperdispersant; 0.8% of a binding agent; 2% of surfactant, 0.3% of defoaming agent and 1.2% of glycerol, wherein the photocatalyst corresponds to 6 molecular sieve photocatalyst test finished products in each group of formula, 6 ceramic ink samples are prepared and are sequentially marked as samples 1-6, then ceramic tiles of the same material are printed and roasted by using the samples 1-6, the 6 ceramic tiles are respectively put into 6 glass test boxes of 50cm × 50cm × 100cm, the test samples corresponding to the test boxes are labeled one by one, formaldehyde is used as a simulation photocatalytic substrate, 6ml of formaldehyde is injected into each test box, the ceramic tiles are respectively taken out after standing for 24 days, the formaldehyde degradation rate in the 6 test boxes is respectively detected by using a phenol reagent spectrophotometer, and the results are recorded in table 1. The detection results are shown in table 1:
TABLE 1 photocatalytic verification and detection results of molecular sieve photocatalysts
Test finished product Examples1 Example 2 Example 3 Comparative example 1 Comparative example 2 Comparative example 3
Rate of degradation 91.5% 92.7% 91.9% 35.7% 34.8% 33.9%
In the data, the example 1 and the comparative example 1, the example 2 and the comparative example 2, and the example 3 and the comparative example 3 are comparative examples respectively, and the data shows that the degradation rate of formaldehyde after being applied to the preparation of ceramic ink is obviously lower than that of the 3 examples of the invention because the finished products of the 3 comparative examples are not modified by polyfuran, and the experiment shows that the invention greatly improves the photocatalytic performance of the finished products.
(II) verification of effect of improving color vividness
After the finished products of examples 1 to 3 are used as 3 test finished products, the test finished products are respectively applied to the preparation of ceramic ink, wherein each test finished product is used for preparing a red ink and a yellow ink, the ink formula is the same as the above (1), the pigment in the red ink formula is nano iron oxide, the pigment in the yellow ink formula is praseodymium carboxylate, 3 red ink samples and 3 yellow inks are respectively prepared by the same preparation method, a red ink and a yellow ink are respectively prepared by the same preparation method of the red ink and the yellow ink to be used as comparison samples, the difference is that no molecular sieve catalyst of any type is added in the raw materials, then ceramic tiles of the same material are printed and roasted by using the ink samples prepared by the above, wherein the ink quantity printed on each ceramic tile is the same, the color and luster of the printed ceramic tiles are respectively evaluated, and the results are shown in the following table 2:
TABLE 2 influence of molecular sieve photocatalyst on color and luster vividness of ink
Figure BDA0001923574550000071
In the above table, the samples 1 to 3 correspond to the finished products prepared in the examples 1 to 3, and the data in the above table show that the ink in the control group has dark color and obviously less bright color than the other 3 test groups after printing and roasting the ceramic tile because no molecular sieve catalyst of any type is added, so that the application of the invention to the ceramic ink has the effect of improving the brightness of the color.
Although the invention has been described in detail hereinabove with respect to a general description and specific embodiments thereof, it will be apparent to those skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.

Claims (10)

1. A preparation method of a molecular sieve photocatalyst for ceramic ink is characterized by comprising the following steps:
(1) respectively taking a lanthanum source, a vanadium source and a solvent according to the mass volume ratio of the lanthanum source to the vanadium source to the solvent of 3-5g:4-6g:5-8ml, and mixing the materials to obtain a system I; slowly dripping the obtained system I into a nitric acid solution with the pH of 4-6 and the temperature of 50-80 ℃ for hydrolysis under the vigorous stirring with the stirring speed of 1700-1900r/min to obtain a system II, keeping the volume ratio of the total mass of the lanthanum source and the vanadium source to the water in the system II at 1:15-30, and carrying out hydrothermal reaction in a high-pressure kettle with the temperature of 120-150 ℃ for 3-24h to obtain lanthanum vanadate nano-particles;
(2) mixing the obtained lanthanum vanadate nanoparticles and furan at a molar ratio of 1:5-12 at 10-60 ℃, realizing oxidative polymerization by adopting a chemical oxidation method, wherein the molar ratio of an oxidant to furan is 1:1-3, continuously reacting for 20-25h at 30-80 ℃, filtering and drying until the water content is less than 10%, thus obtaining a polyfuran-lanthanum vanadate compound;
(3) mixing the polyfuran-lanthanum vanadate compound obtained in the step (2) with a molecular sieve according to the weight ratio of 1:2-7 to obtain a mixture A, and then adding a grinding aid into the mixture A to obtain a mixture B, wherein the mass ratio of the grinding aid to the mixture A is 5-15: 1; then ball milling the mixture B to 100-300nm to obtain a mixture C;
(4) and washing and drying the mixture C to obtain the molecular sieve photocatalyst.
2. The method for preparing the molecular sieve photocatalyst for the ceramic ink according to claim 1, wherein the lanthanum source in the step (1) is one or a mixture of lanthanum nitrate, lanthanum chloride and lanthanum acetate which are mixed in any proportion; the vanadium source is one of vanadium tetrachloride and vanadium oxalate or a mixture mixed in any proportion.
3. The method for preparing the molecular sieve photocatalyst for ceramic ink according to claim 1, wherein the solvent in the step (1) is water or an aqueous solution of an organic acid.
4. The method for preparing the molecular sieve photocatalyst for ceramic ink according to claim 1, wherein the oxidant in step (2) is one or a mixture of iron chloride, potassium persulfate and potassium permanganate mixed in any proportion.
5. The method for preparing a molecular sieve photocatalyst for ceramic ink according to claim 1, wherein the molecular sieve in step (3) is at least one molecular sieve selected from ZSM-5, beta and Y zeolite molecular sieves.
6. The method for preparing the molecular sieve photocatalyst for the ceramic ink is characterized in that the grinding aid in the step (3) is one of NaCl and sucrose or a mixture mixed in any proportion.
7. The method for preparing a molecular sieve photocatalyst for ceramic ink according to claim 1, wherein in the step (3), the mixture B is ball-milled by a sand mill.
8. The method for preparing a molecular sieve photocatalyst for ceramic ink as claimed in claim 1, wherein in the step (3), the rotation speed of the ball mill is 2000-3000 r/min.
9. The method for preparing the molecular sieve photocatalyst for ceramic ink according to claim 1, wherein in the step (4), the mixture C is washed for 2-3 times by using distilled water as a detergent, and then is dried in an oven at 25-60 ℃ until the water content is less than 7%.
10. A molecular sieve photocatalyst for ceramic ink made by the method of any one of claims 1-9.
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