CN109564058A - To integrated condensing water and with the system and method for improved cooler performance - Google Patents

To integrated condensing water and with the system and method for improved cooler performance Download PDF

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Publication number
CN109564058A
CN109564058A CN201780049990.XA CN201780049990A CN109564058A CN 109564058 A CN109564058 A CN 109564058A CN 201780049990 A CN201780049990 A CN 201780049990A CN 109564058 A CN109564058 A CN 109564058A
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CN
China
Prior art keywords
cooling
air
flow
inlet
water
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Pending
Application number
CN201780049990.XA
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Chinese (zh)
Inventor
M·T·马赛达斯
P·W·西巴尔
R·A·亨廷顿
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ExxonMobil Upstream Research Co
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Exxon Production Research Co
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Publication of CN109564058A publication Critical patent/CN109564058A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0279Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
    • F25J1/0281Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc. characterised by the type of prime driver, e.g. hot gas expander
    • F25J1/0283Gas turbine as the prime mechanical driver
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C6/00Plural gas-turbine plants; Combinations of gas-turbine plants with other apparatus; Adaptations of gas-turbine plants for special use
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C7/00Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
    • F02C7/12Cooling of plants
    • F02C7/14Cooling of plants of fluids in the plant, e.g. lubricant or fuel
    • F02C7/141Cooling of plants of fluids in the plant, e.g. lubricant or fuel of working fluid
    • F02C7/143Cooling of plants of fluids in the plant, e.g. lubricant or fuel of working fluid before or between the compressor stages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/0002Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
    • F25J1/0022Hydrocarbons, e.g. natural gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0047Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
    • F25J1/0052Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0047Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
    • F25J1/0052Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
    • F25J1/0055Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream originating from an incorporated cascade
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/006Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
    • F25J1/008Hydrocarbons
    • F25J1/0087Propane; Propylene
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0211Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle
    • F25J1/0214Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle as a dual level refrigeration cascade with at least one MCR cycle
    • F25J1/0215Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle as a dual level refrigeration cascade with at least one MCR cycle with one SCR cycle
    • F25J1/0216Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a multi-component refrigerant [MCR] fluid in a closed vapor compression cycle as a dual level refrigeration cascade with at least one MCR cycle with one SCR cycle using a C3 pre-cooling cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0228Coupling of the liquefaction unit to other units or processes, so-called integrated processes
    • F25J1/0235Heat exchange integration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0228Coupling of the liquefaction unit to other units or processes, so-called integrated processes
    • F25J1/0235Heat exchange integration
    • F25J1/0236Heat exchange integration providing refrigeration for different processes treating not the same feed stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0279Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
    • F25J1/0292Refrigerant compression by cold or cryogenic suction of the refrigerant gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
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    • F25J1/0279Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
    • F25J1/0294Multiple compressor casings/strings in parallel, e.g. split arrangement
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    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0279Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
    • F25J1/0296Removal of the heat of compression, e.g. within an inter- or afterstage-cooler against an ambient heat sink
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0279Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
    • F25J1/0296Removal of the heat of compression, e.g. within an inter- or afterstage-cooler against an ambient heat sink
    • F25J1/0297Removal of the heat of compression, e.g. within an inter- or afterstage-cooler against an ambient heat sink using an externally chilled fluid, e.g. chilled water
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/0228Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream
    • F25J3/0233Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream characterised by the separated product stream separation of CnHm with 1 carbon atom or more
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2260/00Function
    • F05D2260/60Fluid transfer
    • F05D2260/608Aeration, ventilation, dehumidification or moisture removal of closed spaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2210/00Processes characterised by the type or other details of the feed stream
    • F25J2210/60Natural gas or synthetic natural gas [SNG]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2215/00Processes characterised by the type or other details of the product stream
    • F25J2215/60Methane
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2215/00Processes characterised by the type or other details of the product stream
    • F25J2215/62Ethane or ethylene
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2215/00Processes characterised by the type or other details of the product stream
    • F25J2215/64Propane or propylene
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2215/00Processes characterised by the type or other details of the product stream
    • F25J2215/66Butane or mixed butanes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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    • F25J2220/00Processes or apparatus involving steps for the removal of impurities
    • F25J2220/60Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
    • F25J2220/64Separating heavy hydrocarbons, e.g. NGL, LPG, C4+ hydrocarbons or heavy condensates in general
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2270/00Refrigeration techniques used
    • F25J2270/90External refrigeration, e.g. conventional closed-loop mechanical refrigeration unit using Freon or NH3, unspecified external refrigeration
    • F25J2270/902Details about the refrigeration cycle used, e.g. composition of refrigerant, arrangement of compressors or cascade, make up sources, use of reflux exchangers etc.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Separation By Low-Temperature Treatments (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Drying Of Gases (AREA)

Abstract

Disclose the method and system for cooling treatment fluid.Utilize the inlet air flow of the cooling turbine of charge air-cooling system.Moisture included in cooling inlet air flow be condensed and in open loop from cooling air inlet flow separation to generate water flow.It will be in the air stream of water flow jet to aerial cooler.The air stream of combined aerial cooler and injection water guidance are passed through into aerial cooler.Exchange heat between treatment fluid and the air stream and injection water of combined aerial cooler, thus condense, cool down or supercooling described in treatment fluid.

Description

To integrated condensing water and with the system and method for improved cooler performance
Cross reference to related applications
It is submitting, entitled " to integrated condensing water and with improved cold this application claims on August 16th, 2016 But system and method (the SYSTEM AND METHOD TO INTEGRATE CONDENSED WATER WITH of device performance IMPROVED COOLER PERFORMANCE) " U.S. Patent application 62/375,705 priority, entire contents pass through It quotes and is incorporated herein.
" the cooling system and method by natural gas liquefaction of turbine inlet are utilized this application involves entitled (SYSTEM AND METHOD FOR LIQUEFYING NATURAL GAS WITH TURBINE INLET COOLING's) " Application No. is 62/375,700 U.S. Provisional Patent Applications, have the assignee common with the application and are passing on the same day It hands over.The disclosure of the related application is incorporated herein and being cited in full text.
Technical field
The disclosure relates generally to gas turbines, and relate more specifically to gas turbine or other processing component Inlet gas cooling.
Background technique
The various aspects in This part intends to introduction field relevant to the disclosure.The discussion is intended to provide convenient for more preferable geographical Solve the frame of the particular aspects of the disclosure.It is therefore to be understood that the part should be interpreted from such angle, and not necessarily It is considered as and recognizes to constitute the prior art.
Many industrial process generate power or driving mechanical load using one or more gas turbines.For example, hydrocarbon Class production facility driven using combustion gas turbine by natural gas from gaseous state be cooled to liquid needed for compressor.More specifically, Liquefied natural gas (LNG) production facility at least precools the natural gas of feeding simultaneously usually using two or more refrigerating circuits And it is then liquefied again.In general, use of the various refrigerating circuits in these facilities and being not optimized, and one or more Spare refrigerating capacity in refrigerating circuit cannot be adequately used for all operating conditions.It is grasped under the environment temperature of wide scope Work may be the unbalanced factor that can result in such each refrigerating circuit.
In addition, combustion gas turbine driver is also sensitive to environment temperature, and every 1 degree Celsius of the raising of environment temperature will be damaged Fail to keep an appointment 0.7% available power.This means that the most of necessary significant ground surdimensionnement of LNG factory, to ensure not by environment Temperature influences the horsepower needed for ground provides.
The United States Patent (USP) US6324867 (hereinafter referred to as Fanning patent) of Fanning et al. is described to by natural gas Liquefied system and method cool down one in another refrigerating circuit using the superfluous refrigerating capacity in a refrigerating circuit The air inlet of a or multiple gas turbine drivers, to increase the total capacity of LNG factory.Fanning disclosure It is incorporated herein and being cited in full text.In a low temperature of the air inlet of turbine is maintained at substantially constant, so that by turbine The quantity of power and ambient air temperature of generation are independently maintained at high level.This is allowed for LNG plant design into larger capacity And factory is allowed to run with annual substantially invariable productivity.Further, since first used in the system of Fanning patent Refrigerating circuit (for example including circuit of the propane as refrigerant) is already present in such LNG system, therefore is not required to Want other cooling source.
The United States Patent (USP) US8534039 (hereinafter referred to as Pierson patent) of Pierson et al. describes use via gas It is cold to improve Organic Rankine Cycle formula condenser and refrigerant that the moisture that turbine inlet is cooling and condenses carries out wet type cooling The performance of condenser.The refrigerant condenser is to provide a part of the system of gas turbine inlet gas cooling.In Pierson patent In, the moisture of condensation is collected in the sink below humid air plate-fin cooler, and pumps the water that will be collected into It is ejected on the pipe of air-cooling fin.Pierson patent also describes addition supplement water to maintain the minimum liquid level in sink.So And, it is desirable to provide a kind of such cooling system does not need the sink disclosed in using Pierson patent, and can It can be minimized because of the pollution of cooling water caused by atmosphere pollution.
Summary of the invention
The disclosure provides a kind of method for cooling treatment fluid according to disclosed aspect.Utilize inlet gas cooling system The inlet air flow of the cooling turbine of system.Moisture included in cooling inlet air flow is condensed and in open loop from cooling Air inlet flow separation is to generate water flow.It will be in the air stream of water flow jet to aerial cooler.By the sky of combined aerial cooler Air-flow and injection water guidance pass through aerial cooler.In treatment fluid and the air stream and injection of combined aerial cooler Heat is exchanged between water flow, thus condense, cool down or supercooling described in treatment fluid.
The disclosure additionally provide it is a kind of for processing natural gas with generate liquefied natural gas hydro carbons processing at cooling The system for managing fluid.Cooling device is located at the inlet of gas turbine.Cooling device is configured to inlet air flow from about Its dry-bulb temperature is cooled to the temperature lower than its wet-bulb temperature.Separator is located at the downstream of cooling device and is configured to The water in cooling inlet air flow is separated in open loop and generates water flow.Humid air plate-fin cooler merges water flow and air Treatment fluid of the air stream of cooler to condense, cool down or supercooling passes through humid air plate-fin cooler.
The disclosure additionally provides a kind of method for cooling treatment fluid.Utilize charge air-cooling system cooling treatment component Inlet air flow.Moisture included in cooling inlet air flow is condensed.By moisture from cooling air inlet flow point in open loop From to generate water flow.It will be in the air stream of water flow jet to aerial cooler.By the air stream and spray of combined aerial cooler The guidance of jetting stream passes through aerial cooler.Between treatment fluid and the air stream and injection water of combined aerial cooler Exchange heat, thus condense, cool down or supercooling described in treatment fluid.
The feature of the disclosure is outlined, broadly above so as to more fully understand subsequent detailed description.This Text will also describe other feature.
Detailed description of the invention
According to the specific embodiment being briefly described below, the attached claims and attached drawing below, the disclosure Various features, aspects and advantages will become obvious.
Fig. 1 is the schematic diagram according to the LNG liquefaction system of the aspect of the disclosure.
Fig. 2 is the schematic diagram according to the details of Fig. 1 of the aspect of the disclosure.
Fig. 3 is the schematic diagram according to the charge air-cooling system of the aspect of the disclosure being used together with LNG liquefaction system.
Fig. 4 be show the cooling load of the cooling device of the aspect according to the disclosure, the intake air temperature of gas turbine and The curve graph of the relationship between flow rate of ambient air indicated with the percentage of basic air mass flow.
Fig. 5 is the schematic diagram according to the charge air-cooling system of the aspect of the disclosure.
Fig. 6 is the method according to the aspect of the disclosure.
It should be noted that attached drawing is merely illustrative, therefore it is not construed as limiting the scope of the present disclosure.In addition, attached drawing is usual It is not drawn to scale, but is drawn for convenience with various aspects of the disclosure is clearly illustrated.
Specific embodiment
In order to promote the understanding to disclosure principle, now with reference to feature shown in the accompanying drawings and will use specific Language is described.It should be appreciated, however, that therefore this does not mean to limit the scope of the present disclosure.It is contemplated that such as this Any modification and further modification of the principle of the disclosure described in text and any other application, as involved by the disclosure And as the technical staff in field usually can be appreciated.For the sake of clarity, it may not show that in the accompanying drawings and the disclosure Unrelated some features.
Firstly, for the ease of reference, be illustrated in certain terms used herein and its within a context used in Meaning.If terms used herein are not defined below, should have at least a printed publication or authorize Patent in reflected, the personnel of related fields assign the most definition extensively of the term.In addition, the technology of the disclosure not by The limitation of following term used, reason are all equivalent forms for same or like purpose, synonym, new spread out New word and term or technology are for should all considered to be in the scope of the claims of the disclosure.
As ordinarily skilled artisan will understand that as, different people can refer to identical spy by different titles Sign or component.The literature should not be construed as being only distinguish between nominally different component or feature.Attached drawing Not necessarily to scale.With the ratio of amplification or certain features and component herein may be illustrated in schematic form, and For clarity and conciseness, some details of customary components may not showed that.When referring to attached drawing described herein, in order to For the sake of simplicity, identical appended drawing reference can be quoted in multiple attached drawings.In description below and claim, term " comprising " and "comprising" are to be used in open mode, and therefore should be interpreted to indicate " including but not limited to ".
Article " this ", " one " and "one" be not necessarily limited to only to indicate one, but inclusive and open, so as to Optionally include multiple such elements.
As used herein, term " about ", " about ", " substantially " and similar terms are intended to have extensive meaning, this with The usage that is common and being received of the those of ordinary skill in field involved by the theme of the disclosure is consistent.Study the disclosure carefully It will be appreciated by those skilled in the art that these terms are intended to allow to illustrate described and claimed certain features and not by these The scope limitation of a little features is provided exact numerical range.Therefore, these terms should be interpreted to indicate described master The unsubstantiality of topic or inessential variation change and should be considered as in the scope of the present disclosure.
Term " heat exchanger " refer to be designed to from a kind of substance effectively shift heat or " exchange " to another kind The device of substance.Illustrative heat exchanger type includes cocurrent or countercurrent formula heat exchanger, indirect heat exchanger (for example, rotation Wound heat exchanger, stacked-plate heat exchanger are for example brazed aluminium sheet fin type, shell-and-tube exchanger etc.), direct contact type Certain of heat exchanger or these heat exchangers combination, etc..
The disclosure is used in the open loop for the condensed water collected in charge air cooler (IAC) and is transferred to water wet Air-cooling fin formula cooler is to increase effective heat transfer relative to the conventional heat sink fan cooler without water injection System and method.Disclosed method and system leads to the raising of overall treatment efficiency.It is contemplated that in IAC extremely The water of a few filter element condensed downstream is cooled and usually clean, but may need in addition in water injection system Water process to reduce burn into biological growth etc..
In the one side of the disclosure, disclosed system and method are used for any mistake of gas turbine Journey, all such as (e.g.) air separations, drug processing, integrated gasification combined cycle power plant, other power generation processes, drug system It makes, the manufacture of organic and/or inorganic chemical, other processes in oil and natural gas industry etc..As non-limiting example, institute Disclosed system can be used for gas deliquescence process, wherein being cooled down in a refrigerating circuit using superfluous refrigerating capacity The air inlet of one or more gas turbine drivers in another refrigerating circuit and the overall appearance for thus increasing LNG factory Amount.Disclosed aspect improves previous solution, wherein the moisture quilt condensed via gas turbine inlet gas cooling For the cooling performance to improve refrigerant condenser of wet type, it is cold which forms offer gas turbine air inlet But a part of system.Previous such solution is collected in the sink being located at below humid air plate-fin cooler Condensed moisture simultaneously will be on the pipe of the water injection that be collected into air-cooling fin.According to the aspect of the disclosure, sink is not needed to receive Collect condensed moisture, and all moisture substantially collected from gas turbine charge air-cooling system then all radiate in humid air Evaporation is in piece air stream to minimize excessively injection (overspray).The moisture of condensation is in gas turbine air intake The downstream of at least one air filter element is collected to minimize as atmosphere pollution pollution caused by water.In these measures Each be intended to and minimize humid air radiator fin device, gas turbine inlet gas cooling device and gas turbine inlet water Divide the risk of corrosion and the fouling of separator.In addition, wet to going to via adjustable fan speed, pitch, shutter etc. The optional control of the air stream of air-cooling fin can be used for by carrying out obtaining and wet type is cooling under because of lower air mass flow To lower air themperature and speed and higher air themperature and higher speed between trade off and improve air The performance of cooling fin.
The disclosure by for gas turbine inlet gas cooling refrigerant slip-stream (slipstream) carry out supercooling, And further by using wet type cooling (it uses the moisture condensed during inlet gas cooling) to improve refrigerant supercooling But performance improves known cooling system.
Figures 1 and 2 show that according to the system 10 and process for liquefied natural gas (LNG) of the aspect of the disclosure.It answers Understand, system 10 is the non-limiting example how disclosed aspect should be applied.In system 10, feed gas (natural gas) enters preparation unit 12 by intake pipeline 11, handles feed gas in preparation unit 12 to remove pollutant.Place Gas after reason is then from preparation unit 12 by a series of heat exchangers 13,14,15,16, in heat exchanger 13,14,15,16 By evaporation the first refrigerant (such as propane) come the gas after cooling treatment, the first refrigerant freezes back from there through first at place Flow through corresponding heat exchanger in road 20.Then, cooling natural gas flows into fractionating column 17, removes pentane by pipeline 18 wherein With heavier hydro carbons, with for being further processed in fractionation unit 19.
Remaining methane, ethane, propane and butane mixture removed by pipeline 21 from fractionating column 17 and pass through benefit It is mixed with the further cooling gas of second refrigerant that may include mix refrigerant (MR) for flowing through the second refrigerating circuit 30 It closes object and liquefies in main low temperature heat exchanger 22.It may include at least one of nitrogen, methane, ethane and propane Second refrigerant is compressed in compressor 23a, 23b, and the compressor 23a, 23b are correspondingly by such as gas turbine 24 Manage component driving.After being compressed, second refrigerant is cooled down by flowing through aerial cooler or water cooler 25a, 25b, Then it is condensed and from the first refrigerating circuit 20 the first refrigerant of evaporation in heat exchanger 26,27,28 and 29 inner parts.So Afterwards, second refrigerant can flow to high-pressure separator 31, the high-pressure separator 31 by the condensed liquid portion of second refrigerant with The vapor portion of second refrigerant separates.Export the condensation of second refrigerant from high-pressure separator 31 in pipeline 32 and 33 respectively Liquid portion and vapor portion.As shown in Figure 1, condensed fluid and steam from high pressure second refrigerant separator 31 all flow through Main low temperature heat exchanger 22, they are cooled down by evaporating second refrigerant at the main low temperature heat exchanger 22.
The condensate liquid stream in pipeline 32 is removed from the middle part of main low temperature heat exchanger 22, and its pressure passes through expansion valve 34 and reduce.Then it will now send back in main low temperature heat exchanger 22 for the second refrigerant of low pressure, handed in the main Low Temperature Thermal It is evaporated by the feed stream in hotter second refrigerant stream and pipeline 21 at parallel operation 22.When second refrigerant steam When stream reaches the top of main low temperature heat exchanger 22, back to just condensed before main low temperature heat exchanger 22 and be removed And it is expanded by expansion valve 35.When the second refrigerant steam of condensation is fallen into main low temperature heat exchanger 22, pass through Heat exchange is carried out with the high pressure second refrigerant stream in the feed gas and pipeline 32 in pipeline 21 and is evaporated.The condensation of decline Second refrigerant steam is mixed with the low pressure second refrigerant liquid stream in the middle part of main low temperature heat exchanger 22 and combined material It flows and compressor 23a, 23b is flowed back to complete the second system by the bottom that main low temperature heat exchanger 22 is left in outlet 36 as steam Cold loop 30.
Closed first refrigerating circuit 20 be used for feed gas and second refrigerant flow through main low temperature heat exchanger 22 it Preceding cooling feed gas and second refrigerant.First refrigerant is compressed by the first refrigeration compressor 37, first refrigeration compressor 37 correspondingly provide power by the processing component of such as gas turbine 38.First refrigeration compressor 37 may include at least one Compressor housing, and at least one shell can include at least two entrances to receive at least two strands in different pressures in total First refrigerant stream of power level.First refrigerant of compression is in (such as seawater or air-cooled type) one or more condensations Condense and be collected in the first refrigerant surge tank 40 in device or cooler 39, thus its (propane is cold by heat exchanger But device) 13,14,15,16,26,27,28,29 and cascade, at these heat exchangers (propane cooler), the first refrigerant steam Hair to cool down feed gas and second refrigerant respectively.Gas turbine system 24 and 38 can include gas handling system, should be into Gas system correspondingly may include air filter, Moisture separation device, cooling and/or heating device or particle separation dress It sets.
Can be provided in the system 10 of Fig. 1 for the cooling air inlet 70,71 for entering two gas turbines 24 and 38 with For improving the device of the operational efficiency of turbine.Substantially, which can be used available surplus refrigerant in system 10 Central fluid is cooled down, which may include water, ethylene glycol or other heat-transfer fluid, which correspondingly leads to Closed input coolant circuit 50 circulation is crossed with the cooling air inlet for entering turbine.
Referring to fig. 2, in order to provide necessary cooling to air inlet 70,71, the slip-stream of the first refrigerant is from the first refrigerating circuit 20 (that is, from surge tanks 40) are discharged by pipeline 51 and break through expansion valve 52.Due to the first refrigerating circuit 20 for It in such liquefaction gas processes, therefore does not need to provide new or individual cooling source in this process, thus significantly Reduce the cost of system.First refrigerant of expansion is before it returns to the first refrigerating circuit 20 by pipeline 54 from expansion valve 52 pass through cocurrent over-heat-exchanger 53.Propane evaporates in heat exchanger 53, so that the temperature of central fluid is reduced, the centre Fluid correspondingly passes through heat exchanger 53 from the pumping of storage tank 55 by pump 56.
Then, cooling central fluid is pumped to the aerial cooler by being located at the inlet of turbine 24,38 Or cooling device 57,58.As air inlet 70,71 flows into corresponding turbine, aerial cooler or cooling dress are flowed through in air inlet 70,71 The coil pipe etc. in 57,58 is set, before air is transported to its corresponding turbine, correspondingly air inlet 70,71 is carried out cold But or cool down.Then, the central fluid of warm returns to storage tank 55 by pipeline 59.Preferably, air inlet 70,71 will be cooled to Not less than about 5 DEG C (41 °F), this is because may freeze at lower temperatures.In certain circumstances, it may be necessary in Between the antifreezing agent (such as ethylene glycol) with inhibitor is added in fluid, to prevent blocking, equipment damage and control corrosion rate.
An aspect of this disclosure is shown in detail in Fig. 2, wherein humid air plate-fin cooler 104 is connected to One refrigerating circuit 20.As used in the disclosure, humid air plate-fin cooler 104 is combined: (a) conventional air (fan 108 can be used in it makes surrounding air flow through cooling fin tube to radiating fin heat exchanger, passes through the fluid of the cooling fin tube (such as liquid or gas) will be cooled to close to environment temperature (such as dry-bulb temperature)) and (b) by using such as spray head Liquid (usually water) Lai Jinhang wet type in 110 evaporitic environment air stream of nozzle in 112 is cooling to approach surrounding air The cooling effect of both lower wet-bulb temperature.
Humid air plate-fin cooler 104 is used for the first refrigerant to the liquid in the pipeline 51 of surge tank 40 Slip-stream carry out supercooling.Overcooled first refrigerant is directed to heat exchanger 53 by pipeline 105.The supercooling of the propane But the cooling load of heat exchanger 53 and the coefficient of performance of refrigeration system are increased.The coefficient of performance is the refrigeration of heat exchanger 53 Load is divided by for providing the resulting ratio of delta compression machine power of the refrigeration.Humid air plate-fin cooler 104 positions At the slip-stream of the first refrigerant in the pipeline 51 of cooling Fig. 2 and Fig. 3.Alternatively, humid air plate-fin cooler 104 can be with It is incorporated to as a part of one or more condensers or cooler 39, with supercooling LPG, the LPG is used Air cooling is used in the other parts of the liquefaction process before the slip-stream for removing the first refrigerant in pipeline 51 to provide (directly or indirectly) cooling source of device or cooling device 57,58.However, it preferably only to the propane slip-stream in pipeline 51 into Row supercooling, so that the maximizing the benefits in terms of gas turbine inlet gas cooling.
According to disclosed aspect, separator 101 and 102 is located at after aerial cooler or cooling device 58,57 Gas turbine air intake in.When air inlet is cool below the temperature of its wet-bulb temperature from its environment dry-bulb temperature, These separators 101,102 remove the water condensed from air inlet 70,71.Separator 101,102 can be inertial type, such as vertically Blade, coalescing element, low speed bellows or any other type well known by persons skilled in the art water-separator or demister. Gas turbine air intake may include filter element such as air filter 41, can be located at aerial cooler or The upstream or downstream of cooling device 57,58 and separator 101,102 or the upstream and downstream positioned at them.Preferably, at least One filter element is located at the upstream of cooler and separator.The air filter element may include moisture barrier, such as can be with EPTFE (expansion PTFE) film of GORETEX trademark Soynatto, may be in the condensed water removed by separator 101,102 with removal Big aerosol, dust, salt or other pollutants of aggregation.By with gas turbine 24 and/or 38 associated coolers and At least one filter element or similar device is arranged in the upstream of separator, can make the atmosphere pollution in the moisture (water) collected It minimizes, can be minimized the fouling and corrosion of cooler and separator, can also control and minimize humid air heat radiation type The fouling and corrosion of cooler 104.
In the cooling period of gas turbine air inlet 70,71, most cooling load for condensed gas turbine into Moisture in gas 70,71, rather than simply reduce the dry-bulb temperature of air inlet.As an example, being if to cool down dry-bulb temperature The air inlet that 40 degrees Celsius and wet-bulb temperature are 24 degrees Celsius, then effective specific heat of air is about 1kJ/ between 40 DEG C and 24 DEG C Kg/ DEG C, but moisture is reduced and is condensed out from air with dry-bulb temperature, effective specific heat is when being lower than 24 DEG C of wet-bulb temperature About 3kJ/kg/ DEG C is increased to significantly.From this it can be concluded that the pact for the cooling air lower than wet-bulb temperature (dew point) 2/3rds cooling load is wasted, this is because the small composition transfer of the air for gas turbine 24 and/or 38 Only generating very little to the available power of gas turbine influences.The condensed moisture substantially has and enters the cold of gas turbine But the identical temperature of air inlet and being used for is located at aerial cooler or cooling device 57 or 58 fronts in the gas flow The a degree of pre- of air inlet 70,71 is provided similar to the other cooling coil of aerial cooler or cooling device 57 or 58 It is cooling.However, the part cooling load that the arrangement can only compensate for reducing water temperature, and the part for condensed water cannot be compensated Cooling load.That is, the heat of evaporation of water cannot by using gas turbine air inlet carry out hot transmitting or wet type it is cooling come Compensation.
Greater portion for cooling load that is cooling and condensing the moisture from gas turbine air inlet 70,71 can lead to It crosses and collects the cooling water from separator 101 or 102, pumped with pump 103 and eject water to humid air plate-fin cooler Mixing water is compensated with the air-flow 106 that enters humid air plate-fin cooler 104 on 104 pipe or by other means. Based on environmental condition and by fan associated with humid air plate-fin cooler 104 convey actual air flow velocity, by The water energy of 103 pumping of pump is enough enough to be saturated the air stream of humid air plate-fin cooler 104 and reaches its wet bulb temperature Degree.The available superfluous water flow from separator 101,102 can be used for other purposes, or may not be enough to sky Air-flow saturation.In the latter case, the additional water from another source can be provided.In addition, by 101,102 points of separator From water be supplied to the humid air plate-fin cooler 104 in open loop, or, in other words, water will not be by humid air Plate-fin cooler 104 is recycled or is reused.It will be by humid air because the cooling of gas turbine air inlet 70,71 provides The stabilization source for the cooling water that plate-fin cooler 104 uses, thus in humid air plate-fin cooler spray water it After do not need recycle or recycle water.Being reduced using such open loop water loop is made by humid air plate-fin cooler With cooling water and/or the needs of drainage are crossed again later, to reduce system 10 or any other for the use of disclosed The cost and complexity of system.Additionally or alternatively, due to the water that is sprayed in humid air plate-fin cooler by It filters and relative clean, therefore these water can be disposed in the required least situation of extra process, or can be with Other processing being used as in system 10 water source used.
The example for improving the validity of inlet gas cooling is shown using the water collected from separator 101 or 102 in table 1. It is cooling that three column respectively illustrate no cooler (such as humid air plate-fin cooler 104), the air-cooling fin formula without water spray The effect of device and the humid air plate-fin cooler 104 using the condensed moisture from separator 101 or 102.
Table 1
The example of the validity of air velocity as control humid air plate-fin cooler identical is shown for above-mentioned Example uses the humid air plate-fin cooler with fixed UA (product of surface area and heat transfer coefficient).It is false for the example If providing cooling with the surrounding air of identical 40 DEG C of dry-bulb temperature, 24 DEG C of wet-bulb temperature to change humid air plate-fin cooler Air.Based on, air mass flow is set as 1,000,000 kg/hr (kg/hr), and will be from gas turbine air inlet The wet type that all water of condensation are all used for humid air plate-fin cooler 104 is cooling.Ejecting water to air-cooling fin On pipe or in air stream when (or combination of the two), the water evaporation of part is with cooling tube or air stream and close to air stream Wet-bulb temperature.However, the water content of the humid air stream also increases, therefore also makes the humid air stream when these water evaporations Wet-bulb temperature rises above ambient wet bulb temperature.Therefore, it is impossible to evaporate the water to reach the wet sky close to ambient wet bulb temperature Gas flow temperature;Water can only be close to " wet-wet-bulb temperature (wet-wet bulb temperature) " (WWBT), this is in partial strip The wet-bulb temperature of surrounding air in the case where gas composition is added in moisture under part.
Fig. 3 shows another aspect of the present disclosure, and with addition of dedicated auxiliary compressors 114 will leave heat exchange The both vapor compression of device 53 to the outlet pressure for being similar to the first refrigeration compressor 37 pressure.This can provide the system to Fig. 2 Improvement to provide the control to charge air-cooling system, which first freezes back independently of needed for management LNG liquefaction system The control on road.It is advantageous to can be in order to ensure inlet gas cooling device or the air inlet for entering gas-turbine device entrance do not freeze The temperature of central fluid is adjusted to guarantee to manage intake air temperature to avoid icing.It, may in order to control central fluid temperature Need adjust leave heat exchanger 53 the first refrigerant slip-stream pressure so that the temperature of slip-stream between -5 DEG C to 20 DEG C it Between.This can be by being completed in the exit of heat exchanger 53 using control valve, as shown in Figure 3.However, it can be more effective And more precise control is provided to adjust the performance of auxiliary compressor 114.If charge air-cooling system repacked into existing LNG liquefaction system, then aspect shown in Fig. 3 is also possible to particularly preferred solution.
Fig. 4 is that the flow rate of ambient air shown in humid air cooling fin is changed to basic value from the 80% of basic value The chart 400 of influence of the air velocity to cooling effect in the case where 120%.In the case, to reach humid air heat dissipation The unwanted any excessive moistures of WWBT institute of the air of 104 upstream of chip cooler are all ignored or substantially allow its drop It falls.Fig. 4 shows the maximum cooling load for reaching cooler 402 under certain air mass flow (being in this example about 101%), The air mass flow corresponds roughly to the evaporating completely at available water source.This be make cooling load maximize and be limited in humid air dissipate Isolate optimal air mass flow needed for superfluous water in the upstream of thermal slice type cooler 104.The optimal air mass flow can pass through Several means determine, including but not limited to: 1) relative humidity of air-flow and with about 100% relative humidity being after measurement water spray Target;2) it measures gas turbine intake air temperature 404 and carries out real-time optimization, to make gas by the adjusting of air-cooling fin air-flow Turbine inlet temperature minimizes;3) refrigerant exit temperature from humid air plate-fin cooler 104 and execution are measured Similar real-time optimization;4) model based on entity or experience of system is constructed, it is cooling by humid air heat radiation type with optimization The air mass flow of device 104;5) other optimisation technique generally known to those skilled in the art or 6) combination of (1) to (5). Those skilled in the art will appreciate that the model based on entity can be combined with humid air data and environment temperature, opposite Humidity, air-cooling fin gas flow temperature, air pressure, water spray at least one of flow velocity and injection water temperature are steamed with estimating or being determined to It is dealt into air-cooling fin air-flow to reach naive model as the amount of moisture of saturation.
Example in Fig. 4 is confined to carry out air-cooling fin air stream by any heat transmitted from stream 51 It is cooling that wet type first is carried out to air-cooling fin air stream before any heating.Have before air-cooling fin tube bank enough mixed In the case where closing region, which is dry, but the water saturation under the local condition for having separated any excessive moisture. However, if air mass flow be decreased below the optimal value of Fig. 4 and assume without any extra moisture of separation but with this Air stream is advanced together, then can determine new optimal air mass flow, it is characterised in that at the downstream of air-cooling fin tube bank Local air stream under the conditions of realize chresard evaporating completely.Similar to original illustration, which can To be determined by similar techniques described in above-mentioned (1) to (6), difference is preferably to humid air plate-fin cooler The air stream in downstream executes arbitrary moisture measurement.
Fig. 5 schematically shows the cooling system 500 according to aspect disclosed herein.System 500 includes operationally It is connected to the turbine 502 of load 504, which can be compressor, generator etc..Air 506 into turbine can To be filtered by one or more filters 508, and, the cooler or cooling cooling using cooler or cooling device 510 Device 510 allows refrigerant (not shown) to flow through in an aspect.As previously mentioned, one or more separators 512 can remove Condensed water in cooling air.Water can be conducted through conduit 514 and arrive at storage tank 516, and one or more then can be used Pump 518 pumps water through conduit 520 and arrives at humid air plate-fin cooler 522.Then water can be directed to spray head 524 simultaneously It is ejected into surrounding air 528 by nozzle 526, the surrounding air 528 is directed to humid air heat radiation type using fan 530 In cooler 522.Combined water spray and surrounding air is directed on cooling fin tube 532 or around it.532 quilt of cooling fin tube It is configured to allow for treatment fluid 534 to flow therethrough.As explaining previously with respect to Fig. 1 and 2, humid air heat radiation type is cold But 522 cooling treatment fluid of device, leaves humid air plate-fin cooler at 536.Treatment fluid can be it is any to Cooling fluid, oil and natural gas industry in may include refrigerant, solvent, natural gas liquids, natural gas or other Fluid.The water spray in surrounding air can be recycled by collecting condensed water on cooling fin tube 532 or other devices, and It can be disposed or be used for other process.In aspect shown in Fig. 5, the open loop of water can be with origin from separator 512 water is indicated by the path of humid air heat radiation type cooling device 522.
It can be seen that using the condensed water collected in inlet gas cooling device (IAC) and by water in open loop It is transferred to humid air plate-fin cooler, has been increased for the conventional heat sink fan cooler of not water spray The heat transmitting of effect.Predictably, the water of at least one filter element condensed downstream in IAC is cooled and is usually clear Clean, but additional water process may be needed to reduce burn into biological growth etc. in water injection system.
Disclosed aspect is especially suitable for oil and natural gas industry or other industry, and wherein the use of water is for having It is usually less crucial for the big power station of high capacity vapour system.For example, disclosed aspect may be mounted at needs In any heat transfer service of additional capacity or Processing for removing bottleneck, such as the exhaust temperature control of processing compressor.It is disclosed Aspect increase effective heat transfer of any air-cooling fin formula cooler in any service.As extension service intervals Means, disclosed aspect can be used for handling the discharge of compressor to reduce the load of driver (i.e. reduction firing temperature). Disclosed aspect can be also used for improving natural gas liquids processing, wherein reducing mole of gas using auxiliary cooling system Weight.The capacity of such auxiliary cooling system is usually the limiting factor of processing capacity.It is radiated using disclosed humid air The capacity of chip cooler, these auxiliary cooling systems greatly increases, so as to cause the additional available appearance in main compression process Amount.Disclosed aspect can be also used for improving the efficiency of turbine/generator exhaust system, wherein recycling from exhaust gas cold But the condensed water of device is used as the humidification injection for being ejected into associated steam system condenser and/or handling on stream cooling device.
The range of disclosed aspect is not limited to the application in oil and natural gas industry.Disclosed aspect can be advantageous Ground be applied to other industrial process, can include but is not limited to air separation, the power plant Integrated gasification combined cycle (IGCC), Other power generation processes, drug manufacture, the manufacture of organic and/or inorganic chemical etc..In addition, the range of disclosed aspect is not limited to make With the process of gas turbine.For example, into air gas separation unit (ASU) compressor inlet air flow can be cooled to dew point with Under, and the water thus condensed can be used for cooling down the other processing in humid air plate-fin cooler as described herein Fluid.Although the air inlet of cooling compressor reduces required compression energy and can be improved treatment effeciency, such as herein It is described to will further improve treatment effeciency using condensed water in humid air plate-fin cooler.In another example, pass through Extracted from gas turbine and air is partially compressed is used as the input stream for being input to ASU, gas turbine can with for IGCC It is integrated with the ASU of solution-air factory.In this case, it is possible to be cooled to dew point for stream is inputted using aspects described herein Below.
Fig. 6 is the flow chart according to the method 600 for cooling treatment fluid of disclosed aspect.At module 602, benefit With the inlet air flow of charge air-cooling system cooling treatment component (such as turbine).At module 604, wrapped in cooling inlet air flow The moisture contained is condensed.At module 606, in open loop by moisture from cooling air inlet flow separation to generate water flow.? It, will be in the air stream of water flow jet to aerial cooler at module 608.At module 610, by the sky of combined aerial cooler Air-flow and injection water guidance pass through aerial cooler.At module 612, in treatment fluid and combined aerial cooler Heat is exchanged between air stream and injection water, thus condense, cool down or supercooling described in treatment fluid.
Disclosed aspect may include any combination of method and system shown in the paragraph of following number.This is not answered It is considered as the complete list of all feasible aspects, reason is that any number of change can be imagined according to above description Type.
1, a kind of method for cooling treatment fluid comprising:
Utilize the inlet air flow of the cooling turbine of charge air-cooling system;
By condensate moisture included in cooling inlet air flow;
In open loop by moisture from cooling air inlet flow separation to generate water flow;
It will be in the air stream of water flow jet to aerial cooler;
The air stream of combined aerial cooler and injection water guidance are passed through into the aerial cooler;With
Heat is exchanged between treatment fluid and the air stream and injection water of combined aerial cooler, thus cold Treatment fluid described in solidifying, cooling or supercooling.
2, the method according to paragraph 1, wherein the aerial cooler includes tube bank, and the step of exchanging heat Include:
Treatment fluid is set to flow through the tube bank;With
The air stream of combined aerial cooler and injection water are directed through the tube bank or cross the tube bank.
3, the method according to paragraph 1 or paragraph 2, wherein complete the sky to combined aerial cooler using fan The guidance of air-flow and injection water.
4, the method according to paragraph 3, wherein use fan speed control, fan blade pitch control and damper Adjust one or more of come adjust aerial cooler air stream flow velocity or speed.
5, the method according to paragraph 4, wherein adjust aerial cooler based at least one of following parameters The flow velocity or speed of air stream: the relative humidity of the air stream of aerial cooler, the flow velocity of injection water, environment temperature, air pressure, Humid air data, envionmental humidity, airflow temperature and injection water temperature.
6, the method according to any one in paragraph 1-5, wherein the separation of moisture, institute are realized by separator It states separator and is selected from inertia separator, blade separator, bellows and knockouts.
7, the method according to any one in paragraph 1-6, further include before cooling inlet air flow at least partly Filter inlet air flow.
8, the method according to any one in paragraph 1-7, wherein processing stream is that the hydro carbons of heat extraction is needed to handle material Stream.
9, the method according to any one in paragraph 1-7, wherein processing stream be pharmacy procedure, power generation process and Processing stream in one of chemical manufacture process.
10, the method according to any one in paragraph 1-9, wherein the inlet air flow, the turbine and it is described into Air cooling system is the first inlet air flow, the first turbine and the first charge air-cooling system respectively, the method also includes:
Utilize the second inlet air flow of cooling second turbine of the second charge air-cooling system;
By condensate moisture included in the second cooling inlet air flow;
By moisture from the second cooling air inlet flow separation;With
It introduces the water into water flow.
11, the method according to any one in paragraph 1-10, wherein utilize the cooling turbine of charge air-cooling system Inlet air flow includes that inlet air flow is cooled to the temperature of the wet-bulb temperature lower than inlet air flow from the about dry-bulb temperature of inlet air flow.
12, it is a kind of for processing natural gas with produce liquefied natural gas hydro carbons processing in cooling treatment fluid be System, the system comprises:
Gas turbine;
Cooling device, the cooling device are located at the inlet of the gas turbine, and the cooling device is configured to use Inlet air flow to be cooled to the temperature of the wet-bulb temperature lower than inlet air flow from the about dry-bulb temperature of inlet air flow;
Separator, the separator are located at the downstream of the cooling device and are configured to separate in open loop Water in cooling inlet air flow simultaneously generates water flow;With
Humid air plate-fin cooler, the humid air plate-fin cooler merge the sky of water flow and aerial cooler Air-flow is to condense, cool down or the treatment fluid of the humid air plate-fin cooler is flowed through in supercooling.
13, the system according to paragraph 12, wherein the humid air plate-fin cooler includes:
Tube bank, treatment fluid flow through the tube bank;
Spray head, the sprinkler configuration is at will be in the air stream of water flow jet to aerial cooler;With
Fan, the fans force air stream and injection water are by the tube bank or cross the tube bank.
14, the system according to paragraph 13 further includes fan governor, the speed of the fan governor control fan Degree, fan blade pitch and at least one of damper associated with fan.
15, the system according to any one in paragraph 12-14, wherein the separator is inertia separator, blade One of separator, bellows and knockouts.
16, the system according to any one in paragraph 12-15 further includes filter, and the filter is arranged to At least partly to filter inlet air flow before by the cooling inlet air flow of the cooling device.
17, the system according to paragraph 16, wherein the filter includes moisture barrier.
18, the system according to any one in paragraph 12-17, wherein the gas turbine, the cooling dress It sets, the inlet air flow and the separator are first gas turbine, the first cooling device, the first inlet air flow and the first separation Device, and the system also includes:
Second gas turbine;
Second cooling device, second cooling device are located at the inlet of the second gas turbine, and described second Cooling device is configured to for the second inlet air flow being cooled to from the about dry-bulb temperature of the second inlet air flow lower than the second inlet air flow Wet-bulb temperature temperature;With
Second separator, second separator are located at the downstream of second cooling device, and are configured to Water is separated in the second cooling inlet air flow and isolated water is transported in water flow.
19, a kind of method for cooling treatment fluid comprising:
Utilize the inlet air flow of charge air-cooling system cooling treatment component;
By condensate moisture included in cooling inlet air flow;
In open loop by moisture from cooling air inlet flow separation to generate water flow;
It will be in the air stream of water flow jet to aerial cooler;
The air stream of combined aerial cooler and injection water guidance are passed through into aerial cooler;And
Heat is exchanged between treatment fluid and the air stream and injection water of combined aerial cooler, thus cold Treatment fluid described in solidifying, cooling or supercooling.
20, the method according to paragraph 19, wherein the aerial cooler includes tube bank, and exchanges the step of heat Suddenly include:
Treatment fluid is set to flow through the tube bank;With
The air stream of combined aerial cooler and injection water are directed through the tube bank or cross the tube bank.
21, the method according to paragraph 19 or paragraph 20, wherein completed using fan to combined aerial cooler The guidance of air stream and injection water.
22, the method according to paragraph 21, wherein use fan speed control, fan blade pitch control and damping Device adjust one or more of come adjust aerial cooler air stream flow velocity or speed.
23, the method according to paragraph 22, wherein adjust aerial cooler based at least one of following parameters Air stream flow velocity or speed: the relative humidity of the air stream of aerial cooler, the flow velocity of injection water, environment temperature, gas Pressure, humid air data, envionmental humidity, airflow temperature and injection water temperature.
24, the method according to any one in paragraph 19-23, wherein the separation of moisture is realized by separator, The separator is selected from inertia separator, blade separator, bellows and knockouts.
25, the method according to any one in paragraph 19-24, further include before cooling inlet air flow at least partly Filter inlet air flow in ground.
26, the method according to any one in paragraph 19-25, wherein utilize the cooling place of charge air-cooling system The inlet air flow for managing component includes the wet-bulb temperature being cooled to inlet air flow from the about dry-bulb temperature of inlet air flow lower than inlet air flow Temperature.
It should be appreciated that without departing from the scope of the present disclosure, a variety of repair can be carried out to above-mentioned disclosure Change, modification and replacement.Therefore, description above is not intended to limit the scope of the present disclosure.The scope of the present disclosure should only by The attached claims and its equivalent program determine.It is also understood that the structure and features in the example of the disclosure can be more Change, rearrange, replace, delete, replicate, combine or mutually adds.

Claims (26)

1. a kind of method for cooling treatment fluid comprising:
Utilize the inlet air flow of the cooling turbine of charge air-cooling system;
By condensate moisture included in cooling inlet air flow;
In open loop by moisture from cooling air inlet flow separation to generate water flow;
It will be in the air stream of water flow jet to aerial cooler;
The air stream of combined aerial cooler and injection water guidance are passed through into aerial cooler;With
Heat is exchanged between treatment fluid and the air stream and injection water of combined aerial cooler, to condense, is cold But or treatment fluid described in supercooling.
2. according to the method described in claim 1, wherein, the aerial cooler includes tube bank, and the step of exchanging heat Include:
Treatment fluid is set to flow through the tube bank;With
The air stream of combined aerial cooler and injection water are directed through the tube bank or cross the tube bank.
3. according to claim 1 or method as claimed in claim 2, wherein completed using fan to combined aerial cooler Air stream and injection water guidance.
4. according to the method described in claim 3, wherein, using fan speed control, fan blade pitch control and damper Adjust one or more of come adjust aerial cooler air stream flow velocity or speed.
5. according to the method described in claim 4, wherein, adjusting aerial cooler based at least one of following parameters The flow velocity or speed of air stream: the relative humidity of the air stream of aerial cooler, the flow velocity of injection water, environment temperature, air pressure, Humid air data, envionmental humidity, airflow temperature and injection water temperature.
6. method according to any one of claims 1-5, wherein the separation of moisture is realized by separator, it is described Separator is selected from inertia separator, blade separator, bellows and knockouts.
It further include at least partly mistake before cooling inlet air flow 7. method according to claim 1 to 6 Filter inlet air flow.
8. method according to any one of claims 1-7, wherein processing stream is that the hydro carbons of heat extraction is needed to handle material Stream.
9. method according to any one of claims 1-7, wherein processing stream is pharmacy procedure, power generation process and change Processing stream in one of product manufacturing process.
10. method according to claim 1 to 9, wherein the inlet air flow, the turbine and the air inlet Cooling system is the first inlet air flow, the first turbine and the first charge air-cooling system respectively, the method also includes:
Utilize the second inlet air flow of cooling second turbine of the second charge air-cooling system;
By condensate moisture included in the second cooling inlet air flow;
By moisture from the second cooling air inlet flow separation;With
It introduces the water into water flow.
11. method according to claim 1 to 10, wherein using charge air-cooling system cooling turbine into Air-flow includes the temperature that inlet air flow is cooled to the wet-bulb temperature lower than inlet air flow from the about dry-bulb temperature of inlet air flow.
12. it is a kind of for processing natural gas with produce liquefied natural gas hydro carbons processing in cooling treatment fluid system, institute The system of stating includes:
Gas turbine;
Cooling device, the cooling device are located at the inlet of the gas turbine, the cooling device be configured to by Inlet air flow is cooled to the temperature of the wet-bulb temperature lower than inlet air flow from the about dry-bulb temperature of inlet air flow;
Separator, the separator are located at the downstream of the cooling device and are configured to separate cooling in open loop Inlet air flow in water and generate water flow;With
Humid air plate-fin cooler, the humid air plate-fin cooler merge the air stream of water flow and aerial cooler The treatment fluid of the humid air plate-fin cooler is flowed through with condensation, cooling or supercooling.
13. system according to claim 12, wherein the humid air plate-fin cooler includes:
Tube bank, treatment fluid flow through the tube bank;
Spray head, the sprinkler configuration is to will be in the air stream of water flow jet to aerial cooler;With
Fan, the fans force air stream and injection water are by the tube bank or cross the tube bank.
14. system according to claim 13 further includes fan governor, the speed of the fan governor control fan Degree, fan blade pitch and at least one of damper associated with fan.
15. system described in any one of 2-14 according to claim 1, wherein the separator is inertia separator, blade point From one of device, bellows and knockouts.
16. system described in any one of 2-15 according to claim 1 further includes filter, the filter is arranged to use At least partly to filter inlet air flow before by the cooling inlet air flow of the cooling device.
17. system according to claim 16, wherein the filter includes moisture barrier.
18. system described in any one of 2-17 according to claim 1, wherein the gas turbine, the cooling device, The inlet air flow and the separator be first gas turbine,
First cooling device, the first inlet air flow and the first separator, and the system also includes:
Second gas turbine;
Second cooling device, second cooling device are located at the inlet of the second gas turbine, and described second is cooling Device is configured to for the second inlet air flow being cooled to from the about dry-bulb temperature of the second inlet air flow wet lower than the second inlet air flow The temperature of ball temperature;With
Second separator, second separator are located at the downstream of second cooling device, and are configured in cooling The second inlet air flow in separate and water and isolated water be transported in water flow.
19. a kind of method for cooling treatment fluid comprising:
Utilize the inlet air flow of charge air-cooling system cooling treatment component;
By condensate moisture included in cooling inlet air flow;
In open loop by moisture from cooling air inlet flow separation to generate water flow;
It will be in the air stream of water flow jet to aerial cooler;
The air stream of combined aerial cooler and injection water guidance are passed through into aerial cooler;With
Heat is exchanged between treatment fluid and the air stream and injection water of combined aerial cooler, to condense, is cold But or treatment fluid described in supercooling.
20. according to the method for claim 19, wherein the aerial cooler includes tube bank, and exchanges the step of heat Suddenly include:
Treatment fluid is set to flow through the tube bank;With
The air stream of combined aerial cooler and injection water are directed through the tube bank or cross the tube bank.
21. according to claim 19 or method of claim 20, wherein completed using fan cooling to combined air The guidance of the air stream and injection water of device.
22. according to the method for claim 21, wherein use fan speed control, fan blade pitch control and damping Device adjust one or more of come adjust aerial cooler air stream flow velocity or speed.
23. according to the method for claim 22, wherein adjust aerial cooler based at least one of following parameters Air stream flow velocity or speed: the relative humidity of the air stream of aerial cooler, the flow velocity of injection water, environment temperature, gas Pressure, humid air data, envionmental humidity, airflow temperature and injection water temperature.
24. method described in any one of 9-23 according to claim 1, wherein realize the separation of moisture, institute by separator It states separator and is selected from inertia separator, blade separator, bellows and knockouts.
25. method described in any one of 9-24 according to claim 1, further include before cooling inlet air flow at least partly Filter inlet air flow.
26. method described in any one of 9-25 according to claim 1, wherein utilize the cooling processing of charge air-cooling system The inlet air flow of component includes that inlet air flow is cooled to the temperature of the wet-bulb temperature lower than inlet air flow from the about dry-bulb temperature of inlet air flow Degree.
CN201780049990.XA 2016-08-16 2017-07-27 To integrated condensing water and with the system and method for improved cooler performance Pending CN109564058A (en)

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CA3033179A1 (en) 2018-02-22
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