CN109563552A - The new component of clarified sugar cane juice in the method for producing crystalline sugars or raw sugar - Google Patents

The new component of clarified sugar cane juice in the method for producing crystalline sugars or raw sugar Download PDF

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Publication number
CN109563552A
CN109563552A CN201780047486.6A CN201780047486A CN109563552A CN 109563552 A CN109563552 A CN 109563552A CN 201780047486 A CN201780047486 A CN 201780047486A CN 109563552 A CN109563552 A CN 109563552A
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sugar
weight
quaternary ammonium
ammonium salt
polymer
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S.特谢拉
N.J.吉罗托
C.纳卡穆拉
L.德奥利韦拉
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Rhodia Poliamida e Especialidades Ltda
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Rhodia Poliamida e Especialidades Ltda
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    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B20/00Purification of sugar juices
    • C13B20/12Purification of sugar juices using adsorption agents, e.g. active carbon
    • C13B20/126Organic agents, e.g. polyelectrolytes
    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B20/00Purification of sugar juices
    • C13B20/005Purification of sugar juices using chemicals not provided for in groups C13B20/02 - C13B20/14

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • Organic Chemistry (AREA)
  • Electrochemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Non-Alcoholic Beverages (AREA)
  • Coloring Foods And Improving Nutritive Qualities (AREA)
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Abstract

Present invention relates in general to the purposes of quaternary ammonium salt and cationic (co) polymer clarified sugar cane juice during the production of crystalline sugars or raw sugar.The invention further relates to a kind of for producing the new method of crystalline sugars or raw sugar from sugar-cane juice.More specifically, the present invention describe it is a kind of for by before clarification steps, period or just after addition quaternary ammonium salt and cationic (co) polymer come the clear method of phosphatization that improves crystalline sugars or raw sugar.Additionally provide a kind of kit comprising quaternary ammonium salt and cationic (co) polymer.

Description

The new component of clarified sugar cane juice in the method for producing crystalline sugars or raw sugar
Technical field
Present invention relates in general to quaternary ammonium salts and cationic (co) polymer to clarify during the production of crystalline sugars or raw sugar The purposes of sugar-cane juice.The invention further relates to a kind of for producing the new method of crystalline sugars or raw sugar from sugar-cane juice.More specifically, this Invention describe it is a kind of for by before clarification steps, period or just after addition quaternary ammonium salt and cationic (co) polymerization Object is come the clear method of phosphatization that improves crystalline sugars or raw sugar.It additionally provides a kind of (total) poly- comprising quaternary ammonium salt and cation Close the kit of object.
Background technique
According to Food and Agricultural Organization of the United Nations (FAO, 2015), world's candy output estimation in 2014/2015 year reaches 1.81 hundred million tons, moderately increases by 0.2% than 2013/2014 season, but still be the second largest harvest in history, and Brazil is still most Big producing country, wherein yield is estimated as 37,500,000 tons.
Sugarcane is main production sugar, and world's candy output from sugarcane is about than coming from beet (another main sugar Source) it is six times greater.Sugarcane is to have been determined as the several high perennial of field-crop in all Perenniporia martius country in the world One of true dogstail species, and gradually improve sugared production method.
Currently, in cane mill industry, it is deimpurity effective applied to being gone from sugar-cane juice during manufacture finding Technical aspect has had very big interest.These effort reflect the growth to the food product containing minimum chemicals Demand, and therefore, emphasis, which has been placed into, to be improved the quality of sugar, provides in white crystalline material.
Because color is one of most important sugared quality standard, this respect has been assessed and has had studied New method is to reduce sugared color, and in the final product without any chemicals trace.
For including extracting sugar-cane juice from the sugarcane of harvest from the conventional method of crystalline sugars and raw sugar is produced in sugarcane.Make Sugar-cane juice is subjected to purifying (also commonly referred to as clarifying), generates crystalline sugars or raw sugar.Raw sugar can be provided by re-melting syrup or Liquid glucose is the raw material for producing refined sugar.
When sugared production method starts, sugar cane juice clarification is the most significant steps to market supply sugar best in quality.? In the 1950s, developing the sugar cane juice clarification technology for being referred to as sulfiting for producing sugar in India.It is this usual Defecation method be related into juice add sulfur dioxide (SO2) to separate non-sugar ingredient, including coloring matter.Pass through this method The sugar of production contains the sulphur of about 20ppm or more, and this pollutant causes health and environmental problem and becomes difficult to Received in food and beverage market.
In beet sugar industry, it is known that the method for another kind clarification beet juice referred to as carbonates.This method includes addition The slurry of calcium hydroxide and carbon dioxide gas is bubbled so as to winnofil.When being applied to sugarcane, this type method It is consumed excessively by some problem, especially lime, this causes this method economically unsustainable.Really, both Sugar source has the property difference of different compositions, especially non-saccharide and beet does not have any reduced sugar.In some cases, This method can be applied to refined sugar clarification, but be not applied in the raw sugar from sugarcane/crystalline sugars production.WO 2014/011496 Such carbonating process using polymer color precipitating reagent is disclosed with FR 2578238.
In purification sugar industry, common defecation method is phosphatization clarification.This method principle is based on through addition phosphorus Acid and lime carry out precipitated calcium phosphate.
Itd is proposed many chemical addition agents with by phosphatization come precipitated impurities during purifying sugar.But these are created New plan is mainly developed in the purification step of sugar industry, for example, U.S. Patent number 3,698,951 and WO 2011/ 060168 and U.S. Patent number 5,865,899 describe sugar refining method, wherein by addition dialkyl dimethyl quaternary amine surface Activating agent makes syrup and Sugarcane juice decolorization.
From Food and Drug Administration, 21 CFR Ch.I of HHS § 173.400Pt.174 (4-1-00 editions) is it is known that two The bis- octadecyl ammonium chlorides of methyl-(DHT) are by " as the decolorising agent under following limitation in the clarification of refinery's liquid glucose: 1) existing Only in the purification of liquid glucose purification/clarification stage addition, amount is no more than food additives described in (a) (1) section of this part 700 parts per million by weight of sugared solid."
However, even if, when being applied to the method for production crystalline sugars, performance is not also made us enough under this very high amount Satisfied industrially implementation.
Therefore, main path has been made to come from syrup and liquid glucose to optimize refining methd by defecation method to reduce Sugared color, these syrup and liquid glucose formerly before production raw sugar or the step of crystalline sugars in clarified and therefore presented Less impurity and lower initial degree of staining.Really, it is had differences between syrup or liquid glucose and sugar-cane juice, syrup and liquid glucose It is the raw sugar of fusing, they are more concentrated and have less impurity, these impurity quilt in the preview step of sugar refining method Removal, on the other hand, sugar-cane juice are the juice directly extracted from broken complete or peeling the sugarcane in grinder.
From Food and Drug Administration, HHS, 21 CFR Ch.I (4-1-12 editions), the 173.60th section is known to be dimethylamine- Epichlorohydrin copolymer (DMA-Epi) is " food additive as decolorising agent and/or flocculant in refinery's liquid glucose and clarification of juice Add agent., only in the purification of liquid glucose purification/clarification stage addition, concentration is no more than the copolymer of sugared solid by weight for it 150 parts per million." however, realizing the sugarcane in production crystalline sugars or the method for raw sugar for the amount more than regulation limitation Superperformance in juice clarification.
In view of the above, up to the present, not for improving the defecation method of sugar-cane juice to obtain crystalline sugars or original The solution of sugar.
Therefore, the purpose of the present invention is to one kind for when producing crystalline sugars or raw sugar, it is preferable to use phosphatization principle is clear The solution of the optimization of clear sugar-cane juice.
Another object of the present invention be propose it is a kind of production have it is less colored degree and therefore can be by food, drug and drink The ameliorative way of crystalline sugars or raw sugar that material industry is received.
Another object of the present invention is to propose a kind of more effective way, this method have less consumption chemicals, It is lesser to corrode and be easier to control.
Summary of the invention
Therefore, the invention proposes quaternary ammonium salts and cationic (co) polymer to clarify during the production of crystalline sugars or raw sugar The purposes of sugar-cane juice.Preferably, object of the present invention is to quaternary ammonium salt and cationic (co) polymer crystalline sugars or raw sugar production Period passes through the purposes of phosphatization clarified sugar cane juice.
The present invention also provides a kind of methods for producing crystalline sugars or raw sugar, method includes the following steps:
A) sugar-cane juice is extracted from sugarcane;
B) clarified sugar cane juice preferably passes through phosphatization;
C) clear sugar-cane juice is evaporated;
D) crystallize clear sugar-cane juice;
E) it is centrifuged and dry.
Wherein before the clarification steps, period or just after, addition quaternary ammonium salt and cationic (co) polymer.
A further object of the invention is a kind of kit, which includes:
Quaternary ammonium salt,
Cationic (co) polymer, and
Optionally phosphorus source.
Specific embodiment
Definition
In the sense of the present invention, term " sugar-cane juice " or " mixed juice " are any containing sugar and by grinder Crush and be crushed the juice that complete or peeling sugarcane is extracted.The usual degree of staining of sugar-cane juice is in 5000-50000IU Between (ICUMSA unit), more frequently between 10000 and 25000IU, even more frequently 12000 with 20000IU it Between.The measurement method of the degree of staining in terms of IU of juice is described in following experimental section.
" juice of decantation " be using quaternary ammonium salt according to the present invention and cationic (co) polymer carry out clarification steps it The juice obtained afterwards from sugar-cane juice.The juice of decantation with the degree of staining lower than 10000IU is preferred.
From using quaternary ammonium salt according to the present invention and cationic (co) polymer clear during the production of crystalline sugars or raw sugar The discoloration percentage obtained in the mixed juice of clear sugar-cane juice is generally as follows:
There is the mixed juice of the priming color lower than 30000IU, color reduction %:10-60
Mixed juice with the priming color for being more than 30000IU, color reduction %:20-70.
According to the present invention, term " crystalline sugars ", also referred to as plantation white sugar, be basically by extraction, clarification, evaporation and The method of crystallization is directly by the sugar of the sugar-cane juice production obtained from sugarcane.The example of crystalline sugars may include that with sucrose crystal A bit, these crystal have 0.4 to 0.8mm, preferably 0.5 to 0.7mm average-size, have 50 with 400ICUMSA unit it Between, preferably 90 to 150ICUMSA unit degree of staining and be notably used for domestic and industrial purposes.
According to the present invention, term " raw sugar ", also referred to as VHP (very high polarization) sugar, are that minimally is processed Cane suger.The example of raw sugar may include have 400 between 1200ICUMSA unit, preferably 700 to 900ICUMSA unit Degree of staining and those of raw material to obtain refined sugar is often used as refining methd.
Agent method is buffered by MOPS according to method ICUMSA GS 9/1/2/3-8 (2011)-and determines that the sugar under pH=7 is molten Liquid color obtains the color in terms of ICUMSA unit of crystalline sugars or raw sugar.
Term " phosphatization " means by using phosphorus source precipitate phosphoric acid salt come the reason of removing the color for causing sugar-cane juice Impurity at least part.
The term " one/one (a) " used in the text below such as is as follows: " quaternary ammonium salt " or " cation is (total) poly- Close object " it is the plural number for belonging to class.This means that it must be construed as "/kind or multiple/kind " or " at least one/kind ".
The purposes of quaternary ammonium salt and cationic (co) polymer
Quaternary ammonium salt
The quaternary ammonium salt advantageously has the compound of formula (I):
Wherein:
R1And R2It is selected in the group being made of the following terms independently of one another: C8To C36Linear chain or branched chain, saturation or not The aliphatic group of saturation, optionally containing hetero atom or ester or amide group;
R3And R4It is selected in the group being made of the following terms independently of one another: C1To C18Linear chain or branched chain, saturation or not The aliphatic group of saturation, optionally containing hetero atom or ester or amide group;
X is the anion for example selected from halogen ion, nitrate anion, phosphate radical or acetate;It is preferred that X is halogen ion;More preferable X It is chloride ion.
In one embodiment, R1And R2It is selected in the group being made of the following terms independently of one another: C12To C20Straight chain Or branch, saturated or unsaturated aliphatic group, optionally containing hetero atom or ester or amide group, preferably C16To C18 Straight chained alkyl.
Can be in another embodiment with previous combination, R3And R4It is being made of independently of one another the following terms It is selected in group: C1To C12Linear chain or branched chain, saturated or unsaturated aliphatic group, optionally containing hetero atom or ester or acyl Amine groups, preferably C1To C4Straight chained alkyl.
In the preferred case, which is the bis- octadecyl ammonium chlorides of dimethyl-.
Quaternary ammonium salt according to the present invention can be derived from plant or animal, or can be under the conditions of well-known classical It is synthesized by reacting between trialkylamine and alkyl halide.In a preferred embodiment, the dimethyldioctadecylammonium base chlorination Ammonium is reacting between methyl dioctadecylamine and methyl chloride.
The quaternary ammonium salt can with based on the amount of solid in the sugar-cane juice by weight from 10ppm to 700ppm, preferably from 10ppm to 160ppm, more preferably from 20ppm to 100ppm, even more preferably from 20ppm to 60ppm, notably 40ppm Amount to 60ppm or 20ppm to 40ppm exists.The amount is " active quantities " weight based on the amount of solid in the sugar-cane juice.
The quaternary ammonium salt can be added in the form of aqueous solution or alcoholic solution or water-alcohol solution.Preferred embodiment be using Containing ethyl alcohol and/or isopropanol (as the solvent for the quaternary ammonium salt) and there are also the solution of water.
Cationic (co) polymer
The cation (co) polymer can be cationic homopolymer or copolymer.
Advantageously, it can be selected from the group consisting of: polyquaternium, preferably acrylic acid dimethylamino The homopolymer of base ethylacrylate methyl chlorine quaternary ammonium salt and/or the homopolymer (PolyDADMAC) of diallyldimethylammonium chloride, dioxane The cationic copolymer and their mixture of base amine and epichlorohydrin.
According to first embodiment, which is the cationic copolymer of dialkylamine and epichlorohydrin, Middle moieties are the linear or branched alkyl groups comprising from 1 to 6 carbon atom, preferably 1 to 4 carbon atom.Preferred cation Copolymer is the cationic copolymer (DMA-Epi) of dimethylamine and epichlorohydrin.The dimethylamine and table of CAS registration number 25988-97-0 The preferred copolymer of chloropharin can have the dimethylamine that can be replaced by the ethylenediamine of equimolar amounts no more than 5 moles of %, And the molar ratio of its total amine and epichlorohydrin is preferably about 1: 1.Advantageously, the nitrogen content of the copolymer of dimethylamine and epichlorohydrin with Dry weight is calculated as 9.4 to 10.8 weight %.The suitable molal weight of DMA-Epi can from 6,500 to 30,000g/mol, preferably from 7,000 to 25,000 variations.The cationic copolymer of dimethylamine and epichlorohydrin can pass through 2- hydroxyl -3- dimethylaminopropyl The step-reaction of (monomer formed by the reaction of epichlorohydrin and dimethylamine) synthesizes to prepare, such as in Water Science and 1 No1 PP 43-50, IWA Publishing 2001 of Technology:Water Supply Vol [hydroscience and technology: Water supply, volume 1, the 1st phase, the 43-50 page, IWA publish, 2001] in disclosure.It is also with trade name: Glokill PQ60 can get from Su Wei company (Solvay S.A.) and with Barquat PQ from Long Sha group (Lonza Group AG) 's.
According to another embodiment, which is diallyl dimethyl ammoniumchloride (PolyDADMAC).The molecular weight of the diallyl dimethyl ammoniumchloride (PolyDADMAC) can from 100000 to 200000g/mol, preferably from 140000 to 180000g/mol and more preferably from about 160000g/mol change.
PolyDADMAC can be prepared by the free radical polymerization of diallyldimethylammonium chloride (DADMAC), more smart Really, diallyldimethylammonium chloride (DADMAC) is made certainly as initiator by using persulfate or organic peroxide It is prepared by base addition polymerization.It is also with trade name: Mirapol 100 joins from Su Wei company, with Percol 1697 from colloid Close Co., Ltd (Allied Colloids Ltd) and with Merquat 100 from Lubrizol Corp. (Lubrizol Corporation) obtainable.
The cation (co) polymer advantageously with based on the amount of solid in the sugar-cane juice by weight from 10ppm to 150ppm, the amount preferably from 10ppm to 70ppm, more preferably from 15ppm to 40ppm exist.Amount is based on consolidating in the sugar-cane juice " active quantities " weight of the scale of construction.
The cation (co) polymer can add in form of an aqueous solutions.
Additional component
During the production of crystalline sugars or raw sugar, preferably before the clarification steps, period or just after, preferably also Add phosphorus source.In this case, it is preferably chosen from the group being made of any salt containing phosphate radical anion and cation, The phosphate radical anion is preferably selected from phosphorous acid hydrogen radical (HPO3 2-), dihydrogen phosphate (H2PO4-), orthophosphoric acid root (PO4 3-、 HPO4 2-、H2PO4 -), hypophosphoric acid root (H2P2O6 2-), metaphosphoric acid radical (PO3 -) or pyrophosphate (P2O7 4-), the cation is preferred to be selected From ammonium (such as R4N+、R3NH+、R2NH2 +、RNH3 +、NH4 +, wherein R is usually linear chain or branched chain C1To C6Alkyl), sodium (Na+) or calcium (Ca2+)。
In a preferred embodiment, which is phosphoric acid.Advantageously, the phosphoric acid as usually with by weight 50% with Between 95%, the aqueous solution of preferably 70% to 85% concentration use.
The phosphorus source can be added together with the quaternary ammonium salt and/or together with the cationic copolymer and/or with the quaternary ammonium salt It is added separately with the cationic copolymer.We preferably by the phosphorus source together with the quaternary ammonium salt and with the cationic copolymer one Addition is played, and is optionally also added separately with the quaternary ammonium salt and the cationic copolymer.
The total amount of the phosphorus source be advantageously the total weight of the quaternary ammonium salt and cationic copolymer by weight from 50% to 400%, preferably from 50% to 200%, more preferably from 100% to 200%.
When phosphorus source (especially phosphoric acid) and the cationic polymer (notably DMA-Epi) add together, DMA- The DMA-Epi and by weight 35% to 60%, preferably that the relative quantity of Epi and phosphorus source is by weight about 20% to 30% 35% to 50% phosphorus source, remaining is water.
When phosphorus source (especially phosphoric acid) and the quaternary ammonium salt (notably DHT) add together, DHT and phosphorus source it is opposite Amount for by weight about 30% to 60% DHT and by weight 5% to 30%, preferably 10% to 30% and more preferably 15% to 25% phosphorus source, remaining is water and/or alcohol as ethyl alcohol or isopropanol.
When phosphorus source (especially phosphoric acid) and the quaternary ammonium salt and the cationic copolymer are added separately, it is in by weight Between 50% and 95%, the form of the aqueous solution of preferably 70% to 85% phosphoric acid.
Particularly preferred embodiment includes using 2 kinds or 3 kinds of solution:
The water-alcohol solution of the water-alcohol solution of quaternary ammonium salt and phosphorus source, preferably DHT and phosphoric acid,
The aqueous solution of cationic (co) polymer and phosphorus source, the aqueous solution of preferably DMA-Epi and phosphoric acid ,-optionally, phosphorus The aqueous solution of the preferred phosphoric acid in source, with the clarified sugar cane juice during the production of crystalline sugars or raw sugar.
According to the particularly preferred embodiment, the amount of each in this 2 kinds or 3 kinds of solution is as follows:
From 20ppm to 300ppm, preferably 20ppm to 100ppm, more preferably from 50ppm to 95ppm (based on mixed juice Total weight is by weight) quaternary amine and phosphorus source water-alcohol solution, the water-alcohol solution of preferably DHT and phosphoric acid,
From 50ppm to 150ppm, preferably 50ppm to 100ppm (total weight based on mixed juice is by weight) sun from The aqueous solution of the aqueous solution of sub- (co) polymer and phosphorus source, preferably DMA-Epi and phosphoric acid,
Optionally (it is based on from 20ppm to 200ppm, preferably from 20ppm to 100ppm, more preferably from 50ppm to 95ppm The total weight of mixed juice is by weight) the preferred phosphoric acid of phosphorus source aqueous solution.
According to the particularly preferred embodiment, the concentration of each in this 2 kinds or 3 kinds of solution is as follows:
It include the water-alcohol solution of from 30% to 60% quaternary ammonium salt and 5% to 30% preferably 10% to 30% phosphorus source, It is preferred that 40% to 60% DHT's and 5%-30% preferably 10% to 30% is weighed with pressing by weight between 50% and 95% The water-alcohol solution of the phosphate aqueous solution of meter concentration,
It include from 40% to the 60% cationic (co) polymer with the concentration by weight between 50% and 70% Aqueous solution and 35% to 60% preferably 40% to 60% phosphorus source aqueous solution, preferably 40% to 60% with 50% to 70% The phosphate aqueous solution with the concentration by weight between 50% and 95% of the DMA-Epi and 40% to 60% of concentration it is water-soluble Liquid,
The optionally aqueous solution of phosphorus source, preferably between by weight 50% and 95%, preferably 70% to 85% press The aqueous solution of the phosphoric acid of weight concentration.
Presently most preferred embodiment of the invention is when 2 kinds or 3 kinds of solution are used with following concentration and amount:
From 20ppm to 300ppm, preferably 20ppm to 100ppm, more preferably from 50ppm to 95ppm (based on mixed juice Total weight is by weight) the water-comprising from 30% to 60% quaternary ammonium salt and 5% to 30% preferably 10% to 30% phosphorus source Alcoholic solution, preferably 30% to 60% preferably 40% to 60% DHT and 5% to 30% preferably 10% to 30% with by weight The water-alcohol solution of the phosphate aqueous solution of concentration by weight between 50% and 95%,
From 50ppm to 150ppm, preferably 50ppm to 100ppm (total weight based on mixed juice is by weight) include From 40% to 60% with the cationic (co) polymer aqueous solution of the concentration by weight between 50% and 70% and 35% To the aqueous solution of 60% preferably 40% to 60% phosphorus source, preferably 40% to 60% DMA- with 50% to 70% concentration The aqueous solution of the phosphate aqueous solution with the concentration by weight between 50% and 95% of Epi and 40% to 60%,
Optionally, from 20ppm to 200ppm, preferably from 20ppm to 100ppm, preferably from 50ppm to 95ppm (based on mixed Close juice total weight by weight) phosphorus source aqueous solution, preferably between by weight 50% and 95%, preferably 70% to The aqueous solution of the phosphoric acid of 85% concentration by weight.
Preferably, using above 3 kinds of solution.
Method for producing crystalline sugars or raw sugar
The present invention provides a kind of methods for producing crystalline sugars or raw sugar from sugar-cane juice, and this method includes following step It is rapid:
A) sugar-cane juice is extracted from sugarcane;
B) clarified sugar cane juice preferably passes through phosphatization;
C) clear sugar-cane juice is evaporated;
D) crystallize clear sugar-cane juice;
E) it is centrifuged and dry.
Wherein before the clarification steps, period or just after, addition quaternary ammonium salt and cationic (co) polymer.
Initially, optimal sugarcane type is preferably selected.Crystalline sugars or the overall quality of raw sugar depend on selected Sugarcane several aspects, as agronomy is practiced, the stage of ripeness and climate change.Preferably select extremely sweet tea, it is soft and Sapid sugarcane type, do not have substantially acid content, with from 13% to 22% sucrose and from 0.1% to 1.0% glucose.In particular, it is preferred that the sucrose level for generating at least 20% for processing selected sugarcane.
Sugarcane is harvested by the cutting manually or mechanically changed, and both has positive aspect.Mechanical harvest equipment energy Enough cut complete cane stalk or chopping sugarcane.On the other hand, manually cutting is avoided introducing and is usually brought into together with sugarcane Foreign matter in grinding machine for machining.Usually account for 10 or more foreign matter of sugarcane weight mainly by soil, sludge, ash, leaf, Mineral and sugar cane tops composition.The introducing of foreign matter has the natural flavour mountaineous ill effect for changing the sugar-cane juice then extracted.
Sugar-cane juice is extracted from sugarcane
In step (a), the cane stalk of cutting can be made to be subjected to standard washing procedure to remove above-mentioned foreign matter and reduce stem Impurity on surface.Then, cane stalk is reduced into lesser independent piece usually using rotating knife or sledge mill pulverizer, and had Disleaf and section are gone sharply.
It includes any traditional extraction means for being suitable for destroying sugarcane cell that sugar-cane juice, which extracts, these means are this fields Technical staff by milling tandem crusher machine and by diffusion it is well known that as extracted.Milling tandem machine is specific type Modern Rolling Mill, wherein completing rolling in one way, and there are several racks (roller group).In traditional extraction, from 30 DEG C to 90 DEG C, more preferably from 60 DEG C to 85 DEG C at a temperature of, cane stalk is conveyed to extract sugar-cane juice, such as by standard mill Well-known to those skilled in the art.
In a preferred embodiment, the sugar-cane juice obtained by said extracted step (a) has the pH water between 4 and 6 Flat, by weight 10% to 30% sucrose, by weight 60% to 80% water and by weight 5% to 20% can not Molten material and by weight 10% to 30% soluble solids.
In a more preferred embodiment, the sugar-cane juice obtained by said extracted step (a) has between 4.5 and 5.5 PH level, by weight 13% to 22% sucrose, by weight 68% to 76% water and by weight 8% to 16% Insoluble material and by weight 18% to 25% soluble solids.
Clarified sugar cane juice
According to the present invention, this is used to from the method that sugar-cane juice produces crystalline sugars or raw sugar include clarified sugar cane juice, wherein Before clarification steps (b), period or just after, addition quaternary ammonium salt and cationic (co) polymer.
According to various embodiments, the quaternary ammonium salt is advantageously as described above.
In clarification steps (b) before quaternary ammonium salt addition, which is advantageously dissolved or dispersed in water or is had In solvent (preferred alcohol or isopropanol).The quaternary ammonium salt can be added with above-mentioned amount.
According to various embodiments, the cation (co) polymer is as described above.
The cation (co) polymer can be added with above-mentioned amount.
The clarification steps advantageously phosphating stage.
In the particularly preferred embodiment, thus also before the clarification steps, period or just after, add phosphorus Source.
According to various embodiments, the phosphorus source is as described above.
The phosphorus source can be added with above-mentioned amount.
In the particular embodiment of the present invention, before clarification steps (b), period or just after, the quaternary ammonium salt, the sun Ion (co) polymer and optionally the phosphorus source is added as uniform blend, perhaps dividually but simultaneously add or Dividually and in different phase add.For solubility reason, we preferably dividually but simultaneously add the quaternary ammonium salt and The cation (co) polymer.When added, it is preferred that before clarification steps (b), period or just after, dividually But simultaneously a part of the phosphorus source is added together with the quaternary ammonium salt, another part adds together with the cation (co) polymer Add, and optionally adds remainder.
As highly preferred embodiment, before clarification steps (b), period or just after, dividually but simultaneously From the 3% to 25% of total amount phosphorus source is added together with the quaternary ammonium salt, from 10% to 70% phosphorus source of total amount and the sun from Sub- (co) polymer is added together, and the phosphorus source of from the 0 to 80% of total amount of adding.
In one embodiment of the invention, clarification steps (b) include preheating (b1), pH correction (b2) and heating (b3) step Suddenly.
In step (b1), by the sugar-cane juice preferably from 40 DEG C to 75 DEG C, more preferably from 60 DEG C to 70 DEG C at a temperature of Preheating.
While being preheated, in order to promote subsequent chemical reaction and improve from clear sugar-cane juice precipitating colloid and Finely dispersed substance advantageously makes the juice be subjected to pH aligning step (b2).Standardization program in sugar refinery is any lime of addition Source, but it is preferred that calcium oxide, also referred to as milk of lime.The addition of lime, which improves pH and has, forms calcium phosphate precipitation The purpose of object carries impurity present in the juice with it in sedimentation.
In step (b2), advantageously calcium oxide or milk of lime are added in the sugar-cane juice, presenting in an amount at least sufficient to makes the juice PH level reaches 6.0 to 8.0, preferably 6.8 to 7.4, more preferable 6.8 to 7.2.When compared with the conventional method, used in the present invention Calcium oxide amount reduce.Make during the clarification additive (such as calcium oxide) amount minimize for maintain the sugar-cane juice and because Natural flavour mountaineous in this final products is necessary.
Then, according to step (b3), in the second heating period, preferably from 90 DEG C to 120 DEG C, more preferably from 98 DEG C to The sugar-cane juice is heated at a temperature of 110 DEG C.
Step (b1) and (b3) are carried out using standard heating equipment, because this is well-known in the industry of sugar refinery.
In one embodiment of the invention, added during these steps b1, b2 and/or b3 the quaternary ammonium salt, the sun from Sub- (co) polymer and the optionally phosphorus source.
In a preferred embodiment, the quaternary ammonium between step b2 and b3 and is even more preferably added during step b3 Salt, the cation (co) polymer and the optionally phosphorus source.
Evaporation
Once the sugar-cane juice has substantially cleared, the juice is set to be subjected to evaporation step (c) so that the juice is concentrated.It is usually that this is clear Clear juice is transferred in standard pan, and preferably from 60 DEG C to 95 DEG C, more preferably from 80 DEG C to 85 DEG C at a temperature of plus Heat.Preferably, then from evaporator with the soluble solids content of 50 to 70 ° of Brix Scales, preferably 55 to 65 ° Brix Scales Extract the juice.
Crystallization
After evaporation step (c), which is guided into subsequent crystallisation step (d), is usually existed It carries out in vacuum kettle to form solid crystal.Then, in the crystallisation step, preferably from 50 DEG C to 90 DEG C, more preferably from 60 DEG C to the juice is boiled at a temperature of 75 DEG C and under vacuum, this causes the development and growth of solid crystal, and result is claimed For " massecuite " (mixture of crystal and mother liquor, also referred to as molasses are generated by crystallization).
Centrifugation and drying
Then, according to step (e), then the crystalline sugars or raw sugar and molasses that are obtained by the crystallization are separated after centrifugation, And preferably from 65 DEG C to 95 DEG C, more preferably from 70 DEG C to 80 DEG C at a temperature of it is dry.
In a preferred embodiment of the invention, this be used to produce the method for crystalline sugars or raw sugar the following steps are included:
A) sugar-cane juice is extracted from sugarcane;
B) clarified sugar cane juice preferably passes through phosphatization;
B1 it) preheats
B2) pH is corrected
B3 it) heats
C) clear sugar-cane juice is evaporated;
D) crystallize clear sugar-cane juice;
E) it is centrifuged and dry.
Wherein before the clarification steps, period or just after, addition quaternary ammonium salt, cationic copolymer and optionally phosphorus Source.
All step a) described in detail above are to e) and its preferred embodiment.
In a preferred embodiment, not sulfur-bearing according to the method for the present invention, this means not add vulcanization during this method Close object or derivative.
In addition it is particularly preferred that adding step without containing carbon dioxide according to the method for the present invention.Certainly, considerably less CO2 amount can be dissolved in the water, but we mean that volunteer to add without CO2 during according to the method for the present invention.
The gained crystalline sugars obtained according to the present invention have between 50 and 400ICUMSA unit, preferably 90 to The degree of staining of 150ICUMSA unit.
The gained raw sugar obtained according to the present invention have between 400 and 1200ICUMSA unit, preferably 700 to The degree of staining of 900ICUMSA unit.
The present invention provides being more than existing method, to obtain crystalline sugars or raw sugar.It is logical that the invention proposes one kind The improved sugar cane juice clarification process for crossing following manner adds quaternary ammonium salt and cationic (co) polymer when this method starts. This method presents increased decoloration performance, reduces sugared color, does not stay trace chemicals in the final product.Using according to this hair The crystalline sugars and raw sugar of bright method production have less colored degree and it is acceptable in food, drug and beverage industry 's.
Kit
The present invention also provides a kind of kits, which includes:
Quaternary ammonium salt,
Cationic (co) polymer, and
Optionally phosphorus source.
In kit according to the present invention, which advantageously corresponds to Formulas I and above preferred embodiment, it is preferably It is the bis- octadecyl ammonium chlorides of dimethyl-.
In kit according to the present invention, which advantageously corresponds to above preferred embodiment; It is preferably the cationic copolymer (DMA-Epi) of dimethylamine and epichlorohydrin.
For the optional phosphorus source of the kit, one of the phosphorus source in aforementioned present invention specification may be used.
It is preferably phosphoric acid.
The kit advantageously comprises 2 kinds or 3 kinds or less solution:
It include the water-alcohol solution of from 30% to 60% quaternary ammonium salt and 5% to 30% preferably 10% to 30% phosphorus source, It is preferred that 40% to 60% DHT and 5% to 30% preferably 10% to 30% with pressing by weight between 50% and 95% The water-alcohol solution of the phosphate aqueous solution of weight concentration,
It include from 40% to the 60% cationic (co) polymer with the concentration by weight between 50% and 70% Aqueous solution and 35% to 60% preferably 40% to 60% phosphorus source aqueous solution, preferably 40% to 60% with 50% to 70% The phosphate aqueous solution with the concentration by weight between 50% and 95% of the DMA-Epi and 40% to 60% of concentration it is water-soluble Liquid,
The optionally aqueous solution of phosphorus source, preferably between by weight 50% and 95%, preferably 70% to 85% press The aqueous solution of the phosphoric acid of weight concentration.
The kit preferably includes above 3 kinds of solution.
The kit is available in the method according to the invention.
In view of examples given below, other details of the invention or advantage will be become more fully apparent obviously.
Example
Regulation
DMA-Epi copolymer: the 150ppm by weight of sugared solid
According to Food and Drug Administration, the maximum dose of HHS § 173.60Pt.21 CFR Ch.I (4-1-11 editions):
" c) food additives are used as decolorising agent and/or flocculant in refinery's liquid glucose and clarification of juice.It is only in sugar The purification of liquid purification/clarification stage addition, concentration are no more than 150 parts per million by weight of the copolymer of sugared solid."
DHT: the 700ppm by weight of sugared solid
According to Food and Drug Administration, the maximum agent of HHS § 173.400Pt.17421 CFR Ch.I (4-1-00 editions) Amount:
" c) food additives are used as the decolorising agent under following limitation in the clarification of refinery's liquid glucose: 1) in this part (a) (1) section described in food additives only in the purification of liquid glucose purification/clarification stage addition, amount is no more than sugared solid 700 parts per million by weight."
Measurement method
Measurement color and turbidity are to control clarification.
The ICUMSA color of the juice of mixed juice and decantation is determined by the absorbance of the juice solution at measurement 420nm, and It is calculated by following equation:
Wherein A is the absorbance measured at 420nm, and b is cell length, and C indicates the concentration (g/100mL) of solution.
Juice turbidity is represented as between measured value before and after sample is by 0.45 μm of film filtering at 720nm Difference.Turbidity before filtration and later is calculated by following equation:
Wherein T is the transmissivity measured at 720nm, and b is cell length.
Clarification Performance assesses the efficiency of sugar-cane juice processing by clarification test verifying.
Example 1
After the pre-heat step, three kinds of composition meterings (are pressed into weight in fresh mix juice in 15 Brix Scales=mixed juice The sugared solid of meter 15%) in.Then, by for all processing total amounts be it is identical in a manner of add phosphoric acid.
Raw material
The composition of herein referred to as " DHT blend 1 " is the dimethyldioctadecylammonium comprising by weight 53.3% Ammonium chloride (" DHT ") (being dissolved in ethyl alcohol (75/25)), by weight 25.9% the phosphorus with by weight 85% concentration The solution of aqueous acid, by weight 7.2% isopropanol and by weight 13.6% dehydrated alcohol.The dimethyl double ten Ratio between eight alkyl ammomium chlorides and the phosphoric acid should be about 1.5 to 2.
The composition of herein referred to as " DMA-Epi mixture 1 " is by weight 50% comprising by weight 50% Dimethylamine-epichlorohydrin aqueous copolymers solution and by weight 50% the phosphate aqueous solution with by weight 85% concentration Solution.Ratio between the dimethylamine-epichlorohydrin copolymer and the phosphoric acid should be about 0.3 to 1.
Lime is added in the mixed juice with enough amounts so that pH reaches 6.8-7.2, and by the mixture from 98 DEG C to heating and continuous 30 seconds at a temperature of 105 DEG C.
Also the anionic polyacrylamide of high molecular weight (" polymer ") is added in the mixture, and then will processing The juice storage crossed continues 10 minutes.Later, the sample of supernatant is taken out for analyzing.
It is compared by color and turbidimetry and between the composition of all tests.In sufficiently successfully handling, The juice color of decantation has to be lower than 10,000IU.It is more lower better about turbidity value.
Table 1. clarifies test result.
As seen in Table 1, the DHT blend (test #1.2) for adding 175ppm leads to 26% color reduction.This In the case of, the color ratio sulfiting (control of processed juice;Test #1.5) obtain it is worse.
The clear juice with 9780IU is generated with the processing of DMA-Epi mixture 1 (test #1.3), represents 46% face Color is reduced.The combination (test #1.4) of the DMA-Epi mixture 1 of the DHT blend and 100ppm of 75ppm also results in good clear Clearly, it may compare with the result individually obtained with the DMA-Epi mixture of 175ppm.Compared with the control, the two tests result in Preferably clarification.
It is more turbid than being obtained with sulfiting with the turbidity value of DHT blend and/or the subsider juice of DMA-Epi mixture processing Angle value is more preferable.
Conclusion
Result above is shown, and method described in the present invention is improved to be used to produce crystalline sugars or raw sugar from sugar-cane juice at this Method during clarification steps in the quality of juice that generates.In test #1.4 the processing that proposes cause 45% color reduction with And 87% turbidity is reduced, this is considerably much better than 38% and 67% observed respectively for sulfiting.
Example 2
After the pre-heat step, by three kinds of composition meterings in fresh mix juice.Then, to reach according to the every of FDA The mode of the maximum warrant quantity of kind clarifying agent adds phosphoric acid.
Raw material
The composition of herein referred to as " DHT blend 2 " is the dimethyldioctadecylammonium base comprising by weight 53% Ammonium chloride (" DHT ") (being dissolved in ethyl alcohol (75/25)), by weight 40% dehydrated alcohol, by weight 7% with by weight The solution of the phosphate aqueous solution of the concentration of meter 85%.Ratio between the dimethyldioctadecylammonium ammonium chloride and the phosphoric acid is answered It is about 5-8.
The composition of herein referred to as " DMA-Epi mixture 2 " is by weight 60% comprising by weight 40% Dimethylamine-epichlorohydrin aqueous copolymers solution and by weight 60% the phosphate aqueous solution with by weight 85% concentration Solution.Ratio between the dimethylamine-epichlorohydrin copolymer and the phosphoric acid should be about 0.3-1.
Lime is added in the mixed juice with enough amounts so that pH reaches 6.8-7.2, and by the mixture from 98 DEG C to heating and continuous 30 seconds at a temperature of 105 DEG C.
Also the anionic polyacrylamide of high molecular weight (" polymer ") is added in the mixture, and then will processing The juice storage crossed continues 10 minutes.Later, the sample of supernatant is taken out for analyzing.
ICUMSA color is measured according to the above method.
Table 2. clarifies test result.
* the maximum of Code of Federal Regulations authorization
Conclusion
Result above is shown, and method described in the present invention is improved to be used to produce crystalline sugars or raw sugar from sugar-cane juice at this Method during clarification steps in the quality of juice that generates, while abiding by the maximum warrant quantity of every kind of component.In test #2.4 The processing of middle proposition leads to 42% color reduction and successfully juice color of the processing with the decantation lower than 10000IU.
The production of example 3- crystalline sugars
In order to assess performance of the composition as clarifying agent, commerical test is carried out, and result and sulfiting are carried out Compare.The color of juice, syrup and sugar is measured to control the clarifying efficiency during this method.
As explained above, the ICUMSA color of juice is determined by the absorbance of the solution at measurement 420nm.
Raw material
Use the DHT blend 2 as described in example 2 and DMA-Epi mixture 2.
Test and result
Commerical test includes test in 12 days.It uses the activity of " the DHT blend 2 " of the active quantities of 61ppm, 30ppm The dosage of the H3PO4 of " the DMA-Epi mixture 2 " and 150ppm of content carries out.During test, the solution proposed is than sub- Sulphation performs better than, and has average 46% color reduction on the juice of decantation.In period before the test, sulfiting Average 30% color reduction is provided on the juice of decantation.
The final sugared color of test according to the present invention (according to method ICUMSA GS 9/1/2/3-8 (2011) measurement) Low 12% (more preferable) of the final sugar color of sugar than being obtained from sulfiting.
The result in sulfiting period is compared with solution trial presented herein, it is possible to find out in basis Color reduction percentage and sugared color are more preferable during test of the invention, reflect what laboratory result and enhancing was developed The effect of solution in defecation method to replace sulphur.
Conclusion
According to commerical test as a result, in the method it is entirely possible be replace sulphur with solution according to the present invention, and And replacement can bring the benefit such as more productivities, the method for simplification and operation.

Claims (22)

1. the purposes of quaternary ammonium salt and cationic (co) polymer clarified sugar cane juice during the production of crystalline sugars or raw sugar.
2. purposes according to claim 1, wherein the quaternary ammonium salt is the compound with formula (I):
Wherein:
R1And R2It is selected in the group being made of the following terms independently of one another: C8To C36Linear chain or branched chain, saturation or unsaturated Aliphatic group, optionally containing hetero atom or ester or amide group;
R3And R4It is selected in the group being made of the following terms independently of one another: C1To C18Linear chain or branched chain, saturation or unsaturated Aliphatic group, optionally containing hetero atom or ester or amide group;
X is the anion selected from halogen ion, nitrate anion, phosphate radical or acetate;It is preferred that X is halogen ion;More preferable X be chlorine from Son.
3. purposes according to claim 1 or 2, wherein the quaternary ammonium salt is dimethyldioctadecylammonium ammonium chloride.
4. according to claim 1 to purposes described in 3, wherein the quaternary ammonium salt with based on the amount of solid in the sugar-cane juice by weight From 10ppm to 700ppm, the amount of preferably 10ppm to 160ppm and more preferable 20ppm to 100ppm exists.
5. purposes according to any one of claim 1 to 4, wherein the cation (co) polymer is dialkylamine and table The cationic copolymer of chloropharin, wherein moieties be comprising from 1 to 6 carbon atom, preferably 1 to 4 carbon atom straight chain or Branched alkyl, the cationic copolymer of more preferable dimethylamine and epichlorohydrin.
6. wherein the cation (co) polymer is based on the solid in the sugar-cane juice according to claim 1 to purposes described in 5 Amount by weight from 10ppm to 150ppm, the amount of preferably 10ppm to 70ppm and more preferable 15ppm to 40ppm exists.
7. purposes according to any one of claim 1 to 6, wherein also adding phosphorus during the production of crystalline sugars or raw sugar Source.
8. purposes according to any one of claim 1 to 7, wherein the phosphorus source is selected from by containing phosphate radical anion and sun The group of any salt composition of ion, more preferable phosphoric acid, the preferred phosphorous acid hydrogen radical (HPO of the phosphate radical anion3 2-), biphosphate Root (H2PO4-), orthophosphoric acid root (PO4 3-、HPO4 2-、H2PO4 -), hypophosphoric acid root (H2P2O6 2-), metaphosphoric acid radical (PO3 -) or burnt phosphorus Acid group (P2O7 4-), the cation preferably ammonium, sodium or calcium.
9. the purposes according to any one of claim 7 or 8, wherein the phosphorus source is with the quaternary ammonium salt and cationic (co) polymerization By weight from 50% to 400%, preferably from 50% to 200% total amount of the total weight of object exists.
10. a kind of method for producing crystalline sugars or raw sugar, method includes the following steps:
A) sugar-cane juice is extracted from sugarcane;
B) clarified sugar cane juice;
C) clear sugar-cane juice is evaporated;
D) crystallize clear sugar-cane juice;
E) it is centrifuged and dry;
Wherein before the clarification steps, period or just after, addition quaternary ammonium salt and cationic (co) polymer.
11. according to the method described in claim 10, wherein the quaternary ammonium salt has formula (I):
Wherein:
R1And R2It is selected in the group being made of the following terms independently of one another: C8To C36Linear chain or branched chain, saturation or unsaturated Aliphatic group, optionally containing hetero atom or ester or amide group;
R3And R4It is selected in the group being made of the following terms independently of one another: C1To C18Linear chain or branched chain, saturation or unsaturated Aliphatic group, optionally containing hetero atom or ester or amide group;
X is the anion selected from halogen ion, nitrate anion, phosphate radical or acetate;It is preferred that X is halogen ion;More preferable X be chlorine from Son.
12. method described in any one of 0 or 11 according to claim 1, wherein the quaternary ammonium salt is dimethyldioctadecylammonium base chlorine Change ammonium.
13. method according to any one of claims 10 to 12, wherein the quaternary ammonium salt is based on consolidating in the sugar-cane juice The scale of construction by weight from 10 ppm to 700ppm, the preferably amount of 10 ppm to 160ppm and more preferable 20ppm to 100ppm deposits ?.
14. method described in any one of 0 to 13 according to claim 1, wherein the cation (co) polymer is dialkylamine With the cationic copolymer of epichlorohydrin, wherein moieties be comprising from 1 to 6 carbon atom, preferably 1 to 4 carbon atom it is straight Chain or branched alkyl, the cationic copolymer of more preferable dimethylamine and epichlorohydrin.
15. method described in any one of 0 to 14 according to claim 1, wherein the cation (co) polymer is with sweet based on this Amount of solid in sugarcane juice by weight from 10 ppm to 150ppm, preferably 10 ppm to 70ppm and more preferable 15ppm to The amount of 40ppm exists.
16. method described in any one of 0 to 15 according to claim 1, wherein before the clarification steps, period or just it Afterwards, phosphorus source is also added.
17. method described in any one of 6 according to claim 1, wherein the phosphorus source is selected from by containing phosphate radical anion and sun The group of any salt composition of ion, the more preferable phosphorus source is phosphoric acid, the preferred phosphorous acid hydrogen radical (HPO of the phosphate radical anion3 2-)、 Dihydrogen phosphate (H2PO4-), orthophosphoric acid root (PO4 3-、HPO4 2-、H2PO4 -), hypophosphoric acid root (H2P2O6 2-), metaphosphoric acid radical (PO3 -) or pyrophosphate (P2O7 4-), the cation preferably ammonium, sodium or calcium.
18. method described in any one of 0 to 17 according to claim 1, wherein the clarification steps (b) include preheating (b1), pH (b2) and heating (b3) step are corrected, the quaternary ammonium salt, the cation (co) polymer are added during step b1, b2 and/or b3 The optionally phosphorus source.
19. according to the method for claim 18, wherein between these steps b2 and b3 and even more preferably in step The quaternary ammonium salt, the cation (co) polymer and the optionally phosphorus source are added during b3.
20. method described in any one of 0 to 19 according to claim 1, wherein before the clarification steps, period or just it Afterwards, the quaternary ammonium salt, the cation (co) polymer and optionally the phosphorus source is added as uniform blend, or dividually but It simultaneously adds, or dividually and in different phase adds.
21. a kind of kit, which includes:
Quaternary ammonium salt,
Cationic (co) polymer, and
Optionally phosphorus source.
22. kit according to claim 21 includes 2 kinds or 3 kinds or less solution:
Quaternary ammonium salt and the water-alcohol solution of the phosphorus source of 5%-30% preferably 10% to 30% comprising from 30% to 60%, preferably The DHT of 40%-60% and 5% to 30% preferably 10% to 30% with by weight between 50% and 95% by weight The water-alcohol solution of the phosphate aqueous solution of concentration,
The cationic (co) polymer with the concentration by weight between 50% and 70% comprising from 40% to 60% is water-soluble Liquid and 35% to 60% preferably 40% to 60% phosphorus source aqueous solution, preferably 40%-60% with 50% to 70% concentration DMA-Epi and 40% to 60% the phosphate aqueous solution with the concentration by weight between 50% and 95% aqueous solution,
The optionally aqueous solution of phosphorus source, preferably between by weight 50% and 95%, preferably 70% to 85% by weight Count the aqueous solution of the phosphoric acid of concentration.
CN201780047486.6A 2016-08-08 2017-08-04 The new component of clarified sugar cane juice in the method for producing crystalline sugars or raw sugar Pending CN109563552A (en)

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