CN109562454A - Method and apparatus for increasing material manufacturing component - Google Patents
Method and apparatus for increasing material manufacturing component Download PDFInfo
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- CN109562454A CN109562454A CN201780050543.6A CN201780050543A CN109562454A CN 109562454 A CN109562454 A CN 109562454A CN 201780050543 A CN201780050543 A CN 201780050543A CN 109562454 A CN109562454 A CN 109562454A
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- Prior art keywords
- applicator
- seamed edge
- component
- layer
- equipment
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F10/00—Additive manufacturing of workpieces or articles from metallic powder
- B22F10/20—Direct sintering or melting
- B22F10/28—Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/141—Processes of additive manufacturing using only solid materials
- B29C64/153—Processes of additive manufacturing using only solid materials using layers of powder being selectively joined, e.g. by selective laser sintering or melting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
- B29C64/205—Means for applying layers
- B29C64/214—Doctor blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
- B29C64/205—Means for applying layers
- B29C64/218—Rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
- B29C64/227—Driving means
- B29C64/241—Driving means for rotary motion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/307—Handling of material to be used in additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/386—Data acquisition or data processing for additive manufacturing
- B29C64/393—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
- B22F12/22—Driving means
- B22F12/226—Driving means for rotary motion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F12/00—Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
- B22F12/30—Platforms or substrates
- B22F12/37—Rotatable
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The present invention relates to the methods and apparatus for increasing material manufacturing component, method for increasing material manufacturing component (10) includes: seamed edge profile (11) of the detection for the layer (12) of the component (10) on construction platform (2), and the layer increases material building from powder bed (1) or to increase material building;And be orientated in the applicator direction (BR) for the powder bed for being used to newly to apply relative to detected seamed edge profile (11), so that the seamed edge (11) for increasing the layer (12) of material building forms the angle different from 90 ° with the applicator direction (BR).
Description
Technical field
The present invention relates to a kind of method for increasing material manufacturing component and a kind of corresponding equipment.The method can be
The cladding method of a part as increasing material manufacturing method.
Background technique
Component is preferably designed for preferably using in gas turbine in fluid machinery.Component is preferably made of superalloy, especially
It is made of Ni-based or cobalt-based superalloy.Superalloy can be precipitation-hardening or precipitation-hardenable.
Increasing material manufacturing method (English: " additive manufacturing ") has been found as complicated or complicated
Or the component of fine workmanship's design, such as maze-type structure, cooling structure and/or light structures are particularly advantageous.In particular, increasing material system
The processing step chain for being characterized in that especially short is made, wherein the manufacture of component or production stage can be directly based upon structured data,
Such as corresponding cad file carries out.In addition, increasing material manufacturing is particularly advantageous for the exploitation or manufacture of prototype, the prototype is for example
Material method or cutting method cannot be subtracted or foundry engieering is manufactured or cannot be effectively manufactured by means of conventional for cost reasons.
Such as a kind of increasing material method of selective laser melting known from 2 601 006 B1 of EP.
In increasing material manufacturing (English: " additive manufacturing "), in the case where powder bed method, powder exists
It is for example applied on preferably flat construction platform by means of guide plate or applicator as thin layer before melting or solidifying.For this purpose,
Applicator or scraper plate are generally linearly directed through construction platform.
Component must be arranged on construction platform in the case where considering coating direction in advance.It is several with simple seamed edge
The simple component of what shape or profile is preferably provided at the center of construction platform and is possibly parallel to seamed edge or vertically
It is arranged in coating direction.Rule of thumb, this set is unfavorable because applicator can approach or it is inswept have entire width or
All layers of the mentioned seamed edge extended.This can especially cause non-uniform layer to coat and/or cause local work with enhancing
Tool abrasion.Because the process or the problem be in subsequent layer it is identical, defect can be caused to spread, and then especially severe
Ground damaged layer quality or component quality.
It is, for example, to be arranged to component on construction platform that one kind, which avoiding a possibility that disadvantage, so that applicator is with example
As the seamed edge or profile of component are encountered in 45 ° of inclined angles or oblique angle.Structure can be for example arranged in this by rotation or correspondingly
Corresponding data model is matched with the orientation of construction platform to realize by part.However, in the component to be manufactured, this is usually
It is difficult because seldom there is the simple and/or linear seamed edge geometry or profile of component, and especially profile by
Change during layer building or changes.
Summary of the invention
Therefore, the purpose of the present invention is to provide the modes that one kind can limit or overcome mentioned disadvantage.
The purpose is realized by subject matter of the independent claims.Advantageous design scheme is the master of dependent claims
Topic.
One aspect of the present invention is related to a kind of increasing material manufacturing method.The method includes detect on construction platform from
Increase material building in powder bed or to increase the seamed edge profile of the layer of material building.Constructed layer in particular for component fusing
With cured layer.
The detection of seamed edge profile is preferred to indicate detection seamed edge profile relative to the position of construction platform or on the contrary.
Currently, the preferred outside for indicating layer that is building on construction platform or being constructed of statement " seamed edge profile ",
The seamed edge of preferred levels, and/or the profile of the component on construction platform formed by seamed edge.Seamed edge profile can be component
Outer boundary, the especially outer boundary for the layer of component accordingly constructed.
In a design scheme, according to data model, preferred structure data, such as CAD data detect or determine and increase material structure
Position of the seamed edge profile or the seamed edge profile of layer that is building or increasing material building relative to construction platform.
In a design scheme, by means of scanning process, such as by laser scanner, seamed edge profile is physically detected
Or its position relative to construction platform, wherein checking constructed layer by corresponding scanner.
In a design scheme, accordingly based upon data model or manufaturing data and --- as supplementary mode or matter
Guarantor's measure --- by means of scanner scanning seamed edge profile.
The method also includes the applicator directions for the powder bed that will be used to newly to apply relative to detected seamed edge
Profile orientation or conversely, it is to increase material building or to increase the seamed edge of the layer of material building and applicator direction formed it is preferred limited
Or it is different from zero degree and be different from 90 ° of angle.
In a design scheme, orientation is embodied as so that increase material building or to increase material building layer seamed edge with
Applicator direction is formed in the angle between 10 ° and 80 °.The design scheme is particularly suitable for the advantages of utilizing according to the present invention.Especially
It, is greater than 20 ° preferably with respect to applicator direction BR to the angle mentioned by this.
Preferably, mentioned angle is between 10 ° and 80 °, particularly preferably between 20 ° and 70 °, especially at 30 ° and
Between 60 °, for example, 45 °.
If mentioned seamed edge is not linear or is not straight line, according to the present invention preferably seamed edge or its
Multiple points being separated from each other or all the points and applicator direction on one or more tangent lines form the angle different from 90 °.
Applicator direction be preferably along applicator face surface normal direction or perpendicular to applicator face direction (see
Hereafter).Preferably, applicator face be the distribution on manufacture face of layer for coating process or to newly apply and with powder and/
Or that face that powder bed directly contacts, and be that the powder for being used for coating process is shifted onto that face in front of it.
The mentioned powder bed newly to apply suitably is designed for constructing or solidifying another layer for the component.
Advantageously, it is realized by described method, as described above, the seamed edge for having increased the layer of material building is not whole along its
A coated device that extends crosses, and then can be avoided coating defect.
In addition, thus the method based on powder bed obviously can more robustly be implemented on the whole, and can be fatefully
Improve the quality of made component.
Reduce the dimensional discrepancy and shape of component by improved coating quality more particularly to (such as by model or design)
Deviation.This allows to save cost or resource again, because can equally reduce the waste product of the component defectively constructed.
In a design scheme, by rotating construction platform, preferably with the component knot that may be arranged on construction platform
Structure together, orients applicator direction relative to detected seamed edge profile.
In a design scheme, for example, by with the predetermined angular turn cladding apparatus in several years and/or coating
Device direction orients applicator direction relative to detected seamed edge profile.
In a design scheme, by rotation construction platform and as described by rotation applicator direction, make to coat
Device direction is oriented relative to seamed edge profile.
In a design scheme, via component design is changed, orient applicator direction relative to seamed edge profile.This example
Such as via correcting structure data, for example, CAD data and/or CAM data and occur.
In a design scheme, orientation is carried out layer by layer or is repeated after each structure layer.
In a design scheme, based on by CAD data and/or CAM data for component described in increasing material manufacturing or
The data-aided calculating therefrom derived is implemented to orient.
In a design scheme, after each building or solidify and being used for the layer of component, according to or by detecting to examine
It looks into, whether corresponding seamed edge is different from 90 ° of angle with the formation of applicator direction, wherein redirecting coating in negative
Device direction.
In a design scheme, this method is the coating method for increasing material manufacturing.
In other words, the method and step of detection and/or orientation can be re-executed for each powder bed according to the present invention.
Another aspect of the present invention relates to a kind of for the equipment based on powder bed increasing material manufacturing component as described above,
Described in equipment be configured to, with new powder bed along coating direction equably to for increase layer by layer material building manufacture face
(layer by layer) coating, wherein applicator direction and coating direction form the angle different from 90 °.Correspondingly, described
Equipment preferably equally constitute for, solve the problems, such as according to the present invention in coating disadvantages mentioned above or.
Powder is suitably the powdered substrate for component.
In a design scheme, applicator face (is seen above), for example, manufacture face outer edge towards coating side
To bending.The design scheme preferably allow for solving the problems, such as according to the present invention it is mentioned, more specifically without expending
Or complicated method and step.In particular, passing through the curved design scheme of equipment, the especially bending with applicator face of equipment
Part design scheme, it is ensured that the seamed edge profile or seamed edge for the components layer having been cured and applicator direction, which are formed, to be different from
90 ° of angle.
In a design scheme, applicator face has at least two flat part faces mutually included an angle, wherein extremely
Few part face and applicator direction are suitably formed the angle different from 90 °.The design scheme is set as the upper of applicator face
The alternative solution of the curved design scheme of text description, and the advantages of equally can be realized according to the present invention.
In a design scheme, the equipment includes circular construction platform.The circular shape of construction platform especially with
The top view of construction platform is related.With aforementioned two design scheme differences, the design scheme of the equipment allows to lead to
Rotation construction platform or applicator direction are crossed to realize task according to the present invention (seeing above).
In a design scheme, the equipment is Coating installation or applicator, in particular for increase material building it is complicated,
Powder guide plate, scraper plate or the powder roller of component resistant to high temperature.Correspondingly, it constitutes to the preferably same high temperature resistant of the equipment,
Preferably for being higher than 1000 °, preferably higher than 1200 ° of temperature is durable or heat-resisting.
Currently be related to the design scheme of the method, features and/or advantages can also be related to the equipment, vice versa.
Detailed description of the invention
Other details of the invention are described below according to attached drawing.
Fig. 1 shows the schematic cross sectional views or side view of Coating installation.
Fig. 2 shows the schematic plans of equipment.
Fig. 3 shows the schematic side elevation of the component on construction platform.
Fig. 4 shows the schematic plan of the component in Fig. 3.
Fig. 5 shows the schematic side elevation of the component on construction platform.
Fig. 6 shows the schematic plan of the component in Fig. 5.
Fig. 7 shows the schematic side elevation of component.
Fig. 8 shows the schematic plan of the component in Fig. 7.
Fig. 9 shows the schematic side elevation of another component on construction platform.
Figure 10 shows the schematic plan of the component in Fig. 9.
Figure 11 shows the schematic side elevation of another component on construction platform.
Figure 12 shows the schematic plan of the component in Figure 11.
Figure 13 shows the schematic side elevation of another component.
Figure 14 shows the schematic plan of component 13.
Figure 15 shows the schematic cross sectional views or side view of equipment according to the present invention.
Figure 16 shows the schematic plan of the equipment in Figure 15.
Figure 17 shows that the schematic flow chart of method and step according to the method for the present invention.
Figure 18 shows two different design schemes of applicator according to the present invention.
Figure 19 shows another design scheme according to the present invention of equipment according to the present invention.
Specific embodiment
In embodiment and attached drawing, element that is identical or playing phase same-action can be respectively equipped with identical appended drawing reference.
Shown element and its mutual size relation are not to be taken as perspec-tive in principle, more specifically in order to preferably may be used
It is illustrative and/or for a better understanding, each element can by overstate thick ground or large determine size in a manner of show.
Fig. 1 to Figure 14 is particularly depicted in increasing material manufacturing, especially corresponding coating method and equipment and the prior art
Method in known aspect and relationship.
In particular, Fig. 1 shows the schematic cross sectional views or side view of equipment 30.Equipment 30 includes construction platform 2.The building
Platform 2 is preferably provided in powder bed or powder 1.In order to construct component by corresponding powder bed method, excellent choice of powder is to structure
The manufacture face HF of Jianping platform and/or the layer (not being explicitly illustrated in Fig. 1) having been built up carry out coating.It is equipped with applicator thus
32, the applicator can be guided on suspension 31 or correspondingly be moved by the suspension.Applicator 32 for example can be by machine
Device control.Preferably, applicator in order to carry out new powder coating along the direction of motion or coating direction BUR (seeing below) when
It is preceding to be directed through manufacture face HF from left to right, and new powder bed is coated herein.Then for example can by means of laser or
Electron beam exposes according to desired geometry, melts and solidifies new powder bed.
Fig. 2 shows the schematic plans of the equipment in Fig. 1.Limit the arrow of coating direction BUR and applicator direction BR
Fig. 1 and Fig. 2 should be currently particularly suitable for.
It can be seen that in Fig. 2, applicator 32 extends along manufacture face HF (referring to Y-axis).Applicator 32 can have roller, scrape
Knife, scraper plate, brush or other suitable design schemes.
Fig. 3 shows component 10, and the component is arranged on for example conventional construction platform 2.According to the side based on powder bed
Method, the usually successively decline during increasing material building component 10 of construction platform 2.This is carried out preferably via descending device 20.
The component further includes seamed edge or seamed edge profile 11.
Fig. 4 shows the schematic plan of component or corresponding construction platform in Fig. 3.It especially can be seen that, the component
It is arranged or is oriented relative to construction platform 2, so that seamed edge 11 is parallel to the seamed edge orientation of construction platform 2.If set according to this
Mode, applicator 32 (referring to fig. 2) are set, such as manufacture face HF is horizontally moved through according to coating direction BUR, wherein the system
The face HF of making can equally be limited by the layer having been built up, to coat new powder bed, then applicator is at a time
The seamed edge 11 of component 10 is encountered (referring to indicating applicator face or coating with its entire width (the applicator face BF in referring to fig. 2)
The dotted line of device).When the process repeats layer by layer during constructing the component and then coating defect can spread or increase, this
It can cause non-uniform coating result or coating defect in sizable degree.
In order to solve this problem, such as can be arranged on construction platform 2 according to the view of Fig. 5 and Fig. 6 or orientation member
10.It is for example shown in Fig. 6, the profile or seamed edge 11 of component 10 are not parallel to the lateral edges orientation of construction platform, and therefore
It is not parallel to coating direction BUR orientation.Therefore, applicator (referring again to the dotted line in Fig. 6) can only encounter component 10 first
One corner 13 or vertical seamed edge, however described coating defect hardly occurs.
Fig. 7 shows the schematic side elevation of another component 10.The schematic plan of the component is shown in FIG. 8.
The component 10 especially has first area B1.First area B1 can be the matrix or base regions of component 10.
Second area B2 is also constructed and drawn on the B1 of first area.Second area B2 for example can be functional area.
Shape to both first area B1 and second area B2 rectangular-shape.However, first area B1's and second area
The seamed edge profile (referring to appended drawing reference 11) of B2 is torsionally arranged opposite to each other according to the geometry of the individual of component 10, so that
The lateral edges 11 of first area B1 and the lateral edges 11 of second area B2 are not parallel.
In order to enumerate specific example, component 10 can be turbo blade, and wherein first area B1 indicates root of blade, and
Second area B2 for example indicates actual blade.In this component that is complicated, being especially non-cuboid, seamed edge profile edge
Component building direction (from bottom to top) variation so that in order to avoid the shortcomings that currently mentioning in coating, it is necessary to find use
In the compromise proposal of orientation of the component 10 on construction platform 2 (referring to Figure 13 and Figure 14 more hereafter).
When the component 10 in Fig. 7 is for example arranged on construction platform 2 according to Fig. 9 and Figure 10, applicator 32 is for example first
The corner 13 (referring to Fig.1 0 in dotted line) of the first area B1 of component 10 can be encountered again, and the applicator is from left side along coating
Direction BUR carries out coating (referring to Fig.1 0) to manufacture face HF.In the later point of building, i.e., when the building has advanced into directly
When to second area B2, the seamed edge 11 of second area can be encountered with the entire width of applicator 32 again.
If component is oriented according to Figure 11 and Figure 12, the process on the contrary, and the first area B1 of component 10 rib
Side 11 can be coated device 32 and bump against and cause corresponding coating defect, although the coating defect is in order to construct second area B2
It can be eliminated.
Figure 13 shows described set-up mode of the component 10 on construction platform 2, at least very big according to the set-up mode
The described coating defect during increasing material building is prevented in degree.This especially such case because when applicator according to
When coating direction BUR moves through manufacture face, the seamed edge of first area and the seamed edge of second area are all not parallel to applicator face
BF or the orientation of applicator 32 (referring to Fig.1 4 in dotted line).
The extension of region B1, B2 shown in Figure 13 highly preferred is equivalent to single cured layer (referring to Fig.1 in 3
Appended drawing reference 12) several times, the layer equally shows with dotted line.
However the component according to shape complexity increasing material manufacturing unrelated with corresponding technical field, wherein being led in the technology
These components are used in domain, are found as this compromise proposal being shown in FIG. 14 is often difficult or even can not
, once because single layer is several times cured on the construction platform, can hardly subsequently change component relative to
The orientation of construction platform.
Figure 15 to 18 describes solution according to the present invention, the solution allow for example from the beginning and with
The initial orientation of corresponding component independently solves the problems, such as coating defect.
Figure 15 shows the schematic side elevation or cross-sectional view of equipment 50 according to the present invention.Equipment 50 according to the present invention is same
Sample includes construction platform 2.Equipment 50 further includes suspension 61, and applicator 60 is suitably coupled in a manner of movable or is moveable
On the suspension.According to the view of Fig. 1, equipment 50 is preferably configured as the powder for will be used for increasing material manufacturing by means of applicator 60
Last layer or powder synusia are applied on the HF of manufacture face.This preferably as shown according to coating direction BUR from left to right into
Row.
Construction platform 2 is preferably circular, and the corresponding diagrammatic top such as in Figure 16 in equipment 50 is as shown in the figure.
According to the present invention, construction platform 2 and/or the rest part of equipment, including what is be made of suspension 61 and applicator 60
Cladding apparatus can be moved around pivot center DA.In particular, construction platform 2 and remaining component can preferably surround independently of one another
Pivot center DA movement or rotation.The design scheme can be realized during increasing material manufacturing to component or each for the structure
The adjustment of the orientation of the layer (being not explicitly shown) of part building, so that the applicator face BF of applicator 60 is not preferably entire wide along it
Degree (referring to Fig.1 6 in Y-axis) is encountered on the seamed edge of corresponding component and preferably not always in the same area along seamed edge
On.
With the difference being shown in FIG. 16, cladding apparatus, i.e. suspension 61 and applicator 60 can preferably pass through suitable side
Formula completely moves downwards and again up from construction platform 2, so that when the powdered base material to coat again is (referring to Fig.1 in 6
Appended drawing reference 1) preferably not with manufacture face HF contact when, carry out such as rotation of the construction platform 2 relative to coating equipment.It is no
Then, this may result in undesirable powder particles (eddy motion) and equally damages manufacturing quality.
It according to Figure 15, Figure 16 and Figure 17, currently proposes and describes according to the method for the present invention, the method, which solves, to be worked as
The preceding coating problems being directed to.
In particular, Figure 17 shows schematic flow chart.Method and step a) describe the component 10 on construction platform 2 from
It is that powder bed 1 increases material building or to increase the detection (referring to Fig.1 3 of the seamed edge profile 11 of the layer 12 of material building or seamed edge geometry
And the dotted line in Figure 16, the dotted line indicate the seamed edge profile 11 of corresponding layer).
For example, according to data model, preferably according to structured data and/or CAD data, detect seamed edge profile or its relative to
The position of construction platform.
Alternatively or additionally, by means of scanning process, such as by laser scanner, seamed edge profile 11 is physically detected
Or its position or stretching, extension relative to construction platform 2, wherein checking constructed layer by corresponding scanner.
Method and step b) describes the applicator direction BR for the powder bed to newly apply relative to detected seamed edge
The orientation of profile 11 is different from so that increasing seamed edge 11 and applicator direction BR formation that is material building or increasing the layer 12 of material building
90 ° of angle.Correspondingly, angle [alpha] is shown in FIG. 16, which is preferably different from 0 ° and 90 °, especially it is greater than 20 °, and
And show the relative rotation between the seamed edge profile 11 and coating direction BUR of layer 12.Applicator direction BR can with it is described
Coating direction BUR consistent (referring to figs. 1 to Figure 16).
Mentioned orientation can be implemented as so that particularly by make applicator and/or Coating installation relative to seamed edge wheel
Exterior feature 11 or the rotation of component 10 are to change applicator direction BR.
Alternatively or additionally, in order to change the orientation and applicator direction unfavorable for coating result of component, building
Platform rotates preferably together with the element structure being disposed thereon when necessary relative to applicator direction.
Corresponding orientation can equally be realized as follows: especially for newly applying and then cured layer is wanted to implement structure
The change of part design.
Preferably realize orientation layer by layer and based on calculating according to the present invention, it is described to calculate by being used for increasing material manufacturing structure
CAD the and/or CAM data of part or the data therefrom derived assist.
Preferably, according to the present invention, after the layer 12 in each building for component 10 according to or by detecting to check,
Whether seamed edge 11 is different from 90 ° of angle (referring to α) with applicator direction BR formation, and wherein again fixed in negative
To applicator direction BR.
In some cases, and not always or for all seamed edge regions or seamed edge point it is possible that especially in circle
Profile in the case where, all the points of seamed edge or its tangent line and applicator direction BR, which are formed, is different from 90 ° of angle.
However, if the part as big as possible of many points or corresponding seamed edge correspondingly forms not with applicator direction BR
90 ° of different (limited) angles are same as, then the problem of being also able to solve according to the present invention.
In the case where the seamed edge profile of round or ellipse, applicator direction BR preferably layer by layer, i.e., each building
Layer, change or " continuing to rotate " during increasing material and constructing the component, so that existing along the seamed edge profile " adversely " setting
On always other or successively different points on the profile or seamed edge, this means, point finally referred on seamed edge or position
Solving the problems, such as according to the present invention still occurs in the place of setting.
The alternative solution that described method is especially proposed in Figure 18 and Figure 19, is set by according to the present invention
Applicator standby and being shown in FIG. 18 is realized.
In the view of Figure 18 and Figure 19, pass through applicator or the design scheme of Coating installation, applicator direction BR such as institute
Coating direction BUR described in the deviation shown.
Applicator 60 according to the present invention is shown in the top view shown on the left of Figure 18.Applicator is more particularly to being to scrape
Plate, guide plate, brush or roller, suitable for the arbitrary manufacture face coating for constructing the component for increasing material.In Figure 18
Applicator 60 shown in left side has applicator face BF or limits the applicator face (seeing above).It is also shown that described
Applicator is angled or its applicator face BF is divided into two part faces 70 mutually included an angle.Mentioned applicator is outstanding
Consist of so that the applicator direction BR1 and applicator direction BR2 in corresponding part face coating direction BUR from left to right
In the case where to encounter the seamed edge profile (not being explicitly illustrated in Figure 18 into Figure 19) of component different from 90 ° of angle, in turn
Advantages of the present invention is provided.
This is especially also applied for applicator shown in the right side view of Figure 18, and the applicator has curved applicator
Face BF.By the design scheme, work as applicator, such as by suspension or output device 61 (referring to Fig.1 5) towards coating direction
When BUR (referring to Fig.1 8) is moved, if being related to linear or straight line seamed edge, just automatically approaches or " touch at a certain angle
To ".
The described applicator 60 with curved applicator face BF describes a particularly preferred form of implementation, should
Form of implementation is almost always that by advantage according to the present invention, i.e., whenever the seamed edge profile of such as component is in shape and orientation
When aspect and the geometry difference of curved applicator face BF.
Figure 19 shows another design scheme of equipment 50 according to the present invention, and the design scheme equally has applicator
60.Applicator 60 preferably has flat and linear applicator face BF similar to the view of Fig. 1 to Figure 16.However, with so far
The view that shows is different, and applicator direction BR (referring to Fig.1 9 in dotted line) is with angle [alpha] relative to coating direction BUR " setting ".
According to the design scheme, component, such as according to Fig. 3 and it is illustrated in fig. 4, construction platform 2 is parallel to its seamed edge
Seamed edge orientation, without above-mentioned coating defect.
The present invention is not limited by according to the description of the embodiment, but including arbitrary new feature and feature
Any combination.This includes in particular any combination of feature in the claims, even if this feature or the combination itself do not have
It is clearly stated in claim or embodiment.
Claims (14)
1. the method that one kind is used for increasing material manufacturing component (10), the method includes the following steps:
The seamed edge profile (11) of the layer (12) for the component (10) on construction platform (2) is detected, the layer is from powder bed
(1) increase material building or to increase material building,
The applicator direction (BR) for being used for powder bed to newly apply is oriented relative to detected seamed edge profile (11)
For so that the seamed edge (11) for increasing the layer (12) that is that material constructs or increasing material building and the applicator direction (BR) formation are not
It is same as 90 ° of angle.
2. according to the method described in claim 1, wherein according to data model, preferred structure data, such as CAD data, detection increasing
The seamed edge profile (11) or the seamed edge profile (11) of the layer (12) that is that material constructs or increasing material building are relative to the structure
The position of Jian Pingtai (2).
3. method according to claim 1 or 2, wherein the orientation is embodied as, so that increasing material building or to increase material structure
The seamed edge (11) for the layer (12) built and the applicator direction (BR) are formed in the angle between 10 ° and 80 °.
4. method according to any one of the preceding claims, wherein by rotating the construction platform (2), by the painting
Device direction (BR) is covered to orient relative to the seamed edge profile (11).
5. method according to any one of the preceding claims, wherein by rotating the applicator direction (BR), by institute
Applicator direction (BR) is stated to orient relative to the seamed edge profile (11).
6. method according to any one of the preceding claims, wherein by rotating the construction platform (2) and passing through
The applicator direction (BR) is rotated, the applicator direction (BR) is oriented relative to the seamed edge profile (11).
7. method according to any one of the preceding claims, wherein via component design is changed, by the applicator side
It is oriented to (BR) relative to the detected seamed edge profile (11).
8. method according to any one of the preceding claims, wherein the orientation carry out layer by layer and based on calculating come
Implement, described calculate through CAD data for component described in increasing material manufacturing and/or CAM data assists.
9. method according to any one of the preceding claims, wherein being used for the layer of the component (10) in each building
(12) after, according to or by detect to check, whether the seamed edge (11) forms with the applicator direction (BR) is different from
90 ° of angle, wherein redirecting the applicator direction (BR) in negative.
10. one kind is for the equipment (50) based on powder bed increasing material manufacturing component (10), the equipment is configured to, with powder bed edge
Coating direction (BUR) equably to manufacture face (HF) coating for increasing material building layer by layer, wherein applicator direction (BR)
The angle different from 90 ° is formed with the coating direction (BUR).
11. equipment (50) according to claim 10, wherein the applicator face (BF), such as at the manufacture face (HF)
Outer edge, towards the coating direction (BUR) be bent.
12. equipment described in 0 or 11 (50) according to claim 1, wherein the applicator face (BF) is flat at least two
, the part face (70) mutually included an angle.
13. equipment (50) according to any one of claims 10 to 12, the equipment include circular construction platform
(2)。
14. equipment described in any one of 0 to 13 (50) according to claim 1, the equipment has complicated for increasing material building
, the Coating installation of component resistant to high temperature, especially powder guide plate.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE102016215389.7 | 2016-08-17 | ||
DE102016215389.7A DE102016215389A1 (en) | 2016-08-17 | 2016-08-17 | Method for the additive production of a component and device |
PCT/EP2017/069714 WO2018033405A1 (en) | 2016-08-17 | 2017-08-03 | Method and device for the additive production of a component |
Publications (2)
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CN109562454A true CN109562454A (en) | 2019-04-02 |
CN109562454B CN109562454B (en) | 2021-08-27 |
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CN201780050543.6A Active CN109562454B (en) | 2016-08-17 | 2017-08-03 | Method and apparatus for additive manufacturing of a component |
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CN (1) | CN109562454B (en) |
DE (2) | DE102016215389A1 (en) |
WO (1) | WO2018033405A1 (en) |
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CN114126843A (en) * | 2019-05-28 | 2022-03-01 | 伏尔肯模型公司 | Recoater system for additive manufacturing |
US20210101209A1 (en) * | 2019-10-03 | 2021-04-08 | Hamilton Sundstrand Corporation | Changeable recoater approach angle |
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US20160129501A1 (en) * | 2014-11-06 | 2016-05-12 | Arcam Ab | Method for improved powder layer quality in additive manufacturing |
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- 2016-08-17 DE DE102016215389.7A patent/DE102016215389A1/en not_active Withdrawn
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2017
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- 2017-08-03 WO PCT/EP2017/069714 patent/WO2018033405A1/en active Application Filing
- 2017-08-03 CN CN201780050543.6A patent/CN109562454B/en active Active
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US20040170765A1 (en) * | 2001-04-10 | 2004-09-02 | Ingo Ederer | Method and device for applying fluids |
US20110297081A1 (en) * | 2007-06-21 | 2011-12-08 | Materials Solutions | Rotating build plate |
CN105828985A (en) * | 2013-12-19 | 2016-08-03 | 阿卡姆股份公司 | Compositions of omega 3 fatty acids to treat diseases which involve damage to the nervous system |
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Also Published As
Publication number | Publication date |
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WO2018033405A1 (en) | 2018-02-22 |
DE102016215389A1 (en) | 2018-02-22 |
DE112017003505A5 (en) | 2019-03-28 |
CN109562454B (en) | 2021-08-27 |
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