CN109553048A - A kind of online linear filling machine wirelessly sampled of handstand bottle inlet - Google Patents
A kind of online linear filling machine wirelessly sampled of handstand bottle inlet Download PDFInfo
- Publication number
- CN109553048A CN109553048A CN201710874938.XA CN201710874938A CN109553048A CN 109553048 A CN109553048 A CN 109553048A CN 201710874938 A CN201710874938 A CN 201710874938A CN 109553048 A CN109553048 A CN 109553048A
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- CN
- China
- Prior art keywords
- filling
- bottle
- sampling
- handstand
- queue
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/24—Devices for supporting or handling bottles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/006—Devices particularly adapted for container filling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C2007/0066—Devices particularly adapted for container closing
Landscapes
- Medical Preparation Storing Or Oral Administration Devices (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a kind of online sterile sampling bottle placer of handstand bottle inlet, its main feature is that container to be filled, which stands upside down, enters filling machine equipment, before entering filling track by switching mechanism be adjusted to upright container position carry out it is filling.The mechanism composition of the bottle placer includes bottle inlet component and switching mechanism (1), the filling transfer unit (2) of one-way movement, filling needle part (3), bottle member (4) out of the bottle outlet that can classify, sampling group buffer disc to be jumped a queue (5), component of jumping a queue (6), rubber plug bucket device (7), sampling vial resetting-mechanism (8).Linear filling machine of the invention can guarantee the medicine bottle of sampling and normal filling medicine bottle be in it is same it is filling under the conditions of, to obtain the sample for the case where representing actual production, efficiently and effectively assess product-filled aseptic performance.By the design of handstand bottle inlet, the time with the upright exposure of container filling is greatly shortened, to be effectively controlled quality risk.
Description
Technical field
This patent is related to food, medical packaging machinery more particularly to a kind of linear filling machine wirelessly sampled online.
Background technique
Bottle placer need to assess by sampling in pouring process in filling production process the microbial status of product and
Particle situation can assess the microbial status of entire pouring process by the detection of the microbial status to sample.It is right at present
Sterility test and culture medium analoging filling of the investigation of drug sterile production technique with assessment dependent on product are tested.But either
Which kind of mode, is unable to the process of effective rendering or the filling production of representative products, and assessment that cannot be effective is filling
The sterile risk of the aseptic performance of product, product is larger.Find the appraisal procedure of effective product-filled aseptic performance at
For a great problem, thus be badly in need of developing it is a kind of can the bottle placer of efficient sampling function of analoging filling production process overcome this
Problem.Filed in Truking Science and Technology Co., Ltd. on 04 18th, 2016 " a kind of bottle placer of on-line period (application number:
201620287808.7) " provide it is a kind of it is linear can online sterile sampling bottle placer.
Existing sterile filling production field is all the design using upright bottle inlet, and theory is the protection in A grades of laminar flows
Under, the not contaminated production environment of enough cleanings can be obtained, it is ensured that product produced is not contaminated.But the design
The maximum defect of theory is, due to being upright bottle inlet, unloading container be easy to because the hesitation of filling production and its
He, which intervenes, there is exposure duration process, and it is uncontrollable also to have resulted in exposure, exposure duration caused by exposure duration in this way, from
And become a defect of the filling production of product.Do not occur because of the interim intervention of filling production need exist to designing one kind
Quality risk caused by different exposure durations or exposure duration extend.
Summary of the invention
It is simple the technical problems to be solved by the patent is to overcome the deficiencies of the prior art and provide a kind of structure, it can be effective
The bottle placer for capableing of online sterile sampling for controlling unloading container exposure duration, can be had while product is filling
(microorganism of pouring process product, particulate contamination) representative sample, so that effectively assessment pouring process is to product
The bottle placer of the on-line period of the influence situation of quality.
In order to solve the above technical problems, this patent uses following technical scheme.
Cancel traditional bottle placer bottle inlet turntable design, is changed to the linear design of handstand bottle inlet.Entering filling position
Unloading container is adjusted to justification by switching mechanism by the distance of preceding 10-150cm, is then carried out filling.
In order to realize online sterile sampling, designed in conjunction with linear filling machine above-mentioned, the bottle placer mechanism of this patent
Composition include bottle inlet component and switching mechanism, one-way movement filling transfer unit, fill needle part, jumping a queue component and can sort out
Bottle goes out bottle member, and the bottle inlet component is docked with the bottle-inlet end of filling transfer unit, component and the filling delivery section of jumping a queue
The bottle-delivery end of part docks, and the bottle member out is docked with component of jumping a queue, and the bottle placer further includes sampling transfer unit and will fill
Medicine bottle on dress transfer unit is transferred to the sampling executing agency sampled on transfer unit, sampling group buffer disc to be jumped a queue, described
The side that transfer unit is set to filling transfer unit is sampled, the needle part that fills includes carrying out to the medicine bottle on filling transfer unit
It filling filling filling needle and filling sampling is carried out to the medicine bottle on sampling transfer unit fills needle, filling the fillings needle and sampling filling
Needle is filling to keep strokes.
As a further improvement of the above technical scheme.
The sampling transfer unit Unidirectional.
The sampling transfer unit filling transfer unit can move back and forth relatively, and the fillings needle part is with sampling transfer unit
Synchronizing moving.
The sampling transfer unit Unidirectional, and rotation direction and filling transfer unit rotation direction are on the contrary, the filling
Needle part can relatively filling transfer unit reciprocating movement.
The sampling transfer unit is equal with the speed of service of filling transfer unit.
Filling transfer unit and sampling delivery section can be stopped by being equipped between the filling transfer unit and sampling transfer unit
The active catch bottle mechanism that bottle body on part mutually shifts.
The sampling executing agency is equipped with the locating slot for positioning medicine bottle.
The bottle-inlet end of the filling transfer unit is equipped with the bottle inlet blocking mechanism that bottle body can be prevented to enter filling transfer unit.
Compared with prior art, it is the advantages of this patent: the online straight line wirelessly sampled of the handstand bottle inlet of this patent
Medicine bottle on filling transfer unit is transferred on sampling transfer unit, to guarantee to take by bottle placer by sampling executing agency
The medicine bottle of sample and normal filling medicine bottle be in it is same it is filling under the conditions of, to obtain the sample for the case where capable of representing actual production
Product, the aseptic performance of the filling product of effective assessment.Furthermore it by the design of handstand bottle inlet, controls to be filled
The sterile risk of the exposure duration of container, production are smaller.
Further, the online linear filling machine wirelessly sampled of the handstand bottle inlet of this patent, sampling transfer unit can phase
To filling transfer unit move back and forth, fill needle part with sampling transfer unit synchronizing moving, i.e., filling filling needle to it is mobile just
When normal medicine bottle carries out filling, sampling fill needle mobile sampling medicine bottle can track it is filling, thus guarantee the medicine bottle of sampling with
Normal filling medicine bottle be in it is same it is continuous it is filling under the conditions of, fill motion amplitude, all identical, the sample of acquisition of height of needle
Product, the case where more representative of actual production.
Figure of description and its explanation.Fig. 1 is the online linear filling machine knot wirelessly sampled of the handstand bottle inlet of this patent
Structure schematic diagram.It is as follows to the structure and function declaration of each section on the way.
Bottle inlet component and switching mechanism (1).10- for the handstand bottle inlet of unloading container, before entering filling track
Unloading container is adjusted to justification by switching mechanism by the distance of 150cm, subsequently into filling production status.
The filling transfer unit (2) of one-way movement.Tissue two groups of filling syringe needles of A, B do straight line back and forth movement, and control
The filling amount situation of the filling syringe needle of sampling group.
It fills needle part (3).It is divided into two groups of tissues, the quantity of each group of filling syringe needle is 2-20.Wherein it is used for online nothing
The filling syringe needle of bacterium sampling is configured with sampling vial resetting-mechanism (8) simultaneously.The embodiment Chinese medicine 3-2 group of this patent is online
The filling syringe needle of sterile sampling is designed.
Can classify bottle outlet go out bottle member (4).According to the distance of distance sampling group syringe needle and reorganize product filling amount come
Decide whether to adjust track special project to sampling group buffer disc to be jumped a queue (5).If filling sample size has reached scheduled volume,
By adjustment track special project to sampling group buffer disc to be jumped a queue (5), the selection of one group of online sterile sampling is completed.
Sampling group buffer disc to be jumped a queue (5).For storing canned sample, while exposed state is remained at this time,
The accumulative of the sample exposed state before jumping a queue after filling production can be monitored.After the completion of normally producing product, sampling group is driven
Buffer disc to be jumped a queue, the detection to sample aseptic performance is carried out in pouring process after line sterile sampling jump a queue and to cover.
It jumps a queue component (6).For the operation of jumping a queue to the filling sample of product and online sterile sampling after the completion.
Rubber plug bucket device (7).The rubber plug of the filling sample of product and online sterile sampling after the completion is provided.
It samples vial resetting-mechanism (8).After the completion of filling movement, the sample of sterile sampling group is resetted while being helped just
The unloading container often produced is in place.
Specific embodiment.
This patent is described in further detail below in conjunction with Figure of description and specific embodiment.
Embodiment: the online linear filling machine wirelessly sampled of handstand bottle inlet.
(1) structure composition of bottle placer.
1. bottle inlet component and switching mechanism (1).For the handstand bottle inlet of unloading container, before entering filling track
Unloading container is adjusted to justification by switching mechanism by the distance of 10-150cm, subsequently into filling production status.
2. the filling transfer unit (2) of one-way movement.Tissue two groups of filling syringe needles of A, B do straight line back and forth movement, and control
Produce the filling amount situation of the filling syringe needle of sample group.
3. filling needle part (3).It is divided into two groups of tissues, the quantity of each group of filling syringe needle is 2-20.Wherein for online
The filling syringe needle of sterile sampling is configured with sampling vial resetting-mechanism (8) simultaneously.The embodiment Chinese medicine 3-2 group of this patent be
The filling syringe needle of line sterile sampling is designed.
4. the bottle outlet that can classify goes out bottle member (4).According to the distance of distance sampling group syringe needle and the filling amount of reorganization product
To decide whether to adjust track special project to sampling group buffer disc to be jumped a queue (5).If filling sample size has reached scheduled body
Adjustment track special project to sampling group buffer disc to be jumped a queue (5) is completed the selection of one group of online sterile sampling by product.
5. sampling group buffer disc to be jumped a queue (5).For storing canned sample, while exposed shape is remained at this time
State can monitor the accumulative of the sample exposed state before jumping a queue after filling production.After the completion of normally producing product, driving sampling
Group buffer disc to be jumped a queue, the inspection to sample aseptic performance is carried out in pouring process after line sterile sampling jump a queue and to cover
It surveys.
6. component of jumping a queue (6).For the operation of jumping a queue to the filling sample of product and online sterile sampling after the completion.
7. rubber plug bucket device (7).The rubber plug of the filling sample of product and online sterile sampling after the completion is provided.
8. sampling vial resetting-mechanism (8).After the completion of filling movement, the sample of sterile sampling group is resetted while being helped
The unloading container normally produced is in place.
(2) working principle of equipment.
Entire bottle placer region is under the protection of A and laminar flow, and unloading container passes through straight line in a manner of bottle inlet of standing upside down
The track of formula enters bottle placer region.10-150 centimetres of the distance in front of the filling station of bottle placer, passes through switching mechanism (1)
It is adjusted to justification, into filling working condition.The control that exposed range is arranged by this section, also just controls container and exists
Exposure duration before filling.To control the quality risk of product well.
In place with unloading container, when filling for the first time, sampling vial resetting-mechanism (8) is above without container, place
In empty state, whole containers are just disposably entered to the position to be filled of two groups of filling pillows.With filling syringe needle
Operation, 3-2 group syringe needle are used for sterile sampling, without practical filling movement, only filling operation.After filling, because of sampling
The sample of group does not have filling amount, and go out bottle member (4) for the bottle outlet that can classify do not adjust track, and sampling vial resetting-mechanism (8) will
The container of one group of quantity where 3-2 group syringe needle is transferred to state to be resetted, and normally filling product then can be with for 3-1 group
Normally enter subsequent station of jumping a queue.
After the completion of the movement of filling sampling, when sampling being needed to be sampled test to previous stage sterile filling, 3-2 group
Filling syringe needle carries out effectively filling.The filling amount of group sample for sampling is enough, and go out bottle member (4) for the bottle outlet that can classify are adjusted
Whole track simultaneously counts, and one group of sample size for sampling enters sampling group buffer disc to be jumped a queue (5).It is now in wait jump a queue
Exposed state, can monitor it is filling after jump a queue before sample Exposure.After counting arrival filling quantity, track resets,
Subsequent normal filling sample normally enters subsequent station of jumping a queue.
Although the present invention has been disclosed as a preferred embodiment, however, it is not intended to limit the invention.It is any to be familiar with ability
The technical staff in domain, without deviating from the scope of the technical scheme of the present invention, all using the technology contents pair of the disclosure above
Technical solution of the present invention makes many possible changes and modifications or equivalent example modified to equivalent change.Therefore, all
Without departing from the content of technical solution of the present invention, according to the present invention technical spirit any simple modification made to the above embodiment,
Equivalent variations and modification, all shall fall within the protection scope of the technical scheme of the invention.
Claims (4)
1. a kind of online sterile sampling bottle placer of handstand bottle inlet, the filling including bottle inlet component and switching mechanism (1), one-way movement
Dress transfer unit (2), fill needle part (3), the bottle outlet that can classify go out bottle member (4), sampling group buffer disc to be jumped a queue (5), jump a queue
Component (6), rubber plug bucket device (7), sampling vial resetting-mechanism (8), it is characterised in that: the bottle placer further includes sampling glass
Filling off-gauge can be closed desired vial and reset to bottle inlet position by glass bottle resetting-mechanism (8), and the bottle outlet that can classify goes out
Bottle member (4) determines filling sampling situation by filling amount, and the medicine bottle that the filling sample for being used to sample group is transferred to shifts
Sampling group buffer disc to be jumped a queue (5), due to taking linear filling to produce, the filling filling needle (3-1) and sampling fill needle (3-2)
It is filling to keep strokes.
2. the online sterile sampling bottle placer of handstand bottle inlet according to claim 1, it is characterised in that: the sampling conveying
Component (6) Unidirectional.
3. the online sterile sampling bottle placer of handstand bottle inlet according to claim 1, wherein the filling syringe needle of 3-2 group is close can
Classification bottle outlet goes out bottle member (4), and the filling syringe needle of the group is configured with sampling vial resetting-mechanism (8), takes for sterile online
The filling production of sample.
4. the online sterile sampling bottle placer of handstand bottle inlet according to claim 1, passes through the design of handstand bottle inlet, it is ensured that
The overlong time that different unloading containers will not be caused to expose before filling the container because of filling hesitation, controls well
Because container exposes and bring quality risk for a long time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710874938.XA CN109553048A (en) | 2017-09-25 | 2017-09-25 | A kind of online linear filling machine wirelessly sampled of handstand bottle inlet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710874938.XA CN109553048A (en) | 2017-09-25 | 2017-09-25 | A kind of online linear filling machine wirelessly sampled of handstand bottle inlet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109553048A true CN109553048A (en) | 2019-04-02 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710874938.XA Pending CN109553048A (en) | 2017-09-25 | 2017-09-25 | A kind of online linear filling machine wirelessly sampled of handstand bottle inlet |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006011896A1 (en) * | 2004-06-29 | 2006-02-02 | Hartness International, Inc. | System for securely conveying articles and related components |
| CN201132763Y (en) * | 2007-10-23 | 2008-10-15 | 刘祥华 | Apparatus for manufacturing medicine bottles |
| CN102838075A (en) * | 2012-07-31 | 2012-12-26 | 安徽野岭饮料食品有限公司 | Washing and filling system for beverage can |
| CN204281269U (en) * | 2014-11-11 | 2015-04-22 | 海南通用康力制药有限公司 | Sterile liquid bottle placer |
| CN204917917U (en) * | 2015-07-21 | 2015-12-30 | 石正国 | Liquid filling machine of situation is polluted to online sample aassessment filling process |
| CN205709805U (en) * | 2016-04-08 | 2016-11-23 | 楚天科技股份有限公司 | A kind of filling machine of on-line period |
-
2017
- 2017-09-25 CN CN201710874938.XA patent/CN109553048A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006011896A1 (en) * | 2004-06-29 | 2006-02-02 | Hartness International, Inc. | System for securely conveying articles and related components |
| CN201132763Y (en) * | 2007-10-23 | 2008-10-15 | 刘祥华 | Apparatus for manufacturing medicine bottles |
| CN102838075A (en) * | 2012-07-31 | 2012-12-26 | 安徽野岭饮料食品有限公司 | Washing and filling system for beverage can |
| CN204281269U (en) * | 2014-11-11 | 2015-04-22 | 海南通用康力制药有限公司 | Sterile liquid bottle placer |
| CN204917917U (en) * | 2015-07-21 | 2015-12-30 | 石正国 | Liquid filling machine of situation is polluted to online sample aassessment filling process |
| CN205709805U (en) * | 2016-04-08 | 2016-11-23 | 楚天科技股份有限公司 | A kind of filling machine of on-line period |
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