CN109550908A - A kind of deformation aluminium and aluminium alloy ingots die cast water cooling mould - Google Patents
A kind of deformation aluminium and aluminium alloy ingots die cast water cooling mould Download PDFInfo
- Publication number
- CN109550908A CN109550908A CN201811337309.4A CN201811337309A CN109550908A CN 109550908 A CN109550908 A CN 109550908A CN 201811337309 A CN201811337309 A CN 201811337309A CN 109550908 A CN109550908 A CN 109550908A
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- CN
- China
- Prior art keywords
- circulation pipe
- die ontology
- die
- water cooling
- alloy ingots
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/06—Ingot moulds or their manufacture
- B22D7/064—Cooling the ingot moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
- B22D7/12—Appurtenances, e.g. for sintering, for preventing splashing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The invention discloses a kind of deformation aluminium and aluminium alloy ingots die cast water cooling mould, including die ontology and internal model, welding machine has internal model inside the die ontology, and internal model outer surface is surrounded with circulation pipe.In the present invention, using circulation pipe, circulation pipe is surrounded on inner mould surface and is located at circulation pipe cavity inside, cold water enters from the inlet circulation pipe, up water outlet discharge is raised slowly in along spiral shape, the molten aluminum that internal model inside is held is cooled down from below to up, the final solidified region of ingot casting at top, the difference of ingot casting edge and centre cooling condition can be eliminated, it is not in the phenomenon that border region preferentially solidifies, in transition process in this way in molten aluminum from liquid phase to solid phase, it only will appear whole and uniform volume contraction, it is small without edge volume contraction, central volume shrinks big phenomenon, so as to avoid there is central pipe, reduce material loss end to end.
Description
Technical field
The present invention relates to water cooling casting technical field of mold more particularly to a kind of deformation aluminium and aluminium alloy ingots die cast with newly
Type water cooled mo(u)ld.
Background technique
Ingot mould casting is a kind of relatively simple casting method, has the advantages that easy to operate, small investment, at low cost, water
Cold mold has hollow die wall, is cooled down by recirculated water, can control cooling speed by adjusting hydraulic pressure or control water temperature
Degree, relative to swage cooling effect more preferably and convenient for control cooling velocity, in the centre that ingot casting is final solidified, due to shrinking
The collection Hole of appearance is known as central pipe, dispersion and tiny hole is known as shrinkage porosite, this is mainly due to areas each when pouring
The curing condition difference in domain and caused by, central pipe is that column crystal is excessively flourishing and generates since slab is in process of setting
" bridging " phenomenon, the volume contraction that occurs when the liquid phase of " bridge " below is solid phase, cannot be supplemented by molten aluminum caused by,
By liquid phase be solid phase during, molecular order can by disorder to order, from the distant to the near, macro manifestations be substance density
Difference, the volume for occupying stoste mutually are reduced, and the ingot casting edge close to ingot mould can preferentially be solidified well due to cooling condition, more
Slower close to centre thermal diffusion, solidification also can be slower, i.e., top starts edge solid phase area occur when solidification, and intermediate region is solid
The phenomenon that liquid two-phase section, center is liquid phase region, the volume contraction of different zones becomes larger from outside to inside after solidification completely, from
And it will form the central pipe of " V " shape.
It is subsequent to be difficult to carry out the plastic processing such as squeezing since " V " shape central pipe exists, it is necessary to be cut using machining
It removes, the process for not only having increased one of machining in this way, but also wastes raw material, reduce lumber recovery, in view of the above-mentioned problems, spy mentions
A kind of deformation aluminium and aluminium alloy ingots die cast are solved the above problems with water cooling mould out.
Summary of the invention
The purpose of the present invention is to solve disadvantage existing in the prior art, and a kind of deformation aluminium and aluminium alloy proposed
Ingot mould casting water cooling mould.
To achieve the goals above, present invention employs following technical solutions: a kind of deformation aluminium and aluminium alloy ingots die cast
With water cooling mould, including die ontology and internal model, die ontology inside welding machine has internal model, and internal model outer surface is surrounded with
The water inlet perforation that circulation pipe, the circulation pipe lower end and die ontology bottom side open up connects, and circulation pipe upper end and mould
The water outlet perforation connection that the tool body upper part other side opens up.
It is as above-mentioned technical proposal to further describe:
One side surface of die ontology offers air inlet, and air inlet side passes through between die ontology and circulation pipe
Fixed link is connected with small-sized fan, and another side surface of die ontology offers exhaust outlet, the air inlet bottom surface and water inlet
It is located at one side surface of die ontology between mouthful and is embedded with blower plug wire mouth.
It is as above-mentioned technical proposal to further describe:
It is welded with baffler between the internal model outer wall and die ontology, is located inside die ontology above the baffler and is formed
Die wall cavity, the baffler lower section, which is located inside die ontology, forms circulation pipe cavity.
It is as above-mentioned technical proposal to further describe:
The die ontology and internal model are cylindrical structure.
It is as above-mentioned technical proposal to further describe:
The circulation pipe material is copper, and distance is not more than 2mm between circulation pipe.
It is as above-mentioned technical proposal to further describe:
The air inlet offers multiple, and air inlet is uniformly opened in one side surface of die ontology.
It is as above-mentioned technical proposal to further describe:
The exhaust outlet offers multiple, and exhaust outlet is uniformly opened in another side surface of die ontology.
It is as above-mentioned technical proposal to further describe:
The small-sized fan is provided with multiple, and small-sized fan spacing distance is incremented by from the bottom to top, and small-sized fan and blower
Plug wire mouth is electrically connected.
In conclusion by adopting the above-described technical solution, the beneficial effects of the present invention are:
1, in the present invention, circulation pipe is used, circulation pipe is surrounded on inner mould surface and is located at circulation pipe cavity inside, and cold water is from water inlet
Mouthful enter circulation pipe, is up raised slowly to water outlet discharge in along spiral shape, the molten aluminum held to internal model inside is from below to up
Cooling, the final solidified region of ingot casting at top can eliminate the difference of ingot casting edge and centre cooling condition, will not go out
The phenomenon that existing border region preferentially solidifies, in this way in the transition process in molten aluminum from liquid phase to solid phase, only will appear whole and equal
Even volume contraction, small without edge volume contraction, central volume shrinks big phenomenon, so as to avoid there is center
Shrinkage cavity reduces material loss end to end, improves yield rate, while being also convenient for subsequent carry out plastic processing.
2, in the present invention, small-sized fan, air inlet and exhaust outlet are used, molten aluminum is after entering internal model, circulation pipe cavity
Internal temperature increases, and increases circulation pipe temperature by heat transfer, and cold water is after entering circulation pipe, circulation pipe hull-skin temperature drop
It is low, water condensation is had in hot-air in circulation pipe surface, and small-sized fan drives air to be delivered to exhaust outlet from air inlet, is formed
The water evaporation heat absorption that wind accelerates circulation pipe surface is flowed, the effect of water cooling is improved, further avoids that central pipe occur existing
As.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of a kind of deformation aluminium and aluminium alloy ingots die cast water cooling mould proposed by the present invention;
Fig. 2 is the main view of a kind of deformation aluminium and aluminium alloy ingots die cast water cooling mould proposed by the present invention;
Fig. 3 is the side view of a kind of deformation aluminium and aluminium alloy ingots die cast water cooling mould proposed by the present invention.
Marginal data:
1- die ontology, 2- air inlet, 3- fixed link, 4- small-sized fan, 5- circulation pipe, 6- circulation pipe cavity, 7- internal model, 8- into
The mouth of a river, 9- exhaust outlet, 10- water outlet, 11- baffler, 12- die wall cavity, 13- blower plug wire mouth.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-3, a kind of deformation aluminium and aluminium alloy ingots die cast water cooling mould, including die ontology 1 and internal model
7,1 inside welding machine of die ontology has internal model 7, and 7 outer surface of internal model is surrounded with circulation pipe 5,5 lower end of circulation pipe and die ontology 1
The water inlet 8 that bottom side opens up penetrates through connection, and the water outlet that 5 upper end of circulation pipe and the 1 top other side of die ontology open up
10 perforation connections.
1 one side surface of die ontology offers air inlet 2, and 2 side of air inlet be located at die ontology 1 and circulation pipe 5 it
Between small-sized fan 4 is connected with by fixed link 3, another side surface of die ontology 1 offers exhaust outlet 9,2 bottom surface of air inlet with into
It is located at 1 one side surface of die ontology between the mouth of a river 8 and is embedded with blower plug wire mouth 13, is welded between 7 outer wall of internal model and die ontology 1
There is baffler 11, is located inside die ontology 1 above baffler 11 and forms die wall cavity 12, mold sheet is located at below baffler 11
Form circulation pipe cavity 6 inside body 1, die ontology 1 and internal model 7 are cylindrical structure, and 5 material of circulation pipe is copper, and circulation pipe 5
Between distance be not more than 2mm, air inlet 2 offers multiple, and air inlet 2 is uniformly opened in 1 one side surface of die ontology, air draft
Mouthfuls 9 offer multiple, and exhaust outlet 9 is uniformly opened in another side surface of die ontology 1, and small-sized fan 4 is provided with multiple and small
4 spacing distance of type blower is incremented by from the bottom to top, and small-sized fan 4 and blower plug wire mouth 13 are electrically connected.
Working principle: in use, cold water enters circulation pipe 5 from water inlet 8, it is up in be raised slowly to be discharged along spiral shape
Mouth 10 is discharged, and cools down from below to up to the molten aluminum held inside internal model 7, the final solidified region of ingot casting at top can be eliminated
The difference of ingot casting edge and centre cooling condition is not in the phenomenon that border region preferentially solidifies, in this way molten aluminum from
Liquid phase only will appear whole and uniform volume contraction into the transition process of solid phase, small without edge volume contraction,
Central volume shrinks big phenomenon, so as to avoid there is central pipe, reduces material loss end to end, improves yield rate, simultaneously
It is also convenient for subsequent carry out plastic processing, while molten aluminum, after entering internal model 7,6 inside temperature of circulation pipe cavity increases, and passes by heat
Leading increases 5 temperature of circulation pipe, and after entering circulation pipe 5,5 hull-skin temperature of circulation pipe reduces cold water, has water in hot-air
5 surface of circulation pipe is condensed in, and small-sized fan 4 drives air to be delivered to exhaust outlet 9 from air inlet 2, forms flowing wind acceleration and follows
The water evaporation on 5 surface of endless tube is absorbed heat, and is improved the effect of water cooling, is further avoided and central pipe phenomenon occur.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (8)
1. a kind of deformation aluminium and aluminium alloy ingots die cast water cooling mould, including die ontology (1) and internal model (7), feature
It is, the internal welding machine of the die ontology (1) has internal model (7), and internal model (7) outer surface is surrounded with circulation pipe (5), the circulation
Water inlet (8) perforation that pipe (5) lower end and die ontology (1) bottom side open up connects, and circulation pipe (5) upper end and mold sheet
The water outlet (10) that body (1) top other side opens up penetrates through connection.
2. a kind of deformation aluminium according to claim 1 and aluminium alloy ingots die cast water cooling mould, which is characterized in that institute
It states (1) one side surface of die ontology to offer air inlet (2), and air inlet (2) side is located at die ontology (1) and circulation pipe
(5) it is connected with small-sized fan (4) between by fixed link (3), another side surface of the die ontology (1) offers exhaust outlet
(9), (1) one side surface of die ontology is located between air inlet (2) bottom surface and water inlet (8) and is embedded with blower plug wire mouth
(13).
3. a kind of deformation aluminium according to claim 1 and aluminium alloy ingots die cast water cooling mould, which is characterized in that institute
It states and is welded between internal model (7) outer wall and die ontology (1) baffler (11), die ontology is located above the baffler (11)
(1) internal to form die wall cavity (12), it is located inside die ontology (1) below the baffler (11) and forms circulation pipe cavity
(6).
4. a kind of deformation aluminium according to claim 1 and aluminium alloy ingots die cast water cooling mould, which is characterized in that institute
It states die ontology (1) and internal model (7) is cylindrical structure.
5. a kind of deformation aluminium according to claim 1 and aluminium alloy ingots die cast water cooling mould, which is characterized in that institute
Stating circulation pipe (5) material is copper, and distance is not more than 2mm between circulation pipe (5).
6. a kind of deformation aluminium according to claim 1 and aluminium alloy ingots die cast water cooling mould, which is characterized in that institute
It states air inlet (2) and offers multiple, and air inlet (2) is uniformly opened in (1) one side surface of die ontology.
7. a kind of deformation aluminium according to claim 1 and aluminium alloy ingots die cast water cooling mould, which is characterized in that institute
It states exhaust outlet (9) and offers multiple, and exhaust outlet (9) is uniformly opened in die ontology (1) another side surface.
8. a kind of deformation aluminium according to claim 2 and aluminium alloy ingots die cast water cooling mould, which is characterized in that institute
It states small-sized fan (4) and is provided with multiple, and small-sized fan (4) spacing distance is incremented by from the bottom to top, and small-sized fan (4) and wind
Machine transplanting of rice line mouth (13) is electrically connected.
Priority Applications (1)
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CN201811337309.4A CN109550908A (en) | 2018-11-13 | 2018-11-13 | A kind of deformation aluminium and aluminium alloy ingots die cast water cooling mould |
Applications Claiming Priority (1)
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CN201811337309.4A CN109550908A (en) | 2018-11-13 | 2018-11-13 | A kind of deformation aluminium and aluminium alloy ingots die cast water cooling mould |
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CN109550908A true CN109550908A (en) | 2019-04-02 |
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CN201811337309.4A Withdrawn CN109550908A (en) | 2018-11-13 | 2018-11-13 | A kind of deformation aluminium and aluminium alloy ingots die cast water cooling mould |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110564984A (en) * | 2019-08-27 | 2019-12-13 | 河北立中有色金属集团有限公司 | Sample control preparation method for casting aluminum-silicon alloy |
CN111515353A (en) * | 2020-06-15 | 2020-08-11 | 重庆天泰精炼金属铸造有限公司 | High-efficient air-cooled ingot casting forming device |
CN111961896A (en) * | 2020-09-12 | 2020-11-20 | 中南大学 | Preparation method of aluminum alloy casting |
CN112157220A (en) * | 2020-08-30 | 2021-01-01 | 长沙合丰耐磨材料有限公司 | Preparation method of Al-Cu-Mg-Mn series aluminum alloy casting |
CN113600795A (en) * | 2021-06-30 | 2021-11-05 | 上海航天精密机械研究所 | Casting method for refining investment casting structure |
CN117920949A (en) * | 2024-03-25 | 2024-04-26 | 中国机械总院集团云南分院有限公司 | Automatic drawing of patterns cavity mould of nonferrous metal ingot casting |
-
2018
- 2018-11-13 CN CN201811337309.4A patent/CN109550908A/en not_active Withdrawn
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110564984A (en) * | 2019-08-27 | 2019-12-13 | 河北立中有色金属集团有限公司 | Sample control preparation method for casting aluminum-silicon alloy |
CN111515353A (en) * | 2020-06-15 | 2020-08-11 | 重庆天泰精炼金属铸造有限公司 | High-efficient air-cooled ingot casting forming device |
CN111515353B (en) * | 2020-06-15 | 2021-08-27 | 重庆天泰精炼金属铸造有限公司 | High-efficient air-cooled ingot casting forming device |
CN112157220A (en) * | 2020-08-30 | 2021-01-01 | 长沙合丰耐磨材料有限公司 | Preparation method of Al-Cu-Mg-Mn series aluminum alloy casting |
CN112157220B (en) * | 2020-08-30 | 2022-04-12 | 长沙合丰耐磨材料有限公司 | Preparation method of Al-Cu-Mg-Mn series aluminum alloy casting |
CN111961896A (en) * | 2020-09-12 | 2020-11-20 | 中南大学 | Preparation method of aluminum alloy casting |
CN111961896B (en) * | 2020-09-12 | 2022-02-11 | 中南大学 | Preparation method of aluminum alloy casting |
CN113600795A (en) * | 2021-06-30 | 2021-11-05 | 上海航天精密机械研究所 | Casting method for refining investment casting structure |
CN117920949A (en) * | 2024-03-25 | 2024-04-26 | 中国机械总院集团云南分院有限公司 | Automatic drawing of patterns cavity mould of nonferrous metal ingot casting |
CN117920949B (en) * | 2024-03-25 | 2024-05-24 | 中国机械总院集团云南分院有限公司 | Automatic drawing of patterns cavity mould of nonferrous metal ingot casting |
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Application publication date: 20190402 |