CN109547272A - A kind of numerical control device novel maintenance system internet interface - Google Patents

A kind of numerical control device novel maintenance system internet interface Download PDF

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Publication number
CN109547272A
CN109547272A CN201910020688.2A CN201910020688A CN109547272A CN 109547272 A CN109547272 A CN 109547272A CN 201910020688 A CN201910020688 A CN 201910020688A CN 109547272 A CN109547272 A CN 109547272A
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Prior art keywords
data
protocol
numerical control
xml
control device
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CN201910020688.2A
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Chinese (zh)
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曹建福
王凯
杜泽伟
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GUANGDONG XI'AN JIAOTONG UNIVERSITY ACADEMY
Xian Jiaotong University
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GUANGDONG XI'AN JIAOTONG UNIVERSITY ACADEMY
Xian Jiaotong University
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Priority to CN201910020688.2A priority Critical patent/CN109547272A/en
Publication of CN109547272A publication Critical patent/CN109547272A/en
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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L41/00Arrangements for maintenance, administration or management of data switching networks, e.g. of packet switching networks
    • H04L41/02Standardisation; Integration
    • H04L41/0246Exchanging or transporting network management information using the Internet; Embedding network management web servers in network elements; Web-services-based protocols
    • H04L41/0266Exchanging or transporting network management information using the Internet; Embedding network management web servers in network elements; Web-services-based protocols using meta-data, objects or commands for formatting management information, e.g. using eXtensible markup language [XML]
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L41/00Arrangements for maintenance, administration or management of data switching networks, e.g. of packet switching networks
    • H04L41/02Standardisation; Integration
    • H04L41/0226Mapping or translating multiple network management protocols

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  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Signal Processing (AREA)
  • Computer And Data Communications (AREA)

Abstract

The invention discloses a kind of numerical control device novel maintenance system internet interfaces, are suitable for various protocols, a variety of producer's numerical control device communication issues.The internet interface, using the method for successively parsing filtering, the device data from different agreement is parsed respectively, is parsed to obtain physical device data according to corresponding application layer protocol in Cloud Server;Unified XML document structure is designed, the device data being resolved to is packaged by XML file deposit equipment state database using DOM technology;User interface is defined, the interaction of remote monitoring center and equipment state database is realized using dynamic page technology.The present invention is versatile by the novel maintenance of internet+technical application to numerical control device.

Description

A kind of numerical control device novel maintenance system internet interface
Technical field
The invention belongs to intelligence manufacture and internet of things field, it is related to accessing the numerical control device of different manufacturers and different agreement The technology of internet, in particular to a kind of numerical control device novel maintenance system internet interface.
Background technique
Intelligence manufacture and since industrial 4.0 epoch, Internet technology is used widely in manufacturing industry, is made in equipment Make, equipment fault diagnosis etc. it is especially prominent.Numerical control device is high with machining accuracy, process velocity is fast, integrated degree is high The advantages that, at present manufacturing industry batch production in the highest flight, while to numerical control device functional reliability, accuracy requirement by Step is promoted, if numerical control device failure hang-up, inevitably causes huge economic losses and other fortuitous events, therefore logarithm The real-time running state monitoring for controlling equipment is particularly important.
By the novel maintenance of internet+technical application to numerical control device, live numerical control device real-time running state data And machined parameters be transferred in time remote monitoring center or equipment factory producer, can find in time failure or abnormal conditions and It notifies field personnel, realizes intelligent monitoring and fault diagnosis.In recent years, application of the sensor technology in NC Machining Process Solid foundation has been laid for NC Machining Process networking.By will save largely to numerical control equipment remote monitoring and diagnosis Human and material resources reduces production cost.Currently, there is a large amount of numerical control device using in manufacturing enterprise, China, and it is different The communication interface and agreement that brand devices from different manufacturers uses are different, and communication protocol non-standard issue and technical data be not complete Problem is the considerable hurdle for causing numerical control device to network.
Summary of the invention
In order to overcome the disadvantages of the above prior art, the purpose of the present invention is to provide a kind of numerical control device novel maintenance systems System internet interface constructs a kind of novel network structure for different numerical control device communication interfaces, versatile, communication effect Rate is high, it is intended to solve different manufacturers, using different agreement numerical control device communication issue.
To achieve the goals above, the technical solution adopted by the present invention is that:
A kind of numerical control device novel maintenance system internet interface, including multi-protocol analysis module, XML package module, set Standby slip condition database, XML parsing module and user's application interface, which is characterized in that the multi-protocol analysis module includes OPC Protocol resolution module, Ethernet protocol parsing module and serial port protocol parsing module, for the numerical control from different agreement Device data carries out protocol conversion, and will convert the data obtained encapsulating by XML package module and dress up unified format XML file, deposits Enter into equipment state database;XML parsing module from the access of equipment state database data according to explaining processing, and by with Family application interface is supplied to monitoring center.
The OPC protocol resolution module is based on COM middleware, acquires the device status data of OPC consensus standard, is packaged into XML file is stored in equipment state database, specific steps are as follows:
(1) connection name is specified, creation, which subscribes to data and subscription data are associated in numerical control device, corresponds to address of variable;
(2) data item corresponding with data are subscribed in opc server, and grouping management are configured in client;
(3) start corresponding OPC connection, the change of numerical control device variable is periodically passed through server update to visitor by subscribing manner Family end data item, content include data value, the quality of data, timestamp;
(4) design variable value extracts function, data value is extracted from data item, XML package module is transferred to handle.
The Ethernet protocol parsing module establishes protocol type matching list and application layer protocol type in Cloud Server Field meanings table, the data packet that Ethernet interface data equipment is uploaded carry out successively parsing filtering, originate from application layer data packet Fixed-length data packet is intercepted, is matched one by one using mode in regular expression matching method and protocol type matching list, obtains data Followed application layer protocol is wrapped, required data entity is parsed according to protocol type field meaning table, is packaged into XML file deposit Equipment state database mainly comprises the steps of:
(1) TCP message uploaded in Ethernet interface numerical control device filters other extraneous data sections, retains application layer data Packet;
(2) interception fixed-length data packet is originated from application layer data packet, using regular expression matching method and protocol type Mode matches one by one in matching list, and be applied layer protocol;
(3) protocol type field meaning table is searched using application layer protocol, determines real data fragment position, filters other nothings Data segment is closed, XML package module is transferred to handle.
The TCP data packet that the serial port protocol parsing module uploads Ethernet interface/serial ports translation interface, is filtered Processing, is matched one by one using mode in regular expression matching method and protocol type matching list, identifies that data packet is followed Application layer protocol searches protocol type field meaning table according to gained application layer protocol, determines real data fragment position, filter it His extraneous data section, the device data that will be parsed are packaged into XML file deposit equipment state database.
The XML package module, equipment state database, XML parsing module are packaged XML file, forward, store And dissection process designs unified XML document structure for storing difference for the device data for the different agreement being resolved to Equipment every terms of information, Document encapsulation are parsed function and are realized using DOM technology, and the forwarding of file is assisted using http protocol as transmission View, the equipment state database use relational database, define Uniform Access interface table, and user's application interface uses The access of dynamic page technology realization remote monitoring center and equipment state database.
Compared with prior art, the present invention is versatile by the novel maintenance of internet+technical application to numerical control device.
Detailed description of the invention
Fig. 1 is configuration diagram of the present invention.
Fig. 2 is protocol analysis schematic diagram of the present invention
Fig. 3 is XML process of analysis figure of the present invention.
Specific embodiment
The present embodiment surrounds numerically-controlled machine tool and industrial robot manufacturing field, quasi- to open in conjunction with cloud computing and internet+technology Send out the novel maintenance cloud service system of process unit.The cloud service system can realize different communication interface and different agreement production line Long-range monitoring, fault diagnosis and the maintenance support of lathe, provide believable data, and set for lathe for machine maintenance, management Meter, manufacturing enterprise provide experimental data.
Numerical control device novel maintenance system internet interface of the present invention is described in detail with reference to the accompanying drawing.
As shown in Figure 1, numerical control device novel maintenance system internet interface of the present invention, including at protocol analysis, XML file Three reason, user's application interface modules.
Hardware connects first, for providing the Ethernet interface numerical control device or other Ethernet interface equipment of OPC standard, makes Live rack industrial switch is directly accessed according to ethernet standard agreement with RJ45 interface;For providing traditional number of serial ports Equipment is controlled, existing serial ports standard interface data are converted to by IP port data by Ethernet interface/serial ports translation interface, is realized Traditional serial data is transmitted by Ethernet.Rack industrial ethernet switch is between numerical control device and cloud service platform Interim switching path is established, the encapsulation forwarding of data frame is completed.Network layer and transport layer use ICP/IP protocol, by numerical control device Real-time running data collects cloud service platform.
Protocol analysis in Cloud Server is using the method that successively parsing is filtered, by the device data needle from different agreement To property processing, parse to obtain real data according to the corresponding application layer protocol of source port number;Unified XML document structure is designed, The physical device data being resolved to are packaged by XML file deposit database using DOM technology;User interface is defined, using dynamic State page technology realizes the interaction of remote monitoring center and XML database, realizes equipment realtime curve, device data multidimensional The functions such as analysis, device history data inquiry, equipment state alarm.
Specifically, above-mentioned protocol resolution module is individually parsed for different industrial Internet of Things fidonetFidos, unification encapsulates, packet Include: OPC protocol resolution module, Ethernet protocol parsing module, serial port protocol parsing module are realized to different physical interfaces and are made It is uniformly processed with the numerical control device of different agreement.
OPC protocol resolution module realizes the numerical control device corresponding server data for reading and meeting OPC standard.Using being based on Com interface technology establishes OPC client in Cloud Server, after carrying out Initialize installation to the interface, passes through designated computer name It is connected to server with OPC data access server name, creation group simultaneously adds data item, accesses to server real time data.Make The reading of data is realized with the library COM, specifically includes the following steps:
(1) beginningization COM, by corresponding to ID mark in the ID identifier query registration table of opc server;
(2) designated computer name and OPC data access server name, connect server;
(3) creation group, creating one using the addition group method of server group management interface has specified title and attribute Group;
(4) data item is added, there are specific properties using the addition data item method addition of server entry management interface The data item of specified quantity;
(5) connection with server is disconnected, realizing interface pointer, successively deleted data item and group objects, close the library COM.
Specifically, assist parsing module implementation identical above-mentioned Ethernet protocol parsing module and serial equipment, system One is described as follows:
The parsing function that a variety of industrial Internet of Things fidonetFidos such as Modbus, CANopen are realized in cloud server end, in cloud service The port numbers protocol type table of comparisons and protocol type field meaning table are established in device, to the non-OPC protocol data packet received, are pressed It carries out successively parsing filtering according to mode as shown in Figure 2, and retains its port numbers, determine that data packet is followed by searching for the table of comparisons Application layer protocol parses required data by the protocol format.Different communications protocol uses in the transmission process of data Port numbers be different, if http protocol default uses 80 port numbers, and port numbers 21 represent File Transfer Protocol.
The parsing filtering of data packet is divided into two processes of packet capture and data packet analysis, and packet capture uses Interface for network programming Winsock technology under Windows is realized.Programming is realized main including the following steps:
(1) Winsock is initialized: load dynamic link library method being called to load the library Winsock;
(2) it creates Socket socket and is tied to local IP;
(3) it sets socket to receiving the mode of all data packets;
(4) received data packet: defining a buffer area, obtains data packet by data receiver method;
(5) socket is closed, the library Winsock is cleared up.
Each data packet contains IP address, source and destination slogan, protocol type etc..Using the side of layer-by-layer parsing filtering Method carries out every layer of header separating processing, the parsing of level-one level-one, while filtering out and not needing content, finally retain source port Number, application layer protocol is determined according to port numbers, the specific filtering process that parses is shown in Fig. 2, comprising the following steps:
(1) ethernet frame stem parses, and obtains source and destination MAC Address and network layer protocol;
(2) IP stem is parsed, obtains source and destination IP address and transport layer protocol;
(3) TCP stem is parsed, obtains source port number and destination slogan, and save source port number;
(4) corresponding application layer protocol is searched in the protocol type table of comparisons according to the port numbers of preservation, be applied layer Agreement;
(5) protocol type field meaning table is searched according to gained application layer protocol, determines real data fragment position, filters it His extraneous data section.
Specifically, for the processing of above-mentioned XML file, function includes: Document encapsulation, document analysis, XML database.It is right The physical device data of the above-mentioned different agreement being resolved to design unified file structure for storing distinct device items letter Breath, file structure design are as follows:
<? xml version=" 1.0 " encoding=" utf-8 "?>
<facility information>
<device ID >10003</device ID >
<date of manufacture >2018/12/01</date of manufacture >
<spindle speed >6300</spindle speed >
<blade temperature >65</blade temperature >
<other information 1>...</other information 1>
<other information 2>...</other information 2>
</device information >
Parsing function is encapsulated for XML, is realized using DOM technology, which is loaded into memory entire XML file, turns It is melted into dom tree, it can be with any data of random access tree.Resolving is as follows, first creation file reading object, to read XML file;Specified file reads file reading object, and parses document object;It is called with document object and obtains root element Method obtains XML file root element;It calls element object to call elements () method, obtains each element, calling obtains Attribute value method is taken to obtain the attribute value of daughter element.For XML file resolving similar to encapsulation process, process of analysis is as shown in Figure 3.
Specifically, for above-mentioned XML database, for storing above-mentioned packaged file.Database uses relation data Library storage, database supports XML field type mostly at present, XML file directly can be stored in database.Define Uniform Access Interface table, establishes index entry in table, and using Database Connection-Pool Technology C3P0, unified distribution, management and release database connect It connects, allows application program to reuse an existing database and connect, the releasing idling time is more than the number of maximum idle time It is connected according to library, to avoid because being omitted without database connection caused by release database connection, so that quick response is multi-purpose Family is defined as follows database concurrent operations, access interface table:
Field name Type Length Meaning
xml_id string 10 XML file number
xml_length int 8 XML file length
xml_content xml Variable-length XML file content
xml_send bool 1 File sends mark
xml_receive bool 1 File reception mark
Specifically, sending and receiving for above-mentioned XML file, using remote procedure call technology, the technology is with HTTP Agreement is as transport protocol, transmission main body of the packaged file as message request, using XML file as the request of message body It is sent to server end, result is returned again with same format server end by treated, and SSL encryption is used to guarantee that file passes Defeated safety reliability.
Specifically, user's application interface realizes the interaction of remote monitoring center and database with dynamic page technology, It realizes the functions such as equipment realtime curve, device data multidimensional analysis, device history data inquiry, equipment state alarm, uses After family sends request, XML file is read from database and is presented in the page after DOM interface parses.By this interface to numerical control Equipment management maintenance personal provides a friendly man-machine interface, provides believable data for machine maintenance, management, and be machine Bed design, manufacturing enterprise provide experimental data.
To sum up embodiment, this realization are uniformly processed to different physical interfaces and using the numerical control device of different agreement, will Numerically-controlled machine tool, smart machine and the detection device real-time running state data of different communication interface collect cloud service platform, warp XML file processing routine is uniformly processed post package and is stored in database at XML file, to solve different communication interface, using not With the difficult problem of the equipment networking of agreement.Technical solution of the present invention simultaneously, not only limitation and above embodiments, are following this It can also include that more embodiments apply this technical solution in the case where inventive concept.

Claims (5)

1. a kind of numerical control device novel maintenance system internet interface, including multi-protocol analysis module, XML package module, equipment Slip condition database, XML parsing module and user's application interface, which is characterized in that the multi-protocol analysis module includes OPC association Parsing module, Ethernet protocol parsing module and serial port protocol parsing module are discussed, for setting to the numerical control from different agreement Standby data carry out protocol conversion, and will convert the data obtained encapsulating by XML package module and dress up unified format XML file, deposit Into equipment state database;XML parsing module explains processing from equipment state database data access evidence, and by user Application interface is supplied to monitoring center.
2. numerical control device novel maintenance system internet interface according to claim 1, which is characterized in that the OPC agreement Parsing module is based on COM middleware, acquires the device status data of OPC consensus standard, is packaged into XML file deposit equipment state Database, specific steps are as follows:
(1) connection name is specified, creation, which subscribes to data and subscription data are associated in numerical control device, corresponds to address of variable;
(2) data item corresponding with data are subscribed in opc server, and grouping management are configured in client;
(3) start corresponding OPC connection, the change of numerical control device variable is periodically passed through server update to client by subscribing manner Data item, content include data value, the quality of data, timestamp;
(4) design variable value extracts function, data value is extracted from data item, XML package module is transferred to handle.
3. numerical control device novel maintenance system internet interface according to claim 1, which is characterized in that the Ethernet association View parsing module establishes protocol type matching list and application layer protocol type field meaning table in Cloud Server, by Ethernet interface The data packet that data equipment uploads carries out successively parsing filtering, interception fixed-length data packet is originated from application layer data packet, using just Then mode matches one by one in expression formula matching process and protocol type matching list, obtains the followed application layer protocol of data packet, root Required data entity is parsed according to protocol type field meaning table, is packaged into XML file deposit equipment state database, it is main to wrap Containing following steps:
(1) TCP message uploaded in Ethernet interface numerical control device filters other extraneous data sections, retains application layer data packet;
(2) interception fixed-length data packet is originated from application layer data packet, is matched using regular expression matching method and protocol type Mode matches one by one in table, and be applied layer protocol;
(3) protocol type field meaning table is searched using application layer protocol, determines real data fragment position, filters other unrelated numbers According to section, XML package module is transferred to handle.
4. numerical control device novel maintenance system internet interface according to claim 1, which is characterized in that the serial port protocol The TCP data packet that parsing module uploads Ethernet interface/serial ports translation interface, is filtered processing, using regular expression Mode matches one by one in matching process and protocol type matching list, the followed application layer protocol of data packet is identified, according to gained Application layer protocol searches protocol type field meaning table, determines real data fragment position, filters other extraneous data sections, will parse Device data out is packaged into XML file deposit equipment state database.
5. numerical control device novel maintenance system internet interface according to claim 1, which is characterized in that the XML encapsulation Module, equipment state database, XML parsing module is packaged, forwards to XML file, storing and dissection process, for solution The device data for the different agreement analysed designs unified XML document structure for storing distinct device every terms of information, file envelope Dress parsing function realizes that the forwarding of file is using http protocol as transport protocol, the equipment state database using DOM technology Using relational database, Uniform Access interface table is defined, user's application interface realizes long-range prison using dynamic page technology The access at control center and equipment state database.
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CN110650188A (en) * 2019-09-19 2020-01-03 深圳昆仑通态科技有限责任公司 Remote control method and system of HMI equipment and computer equipment
CN112000054A (en) * 2020-08-29 2020-11-27 广东伟达智能装备股份有限公司 Equipment monitoring system based on thing networking
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CN112187850A (en) * 2020-08-07 2021-01-05 苏州谷夫道自动化科技有限公司 Remote control system and control method based on OPC protocol
CN112388632A (en) * 2020-10-26 2021-02-23 无锡职业技术学院 Remote Delta robot sorting monitoring system
CN112799933A (en) * 2019-11-14 2021-05-14 北京京东振世信息技术有限公司 Automatic testing method and device
CN113467377A (en) * 2021-07-07 2021-10-01 上海维宏电子科技股份有限公司 System, method, device, processor and storage medium for realizing field bus driver management aiming at CNC software
CN114265823A (en) * 2021-12-27 2022-04-01 众和空间(北京)科技有限责任公司 Internet of things equipment visualization integration system and method based on mapping file
CN117692937A (en) * 2024-02-04 2024-03-12 江苏未来网络集团有限公司 5G full-connection factory equipment network topology structure and construction and use methods thereof

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CN112037401A (en) * 2019-05-17 2020-12-04 福建省天正信息资讯工程有限公司 C # based army Internet of things equipment control management system and management method
CN112054934B (en) * 2019-06-05 2022-06-03 杭州海康威视系统技术有限公司 Protocol detection method and device and electronic equipment
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CN112799933A (en) * 2019-11-14 2021-05-14 北京京东振世信息技术有限公司 Automatic testing method and device
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CN112000054A (en) * 2020-08-29 2020-11-27 广东伟达智能装备股份有限公司 Equipment monitoring system based on thing networking
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CN113467377A (en) * 2021-07-07 2021-10-01 上海维宏电子科技股份有限公司 System, method, device, processor and storage medium for realizing field bus driver management aiming at CNC software
CN114265823A (en) * 2021-12-27 2022-04-01 众和空间(北京)科技有限责任公司 Internet of things equipment visualization integration system and method based on mapping file
CN117692937A (en) * 2024-02-04 2024-03-12 江苏未来网络集团有限公司 5G full-connection factory equipment network topology structure and construction and use methods thereof
CN117692937B (en) * 2024-02-04 2024-05-14 江苏未来网络集团有限公司 5G full-connection factory equipment network topology structure and construction and use methods thereof

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Application publication date: 20190329