CN109540532A - A kind of detection device of engine crankshaft - Google Patents

A kind of detection device of engine crankshaft Download PDF

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Publication number
CN109540532A
CN109540532A CN201910039616.2A CN201910039616A CN109540532A CN 109540532 A CN109540532 A CN 109540532A CN 201910039616 A CN201910039616 A CN 201910039616A CN 109540532 A CN109540532 A CN 109540532A
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CN
China
Prior art keywords
crankshaft
monitor station
detection device
engine crankshaft
clip
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Granted
Application number
CN201910039616.2A
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Chinese (zh)
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CN109540532B (en
Inventor
黄桥生
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Guangxi Yuchai Machinery Co Ltd
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Guangxi Yuchai Machinery Co Ltd
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Priority to CN201910039616.2A priority Critical patent/CN109540532B/en
Publication of CN109540532A publication Critical patent/CN109540532A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M15/00Testing of engines
    • G01M15/02Details or accessories of testing apparatus

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

The invention discloses a kind of detection devices of engine crankshaft, including monitor station and detection components, the monitor station is equipped with the mounting bracket for installing crankshaft, swingle is equipped in the monitor station, the swingle is equipped with multiple disks along its axial screw equidistant placement, each disk passes through connection component and the axle journal of crankshaft connects, and the monitor station side is additionally provided with the driving assembly connecting with swingle.Detection device of the invention, compact-sized, design is rationally, engine crankshaft is detected using the device, it can be realized the simulation to crankshaft working environment, reacting condition under crankshaft working condition is come out, improve tractor crankshaft precision, facilitate the control to crankshaft quality, have the characteristics that convenient for operate, it is practical.

Description

A kind of detection device of engine crankshaft
Technical field
The present invention relates to engine component detection technique field, more specifically, it relates to a kind of engine crankshaft Detection device.
Background technique
Crankshaft is most important component in engine, it bears the power that connecting rod transmits, and is transformed into torque and passes through song Axis output end drives other attachmentes work on engine.In the process of work, centrifugal force of the crankshaft by gyrating mass, week The gas inertia power of phase variation and the collective effect of reciprocal inertia force, make crankshaft bear the effect of flexion torsion load.Therefore, exist During crankshaft designs and production, need to test crankshaft to hold the quality of crankshaft.At this stage for crankshaft Detection mostly based on size, angle of assembling and leakproofness, can not effecting reaction crankshaft quality, be unfavorable for crankshaft quality Control.
Summary of the invention
The technical problem to be solved by the present invention is to be directed to the above-mentioned deficiency of the prior art, a kind of compact-sized, design is provided Reasonable detection device detects engine crankshaft using the device, can be realized the simulation to crankshaft working environment, by crankshaft work The reacting condition made under state comes out, and improves the precision of tractor crankshaft, facilitates the control to crankshaft quality, has convenient for behaviour Make, practical feature.
The technical solution adopted by the present invention is that: a kind of detection device of engine crankshaft, including monitor station and detection components, The monitor station is equipped with the mounting bracket for installing crankshaft, is equipped with swingle, the rotation in the monitor station Bar is equipped with multiple disks along its axial screw equidistant placement, and each disk passes through the axis of connection component and crankshaft Neck connection, the monitor station side is additionally provided with the driving assembly connecting with swingle.
As a further improvement, the mounting bracket includes fixed frame and sliding rack, the fixed peace of the fixed frame Mounted in one end of monitor station, the sliding rack is mounted on the other end of monitor station, leads on the fixed frame and sliding rack It crosses bearing and is rotatably equipped with axle sleeve.
Further, sliding groove is equipped in the monitor station, the sliding rack bottom is equipped with sliding shoe, the cunning Motion block is slidably mounted in sliding groove, and the sliding shoe two sides are equipped with the anti-top fastening bolt being screwed on it, the sliding groove top The monitor station at edge is equipped with graduation mark.
Further, the detection components include operation computer and photoelectric detector group, the photoelectric detector group It is connect by conducting wire with operation computer, the photoelectric detector group is mounted on the top of monitor station by support frame.
Further, the connection component includes attachment base, connecting rod and two clips, the attachment base activity peace On disk, one end of the connecting rod is connect with attachment base, and clip base described in two is hinged by articulated shaft And it is mounted on the other end of connecting rod.
Further, the connecting rod is detachably connected with attachment base by screw thread, and the disk periphery offers A pair of of annular slot, the attachment base bottom are equipped with a pair of of annular convex platform, and the annular convex platform is rotatably installed in annular snap In slot.
Further, clip described in two is semicircular iron hoop, and arc is equipped at the top of the clip described in one of them Shape fixture block, the clip top described in another are equipped with arc-shaped slot, and the arc fixture block is mounted in arc-shaped slot.
Further, it is additionally provided with retaining mechanism in clip described in two, which includes shaft, elevator, bullet Piece and two connection copper sheets, the hinged axis connection of described shaft one end and two clip bases, other end sliding plug are being gone up and down In block, the elastic slice is mounted on the top of elevator, and connection copper sheet described in two is located at the two sides of shaft, and each The connection copper sheet both ends are hinged and connected with clip, elevator respectively.
Further, the driving assembly is pulley transmission mechanism, and the monitor station side is additionally provided with and will drive The shield that component surrounds.
Beneficial effect
Compared with prior art, the present invention having the advantage that
Detection device of the invention, compact-sized, design rationally, using the device detect engine crankshaft, pass through disk Spiral distribution simulated engine movement when piston movement, can be realized the simulation to crankshaft working environment, crankshaft worked Reacting condition under state comes out, and improves the precision of tractor crankshaft, facilitates the control to crankshaft quality, have convenient for operation, Practical feature.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the structure enlargement diagram that swingle is connect with disk in the present invention;
Fig. 3 is the partial structurtes enlarged diagram that disk is connect with attachment base in the present invention;
Fig. 4 is the local overlooking structure enlargement diagram of monitor station in the present invention;
Fig. 5 is the partial structurtes enlarged diagram of clip in the present invention.
Wherein: 1- monitor station, 2- swingle, 3- disk, 4- fixed frame, 5- sliding rack, 6- sliding groove, 7- driving assembly, The anti-top fastening bolt of 8- sliding shoe, 9-, 10- graduation mark, 11- operate computer, 12- photoelectric detector group, 13- support frame, 14- connection Seat, 15- connecting rod, 16- clip, 17- annular slot, 18- annular convex platform, 19- arc fixture block, 20- arc-shaped slot, 21- shaft, 22- elevator, 23- elastic slice, 24- connection copper sheet, 25- shield.
Specific embodiment
The present invention is described further for specific embodiment in reference to the accompanying drawing.
Refering to fig. 1 shown in -5, a kind of detection device of engine crankshaft of the invention, including monitor station 1 and detection components, Wherein, monitor station 1 is equipped with the mounting bracket for installing crankshaft, is equipped with swingle 2 in monitor station 1, swingle 2 passes through bearing It is rotatably installed in monitor station 1, swingle 2 is equipped with multiple disks 3 along its axial screw equidistant placement, the quantity of disk 3 It is identical as the quantity of crankshaft journal, and the arrangement of disk 3 is identical as the arrangement of crankshaft journal, each disk 3 passes through connection group The connection of the axle journal of part and crankshaft, the driving assembly 7 connecting with swingle 2 is additionally provided in 1 side of monitor station, passes through driving assembly 7 Swingle 2 is driven to rotate, specifically, mounting bracket includes fixed frame 4 and sliding rack 5, wherein fixed frame 4 is fixedly mounted on inspection One end of scaffold tower 1, sliding rack 5 are mounted on the other end of monitor station 1, are equipped with by bearing on fixed frame 4 and sliding rack 5 Axle sleeve, since crankshaft two end has key, it is equipped with the keyway that matches with the key of crankshaft two end in axle sleeve, the two of crankshaft End is threaded through in axle sleeve, and is limited by key cooperation, is overlapped on crank rotation between fixed frame 4 and sliding rack 5, is completed Installation to crankshaft.Detection components include operation computer 11 and photoelectric detector group 12, wherein photoelectric detector group 12 is by more The 3D scanner of model EinScan:12VDC forms, and for scanning crankshaft, photoelectric detector group 12 passes through conducting wire and operation Computer 11 connects, also, photoelectric detector group 12 is mounted on the top of monitor station 1 by support frame 13.Connection component includes connecting Joint chair 14, connecting rod 15 and two clips 16, wherein attachment base 14 is movably arranged on disk 3, one end of connecting rod 15 and company Joint chair 14 connects, and two 16 bottoms of clip are hinged by articulated shaft and are mounted on the other end of connecting rod 15, two clips Retaining mechanism is additionally provided in 16, which includes shaft 21, elevator 22, elastic slice 23 and two connection copper sheets 24, wherein The hinged axis connection of 21 one end of shaft and two 16 bottoms of clip, in elevator 22, elastic slice 23 is installed for other end sliding plug At the top of elevator 22, two connection copper sheets 24 are located at the two sides of shaft 21, and each 24 both ends of connection copper sheet are distinguished It is hinged and connected with clip 16, elevator 22, when disk 3 is connect with crankshaft, two clips 16 is accessed to the axle journal of crankshaft, and close Two clips 16 are closed, copper sheet 24 is connected at this time and is closed, drive elevator 22 to shift up along shaft 21, thus with spring plate 23 It moves up, is bonded elastic slice 23 with crankshaft journal, realize the fixation to crankshaft journal.
Preferably, connecting rod 15 is detachably connected with attachment base 14 by screw thread, is conveniently replaceable connection component, to be applicable in It is connected in different crankshaft journals, a pair of of annular slot 17 is offered in 3 periphery of disk, correspondingly, setting in 14 bottom of attachment base There is a pair of of annular convex platform 18, annular convex platform 18 is rotatably installed in annular slot 17, meets disk 3 and attachment base 14 relatively rotates While, prevent attachment base 14 from axial dipole field occurs.Two clips 16 are semicircular iron hoop, one of 16 top of clip Equipped with arc fixture block 19, correspondingly, being equipped with arc-shaped slot 20 at the top of another clip 16, arc fixture block 19 is mounted on arc-shaped slot It is interference fit between arc fixture block 19 and arc-shaped slot 20, by the cooperation of the two, convenient for being closed to two clips 16 in 20 Merge locking.Its driving assembly 7 is pulley transmission mechanism, is additionally provided with the protection for surrounding driving assembly 7 in 1 side of monitor station Cover 25, prevents foreign matter to be involved in belt gear, it is ensured that the safety of detection.Sliding groove 6 is equipped in monitor station 1, correspondingly, It is equipped with sliding shoe 8 in 5 bottom of sliding rack, sliding shoe 8 is slidably mounted in sliding groove 6, convenient for adjusting the position of sliding rack 5, with The crankshaft for being adapted to different length uses, and the anti-top fastening bolt 9 being screwed on it is equipped in 8 two sides of sliding shoe, can be carried out to sliding rack 5 Locking, prevents its shaking, and graduation mark 10 is equipped on the monitor station 1 of 6 top edge of sliding groove, convenient for observing the position of sliding rack 5 Shifting amount.
Detection device of the invention when in use, then will folder first by crankshaft installed between fixed frame 4 and sliding rack 5 Son 16 accesses the axle journal of crankshaft, realizes the connection of disk 3 and crankshaft, when being detected to crankshaft, 12 pairs of photoelectric detector group peaces Crankshaft after dress is scanned to obtain original state parameter (the connection shape of all parts in the deformation of such as crankshaft, crankshaft of crankshaft State), and the original state parameter scanned is delivered in operation computer 11 and is saved, restart driving assembly 7, drives swingle 2 rotations are rotated by the mating band dynamic crankshaft of disk 3, attachment base 14, connecting rod 15, clip 16, when simulating engine operation Motion state locating for crankshaft makes crankshaft stop operating after a period of time, closing driving assembly 7, and photoelectric detector group 12 is right Crankshaft at this time is scanned to obtain state parameter after the movement of crankshaft, and the parameter is delivered in operation computer 11 and is saved, Driving assembly 7 is restarted, is rotated with dynamic crankshaft with different revolving speeds, and scans the state ginseng of crankshaft under different rotating speeds Number, to obtain state parameter after the Crankshaft motion under multiple motion states, finally, operator can be transported by different crankshafts Operated condition parameter evaluates the quality of crankshaft with original state parameter.Detection device of the invention, compact-sized, design are closed Reason detects engine crankshaft using the device, the movement of piston when being moved by the Spiral distribution simulated engine of disk, can It realizes the simulation to crankshaft working environment, the reacting condition under crankshaft working condition is come out, the precision of tractor crankshaft is improved, has Help the control to crankshaft quality, have the characteristics that convenient for operation, it is practical.
What has been described above is only a preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, Without departing from the structure of the invention, several modifications and improvements can also be made, these all will not influence implementation of the present invention Effect and patent practicability.

Claims (9)

1. a kind of detection device of engine crankshaft, which is characterized in that including monitor station (1) and detection components, the detection Platform (1) is equipped with the mounting bracket for installing crankshaft, is equipped with swingle (2) in the monitor station (1), the swingle (2) be equipped with multiple disks (3) along its axial screw equidistant placement, the disk (3) by connection component with The axle journal of crankshaft connects, and the monitor station (1) side is additionally provided with the driving assembly (7) connecting with swingle (2).
2. a kind of detection device of engine crankshaft according to claim 1, which is characterized in that the mounting bracket packet Fixed frame (4) and sliding rack (5) are included, the fixed frame (4) is fixedly mounted on one end of monitor station (1), the sliding rack (5) it is mounted on the other end of monitor station (1), axis is rotatably equipped with by bearing on the fixed frame (4) and sliding rack (5) Set.
3. a kind of detection device of engine crankshaft according to claim 2, which is characterized in that the monitor station (1) Interior to be equipped with sliding groove (6), the sliding rack (5) bottom is equipped with sliding shoe (8), and the sliding shoe (8) is slidably mounted on cunning In dynamic slot (6), sliding shoe (8) two sides are equipped with the anti-top fastening bolt (9) being screwed on it, sliding groove (6) top edge Monitor station (1) be equipped with graduation mark (10).
4. a kind of detection device of engine crankshaft according to claim 1, which is characterized in that the detection components packet Operation computer (11) and photoelectric detector group (12) are included, the photoelectric detector group (12) passes through conducting wire and operation computer (11) Connection, the photoelectric detector group (12) are mounted on the top of monitor station (1) by support frame (13).
5. a kind of detection device of engine crankshaft according to claim 1, which is characterized in that the connection component packet It includes attachment base (14), connecting rod (15) and two clips (16), the attachment base (14) to be movably arranged on disk (3), institute The one end for stating connecting rod (15) is connect with attachment base (14), and clip (16) bottom described in two is hinged simultaneously by articulated shaft It is mounted on the other end of connecting rod (15).
6. a kind of detection device of engine crankshaft according to claim 5, which is characterized in that the connecting rod (15) Detachably it is connected with attachment base (14) by screw thread, the disk (3) periphery offers a pair of of annular slot (17), described Attachment base (14) bottom is equipped with a pair of of annular convex platform (18), and the annular convex platform (18) is rotatably installed in annular slot (17) It is interior.
7. a kind of detection device of engine crankshaft according to claim 5, which is characterized in that clip described in two (16) it is semicircular iron hoop, is equipped with arc fixture block (19) at the top of clip (16) described in one of them, described in another Arc-shaped slot (20) are equipped at the top of clip (16), the arc fixture block (19) is mounted in arc-shaped slot (20).
8. a kind of detection device of engine crankshaft according to claim 5, which is characterized in that clip described in two (16) it is additionally provided with retaining mechanism in, which includes shaft (21), elevator (22), elastic slice (23) and two connection copper sheets (24), the hinged axis connection of described shaft (21) one end and two clip (16) bottoms, other end sliding plug is in elevator (22) in, the elastic slice (23) is mounted on the top of elevator (22), and connection copper sheet (24) described in two is located at axis The two sides of bar (21), and each described connection copper sheet (24) both ends are hinged and connected with clip (16), elevator (22) respectively.
9. a kind of detection device of engine crankshaft described in any one of -8 according to claim 1, which is characterized in that described Driving assembly (7) be pulley transmission mechanism, the monitor station (1) side be additionally provided with driving assembly (7) are surrounded it is anti- Shield (25).
CN201910039616.2A 2019-01-16 2019-01-16 Detection device for engine crankshaft Active CN109540532B (en)

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN109991010A (en) * 2019-04-30 2019-07-09 广西玉柴机器股份有限公司 A kind of automated system and detection method for engine crankshaft rotation detection
CN114838642A (en) * 2022-06-23 2022-08-02 湖北理工学院 Refrigeration compressor crankshaft detection device and detection method

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Publication number Priority date Publication date Assignee Title
CN109991010A (en) * 2019-04-30 2019-07-09 广西玉柴机器股份有限公司 A kind of automated system and detection method for engine crankshaft rotation detection
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CN114838642A (en) * 2022-06-23 2022-08-02 湖北理工学院 Refrigeration compressor crankshaft detection device and detection method
CN114838642B (en) * 2022-06-23 2023-08-11 湖北理工学院 Refrigerating compressor crankshaft detection equipment and detection method

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