CN109540075A - High-pressure airless spraying auxiliary spraying angle control, monitoring and checking system - Google Patents
High-pressure airless spraying auxiliary spraying angle control, monitoring and checking system Download PDFInfo
- Publication number
- CN109540075A CN109540075A CN201811513238.9A CN201811513238A CN109540075A CN 109540075 A CN109540075 A CN 109540075A CN 201811513238 A CN201811513238 A CN 201811513238A CN 109540075 A CN109540075 A CN 109540075A
- Authority
- CN
- China
- Prior art keywords
- fixed
- plate
- nonpolluting coating
- spraying
- monitoring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005507 spraying Methods 0.000 title claims abstract description 90
- 238000012544 monitoring process Methods 0.000 title claims abstract description 25
- 238000000576 coating method Methods 0.000 claims abstract description 111
- 239000011248 coating agent Substances 0.000 claims abstract description 104
- 239000007921 spray Substances 0.000 claims abstract description 76
- 239000003086 colorant Substances 0.000 claims abstract description 11
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 40
- -1 polyethylene Polymers 0.000 claims description 40
- 239000007788 liquid Substances 0.000 claims description 29
- 239000004698 Polyethylene Substances 0.000 claims description 20
- 150000002191 fatty alcohols Chemical class 0.000 claims description 20
- 229920000573 polyethylene Polymers 0.000 claims description 20
- 229920001451 polypropylene glycol Polymers 0.000 claims description 20
- WJQOZHYUIDYNHM-UHFFFAOYSA-N 2-tert-Butylphenol Chemical compound CC(C)(C)C1=CC=CC=C1O WJQOZHYUIDYNHM-UHFFFAOYSA-N 0.000 claims description 19
- 229920000515 polycarbonate Polymers 0.000 claims description 19
- 239000004417 polycarbonate Substances 0.000 claims description 19
- 238000002360 preparation method Methods 0.000 claims description 19
- 235000010237 calcium benzoate Nutrition 0.000 claims description 18
- 239000004301 calcium benzoate Substances 0.000 claims description 18
- HZQXCUSDXIKLGS-UHFFFAOYSA-L calcium;dibenzoate;trihydrate Chemical compound O.O.O.[Ca+2].[O-]C(=O)C1=CC=CC=C1.[O-]C(=O)C1=CC=CC=C1 HZQXCUSDXIKLGS-UHFFFAOYSA-L 0.000 claims description 18
- FFYPMLJYZAEMQB-UHFFFAOYSA-N diethyl pyrocarbonate Chemical compound CCOC(=O)OC(=O)OCC FFYPMLJYZAEMQB-UHFFFAOYSA-N 0.000 claims description 18
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 18
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 18
- PQUXFUBNSYCQAL-UHFFFAOYSA-N 1-(2,3-difluorophenyl)ethanone Chemical compound CC(=O)C1=CC=CC(F)=C1F PQUXFUBNSYCQAL-UHFFFAOYSA-N 0.000 claims description 16
- 229940047670 sodium acrylate Drugs 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 13
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 230000001680 brushing effect Effects 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 6
- 238000010422 painting Methods 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 2
- 230000003373 anti-fouling effect Effects 0.000 claims description 2
- 238000003780 insertion Methods 0.000 claims description 2
- 230000037431 insertion Effects 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- 239000011734 sodium Substances 0.000 claims description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims 1
- 150000002148 esters Chemical class 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 7
- 239000003973 paint Substances 0.000 description 7
- 238000009434 installation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 102100031746 Bone sialoprotein 2 Human genes 0.000 description 1
- 101000707248 Homo sapiens Bone sialoprotein 2 Proteins 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000001727 in vivo Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007719 peel strength test Methods 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- YTZKOQUCBOVLHL-UHFFFAOYSA-N tert-butylbenzene Chemical compound CC(C)(C)C1=CC=CC=C1 YTZKOQUCBOVLHL-UHFFFAOYSA-N 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/22—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring angles or tapers; for testing the alignment of axes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/80—Arrangements in which the spray area is not enclosed, e.g. spray tables
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/026—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness by measuring distance between sensor and object
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a high-pressure airless spraying auxiliary spraying angle control, monitoring and checking system, which belongs to the field of coating and adopts the technical scheme that: the device comprises a rack and a camera arranged on the rack, wherein a gradient adjusting clamp for placing a spraying plate is arranged on the rack; the frame is also provided with a high-pressure airless sprayer for high-pressure airless spraying, and a spray gun in the high-pressure airless sprayer is also provided with an angle detector for detecting the angle of the spray gun and an infrared distance sensor for measuring the distance between the spray gun and the sprayed sheet; the head-mounted device is used for signal display, and a PLC (programmable logic controller) and two bulbs with different colors are arranged on the head-mounted device; the high-pressure airless spraying auxiliary spraying angle control, monitoring and checking system can perform auxiliary angle control on the spray gun during high-pressure airless spraying, and meanwhile, is convenient for monitoring and checking a high-pressure airless spraying operator.
Description
Technical field
The present invention relates to field of coating, more specifically, it relates to a kind of control of airless spraying auxiliary spray angle,
Monitoring and checking system.
Background technique
Airless spraying, also referred to as airless spraying refer to using high-pressure plunger pump, and directly paint pressurizes, and form high pressure
The paint of power, jet gun mouth form atomization airflow function in a kind of spraying method in body surface (metope or woodenware face), relatively
For Air spraying, lacquer painting is uniform, no granular sensation.Due to air exclusion, paint is dry, clean.Airless spraying is available
In the construction of high viscosity paint, and edge clear, or even it can be used for some spraying projects for thering is boundary to require.
The angle of spray gun and component is clearly required when airless spraying, spray angle is as vertical as possible, no
Skew is wanted, including skew and left and right skew up and down, when gunman carries out airless spraying, it is difficult to ensure that the angle of rifle mouth exists always
It is hand spray after all in suitable range, rather than machine sprays;In order to understand the spraying technical ability of spraying person, need to it
Spraying is remotely monitored;Therefore need to develop a kind of control of airless spraying auxiliary spray angle, monitoring and checking system,
The system can also be applied to the spraying to practical steel structure member.
Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide a kind of airless spraying auxiliary angle of spray
Degree control, monitoring and checking system, to solve the problems, such as to mention in background technique.
To achieve the above object, the present invention provides the following technical scheme that
A kind of control of airless spraying auxiliary spray angle, monitoring and checking system, including including rack and installation
Camera on the rack is provided with one in the rack for placing the gradient alignment jig of spraying plate;
A high pressure airless spray equipment for airless spraying, the airless spraying are additionally provided in the rack
Be also equipped on spray gun in machine the angle detection instrument for detecting the angle of gun and for measure the spray gun with it is described
Spray plate spacing from infrared distance sensor;
Further include a head-wearing device shown for signal, PLC controller and two are provided on the head-wearing device not
With the light bulb of color;
Operator wears the head-wearing device, and using the spray gun in the high pressure airless spray equipment to the spraying
Spraying is examined on plate.
By using above-mentioned technical proposal, when operator carries out airless spraying examination, spraying plate can be used
Gradient alignment jig in rack is fixed, and the angle for spraying plate can be adjusted by gradient alignment jig, later
Operator can hold the spray gun in high pressure airless spray equipment and carry out spraying operation to spraying plate, the angle detection instrument on spray gun
The vertical drift angle of the opposite spraying plate of spray gun can be detected, infrared distance sensor can incude between spray gun distance spraying plate
Distance, when angle detection instrument detect vertical drift angle be greater than setting value after or infrared distance sensor detection spray gun distance spraying
After the spacing of plate is greater than the value of setting, the one of display lamp bubble point of PLC controller control is bright, early warning is carried out, in this mistake
The camera installed in rack in journey being capable of real-time perfoming monitoring;Therefore airless spraying auxiliary spray angle control, monitoring and
Checking system can carry out auxiliary angle control to spray gun in airless spraying, while also facilitate to airless spraying
Operator is monitored, examines, powerful.
Further, the head-wearing device includes first hoop body, two the second hoop bodies, two fixed columns, a slot
Road, two screw thread ring sets, first velcro and second velcro, first hoop body and second hoop body are
Arc, two second hoop bodies slide respectively to be connected in first hoop body, and two fixed columns are separately fixed at institute
It states on the second hoop body, the conduit is provided on first hoop body and passes through for the fixed column, two screw thread ring sets
It is threaded in the outside of two fixed columns respectively, first velcro is fixed therein second hoop body
End, second velcro are fixed on the end of another second hoop body, and first velcro has hair side, described
Second velcro has the hook surface bonding with first velcro, and the display light bulb of two different colours is installed respectively
It is fixed on first hoop body.
By using above-mentioned technical proposal, when using head-wearing device, operator can pull the second hoop body in the first hoop
Sliding in vivo, will drive two fixed columns to slide in conduit when pulling two the second hoop bodies, when two the second hoop bodies of adjusting
To after certain position, the position of two the second hoop bodies can be locked by tightening the screw thread ring set in fixed column, later operator
The hook surface of the hair side of first velcro and the second velcro can mutually be bonded can be fixed on head-wearing device on head, due to
The position of second hoop body is adjustable, it is possible to which adapting to different operation, person wears.
Further, the gradient alignment jig includes support plate, fixed plate, the first screw rod, T-shaped block, T-slot and Contraband
Font plate, the support plate are fixed in the rack, and the fixed plate is hinged in the support plate, first spiral shell
It is threadedly coupled between bar and the fixed plate, the other end ball-joint of first screw rod is in the T-shaped block, the T-slot
It is provided in the support plate and is slided for the T-shaped block, the Contraband font plate is fixed on the fixed plate far from the support
The one side of plate.
By using above-mentioned technical proposal, when needing spraying plate fixed using gradient alignment jig, operator can
In opening the Contraband font plate that plate is connected in fixed plate will be sprayed, when operator needs to adjust the angle of spraying plate
When, operator can rotate the first screw rod, T-shaped block will be driven to slide in T-slot when operator rotates the first screw rod, driven
Hinged fixed plate rotation, it is more convenient.
Further, screw thread socket is fixed on first hoop body, the screw thread socket internal screw thread is connected with threaded rod,
The threaded rod is hinged with L shape bar in one end far from the screw thread socket, round bar is fixed on the L shape bar, described in two
Colour developing light bulb is separately mounted to the both ends of the round bar, and the articulated shaft external screw-thread between the threaded rod and the L shape bar connects
It is connected to locking nut.
By using above-mentioned technical proposal, the operator for wearing head-wearing device needs to observe two different colours by remaining light aobvious
Show whether lighting of light bulb, when needing to adjust the height of display light bulb of two different colours, operator can turn screw thread
Threaded rod in socket, when operator needs to adjust the angle of display light bulb, operator can rotate L shape bar, drive round bar
With the display bulb turning on round bar, the position of L shape bar can be locked by tightening the locking nut outside L shape bar articulated shaft.
Further, there is arc panel in the fixed plate side by the first clamping screw dismantling connection, the arc panel
Arc core is overlapped with the jointed shaft center of the fixed plate, and the arc sleeve passed through for the arc panel is fixed in the support plate
Tin, the second clamping screw is threaded on the arc sleeve.
By using above-mentioned technical proposal, the arc panel connected by the first clamping screw will be with solid when fixed plate rotates
Fixed board rotation, can rotate in arc sleeve, and after adjustment fixing plate is to suitable angle, operator can tighten arc sleeve
The second clamping screw on cylinder locks the position of arc panel, has the function of reinforcing locking to fixed plate.
Further, it is fixed with support base in the rack, sliding slot, sliding in the sliding slot are offered in the support base
It is connected with inserted block, spring is connected between the inserted block and the sliding slot slot bottom, is offered in the support plate for the inserted block
The slot of insertion is connected between the support plate and the support base by several third clamping screws.
By using above-mentioned technical proposal, when needing for gradient alignment jig to be installed in rack, can will support
Sliding slot alignment on slot and support base on plate, under the elastic force effect of spring, slot that inserted block will be inserted into support plate
Positioning of the middle realization to support plate, tightening third clamping screw later can be fixed on support plate on support base.
Further, it is mounted with mounting base in the rack, the second screw rod, institute are rotatably connected in the mounting base
It states camera to be fixed on mounting blocks, be threadedly coupled between the mounting blocks and second screw rod, the mounting blocks are along horizontal
Direction sliding is connected in the mounting base.
By using above-mentioned technical proposal, mounting blocks sliding will be driven by the second screw rod rotated in rotational installation seat,
Camera is able to drive by the sliding of mounting blocks and carries out the adjusting of position, therefore facilitates the adjusting of camera position.
Further, the surface of the fixed plate is also coated with one layer of nonpolluting coating, and the nonpolluting coating is by the following method
Preparation:
Take following each component raw material for standby by weight: 52-55 parts of polycarbonate, 30-34 parts of polyethylene, o-tert-butyl benzene
23-27 parts of phenol, 25-27 parts of fatty alcohol polyoxypropylene ether, 21-24 parts of pyrocarbonic acid diethyl ester, 21-24 parts of polyoxyethylene ether, propylene
Sour sodium 17-19 parts, 11-13 parts of calcium benzoate;
S1, the production pre-prepared liquid of nonpolluting coating: by polycarbonate, polyethylene, o-tert-butylphenol, fatty alcohol polyoxypropylene
Ether is added in reaction kettle after mixing, and reactor temperature is heated to 180-185 DEG C and keeps the temperature 10-15min, is prevented
The dirty pre-prepared liquid of coating;
S2, nonpolluting coating solution is prepared: after the pre-prepared liquid of nonpolluting coating that S1 is obtained is cooled to 120-125 DEG C, then to
Pyrocarbonic acid diethyl ester, polyoxyethylene ether, sodium acrylate and calcium benzoate are added in reaction kettle and stirs evenly, keeps the temperature 20-
30min is cooled to room temperature later and obtains nonpolluting coating solution;
S3, coating: the nonpolluting coating solution that S2 is obtained uniformly is brushed to the surface of fixed plate using hairbrush;
S4, drying: the fixed plate after brushing nonpolluting coating solution is dried in ventilating and cooling place.
Further, polycarbonate, polyethylene, o-tert-butylphenol, fatty alcohol polyoxypropylene ether are mixed in the S1
It is added in reaction kettle after uniformly, reactor temperature is heated to 183 DEG C and keeps the temperature 12min, it is pre-prepared to obtain nonpolluting coating
Liquid.
Further, the nonpolluting coating on S4 rear fixed plate surface is with a thickness of 0.3-0.7mm.
In conclusion the present invention mainly has the advantages that
When operator carries out airless spraying examination, the gradient alignment jig in plate rack can will be sprayed
Fixed, the angle for spraying plate can be adjusted by gradient alignment jig, and operator can hold high-pressure airless later
Spray gun in flush coater carries out spraying operation to spraying plate, and the angle detection instrument on spray gun can detect spray gun with respect to spray coating plate
The vertical drift angle of material, infrared distance sensor can incude the distance between spray gun distance spraying plate, when angle detection instrument is visited
Survey vertical drift angle be greater than setting value after or infrared distance sensor detection spray gun distance spraying plate spacing be greater than setting
After value, the one of display lamp bubble point of PLC controller control is bright, carries out early warning, the camera shooting installed in rack in this process
Head being capable of real-time perfoming monitoring;Therefore airless spraying auxiliary spray angle control, monitoring and checking system can high pressure without
Auxiliary angle control is carried out to spray gun when gas blowout applies, while also facilitating and airless spraying operator is monitored, examining,
It is powerful.
Detailed description of the invention
Fig. 1 is a kind of one of structural schematic diagram of embodiment provided by the invention;
Fig. 2 is the enlarged structure schematic diagram in the portion A in Fig. 1;
Fig. 3 is the enlarged structure schematic diagram in the portion B in Fig. 1;
Fig. 4 is a kind of second structural representation of embodiment provided by the invention;
Fig. 5 is the enlarged structure schematic diagram in the portion C in Fig. 4;
Fig. 6 is the enlarged structure schematic diagram in the portion D in Fig. 4;
Fig. 7 is a kind of structure front elevational view of embodiment provided by the invention;
Fig. 8 is the enlarged structure schematic diagram in the portion E in Fig. 7;
Fig. 9 is the enlarged structure schematic diagram in the portion F in Fig. 7.
In figure: 1, rack;10, camera;2, gradient alignment jig;20, plate is sprayed;3, high pressure airless spray equipment;
31, spray gun;311, angle detection instrument;312, infrared distance sensor;4, head-wearing device;41, PLC controller;42, display lamp
Bubble;43, the first hoop body;44, the second hoop body;441, fixed column;431, conduit;4411, screw thread ring set;442, the first velcro;
443, the second velcro;21, support plate;22, fixed plate;221, the first screw rod;222, T-shaped block;211, T-slot;223, Contraband word
Shape plate;432, screw thread socket;4321, threaded rod;4322, L shape bar;4323, round bar;43211, locking nut;224, arc panel;
2241, the first clamping screw;212, arc sleeve;2121, the second clamping screw;12, support base;121, sliding slot;1211, it inserts
Block;1212, spring;213, slot;214, third clamping screw;13, mounting base;131, the second screw rod;132, mounting blocks.
Specific embodiment
Below in conjunction with attached drawing 1-9, invention is further described in detail.
Embodiment 1
With reference to Fig. 1 and Fig. 2, a kind of control of airless spraying auxiliary spray angle, monitoring and checking system, including rack
1 and the camera 10 that is mounted in rack 1, the spraying plate 20 of fixed spraying operation, is arranged in rack 1 for convenience
There is a gradient alignment jig 2 for spraying plate 20 for placing, sprays the adjustable angle on gradient alignment jig 2 of plate 20
Degree;In order to realize the purpose of airless spraying, a high-pressure airless spray for airless spraying is additionally provided in rack 1
Painting machine 3, the spray in order to carry out auxiliary angle control to the spray gun 31 in high pressure airless spray equipment 3, in high pressure airless spray equipment 3
The angle detection instrument 311 for detecting 31 angle of spray gun is also equipped on rifle 31 and for measuring between spray gun 31 and spraying plate 20
The infrared distance sensor 312 of distance;In order to enable the monitoring of angle detection instrument 311 and infrared distance sensor 312 is able to instead
It is fed to operator, is additionally provided with one for the head-wearing device 4 that signal is shown, wherein being provided with PLC controller on head-wearing device 4
41 and two different colours light bulb;
When operator's operation, operator wears the head-wearing device 4, and utilizes the spray gun in high pressure airless spray equipment 3
31 spray and are examined on spraying plate 20;Therefore when operator carries out airless spraying examination, plate can will be sprayed
20 is fixed with the gradient alignment jig 2 in rack 1, and the angle of spraying plate 20 can be carried out by gradient alignment jig 2
It adjusts, operator can hold 31 pairs of spraying plates 20 of the spray gun in high pressure airless spray equipment 3 and carry out spraying operation, spray gun later
Angle detection instrument 311 on 31 can detect the vertical drift angle of the opposite spraying plate 20 of spray gun 31,312 energy of infrared distance sensor
Enough induction spray gun 31 is apart from the distance between spraying plate 20, when angle detection instrument 311 detects the value that vertical drift angle is greater than setting
Afterwards or infrared distance sensor 312 detects spray gun 31 after value of the spacing greater than setting for spraying plate 20, PLC controller 41
The one of display light bulb 42 of control is lighted, and carries out early warning, the camera 10 installed in rack 1 in this process can be real-time
It is monitored;Therefore the control of airless spraying auxiliary spray angle, monitoring and checking system can be in airless sprayings pair
Spray gun 31 carries out auxiliary angle control, while also facilitating and being monitored to airless spraying operator, examining, and function is strong
Greatly.
With reference to Fig. 3, wherein head-wearing device 4 include 43, two the second hoop bodies of first hoop body, 44, two fixed columns 441,
One the first velcro 442 of the screw thread ring set 4411, one of conduit 431, two and second velcro 443, wherein the first hoop
Body 43 and the second hoop body 44 are arc, and two the second hoop bodies 44 slide respectively to be connected in the first hoop body 43, two fixed columns
441 are separately fixed on the second hoop body 44, and conduit 431 is provided on the first hoop body 43 and passes through for fixed column 441, two screw threads
Ring set 4411 is threaded in the outside of two fixed columns 441 respectively, and the first velcro 442 is fixed therein second hoop body
44 end, the second velcro 443 are fixed on the end of another the second hoop body 44, wherein the first velcro 442 has hair side,
Second velcro 443 has the hook surface bonding with the first velcro 442, and the display light bulb 42 of two different colours is installed respectively
It is fixed on the first hoop body 43, when using head-wearing device 4, operator can pull the second hoop body 44 sliding in the first hoop body 43
It is dynamic, two fixed columns 441 will be driven to slide in conduit 431 when pulling two the second hoop bodies 44, be bound round when adjusting two second
After body 44 arrives certain position, the position of two the second hoop bodies 44 can be locked by tightening the screw thread ring set 4411 in fixed column 441
Fixed, operator, which can mutually bond the hook surface of the hair side of the first velcro 442 and the second velcro 443, later will wear
Device 4 is fixed on head, since the position of the second hoop body 44 is adjustable, it is possible to which adapting to different operation, person wears.
With reference to Fig. 4 and Fig. 5, wherein gradient alignment jig 2 includes support plate 21, fixed plate 22, the first screw rod 221, T shape
Block 222, T-slot 211 and Contraband font plate 223, wherein support plate 21 is fixed in rack 1, and fixed plate 22 is hinged on support
It on plate 21, is threadedly coupled between the first screw rod 221 and fixed plate 22, the other end ball-joint of the first screw rod 221 is in T-shaped block 222
Interior, T-slot 211 is provided in support plate 21 and slides for T-shaped block 222, and Contraband font plate 223 is fixed on fixed plate 22 far from support
The one side of plate 21, when needing spraying plate 20 fixed using gradient alignment jig 2, operator can block spraying plate 20
It connects in the opening of the Contraband font plate 223 in fixed plate 22, when operator needs to adjust the angle of spraying plate 20, operator
The first screw rod 221 can be rotated, T-shaped block 222 will be driven to slide in T-slot 211 when operator rotates the first screw rod 221,
Hinged fixed plate 22 is driven to rotate, it is more convenient.
With reference to Fig. 3, position of two display light bulbs 42 on head-wearing device 4 is adjusted for convenience, on the first hoop body 43
It is fixed with screw thread socket 432, is connected with threaded rod 4321 in 432 internal screw thread of screw thread socket, while by threaded rod 4321 separate
One end of screw thread socket 432 is hinged with L shape bar 4322, while being fixed with round bar 4323 on L shape bar 4322, by two colour developing lamps
Bubble is separately mounted to the both ends of round bar 4323, in order to lock the position of hinged L shape bar 4322, by threaded rod 4321 and L shape bar
Articulated shaft external screw-thread between 4322 is connected with locking nut 43211;Operator due to wearing head-wearing device 4 needs by remaining
Light observes two different colours and shows whether lighting of light bulb 42, when the height for the display light bulb 42 for needing to adjust two different colours
When spending, operator can turn the threaded rod 4321 in screw thread socket 432, when operator needs to adjust the angle of display light bulb 42
When, operator can rotate L shape bar 4322, drive the display light bulb 42 on round bar 4323 and round bar 4323 to rotate, tighten L shape bar
Locking nut 43211 outside 4322 articulated shafts can lock the position of L shape bar 4322.
It is logical in 22 side of fixed plate in order to reinforce latched position to the fixed plate 22 being hinged in support plate 21 with reference to Fig. 6
Crossing 2241 dismantling connection of the first clamping screw has arc panel 224, wherein in the arc core of arc panel 224 and the articulated shaft of fixed plate 22
The heart is overlapped, while the arc sleeve 212 passed through for arc panel 224 is fixed in support plate 21, and the spiral shell on arc sleeve 212
Line is connected with the second clamping screw 2121, and the arc panel 224 connected by the first clamping screw 2241 is when fixed plate 22 rotates
It will rotate, can be rotated in arc sleeve 212 with fixed plate 22, after adjustment fixing plate 22 arrives suitable angle, operator
The second clamping screw 2121 on arc sleeve 212 can be tightened, the position of arc panel 224 is locked, is had to fixed plate 22
Reinforce the effect of locking.
With reference to Fig. 7 and Fig. 8, gradient alignment jig 2 is installed in rack 1 for convenience, branch is fixed in rack 1
Seat 12 is supportted, while offering sliding slot 121 in support base 12, and sliding is connected with inserted block 1211 in sliding slot 121, by inserted block
It is connected with spring 1212 between 1211 and 121 slot bottom of sliding slot, and offers the slot being inserted into for inserted block 1211 in support plate 21
213, while will be connected between support plate 21 and support base 12 by two third clamping screws 214, when needing gradient tune
When section fixture 2 is installed in rack 1, the sliding slot 121 on the slot 213 and support base 12 in support plate 21 can be aligned,
Under the elastic force effect of spring 1212, inserted block 1211 will be realized in the slot 213 being inserted into support plate 21 determines support plate 21
Position, tightening third clamping screw 214 later can be fixed on support plate 21 on support base 12.
It is mounted in rack 1 with reference to Fig. 7 and Fig. 9 in order to realize to the adjusting of 10 position of camera in rack 1
Mounting base 13, and the second screw rod 131 is rotatably connected in mounting base 13, and camera 10 is fixed on mounting blocks 132, it will
It is threadedly coupled between mounting blocks 132 and the second screw rod 131, while mounting blocks 132 are set slide in the horizontal direction and being connected to installation
In seat 13, mounting blocks 132 will be driven to slide by the second screw rod 131 rotated in rotational installation seat 13, pass through mounting blocks 132
Sliding is able to drive camera 10 and carries out the adjusting of position, therefore facilitates the adjusting of 10 position of camera.
In addition, above-mentioned high pressure airless spray equipment 3 be the prior art, high pressure airless spray equipment 3 its use booster pump will apply
Material increases to high pressure (wirking pressure 60-300kg/cm2), is sprayed by very thin spray orifice, so that coating is formed fan-shaped mist, due to applying
Air and higher coating transmission efficiency and production efficiency are not mixed into material, to form densification in wall and metal surface
Coating, so that airless spraying surface quality is significantly better than aerial spraying.High pressure airless spray equipment 3 can choose model
PM025 electronics plunger pump air-free paint spraying machine.
In addition, above-mentioned PLC controller 41 can choose the model of Guangzhou grotesque peak mechanical & electronic equipment corporation, Ltd production
FPX0 controller;Camera 10 can choose hemisphere camera 10, have the characteristics that monitoring range is wide, show the face of light bulb 42
Color can be set as green with one, and one is set as red;It is raw that angel measuring instrument can choose the safe and sound Electronics Co., Ltd. in Jiangmen
The digital display angle instrument of the model SP-II of production;The control signal of PLC controller 41 can respectively with angel measuring instrument and infrared
Linear distance sensor is electrically connected, and the display light bulb 42 of two different colours can be exported with the control of PLC controller 41 respectively
End is electrically connected, and angel measuring instrument and infrared distance sensor 312 can set an alarming value, when angel measuring instrument and red
The value that outside line range sensor detects is greater than setting, controls red display light bulb 42 by PLC controller 41 and lights, carries out
Early warning, if not being greater than the set value, PLC controller 41 can control green display light bulb 42 and be always on.
Embodiment 2
Difference from example 1 is that one layer of nonpolluting coating is coated on 22 surface of fixed plate, due to spraying plate
20 are placed in fixed plate 22 and are sprayed, and fixed plate 22 can inevitably be sprayed paint vehicle, in order to enable paint vehicle will not glue product solid
22 surface of fixed board is excessively firm, i.e., so that fixed plate 22 is easy to clean, therefore is coated with one layer of antifouling painting on the surface of fixed plate 22
Layer, therefore a kind of preparation method of nonpolluting coating is provided, have the advantages that preparation flow is short, it is simple to prepare, wherein fixed plate
22 surface soiling coatings the preparation method is as follows:
Take following each component raw material for standby by weight: 52 parts of polycarbonate, 30 parts of polyethylene, o-tert-butylphenol 23
Part, 25 parts of fatty alcohol polyoxypropylene ether, 21 parts of pyrocarbonic acid diethyl ester, 21 parts of polyoxyethylene ether, 17 parts of sodium acrylate, calcium benzoate
11 parts;
S1, the production pre-prepared liquid of nonpolluting coating: by polycarbonate, polyethylene, o-tert-butylphenol, fatty alcohol polyoxypropylene
Ether is added in reaction kettle after mixing, and reactor temperature is heated to 180 DEG C and keeps the temperature 10min, obtains nonpolluting coating
Pre-prepared liquid;
S2, nonpolluting coating solution is prepared: after the pre-prepared liquid of nonpolluting coating that S1 is obtained is cooled to 120 DEG C, then Xiang Fanying
Pyrocarbonic acid diethyl ester, polyoxyethylene ether, sodium acrylate and calcium benzoate are added in kettle and stirs evenly, keeps the temperature 20min, Zhi Houleng
But it arrives room temperature and obtains nonpolluting coating solution;
S3, coating: the nonpolluting coating solution that S2 is obtained uniformly is brushed to the surface of fixed plate 22 using hairbrush;
S4, drying: the fixed plate 22 after brushing nonpolluting coating solution is dried in ventilating and cooling place.
Wherein 22 surface of S4 rear fixed plate nonpolluting coating with a thickness of 0.3mm.
Embodiment 3
With embodiment 2 the difference is that the preparation of 22 surface soiling coating of fixed plate, the wherein preparation of nonpolluting coating
Method is as follows:
Take following each component raw material for standby by weight: 53 parts of polycarbonate, 31 parts of polyethylene, o-tert-butylphenol 24
Part, 25 parts of fatty alcohol polyoxypropylene ether, 21 parts of pyrocarbonic acid diethyl ester, 21 parts of polyoxyethylene ether, 17 parts of sodium acrylate, calcium benzoate
11 parts;
S1, the production pre-prepared liquid of nonpolluting coating: by polycarbonate, polyethylene, o-tert-butylphenol, fatty alcohol polyoxypropylene
Ether is added in reaction kettle after mixing, and reactor temperature is heated to 181 DEG C and keeps the temperature 10min, obtains nonpolluting coating
Pre-prepared liquid;
S2, nonpolluting coating solution is prepared: after the pre-prepared liquid of nonpolluting coating that S1 is obtained is cooled to 121 DEG C, then Xiang Fanying
Pyrocarbonic acid diethyl ester, polyoxyethylene ether, sodium acrylate and calcium benzoate are added in kettle and stirs evenly, keeps the temperature 20min, Zhi Houleng
But it arrives room temperature and obtains nonpolluting coating solution;
S3, coating: the nonpolluting coating solution that S2 is obtained uniformly is brushed to the surface of fixed plate 22 using hairbrush;
S4, drying: the fixed plate 22 after brushing nonpolluting coating solution is dried in ventilating and cooling place.
Wherein 22 surface of S4 rear fixed plate nonpolluting coating with a thickness of 0.3mm.
Embodiment 4
With embodiment 2 the difference is that the preparation of 22 surface soiling coating of fixed plate, the wherein preparation of nonpolluting coating
Method is as follows:
Take following each component raw material for standby by weight: 54 parts of polycarbonate, 32 parts of polyethylene, o-tert-butylphenol 25
Part, 26 parts of fatty alcohol polyoxypropylene ether, 22 parts of pyrocarbonic acid diethyl ester, 22 parts of polyoxyethylene ether, 17 parts of sodium acrylate, calcium benzoate
11 parts;
S1, the production pre-prepared liquid of nonpolluting coating: by polycarbonate, polyethylene, o-tert-butylphenol, fatty alcohol polyoxypropylene
Ether is added in reaction kettle after mixing, and reactor temperature is heated to 182 DEG C and keeps the temperature 10min, obtains nonpolluting coating
Pre-prepared liquid;
S2, nonpolluting coating solution is prepared: after the pre-prepared liquid of nonpolluting coating that S1 is obtained is cooled to 122 DEG C, then Xiang Fanying
Pyrocarbonic acid diethyl ester, polyoxyethylene ether, sodium acrylate and calcium benzoate are added in kettle and stirs evenly, keeps the temperature 20min, Zhi Houleng
But it arrives room temperature and obtains nonpolluting coating solution;
S3, coating: the nonpolluting coating solution that S2 is obtained uniformly is brushed to the surface of fixed plate 22 using hairbrush;
S4, drying: the fixed plate 22 after brushing nonpolluting coating solution is dried in ventilating and cooling place.
Wherein 22 surface of S4 rear fixed plate nonpolluting coating with a thickness of 0.3mm.
Embodiment 5
With embodiment 2 the difference is that the preparation of 22 surface soiling coating of fixed plate, the wherein preparation of nonpolluting coating
Method is as follows:
Take following each component raw material for standby by weight: 54 parts of polycarbonate, 32 parts of polyethylene, o-tert-butylphenol 25
Part, 26 parts of fatty alcohol polyoxypropylene ether, 23 parts of pyrocarbonic acid diethyl ester, 23 parts of polyoxyethylene ether, 18 parts of sodium acrylate, calcium benzoate
12 parts;
S1, the production pre-prepared liquid of nonpolluting coating: by polycarbonate, polyethylene, o-tert-butylphenol, fatty alcohol polyoxypropylene
Ether is added in reaction kettle after mixing, and reactor temperature is heated to 183 DEG C and keeps the temperature 10min, obtains nonpolluting coating
Pre-prepared liquid;
S2, nonpolluting coating solution is prepared: after the pre-prepared liquid of nonpolluting coating that S1 is obtained is cooled to 123 DEG C, then Xiang Fanying
Pyrocarbonic acid diethyl ester, polyoxyethylene ether, sodium acrylate and calcium benzoate are added in kettle and stirs evenly, keeps the temperature 20min, Zhi Houleng
But it arrives room temperature and obtains nonpolluting coating solution;
S3, coating: the nonpolluting coating solution that S2 is obtained uniformly is brushed to the surface of fixed plate 22 using hairbrush;
S4, drying: the fixed plate 22 after brushing nonpolluting coating solution is dried in ventilating and cooling place.
Wherein 22 surface of S4 rear fixed plate nonpolluting coating with a thickness of 0.3mm.
Embodiment 6
With embodiment 2 the difference is that the preparation of 22 surface soiling coating of fixed plate, the wherein preparation of nonpolluting coating
Method is as follows:
Take following each component raw material for standby by weight: 54 parts of polycarbonate, 32 parts of polyethylene, o-tert-butylphenol 25
Part, 26 parts of fatty alcohol polyoxypropylene ether, 22 parts of pyrocarbonic acid diethyl ester, 22 parts of polyoxyethylene ether, 17 parts of sodium acrylate, calcium benzoate
11 parts;
S1, the production pre-prepared liquid of nonpolluting coating: by polycarbonate, polyethylene, o-tert-butylphenol, fatty alcohol polyoxypropylene
Ether is added in reaction kettle after mixing, and reactor temperature is heated to 185 DEG C and keeps the temperature 10min, obtains nonpolluting coating
Pre-prepared liquid;
S2, nonpolluting coating solution is prepared: after the pre-prepared liquid of nonpolluting coating that S1 is obtained is cooled to 125 DEG C, then Xiang Fanying
Pyrocarbonic acid diethyl ester, polyoxyethylene ether, sodium acrylate and calcium benzoate are added in kettle and stirs evenly, keeps the temperature 20min, Zhi Houleng
But it arrives room temperature and obtains nonpolluting coating solution;
S3, coating: the nonpolluting coating solution that S2 is obtained uniformly is brushed to the surface of fixed plate 22 using hairbrush;
S4, drying: the fixed plate 22 after brushing nonpolluting coating solution is dried in ventilating and cooling place.
Wherein 22 surface of S4 rear fixed plate nonpolluting coating with a thickness of 0.7mm.
Embodiment 7
With embodiment 2 the difference is that the preparation of 22 surface soiling coating of fixed plate, the wherein preparation of nonpolluting coating
Method is as follows:
Take following each component raw material for standby by weight: 54 parts of polycarbonate, 32 parts of polyethylene, o-tert-butylphenol 25
Part, 26 parts of fatty alcohol polyoxypropylene ether, 22 parts of pyrocarbonic acid diethyl ester, 22 parts of polyoxyethylene ether, 17 parts of sodium acrylate, calcium benzoate
11 parts;
S1, the production pre-prepared liquid of nonpolluting coating: by polycarbonate, polyethylene, o-tert-butylphenol, fatty alcohol polyoxypropylene
Ether is added in reaction kettle after mixing, and reactor temperature is heated to 180 DEG C and keeps the temperature 10min, obtains nonpolluting coating
Pre-prepared liquid;
S2, nonpolluting coating solution is prepared: after the pre-prepared liquid of nonpolluting coating that S1 is obtained is cooled to 124 DEG C, then Xiang Fanying
Pyrocarbonic acid diethyl ester, polyoxyethylene ether, sodium acrylate and calcium benzoate are added in kettle and stirs evenly, keeps the temperature 20min, Zhi Houleng
But it arrives room temperature and obtains nonpolluting coating solution;
S3, coating: the nonpolluting coating solution that S2 is obtained uniformly is brushed to the surface of fixed plate 22 using hairbrush;
S4, drying: the fixed plate 22 after brushing nonpolluting coating solution is dried in ventilating and cooling place.
Wherein 22 surface of S4 rear fixed plate nonpolluting coating with a thickness of 0.6mm.
Embodiment 8
With embodiment 2 the difference is that the preparation of 22 surface soiling coating of fixed plate, the wherein preparation of nonpolluting coating
Method is as follows:
Take following each component raw material for standby by weight: 55 parts of polycarbonate, 34 parts of polyethylene, o-tert-butylphenol 27
Part, 27 parts of fatty alcohol polyoxypropylene ether, 24 parts of pyrocarbonic acid diethyl ester, 24 parts of polyoxyethylene ether, 19 parts of sodium acrylate, calcium benzoate
13 parts;
S1, the production pre-prepared liquid of nonpolluting coating: by polycarbonate, polyethylene, o-tert-butylphenol, fatty alcohol polyoxypropylene
Ether is added in reaction kettle after mixing, and reactor temperature is heated to 185 DEG C and keeps the temperature 10min, obtains nonpolluting coating
Pre-prepared liquid;
S2, nonpolluting coating solution is prepared: after the pre-prepared liquid of nonpolluting coating that S1 is obtained is cooled to 124 DEG C, then Xiang Fanying
Pyrocarbonic acid diethyl ester, polyoxyethylene ether, sodium acrylate and calcium benzoate are added in kettle and stirs evenly, keeps the temperature 20min, Zhi Houleng
But it arrives room temperature and obtains nonpolluting coating solution;
S3, coating: the nonpolluting coating solution that S2 is obtained uniformly is brushed to the surface of fixed plate 22 using hairbrush;
S4, drying: the fixed plate 22 after brushing nonpolluting coating solution is dried in ventilating and cooling place.
Wherein 22 surface of S4 rear fixed plate nonpolluting coating with a thickness of 0.5mm.
To in embodiment 2-8 be coated with nonpolluting coating fixed plate 22 carry out surface hardness and peel strength test, be
Convenient for comparing, the data of all embodiments are normalized based on the data of embodiment 2.
Table 1
Surface hardness | Peel strength | |
Embodiment 2 | 100% | 100% |
Embodiment 3 | 101% | 101% |
Embodiment 4 | 103% | 99% |
Embodiment 5 | 107% | 108% |
Embodiment 6 | 103% | 103% |
Embodiment 7 | 98% | 99% |
Embodiment 8 | 102% | 101% |
From the foregoing, it will be observed that due in embodiment 5 test result of the surface hardness of fixed plate 22 and peel strength than other painting
The embodiment for being covered with nonpolluting coating will be high, therefore the preparation method of the nonpolluting coating provided in embodiment 5 is optimal selection.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
Claims (10)
1. a kind of control of airless spraying auxiliary spray angle, monitoring and checking system, including rack (1) and it is mounted on machine
Camera (10) on frame (1) a, it is characterised in that: inclination that plate (20) are sprayed for placing is provided on the rack (1)
It spends alignment jig (2);
A high pressure airless spray equipment (3) for airless spraying, the high-pressure airless spray are additionally provided on the rack (1)
It is also equipped with the angle detection instrument (311) for detecting the spray gun (31) angle on spray gun (31) in painting machine (3) and is used for
Measure the infrared distance sensor (312) of distance between the spray gun (31) and spraying plate (20);
Further include a head-wearing device (4) shown for signal, be provided on the head-wearing device (4) PLC controller (41) and
The display light bulb (42) of two different colours;
Operator wears the head-wearing device (4), and using the spray gun (31) in the high pressure airless spray equipment (3) to institute
It states to spray in spraying plate (20) and be examined.
2. a kind of airless spraying auxiliary spray angle control, monitoring and checking system according to claim 1, special
Sign is: the head-wearing device (4) include first hoop body (43), two the second hoop bodies (44), two fixed columns (441),
One conduit (431), two screw thread ring sets (4411), first velcro (442) and second velcro (443), institute
It states the first hoop body (43) and second hoop body (44) is arc, two second hoop bodies (44) slide respectively is connected to institute
It states in the first hoop body (43), two fixed columns (441) are separately fixed on second hoop body (44), the conduit
(431) it is provided on first hoop body (43) and is passed through for the fixed column (441), two screw thread ring sets (4411) point
It is not threaded in the outside of two fixed columns (441), first velcro (442) is fixed therein one described
The end of two hoop bodies (44), second velcro (443) are fixed on the end of another second hoop body (44), and described
One velcro (442) has hair side, and second velcro (443) has the hook bonding with first velcro (442)
The display light bulb (42) in face, two different colours is fixed on respectively on first hoop body (43).
3. a kind of airless spraying auxiliary spray angle control, monitoring and checking system according to claim 1, special
Sign is: the gradient alignment jig (2) includes support plate (21), fixed plate (22), the first screw rod (221), T-shaped block
(222), T-slot (211) and Contraband font plate (223), the support plate (21) is fixed on the rack (1), described solid
Fixed board (22) is hinged on the support plate (21), is threadedly coupled between first screw rod (221) and the fixed plate (22),
In the T-shaped block (222), the T-slot (211) is provided with the branch for the other end ball-joint of first screw rod (221)
It is slided on fagging (21) and for the T-shaped block (222), the Contraband font plate (223) is fixed on the fixed plate (22) far from institute
State the one side of support plate (21).
4. a kind of airless spraying auxiliary spray angle control, monitoring and checking system according to claim 2, special
Sign is: being fixed with screw thread socket (432) on first hoop body (43), screw thread socket (432) internal screw thread is connected with spiral shell
Rasp bar (4321), the threaded rod (4321) are hinged with L shape bar (4322), institute in one end far from the screw thread socket (432)
It states and is fixed on L shape bar (4322) round bar (4323), two colour developing light bulbs are separately mounted to the two of the round bar (4323)
End, the articulated shaft external screw-thread between the threaded rod (4321) and the L shape bar (4322) are connected with locking nut
(43211)。
5. a kind of airless spraying auxiliary spray angle control, monitoring and checking system according to claim 3, special
Sign is: there are arc panel (224), the arc in fixed plate (22) side by the first clamping screw (2241) dismantling connection
The arc core of plate (224) is overlapped with the jointed shaft center of the fixed plate (22), is fixed on the support plate (21) for the arc
The arc sleeve (212) that shape plate (224) passes through is threaded with the second clamping screw (2121) on the arc sleeve (212).
6. a kind of airless spraying auxiliary spray angle control, monitoring and checking system according to claim 3, special
Sign is: being fixed with support base (12) on the rack (1), offers sliding slot (121), the sliding slot in the support base (12)
(121) sliding is connected with inserted block (1211) in, is connected with spring between the inserted block (1211) and the sliding slot (121) slot bottom
(1212), offered on the support plate (21) for the inserted block (1211) insertion slot (213), the support plate (21) with
It is connected between the support base (12) by several third clamping screws (214).
7. a kind of airless spraying auxiliary spray angle control, monitoring and checking system according to claim 1, special
Sign is: being mounted with mounting base (13) on the rack (1), is rotatably connected to the second screw rod in the mounting base (13)
(131), the camera (10) is fixed on mounting blocks (132), the mounting blocks (132) and second screw rod (131) it
Between be threadedly coupled, the mounting blocks (132) slide in the horizontal direction to be connected in the mounting base (13).
8. a kind of airless spraying auxiliary spray angle control, monitoring and checking system according to claim 3, special
Sign is: the surface of the fixed plate (22) is also coated with one layer of nonpolluting coating, and the nonpolluting coating is prepared by the following method:
Take following each component raw material for standby by weight: 52-55 parts of polycarbonate, 30-34 parts of polyethylene, o-tert-butylphenol
23-27 parts, 25-27 parts of fatty alcohol polyoxypropylene ether, 21-24 parts of pyrocarbonic acid diethyl ester, 21-24 parts of polyoxyethylene ether, acrylic acid
17-19 parts of sodium, 11-13 parts of calcium benzoate;
S1, the production pre-prepared liquid of nonpolluting coating: polycarbonate, polyethylene, o-tert-butylphenol, fatty alcohol polyoxypropylene ether are mixed
It is added in reaction kettle after closing uniformly, reactor temperature is heated to 180-185 DEG C and keeps the temperature 10-15min, obtains antifouling painting
The pre-prepared liquid of layer;
S2, nonpolluting coating solution is prepared: after the pre-prepared liquid of nonpolluting coating that S1 is obtained is cooled to 120-125 DEG C, then Xiang Fanying
Pyrocarbonic acid diethyl ester, polyoxyethylene ether, sodium acrylate and calcium benzoate are added in kettle and stirs evenly, keeps the temperature 20-30min, it
After be cooled to room temperature and obtain nonpolluting coating solution;
S3, coating: the nonpolluting coating solution that S2 is obtained uniformly is brushed to the surface of fixed plate (22) using hairbrush;
S4, drying: the fixed plate (22) after brushing nonpolluting coating solution is dried in ventilating and cooling place.
9. a kind of preparation method of nonpolluting coating according to claim 8, it is characterised in that: by poly- carbonic acid in the S1
Ester, polyethylene, o-tert-butylphenol, fatty alcohol polyoxypropylene ether are added in reaction kettle after mixing, will be warm in reaction kettle
Degree is heated to 183 DEG C and keeps the temperature 12min, obtains the pre-prepared liquid of nonpolluting coating.
10. a kind of preparation method of nonpolluting coating according to claim 8, it is characterised in that: the S4 rear fixed plate
(22) nonpolluting coating on surface is with a thickness of 0.3-0.7mm.
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